USRE23979E - Lubricant composition containing dialkyl - Google Patents

Lubricant composition containing dialkyl Download PDF

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USRE23979E
USRE23979E US23979DE USRE23979E US RE23979 E USRE23979 E US RE23979E US 23979D E US23979D E US 23979DE US RE23979 E USRE23979 E US RE23979E
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oil
phenyl
lubricants
additives
phosphite
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    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic System
    • C07F9/02Phosphorus compounds
    • C07F9/28Phosphorus compounds with one or more P—C bonds
    • C07F9/38Phosphonic acids RP(=O)(OH)2; Thiophosphonic acids, i.e. RP(=X)(XH)2 (X = S, Se)
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    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic System
    • C07F9/02Phosphorus compounds
    • C07F9/28Phosphorus compounds with one or more P—C bonds
    • C07F9/38Phosphonic acids RP(=O)(OH)2; Thiophosphonic acids, i.e. RP(=X)(XH)2 (X = S, Se)
    • C07F9/40Esters thereof
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    • C10M137/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
    • C10M137/12Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having a phosphorus-to-carbon bond
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    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/56General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering characterised by the quenching agents
    • C21D1/58Oils
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Definitions

  • additives have been specifically designed which have the property of inhibiting corrosion of alloyed bearings such as copperlead, cadmium-silver and the like, developed for automotive, diesel and aircraft engines. Acidic oxidation or decomposition components formed in lubricants during use readily attached these hearings but are inhibited or prevented from doing this by the formation of a corrosion protective film formed on the bearing surface with the aid of the additive.
  • Additives have also been developed which possess the property of modifying the carbonace-- ous materials formed, -by deterioration of lubricants, on piston rods, rings and valves, and other metal parts in internal combustion engines, automotive and truck engines, aviation engines, high speed diesel engines and the like.
  • Such additives serve a very important function because, by modifying this carbonaceous material so that it can be removed easily, the tendency of engine parts to become stuck is inhibited so that ring-sticking, piston scuffing, scratching and wearing away of other engine parts and material reduction of engine efliciency, are prevented or materially inhibited.
  • additives have been developed for the purpose of acting as detergents ,in lubricants in order to assist in the removal of soot or sludge, varnish, lacquer formed from deterioration of the oil when subjected to high operating temperatures. Detergents due to their cleaning action prevent the build-up of these deleterious materials and assist in removing those formed.
  • Anti wear additives have the property of reducing friction of movable parts or different metals. Due to the function exerted or property imparted by such additives on lubricants, wear caused by direct frictional contact of metals can be greatly reduced. Also, additives have been developed to withstand extreme pressures, disperse impurities, solubilize certain additives and the like.
  • Additives which are used in lubricants for industrial purposes such as in cutting, drawing, quenching, and rolling operations must impart to said lubricants film strength, corrosion inhibiting and detergent properties as Well as aid the base lubricant to cool and lubricate the base metal or other surfaces under the most adverse conditions of lubrication and the like.
  • Still another object of this invention is to use in lubricating compositions, a multi-functional material which prevents ringsticking as well as the sticking of other engine parts due to deterioration of the lubricant. Also it is an object of this invention to use an oleagmous materials, e. g. in lubricating compositions, a multi-functional material which inhibits wear, scuffing, scratching and other damage to engine parts. Also it is an ob ect of this invention to improve the lubricating and cooling properties of base materials adapted for use in cutting, quenching, drawing and rolling operations by add1t1on to said base materials a multi-functional material of th1s 1nvention. Furthermore, it is an object of this invention to provide novel multi-functional improving and enhancing additives for lubricating bases. Other ObjBCtS of this invention will appear as the description proceeds.
  • this invention is directed to the use, m various materials, of a reaction product obtained by reacting a polyhalogenated organic compound of the formula R4D, where R4 is a halogenated organic radical bonded to a halogen D, with a phosphorous-containing compound of the structures l R P-R2 Formula I p I if if R1I
  • Formula II wherein M is a metal atom, X is oxygen, sulfur, selenium or tellurium, R3 is an organic radical attached to X by a bond to a carbon atom, and R1 and R2 are organic radicals, carbon atoms of which are either bonded directly to the P atom or bonded to the P atom through an X atom.
  • the organic radicals R1, R2 and R may have substituent polar groups, such as OH, Cl, SH, SOaH, NHz, N02, etc.
  • the products of the reaction have the general structure from which it is apparent that the radical R: or the metal M of the starting phosphorus-containing compounds have combined with the halogen D of the starting halogenated organic compound R41), and the halogenated radical R4 has become bonded to phosphorus.
  • the resultant reaction product of the above reaction must contain at least one P-C group and at least one and preferably more than one halogen-atom, not more than four and preferably less than two carbon atoms distant from the phosphorus atom.
  • R1 and R2 may be the same or different, and are selected from the group consisting of alkyl, aryl, cyclo-alkyl, alkylaryl, alkylated cyclo-alkyl, cycloalkyated aryl, arylated cycloalkyl, alkoxyl, aroxyl and the like.
