USRE27701E - Filter frame seal - Google Patents

Abstract

AN AIR FILTER HAVING A CHANNEL ABOUT ITS FRONT PERIPHERY WHCH IS FILLED WITH A FLUID OF RELATIVELY HIGH CONSISTENCY. THE CHANNEL IS ADAPTED TO RECEIVE A MATING RETAINER WHEN THE FILTER IS POSITIONED IN ITS SUPPORTING HOUSING, WHEREBY THE RETAINER IS FRICTIONALLY AND SEALABLY ENGAGED BY THE FLUID IN THE FILTER CHANNEL.

Description

July 17, 1973 A, R, ALLAN, JRH ETAL Re. 27,701

FILTER FRAME SEAL Original Filed Aug. 9. 1968 United States Patent O 27,701 FILTER FRAME SEAL Adrian R. Allan, Jr., Washington, D.C., and Martin R. Fink, Remsenburg, N.Y., assignors to Flanders Filters, Inc., Riverhead, N.Y.

Original No. 3,529,406, dated Sept. 22, 1970, Ser. No. 751,616, Aug. 9, 1968. Application for reissue Apr. 17, 1972, Ser. No. 244,970

Int. Cl. Bold 45/10 U.S. Cl. 55-500 2 Claims Matter enclosed in heavy brackets I] appears in the original patent but forms no part of this reissue specification; matter printed in italics indicates the additions made by reissue.

ABSTRACT F THE DISCLOSURE An air filter having a channel about its front periphery which is filled with a uid of relatively high consistency. The channel is adapted to receive a mating retainer when the filter is positioned in its supporting housing, whereby the retainer is frictionally and sealably engaged by the fluid in the filter channel.

BACKGROUND AND SUMMARY OF THE INVENTION This invention relates to a filter used to supply virtually dust-free and bacteria-free air to critical production or laboratory areas such as clean or white rooms. More particularly, it relates to a structure for sealably mounting the filter in a supporting housing.

For precise control of clean room air, it is common practice to circulate the air through a bank of one or more filters. Air filters having extremely high eliiciencies in removing submicron sized particles from the air have been developed for use in applications of this type and are generally called absolute or HEPA filters in the industry. Such filters typically comprise a wood, chipboard, or metal frame which surrounds and supports a suitable filtering media such as glass, ceramic, or cellu lose-asbestos paper. The paper is generally folded in accordion fashion to form a filter pack which is mounted and sealed in the supporting rigid frame.

In a conventional filter installation, the individual filter is mounted in a surrounding metal holding frame. A gasket of neoprene rubber or other similar material is secured to the front face of the filter frame, and is designed to contact an inwardly turned peripheral flange in the holding frame. A suitable clamping mechanism is then provided to press the filter frame and its front gasket against the flange to present leakage of the air around the outside of the filter.

The conventional sealing structure has proven to be unsatisfactory in many applications however, since slight unfiltered air leaks often develop across the front sealing gasket. Such leaks commonly result from normal deterioration of the gasket material after long use, or from abrasions incurred during shipment and assembly. While in some industrial applications such leaks are of little consequence, in other applications where a high degree of purity is required, even the slightest leaks are totally unacceptable. This latter situation is usually the case where absolute filters are installed.

It is therefore an object of the present invention to provide a filter assembly wherein unfiltered air leakage around the filter is entirely eliminated. More particularly, it is an object of this invention to provide a filtering structure which does not rely on a rubber gasket as a sealing element.

It is a further object of this invention to provide a filter assembly wherein the filter may be easily and quickly assembled in or removed from its supporting housing. `An additional object is to provide a structure for retaining the filter in its housing and which does not require a clamping mechanism of any type to press the filter frame against a fiange in the housing.

In a broad sense, this invention relates to a structure for both sealing and retaining a filter frame in its supporting housing. The filter frame is provided with a circumferential channel or groove about its front periphery which is filled with a fluid of high consistency, such as petrolatum. The supporting housing includes a retainer having a cross-sectional shape corresponding to that of the frame groove, such that when the frame is pressed against the retainer in the housing, th'e retainer enters the petrolatum-filled groove to sealably engage the frame. Thus not only does the contact between the petrolatum and the housing retainer completely block the passage of air around the outside of the frame, but it also frictionally retains the filter frame in its proper position.

Additional objects and advantages of the present invention will become apparent to those skilled in the art from the following detailed description.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an exploded perspective view of the filter frame and its supporting retainer; and

FIG. 2 is a horizontal sectional view showing the filter frame mounted on the retainer and resting on the door of the housing.

DESCRIPTION OF THB PREFERRED EMBODIMENT Referring to the drawings, FIG. 1 illustrates the general manner in which the filter 10 is joined to the retainer 15 of the housing. The filter 1I] comprises a filter pack 11 which typically comprises a sheet of filtering media folded in accordian fashion. A filter frame 12 has a centrally disposed airfow opening therethrough and surrounds and supports the pack in a conventional manner. The frame 12 may be made from any suitable material such as wood, chipboard, or metal.