  • specific illustrative radicals which are representative examples of the generic radicals mentioned are: methyl, ethyl, butyl, amyl, octyl, stearyl, allyl, 1
  • oleyl phenyl, xenyl, naphthyl, antracyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclohexylethyl, cyclohexylamyl, cyclohexylbutyl; phenyl cyclohexyl, naphthylcyclohexyl; cyclohexylphenyl, cyclohexylnaphthyl; methyl cyclohexyl, ethyl-cyclohexyl, amyl-cyclohexyl, cetylcyclohexyl; methyl-cyclohexyl benzyl, cyclohexyl-cresyl, cetyl-phenyl cyclohexyl, methylcyclohexylamyl, methyl cyclohexyllauryl; phenyl-cyclohexyl; cres
  • Specific phosphite esters whichmay be used to form reaction products .of this invention may be any of the partial or full phosphite esters mentioned in the following U. S. patents: 2,084,270, 2,121,611, 2.188.943, 2,191,996, 2,230,543, 2,241,243 2,326,140, 2,365,291, 2,365,974, 2,372,244, and 2,432,095.
  • phosphite esters may be: d1
  • di and triethyl phosphite di and tributyl phosphite; di and trioctyl phosphite; di and tricyclohexyl phosphite; mixed isoamyl phosphites,mixed n-butyl phosphites; di and tr!- naphthenyl phosphites; di and triphenyl phosphites; amyl -phenoxy-ethyl phosphite; butyl phenyl phosphite; tricresyl phosphite; the di and trithio or seleno or telluro triorgano phosphites or their mixtures.
  • di and triethyl phosphite di and trithiophosphrte
  • the di and tributyl phosphite the di and trithiophospbtte
  • di and triamyl phosphite 4 di and triamyl phosphite; the di and trithiophosphite; the di and triphenyl phosphite; and the di and trithiophosphite, are particularly preferred.
  • dialkyl phosphites When dialkyl phosphites are used, they must first be converted to the-metal salt (Formula 11) before reaction with.the polyhalogenated organic compound R4D.
  • any of the above phosphorus-containing compounds may be reacted with a polyhalogenated organic compound such as are listed below so as to form an organic phosphorus compound having a PC linkage, said compound having at least one and preferably more than one halogen atom, not more than four carbon atoms removed from the phosphorus atom, or if there is a C(DEF) wherein (D, E, and F are halogen atoms) group on the terminal carbon of the chain which attaches itself to the phosphorus atom, the halogens may be more than four carbon atoms removed from the phosphorus atom: car: bon tetrachloride, carbon tetrabromide, hexachloroethane, trichloroethane, polyhalogenated fatty acids in which the halo radicals are preferably attached in the alphaor beta position to the carboxyl radical.
  • a polyhalogenated organic compound such as are listed below so as to form an organic phosphorus compound having a
  • Specific compounds are: trichloroacetic acid, alpha, alpha, beta, betateterachloropropionic acid, alpha, alpha, beta-trichlorobutyric acid, tribromoacetic acid, triiodacetic acid, trihalogenated [aldehydes ketones and] ethers [such as trichlorobutanone, trichloromethyl isobutyl ketone] and the like can also be used.
  • the reaction between the phosphorus compound and the trihalogenated non-aromatic compounds so as to effect a PC linkage may be carried out by admixing the two materials in such proportion so that there is generally an excess of the halogen compound present and refluxing.
  • the desired reaction product may be removed from the mixture by distilling under reduced pressure.
  • EXAMPLE II Another reaction product of this invention was prepared by refiuxing for about 24 hours about 50 gms. of tributyl phosphite with about 150 gms. of dry carbon tetra chloride. A colorless solution formed which was distilled under reduced pressure to yield a product, dl-l'l-PHWIUP chloromethane phosphonate, having a boiling point of between about 150 C. and about 155 C. at 5 mm. pressure and a n of 1.4490. The reaction proceeded as Other reaction products of this invention which can be used to improve the lubricating properties of vanousmaterials are:
  • the vehicles to which reaction products of this invention may be added for purposes of improving the lubricating qualities of said vehicles or for purposes of producing corrosion-protective compositions and the like may be divided into several groups.
  • the vehicles should preferably be substantially neutral, although they may be weakly acidic or basic, preferabl having dissociation constants not above about Both polar and non-polar vehicles may be employed.
  • the former are water, alcohols such as methyl, ethyl, propyl, isopropyl, butyl, amyl, hexyl, cyclohexyl, heptyl, methyl, cyclohexyl, octyl, decyl, lauryl myrtstyl, cetyl, stearyl, oleyl, allyl, benzyl, etc.
  • alcohols polyhydric alcohols such as ethylene glycol, propylene glycol, butylene glycol, cetene glycol, glycerol, methyl glycerol, etc.; phenols and various alkyl phenols and thiophenols; ketones such as acetone, methyl ethyl ketone, diethyl ketone, methyl propyl ketone, methyl butyl ketone, dipropyl ketone, cyclohexanone, and higher ketones; keto alcohols; ethers such as diethyl ether, diisopropyl ether, diethylene dioxide, beta-beta-dichlorodiethyl ether, diphenyl oxide, chlorinated diphenyl oxide, diethylene glycol, triethylene glycol; neutral esters of carboxylic and other acids such as ethyl, propyl, butyl, amyl, octyl, stearyl, oleyl, pheny
  • Vehicles of little or no polarity comprise hydrocarbons such as liquid butanes, pentanes, hexanes, heptanes, octanes, octenes, benzene, toluene, xylene, cumene, indene, hydrindene, alkyl naphthalenes, gasoline, kerosene, fuel oil, gas oil, turbine oil, motor oil, mineral spirits, aromatic solvents, lubricating oils (which may be soap thickened to form greases), petrolatum, paraffin waxes, albino asphalts, etc. Generally when petroleum oils are used it is preferable that they be purified by solvent treatment so as to remove foreign matter.
  • hydrocarbons such as liquid butanes, pentanes, hexanes, heptanes, octanes, octenes, benzene, toluene, xylene, cumene, indene, hydrindene, al
  • synthetic oils may be used as the vehicles such as polymerized olefins, copolymers of alkylene glycols and alkylene oxides; organic esters, e. g. 2-ethyl hexyl sebacate, allyl laurate, and polymers thereof; dioctyl phthalate, trioctyl phosphate, polymeric tetrahydrofuran, polyalkyl silicon polymers, and the like. Mixtures of synthetic and natural lubricants and oils can be used.
  • resinous materials such as petroleum resins, natural resins as rosin, resins formed by polymerization of drying fatty oils, phenol-formaldehyde resins, glyptal-type resins formed by esterification of polyhydric alcohols with polycarboxylic acids can be used.
  • Still another class of vehicles to which condensation products of this invention can be added are water-in-oil and oil-in-water emulsions suitable for various uses such as lubricating, cooling, rust inhibiting, and the like.
  • the amount of additive of this invention which can be used depends upon the vehicle to which it is added and the intended purpose to which the composition is to be subjected to. Generally, the additive can be used in amounts varying from 0.01% to 20% and higher, preferably 0.1 to 10%.
  • compositions of this invention were evaluated as extreme pressure agents by use of the Four-ball Extreme Pressure Lubricating Tester similar in principle to the Boerlage apparatus described in the magazine, Engineering, volume 136, July 13, 1933.
  • This apparatus comprises four steel balls arranged in a pyramid formation. The top ball is rotated by spindles against the three bottom balls which are clamped in a stationary ball holder. The balls are immersed in the composition to be tested. Tests were run under conditions indicated in the following table and compared with other outstanding extreme pressure compounds.
  • Reaction products of this invention are equally effective as extreme pressure agents in synthetic lubricants.
  • a synthetic base comprising di(2-ethyl hexyi) sebacate containing approximately 15% of a thickening agent (a polymeric ester of acrylic acid)
  • a thickening agent a polymeric ester of acrylic acid
  • Each pair of gears is placed in a gear box which also contains the ball-bearing supporting the shafts.
  • the gear and bearing compartments are separated by oil-tight seals.
  • a loading couple is connected at one end and a torque applied at the other end. By applying a torque on this shaft the other shaft is placed under torsion.
  • the resistance of gears to scoring due to the effectiveness of a lubricant was conducted as follows: A test gear was broken in and then subjected to increased loads for 10 minutes at each load in the presence of a test lubricant and the gear teeth examined forscoring after each increase inload. The results of the scoring tests using diflerent lubricants are given below:
  • oxn'r 'rns'rmo Mxonmn name an: no GEAR nvnaooxanouassn on.
  • Additional ingredientsv may comprise oil-soluble urea or thiourea derivatives, e. g. urethanes, allophanates,
  • oil-soluble detergents which include oil-soluble salts of various bases with detergent forming acids.
  • bases include metal'as well as organic bases.
  • Metallic bases include those of alkah metals, Ca, Mg, Cu, Sr, Ba, Zn, Cd, Al, Sn, Pb, Cr, Mn, Fe, Ni, Co, etc.
  • Organic bases include various nitrogen bases as primary, secondary, tertiary and quaternary amines.
  • detergent forming acids are the various fatty acids of, say, to 30 carbon atoms, wool fat acids, paraffin wax acids (produced by oxidation of paraflin wax) chlorinated fatty acids, aromatic hydroxy fatty acids, parafiinwax benzoic acids, various alkyl salicylic acids,
  • phthalic' acid monoesters aromatic keto acids, aromatic ether acids, diphenols' as di- (alkylphenol) sulfidesand'f disulfides, methylene bis-alkyl phenols; sulfonic acids such as may be produced by treatment of alkyl aryl hydrocarbons or high boiling petroleum oils with sulfuricacid; sulfuric acid mono-esters; phosphoriqarsonic and'antimony acid mono and diesters, including the corresponding thio phosphoric and arsonic acids and the like.
  • Additional detergents are the alkaline earth phosphate die'sters, including the thiophosphate diester; the alkaline earth diphenolates, specifically the calcium and barium salts of diphenol mono and polysulfides.
  • Non-metallic detergents include compounds such as the phosphatides such as lecithin and cephlin, certain fatty oils as rapeseed oils voltolized fatty or mineral oils and the like.
  • Anexcellent metallic detergent for the present' purpose is the calcium salt of oil-soluble petroleum su l- ,fonic acids. This maybe present advantageously 1n the amount of about 0.025% to 0.2% sulfate ash. Also alkaline metal salts of alkyl phenol-aldehyde condensation reaction products are excellent detergents.
  • Antioxidants comprise several types, forexample, alkyl phenols such as 2,4,6-trimethyl phenol, ntamethyl'phenol, 2.4 -dimethyl-6-tertiarybutyl pheno, 2,4-
  • Corrosion inhibitors or anti-rusting compounds may also 'be present, such as dicarboxylic acids of 16 or more carbon atoms; alkali metal and alkaline earth tive used mayvaryv from 0.01 to 2% or higher. How- ,ever, substantial improvement is obtained by using amounts ranging from 0.1 to 0.5% in combination 'with reaction products of this invention.
  • a composition. of matter comprising a major amount of a neutral liquid medium and a minor amount, sufficient to impart extreme pressure pro cities to said neutral liquid medium, of a dialkyl triha oalkane phosphonate.