The front [face] surface of the filter frame includes a continuous circumferential or peripheral channel ISIJ, the channel extending rearwardly from the front surface a substantial distance as seen in FIG. 2. Also as seen in FIG. 2, the layers of the folded filter pack 11 extend substantially parallel to the direction in which the channel extends into the frame 12. The channel 13 is initially filled with a fiuid 14 having a high consistency at room temperature and which, when melted, may be easily poured into the groove. Several hydrocarbon fluids, such as household petrolatum, or the Parmo products sold by the Humble Oil & Refining Company which have a consistency similar to that of petrolatum, have been found to be very satisfactory for this purpose. Such fluids are characterized as being semisolid at room temperature, and also subject to easy deformation.

The housing for the filter 10 is of conventional design and thus has not been illustrated in detail herein. A representation portion of the housing is illustrated at 16. Suffice it to say that the housing includes a retainer 15 having a cross-sectional configuration (square in the illustrated embodiment) corresponding to that of the channel 13. The retainer is made from sheet metal or any other suitable material, and is mounted in the housing in an airtight manner.

In use, the filter 10 is mounted in the housing by merely pressing the filter against the retainer 15 in such a manner that the retainer enters the fluid-filled channel 13.

Suitable guides (not illustrated) may be positioned in the housing to ensure entry of the retainer into the groove during the assembly operation. In this regard, it will be understood that the filter normally rests on the floor of the housing, the floor being parallel to the lower edge of the retainer and spaced therefrom a distance sufficient to permit proper entry of the retainer into the channel 13 of the filter.

Entry of the retainer 15 into the huid-filled channel 13 as shown in FIG. 2 results in an absolute air seal between the two members. In addition, it has been found that the consistency of the uid 14 is sufficient to frictionally maintain the relative positioning of the filter in the housing without the use of clamps or other external means. Thus the two members are quickly and easily assembled merely by pressing them together, and just as easily removed by pulling them apart. In many applications, especially where smaller sized filters are utilized, this self-securing feature is sufficient to maintain the assembly even where no other supporting surface or floor for the filter is employed. In other words, the retainer 15 Will support the entire weight of the filter 10.

While a particular structural embodiment of the present invention has been described in detail herein, it should be understood that modifications will readily occur to one skilled in the art without departing from the spirit of the invention. Thus the scope of the invention is to be determined by that of the appended claim only.

What is claimed is:

1. A structure for sealably connecting a filter in a supporting housing comprising,

a filter comprising a frame surrounding and supporting a pack of filtering material thereacross, said frame having a continuous circumferential channel about the front periphery thereof, said channel being substantially filled with a fluid having a consistency substantially the same as that of petrolatum,

and a supporting housing surrounding said frame including [a] retainer means mounted thereto in sealing engagement therewith, said retainer including a cross-sectional configuration corresponding to that of said frame channel with the forward portion of said retainer being positioned within said channel and extending into said fluid,

whereby said fluid in said channel is frictionally and sealably engaging said retainer to maintain the relative positioning of said filter in said housing and to assure that all of the air passing between the interior of said housing adjacent to said filter and the exterior of the filter passes through said filter and said retainer. 5

2. A high ecency air filter adapted to supply virtually dust-free and bacteria-free air to clean rooms and the like and `without leakage of unfiltered air around the outside periphery thereof, said air filter comprising a frame having a centrally disposed airflow opening therethrough and a front peripheral surface, a continuous channel provided in said front peripheral surface of said frame and surrounding said airflow opening and extending rearwardly from said front surface of said frame a substantial distance,

a filter pack sealably disposed within said frame and filling said airflow opening through the frame and comprising a sheet of absolute jlterng media for removing submicron sized particles from air passing therethrough, said sheet of ,tltering media being folded in accordion fashion with the folds thereof lying substantially parallel to the direction in which said channel extends into said frame, and

a fluid substantially filling said channel to a level not above said front surface and having a consistency substantially the same as that of petrolatum and characterized as being subjected to easy deformation at room temperature,

whereby said air filter is adapted to be sealed in a housing having a retainer conforming to the channel, by embedding the retainer within the fluid of the channel.

References Cited The following references, cited by the Examiner, are of record in the patented file of this patent or the original patent.

UNITED STATES PATENTS 2,367,882 1/1945 McKnight 277-135 2,726,104 12/ 1955 Boitnott et al. 285-331 3,486,311 12/1969 Allan, Jr. 55--502 `629,739 7/1899 Baulieu 55-355 686,813 11/1901 Learned 55-355 4o 1,702,976 2/1929 Moore 285-10 2,373,565 4/1945 Hupp 55-355 2,915,322 12/1959 Dunlop 285-10 3,280,541 10/1966 Soltis 55-483 3,345,806 10/1967 Bullock et al 55-341 3,423,908 l/196'9 Hart 55--483 BERNARD NOZICK, Primary Examiner U.S. Cl. X.R. 0 55-502 Disclaimer and Dedication Re. 27,70l.-Adrian R. Allan, Jr. Washington, N.C., and Martin R. Fink, Remsenburg, NY. FILTER FRAME SEAL. Patent dated July 17, 1973. Disclaimer and Dedication led July 30, 1984, by the assignee, Flanders Filters. Inc.

Hereby disclaims and dedicates to the Public the remaining term of said palent.

[Official Gazelte January 8, 1985.]

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