  • composition of matter comprising a major amount of a mineral oil and a minor amount, sufficient to impart extreme pressure properties ,to said mineral oil, of diethyl trichloromethane phosphonate.
  • a composition of matter comgrising a major amount of an organic ester of a car oxyhc acid and a minor amount, sufiicient to impart extreme ressure properties to said organic ester of a carboxy c acid, of diethyl trichloromethane phosphonate.
  • composition of matter comprising a major amount of a mineral oil and a minor amount, suflicient to impart extreme pressure properties to said mineral oil, of dibutyl trichloromethane phosphonate.
  • composition of matter comprising a major amount of an organic ester of a carboxylic acid and a minor amount, sufficient to impart extreme pressure properties to said organic esterof a carboxylic acid, of

Description

April 1955 D HARMANDETAL Re. 23,979
LUBRICANT COMPOSITION CONTAINING DIALKYL TRIHALOAKANE PHOSPHONATE AS AN EXTREME PRESSURE AGENT Original Filed May 10, 1948 2 Sheets-Sheet l Evaluarfion 0F E-R Lubricani's w a! Ambien+ Tempemi'ure L s l 3 l 1.0 so (00 we #00 Load (Kay) Fig.1
\nveni'ors: Denhmrn Harman Roy E. Thor e 5L their Mini-net.
Apnl 12, 1955 D. HARMAN ETAL Re. 23,979 LUBRICANT COMPOSITION CONTAINING DIALKYL TRIHALOAKANE PHOSPHONATE AS AN EXTREME PRESSURE AGENT Original Filed May 10. 1948 2 Sheets-Sheet 2 v Evaluai'ion a? ifiLubricar-fl's at 150 C 4o 60 too 500 500 Land (Kg-7 Fig.1
lnvenk'ors Danham Harman Rog E. The 5 +heir Afl'orn 6L5 United States Patent LUBRICANT COMPOSITION CONTAINING DI- ALKYL TRIHALOALKANE PHOSPHONATE AS AN EXTREME PRESSURE AGENT Denham Harman, Orinda, and Roy E. Thorpe, San Francisco, Calif., assignors to Shell Development Company, I
San Francisco, Calif., a corporation of Delaware Original No. 2,573,568, dated October 30, 1951, Serial No. 26,228, May 10, 1948. Application for reissue April 20, 1954, Serial No. 426,314
7 Claims. (Cl. 252-49.9)
Matter enclosed in heavy brackets appears in the original patent but forms no part of this reissue specification; matter printed in italics indicates the additions made by reissue.
.poses, by addition thereto of a novel multifunctional reaction product capable of imparting extreme pressure, anti-wear, anti-fouling properties, as well as acting as an inhibitor of oxidation and corrosion.
It is well known that various lubricants, whether doped or undoped, tend to oxidize and to form corrosive bodies and sludge, when used in modern engines and machines operating under ordinary conditions or at high speeds, elevated temperatures, heavy loads and/ or other adverse conditions. Some of the deterioration products of lubricants formed duringtheir use are hard carbonaceous materials which adhere to metal surfaces and cause scratching and sending of movable metal parts and sticking of valves and piston rings in engines. In addition, presently known lubricants are generally incapable of maintaining a continuous lubricating film between movable parts, re sulting in gradual or rapid wearing away of metal parts. The damage thus caused required replacement of such parts or even the complete overhauling of engines and machines, resulting in expensive loss of production and time.
In the case of the highest quality non-corrosive, stable lubricating oils, which have been highly refined for specific uses, or synthetic lubricants developed for specific or special uses, has been observed that such oils or lubricants are generally highly susceptible to oxidation and deterioration, becoming progressively more corrosive in engines and machines even under ordinary operating conditions.
To improve the lubricating properties of oils and synthetic lubricants it has become the practice to blend with various lubricants, one, and in most cases, more than one, addition agents, which additives have the effect or property of inhibiting deterioration of lubricants, and impart to them certain beneficial properties. Thus, additives have been specifically designed which have the property of inhibiting corrosion of alloyed bearings such as copperlead, cadmium-silver and the like, developed for automotive, diesel and aircraft engines. Acidic oxidation or decomposition components formed in lubricants during use readily attached these hearings but are inhibited or prevented from doing this by the formation of a corrosion protective film formed on the bearing surface with the aid of the additive. Additives have also been developed which possess the property of modifying the carbonace-- ous materials formed, -by deterioration of lubricants, on piston rods, rings and valves, and other metal parts in internal combustion engines, automotive and truck engines, aviation engines, high speed diesel engines and the like. Such additives serve a very important function because, by modifying this carbonaceous material so that it can be removed easily, the tendency of engine parts to become stuck is inhibited so that ring-sticking, piston scuffing, scratching and wearing away of other engine parts and material reduction of engine efliciency, are prevented or materially inhibited.
Other additives have been developed for the purpose of acting as detergents ,in lubricants in order to assist in the removal of soot or sludge, varnish, lacquer formed from deterioration of the oil when subjected to high operating temperatures. Detergents due to their cleaning action prevent the build-up of these deleterious materials and assist in removing those formed. Anti wear additives have the property of reducing friction of movable parts or different metals. Due to the function exerted or property imparted by such additives on lubricants, wear caused by direct frictional contact of metals can be greatly reduced. Also, additives have been developed to withstand extreme pressures, disperse impurities, solubilize certain additives and the like.
The development of numerous additives has been due to the fact that most, if not all additives are capable of functioning in substantially only one specific manner. Very few lubricant additives have the ability to improve a lubricant in more than just one respect. Thus, a good anti-oxidant might not be able to inhibit lacquer and varnish formation on piston rods or act as a detergent or corrosion inhibitor. ln many cases it is found that an additive possesses very good properties in one respect, but is the cause of harmful formations and therefore detrimental as an additive in another respect. Therefore, other additives are frequently required to obtain a good stable lubricant. The combination of additives in lubricants wherein each additive exerts its influence without interfering with the function of other additives is a difficult matter to attain. In most cases additives co-react or interfere with each other. To prevent this, great care must be taken in selecting the additives, mixing them in specific proportions and continuously watching and replacing additives which have stopped functioning or have deteriorated.
Additives which are used in lubricants for industrial purposes such as in cutting, drawing, quenching, and rolling operations must impart to said lubricants film strength, corrosion inhibiting and detergent properties as Well as aid the base lubricant to cool and lubricate the base metal or other surfaces under the most adverse conditions of lubrication and the like.
It is an object of this invention to improve the lubricating properties of various lubricating bases by the addition thereto of a minor amount of a multi-functional material. Another object of this invention is to add to compounded or doped lubricants a multi-functional material whereby a synergistic effect is produced, resulting in a product of accentuated and improved properties. Another object of this invention is to add to oleaginous materials, organic and inorganic lubricants, mineral lubricating oils, synthetic lubricants and the like, a multifunctional material so as to inhibit oxidation and corrosion and prevent the formation of sludge, varnish and lacquer in said lubricants even under adverse operating conditions. Still another object of this invention is to use in lubricating compositions, a multi-functional material which prevents ringsticking as well as the sticking of other engine parts due to deterioration of the lubricant. Also it is an object of this invention to use an oleagmous materials, e. g. in lubricating compositions, a multi-functional material which inhibits wear, scuffing, scratching and other damage to engine parts. Also it is an ob ect of this invention to improve the lubricating and cooling properties of base materials adapted for use in cutting, quenching, drawing and rolling operations by add1t1on to said base materials a multi-functional material of th1s 1nvention. Furthermore, it is an object of this invention to provide novel multi-functional improving and enhancing additives for lubricating bases. Other ObjBCtS of this invention will appear as the description proceeds.
To the accomplishment of the foregoing and related ends, this invention consists of features which will be hereinafter fully described, and particularly pointed out in the claims, the following description setting forth in detail certain embodiments of the invention, these being illustrative of but a few variations in which the principle of the invention may be employed.
Broadly stated, this invention is directed to the use, m various materials, of a reaction product obtained by reacting a polyhalogenated organic compound of the formula R4D, where R4 is a halogenated organic radical bonded to a halogen D, with a phosphorous-containing compound of the structures l R P-R2 Formula I p I if if R1I|R2 (R1IIR: M M
Formula II wherein M is a metal atom, X is oxygen, sulfur, selenium or tellurium, R3 is an organic radical attached to X by a bond to a carbon atom, and R1 and R2 are organic radicals, carbon atoms of which are either bonded directly to the P atom or bonded to the P atom through an X atom. The organic radicals R1, R2 and R may have substituent polar groups, such as OH, Cl, SH, SOaH, NHz, N02, etc.
The products of the reaction have the general structure from which it is apparent that the radical R: or the metal M of the starting phosphorus-containing compounds have combined with the halogen D of the starting halogenated organic compound R41), and the halogenated radical R4 has become bonded to phosphorus. 1
The resultant reaction product of the above reaction must contain at least one P-C group and at least one and preferably more than one halogen-atom, not more than four and preferably less than two carbon atoms distant from the phosphorus atom. However, it there are halogens attached to the terminal carbon atom so as to form the C(DEF) group, wherein D, E and F are like or dilferent halogens, the carbon chain may be of any length desired.
In the above formulas R1 and R2 may be the same or different, and are selected from the group consisting of alkyl, aryl, cyclo-alkyl, alkylaryl, alkylated cyclo-alkyl, cycloalkyated aryl, arylated cycloalkyl, alkoxyl, aroxyl and the like. Also specific illustrative radicals which are representative examples of the generic radicals mentioned are: methyl, ethyl, butyl, amyl, octyl, stearyl, allyl, 1
oleyl; phenyl, xenyl, naphthyl, antracyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclohexylethyl, cyclohexylamyl, cyclohexylbutyl; phenyl cyclohexyl, naphthylcyclohexyl; cyclohexylphenyl, cyclohexylnaphthyl; methyl cyclohexyl, ethyl-cyclohexyl, amyl-cyclohexyl, cetylcyclohexyl; methyl-cyclohexyl benzyl, cyclohexyl-cresyl, cetyl-phenyl cyclohexyl, methylcyclohexylamyl, methyl cyclohexyllauryl; phenyl-cyclohexyl; cresyl, xylyl, dimethylphenyl, ethyl-phenyl, amyl-phenyl, cetyl-phenyl, ethyl naphthyl; methoxy phenyl; ethoxy phenyl, octoxy phenyl, dichlorohexoxy-phenyl, thiomethoxy phenyl, thioethyloxy phenyl, seleno methoxy phenyl, seleno ethyloxy phenyl, telluro methoxy phenyl, thiolauroxy phenyl, seleno lauroxy phenyl; acetyl-phenyl, lanoyl-phenyl, stearoyl-phenyl, stearoyl-ethyl, lauroxyl-ethyl; etc.
Specific phosphite esters whichmay be used to form reaction products .of this invention may be any of the partial or full phosphite esters mentioned in the following U. S. patents: 2,084,270, 2,121,611, 2.188.943, 2,191,996, 2,230,543, 2,241,243 2,326,140, 2,365,291, 2,365,974, 2,372,244, and 2,432,095.
Among the most preferred phosphite esters may be: d1
and triethyl phosphite; di and tributyl phosphite; di and trioctyl phosphite; di and tricyclohexyl phosphite; mixed isoamyl phosphites,mixed n-butyl phosphites; di and tr!- naphthenyl phosphites; di and triphenyl phosphites; amyl -phenoxy-ethyl phosphite; butyl phenyl phosphite; tricresyl phosphite; the di and trithio or seleno or telluro triorgano phosphites or their mixtures. Of these esters, di and triethyl phosphite; the di and trithiophosphrte; the di and tributyl phosphite; the di and trithiophospbtte; the
4 di and triamyl phosphite; the di and trithiophosphite; the di and triphenyl phosphite; and the di and trithiophosphite, are particularly preferred.
When dialkyl phosphites are used, they must first be converted to the-metal salt (Formula 11) before reaction with.the polyhalogenated organic compound R4D.
Any of the above phosphorus-containing compounds may be reacted with a polyhalogenated organic compound such as are listed below so as to form an organic phosphorus compound having a PC linkage, said compound having at least one and preferably more than one halogen atom, not more than four carbon atoms removed from the phosphorus atom, or if there is a C(DEF) wherein (D, E, and F are halogen atoms) group on the terminal carbon of the chain which attaches itself to the phosphorus atom, the halogens may be more than four carbon atoms removed from the phosphorus atom: car: bon tetrachloride, carbon tetrabromide, hexachloroethane, trichloroethane, polyhalogenated fatty acids in which the halo radicals are preferably attached in the alphaor beta position to the carboxyl radical. Specific compounds are: trichloroacetic acid, alpha, alpha, beta, betateterachloropropionic acid, alpha, alpha, beta-trichlorobutyric acid, tribromoacetic acid, triiodacetic acid, trihalogenated [aldehydes ketones and] ethers [such as trichlorobutanone, trichloromethyl isobutyl ketone] and the like can also be used.
The reaction between the phosphorus compound and the trihalogenated non-aromatic compounds so as to effect a PC linkage, may be carried out by admixing the two materials in such proportion so that there is generally an excess of the halogen compound present and refluxing. The desired reaction product may be removed from the mixture by distilling under reduced pressure.
EXAMPLE I EXAMPLE II Another reaction product of this invention was prepared by refiuxing for about 24 hours about 50 gms. of tributyl phosphite with about 150 gms. of dry carbon tetra chloride. A colorless solution formed which was distilled under reduced pressure to yield a product, dl-l'l-PHWIUP chloromethane phosphonate, having a boiling point of between about 150 C. and about 155 C. at 5 mm. pressure and a n of 1.4490. The reaction proceeded as Other reaction products of this invention which can be used to improve the lubricating properties of vanousmaterials are:
Reaction product of diethyl sodium tetrachloride.
Reaction product of diethyl sodium phosphite w1th U1" chloroacetic acid.
Reaction product of tributyl phosphite w1th tr1chloracet1c acid.
phosphite with carbon 7 Reaction product of tricyclohexyl phosphite with carbon tricyclohexyl phosphite with tri- Reaction product of triethyl mono-selenophosphite with carbon tetrachloride. Reaction product of tricresyl dithiophosphite with hexachloroethane. Reaction product of sodium diethyl dithiophosphtte with bromoform. Reaction product of triamyl monothiophosphtte with carbon tetrabromide. Reaction product of triallyl phosphite with carbon tetrachloride.
The vehicles to which reaction products of this invention may be added for purposes of improving the lubricating qualities of said vehicles or for purposes of producing corrosion-protective compositions and the like may be divided into several groups.
The vehicles should preferably be substantially neutral, although they may be weakly acidic or basic, preferabl having dissociation constants not above about Both polar and non-polar vehicles may be employed. Among the former are water, alcohols such as methyl, ethyl, propyl, isopropyl, butyl, amyl, hexyl, cyclohexyl, heptyl, methyl, cyclohexyl, octyl, decyl, lauryl myrtstyl, cetyl, stearyl, oleyl, allyl, benzyl, etc. alcohols; polyhydric alcohols such as ethylene glycol, propylene glycol, butylene glycol, cetene glycol, glycerol, methyl glycerol, etc.; phenols and various alkyl phenols and thiophenols; ketones such as acetone, methyl ethyl ketone, diethyl ketone, methyl propyl ketone, methyl butyl ketone, dipropyl ketone, cyclohexanone, and higher ketones; keto alcohols; ethers such as diethyl ether, diisopropyl ether, diethylene dioxide, beta-beta-dichlorodiethyl ether, diphenyl oxide, chlorinated diphenyl oxide, diethylene glycol, triethylene glycol; neutral esters of carboxylic and other acids such as ethyl, propyl, butyl, amyl, octyl, stearyl, oleyl, phenyl, cresyl and higher acetates, propionates, butyrates, lactates, laurates, myristates, palmitates, stearates,'oleates, ricinoleates, phthalates, salicylates, carbonates; natural waxes such as carnauba wax, candelilla wax, Japan wax, jojoba oil, sperm oil; fats such as tallow, lard oil, olive oil, cottonseed oil, perilla oil, linseed oil, tung oil, soya bean oil, flexseed oil, castor oil, etc.; as well as fractions and derivatives thereof.
Vehicles of little or no polarity comprise hydrocarbons such as liquid butanes, pentanes, hexanes, heptanes, octanes, octenes, benzene, toluene, xylene, cumene, indene, hydrindene, alkyl naphthalenes, gasoline, kerosene, fuel oil, gas oil, turbine oil, motor oil, mineral spirits, aromatic solvents, lubricating oils (which may be soap thickened to form greases), petrolatum, paraffin waxes, albino asphalts, etc. Generally when petroleum oils are used it is preferable that they be purified by solvent treatment so as to remove foreign matter.
Also synthetic oils may be used as the vehicles such as polymerized olefins, copolymers of alkylene glycols and alkylene oxides; organic esters, e. g. 2-ethyl hexyl sebacate, allyl laurate, and polymers thereof; dioctyl phthalate, trioctyl phosphate, polymeric tetrahydrofuran, polyalkyl silicon polymers, and the like. Mixtures of synthetic and natural lubricants and oils can be used. In addition resinous materials such as petroleum resins, natural resins as rosin, resins formed by polymerization of drying fatty oils, phenol-formaldehyde resins, glyptal-type resins formed by esterification of polyhydric alcohols with polycarboxylic acids can be used.
Still another class of vehicles to which condensation products of this invention can be added are water-in-oil and oil-in-water emulsions suitable for various uses such as lubricating, cooling, rust inhibiting, and the like.
The amount of additive of this invention which can be used depends upon the vehicle to which it is added and the intended purpose to which the composition is to be subjected to. Generally, the additive can be used in amounts varying from 0.01% to 20% and higher, preferably 0.1 to 10%.
Compositions of this invention were evaluated as extreme pressure agents by use of the Four-ball Extreme Pressure Lubricating Tester similar in principle to the Boerlage apparatus described in the magazine, Engineering, volume 136, July 13, 1933. This apparatus comprises four steel balls arranged in a pyramid formation. The top ball is rotated by spindles against the three bottom balls which are clamped in a stationary ball holder. The balls are immersed in the composition to be tested. Tests were run under conditions indicated in the following table and compared with other outstanding extreme pressure compounds.
FOUR-BALL E. P. LUBRICANT TESTER ON ADDITIVES IN SAE OIL [Fixed Conditions: One minute tests at 1500 R. P. M. steel on steeL] Percent Seizure load in Kg. Additive P 8 Ci Ambient 130 0.
(1) None 45-50 20-25 2 P10; treated castoroil. 0.2 50-60 30-40 3 PiSi-isophorone bottoms reaction product 0.00 0.2 60-80 40-60 (4) Pghtreetedsuliurized in yo 0.03 1.53 75-83 56-00 (5) Dibutyl octanephosp onate 0.2 70-80 (6) CCh-triethylphosphite reaction product 0.24 0.84 160-180 00-100 (7) OOh-tributylphosphite reaction product. 0.20 0.08 -120 90-100 (8) Diethyi 1,1,3, triehlorononanephosphonate 0.02 0.08 110-120 (9) Dibutyl monochloro propanephosphonete 0.21 0.24 -140 90-100 The above Four-ball test was repeated in order to observe the wear effects of 2% of CCl4-triethyl phosphite reaction product (curve B) has on a SAE 90 gear oil. The results are shown in Figures I and I] and compared against an undoped oil (curve A). The wear (mm.) is plotted against load (kg.) on a log-log scale from nonseizing conditions to welding.
Reaction products of this invention are equally effective as extreme pressure agents in synthetic lubricants. Thus, to a synthetic base comprising di(2-ethyl hexyi) sebacate containing approximately 15% of a thickening agent (a polymeric ester of acrylic acid), approximately 1% of various types of well known extreme pressure agents were added, and the compositions tested in the Four-ball E. P. machine and compared with compositions of this invention which consisted of the same synthetic base as noted above containing about 1% of CCli-tributyl phosphite reaction product ofthis invention. The results are tabulated below.
FOUR-BALL E. P. LUBRICANT TESTER ON ADDITIVES IN SYNTHETIC LUBRICANT (DI(2-ETHYL HEXYL)SEBA- PLUS 15% OF A POLYMERIC ESTER OF ACRYLIC [Fixed Conditions: One minute tests at 1500 R. P. M. steel on steel 3 ambient temperature] Lubricants of this invention were also tested (and compared with commercial products) in a gear lubricating testing machine in order to determine their effectiveness as hypoid gear lubricants. The gear lubricant testing machine used for carrying out the tests consists essentially of two parallel shafts with four geometrically similar gears affixed to their ends. Each pair of gears is placed in a gear box which also contains the ball-bearing supporting the shafts. The gear and bearing compartments are separated by oil-tight seals. To one of the shafts a loading couple is connected at one end and a torque applied at the other end. By applying a torque on this shaft the other shaft is placed under torsion. The resistance of gears to scoring due to the effectiveness of a lubricant was conducted as follows: A test gear was broken in and then subjected to increased loads for 10 minutes at each load in the presence of a test lubricant and the gear teeth examined forscoring after each increase inload. The results of the scoring tests using diflerent lubricants are given below:
oxn'r 'rns'rmo Mxonmn name an: no GEAR nvnaooxanouassn on.
.salts of sulfonic acids and, fatty acids, organic com pounds containing an acidic radical in close proximity to a nitrile, nitro or nitroso group (e. g. alpha. cyano stearic acid) Additional ingredientsv may comprise oil-soluble urea or thiourea derivatives, e. g. urethanes, allophanates,
conditions under which it is used, the. amount of addi- See on soorlnson t ddlti Adden um Deden um m Surface sum (1) 2% CGh-trlethyl phosphlto-reactlon Pounds Pounds prodnet.-...'.' 85 40 i ii fi u i fi fihfiwfii ur or map? was. -1 y no so Reaction products of this invention can be combined with other additives such as blooming agents, pour point depressors and/ or viscosity improvers, antifoammg agents and the like. Among the specific additives for lubricating purposes, which can be used are oil-soluble detergents which include oil-soluble salts of various bases with detergent forming acids. Such bases include metal'as well as organic bases. Metallic bases include those of alkah metals, Ca, Mg, Cu, Sr, Ba, Zn, Cd, Al, Sn, Pb, Cr, Mn, Fe, Ni, Co, etc. Organic bases include various nitrogen bases as primary, secondary, tertiary and quaternary amines.
Examples of detergent forming acids are the various fatty acids of, say, to 30 carbon atoms, wool fat acids, paraffin wax acids (produced by oxidation of paraflin wax) chlorinated fatty acids, aromatic hydroxy fatty acids, parafiinwax benzoic acids, various alkyl salicylic acids,
phthalic' acid monoesters, aromatic keto acids, aromatic ether acids, diphenols' as di- (alkylphenol) sulfidesand'f disulfides, methylene bis-alkyl phenols; sulfonic acids such as may be produced by treatment of alkyl aryl hydrocarbons or high boiling petroleum oils with sulfuricacid; sulfuric acid mono-esters; phosphoriqarsonic and'antimony acid mono and diesters, including the corresponding thio phosphoric and arsonic acids and the like.
Additional detergents are the alkaline earth phosphate die'sters, including the thiophosphate diester; the alkaline earth diphenolates, specifically the calcium and barium salts of diphenol mono and polysulfides.
Non-metallic detergents include compounds such as the phosphatides such as lecithin and cephlin, certain fatty oils as rapeseed oils voltolized fatty or mineral oils and the like.
Anexcellent metallic detergent for the present' purpose is the calcium salt of oil-soluble petroleum su l- ,fonic acids. This maybe present advantageously 1n the amount of about 0.025% to 0.2% sulfate ash. Also alkaline metal salts of alkyl phenol-aldehyde condensation reaction products are excellent detergents.
Antioxidants comprise several types, forexample, alkyl phenols such as 2,4,6-trimethyl phenol, ntamethyl'phenol, 2.4 -dimethyl-6-tertiarybutyl pheno, 2,4-
2,6-ditertiary-butylA-methyI- dimethyl-G-octyl phenol, phenol, 2,4,6-tritertiary-butyl phenol and the like; amino phenols as benzyl amino phenols; amines such as dibutylphenylene diamine, diphenyl amine, phenyl beta-naphthylamine, phenyl-alpha-napththylamine, di-
naphthylamine.
Corrosion inhibitors or anti-rusting compounds may also 'be present, such as dicarboxylic acids of 16 or more carbon atoms; alkali metal and alkaline earth tive used mayvaryv from 0.01 to 2% or higher. How- ,ever, substantial improvement is obtained by using amounts ranging from 0.1 to 0.5% in combination 'with reaction products of this invention.
We claim as our invention;
1. A composition. of matter comprising a major amount of a neutral liquid medium and a minor amount, sufficient to impart extreme pressure pro cities to said neutral liquid medium, of a dialkyl triha oalkane phosphonate.
. 2. A composition of matter comprising a major amount of a mineral oil and a minor amount, sufficient to impart extreme pressure properties ,to said mineral oil, of diethyl trichloromethane phosphonate.
3. A composition of matter comgrising a major amount of an organic ester of a car oxyhc acid and a minor amount, sufiicient to impart extreme ressure properties to said organic ester of a carboxy c acid, of diethyl trichloromethane phosphonate.
4. A composition of matter comprising a major amount of a mineral oil and a minor amount, suflicient to impart extreme pressure properties to said mineral oil, of dibutyl trichloromethane phosphonate.
5. A composition of matter comprising a major amount of an organic ester of a carboxylic acid and a minor amount, sufficient to impart extreme pressure properties to said organic esterof a carboxylic acid, of
References Cited in the file of this patent or the original patent UNITED STATESPATENTS 2,138,385 Butz Dec. 6, 1938 2,174,019 Sullivan Sept. 26, 1939 2,392,468 Engelke Ian. 8, 1946 2,436,141 Goebel Feb. 17, 1948 7 OTHER REFERENCES Kosolapofl, "Reaction Between Triethyl Phosphite gigtlilTlnsnlisthylene Bromide," J. A. C. 8., vol. 66, pages
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US3193570A (en) * 1962-08-03 1965-07-06 Standard Oil Co Dialkyl trihalomethylphosphonateolefin adducts
CN113817904A (en) * 2021-08-11 2021-12-21 富兰克润滑科技(太仓)有限公司 Low-carbon environment-friendly biodegradable quenching oil and preparation method thereof

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US2573568A (en) 1951-10-30
DE845226C (en) 1952-07-31
GB694563A (en) 1953-07-22
FR985853A (en) 1951-07-24

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