USRE19284E - thornley - Google Patents

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USRE19284E
USRE19284E US19284DE USRE19284E US RE19284 E USRE19284 E US RE19284E US 19284D E US19284D E US 19284DE US RE19284 E USRE19284 E US RE19284E
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shell
digging
hammer
soil
ejecting
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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B1/00Percussion drilling
    • E21B1/02Surface drives for drop hammers or percussion drilling, e.g. with a cable
    • E21B1/04Devices for reversing the movement of the rod or cable at the surface
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B27/00Containers for collecting or depositing substances in boreholes or wells, e.g. bailers, baskets or buckets for collecting mud or sand; Drill bits with means for collecting substances, e.g. valve drill bits

Definitions

  • the present invention relates to mechanical digging apparatus, and this application is a continuation in part of my co-pending application Serial No. 149,285 filed November 19, 1926.
  • the general object of the invention is to pro vide improved mechanical digging apparatus operating upon the principle of driving a cylindrical shell down into the ground with the lower end thereof open or adapted to receive the soil in the form of a slug, and then raising the shell to the surface of the ground and dumping the slug of soil therefrom.
  • the principal utility of the invention resides in sinking relatively deep holes for receiving concrete for caissons or piles of various descriptions, such as precast or cast-in-place concrete piles, or metallic, wood or concrete piles.
  • the invention is also applicable to well drilling operations, the method broadly stated above per imitting of the rapid sinking of a hole in soils which can be handled in this manner.
  • the method can be practiced in a wide variety of soil conditions including relatively hard soil, clay, etc., and by the use of special attachments to be hereinafter described, it can be practiced in sand, gravel, stony soil and conditions of considerable subsurface water.
  • the digging unit includes a hammer which goes down into the ground with the shell, this hammer being raised and dropped or vibrated vertically to drive the shell down into the ground.
  • the hammer is alternately raised and dropped through the hoisting and slacking of a cable line extending down to the unit, and it is one of the specific objects of the invention to provide a construction wherein a single cable can perform the twofold function of reciprocating the hammer and also raising and lowering the entire unit and expelling the slug of soil therefrom.
  • the unit includes a power cylinder which is lowered into the hole with the digging shell, this power cylinder vibrating the hammer under the action of steam or compressed air.
  • Another object of the invention is to provide digging apparatus of the above general descrip tion with improved means for expelling the soil from the digging shell.
  • a core or piston member disposed within the shell and so arranged that when. the digging unit is raised above the ground relative telescopic movement can be readily efiected between the shell and the core for forcing the slug of soil from the shell.
  • Such improved means includes certain improved mechanism mounted on the derrick or tower of the power apparatus disposed above ground, whereby the shell member or the core member can be held stationary and the other member moved relatively thereto for discharging the soil from the shell.
  • the present digging unit can be readily employed with an ordinary pile driver serving as the aboveground power apparatus for raising and lowering the shell, operating the hammer thereof, etc., such being of particular advantage in connection with foundation work in that no separate power apparains, in addition to the ordinary pile driver, is required for performing the digging operations.
  • Another object of the invention is to provide improved means adapted to be disposed at the lower end of the digging shell for retaining sandy, loose or wet soils in the shell for hoisting to ground level.
  • These devices can be employed in shells of relatively large diameter, where the cohesion of the soil is not suilicient to retain the entire slug in the shell.
  • the present digging unit can be constructed in different sizes for digging holes ranging anywhere from 6 inches to several feet in diameter.
  • Figure 1 is a fragmentary view illustrating the operation, showing the pile driver and the digging unit operating in the ground.
  • Figure 2 is a vertical sectional view through one embodiment of the improved digging unit.
  • Figure 3 is a similar sectional view of another embodiment.
  • Figure 4 is a fragmentary front elevational view of the guide leads of the pile driver tower, showing the mechanism mounted thereon for retaining one of the members of the digging unit stationary in the operation of dumping the slug of soil.
  • Figure 5 is a transverse sectional view through one of the digging units of Figures 2 and 3, taken, for example, on the plane of the line 55 of Figure 2.
  • Figure 6 is a detail sectional view, illustrating the releasable locking means employed for holding the digging shell and the slug expelling core against relative rotation.
  • Figure 7 is a vertical sectional view of another embodiment employing a cable actuated hammer.
  • Figure 8 is a vertical sectional view of another embodiment employing a power operated hammer as a contained part of the digging unit.
  • Figures 9 and 10 are vertical sectional views of another form of the invention, in the operations of digging and soil ejecting.
  • Figures 11 and 12 are similar sectional views of still another form of the invention, illustrating the operations of digging and of ejecting the soil from the shell.
  • Figure 13 is a fragmentary sectional view showing the use of a plug in the lower end of the shell.
  • Figure 14 is a sectional view through the lower portion of the digging shell showing the use of a retaining member which may be used under loose or wet soil conditions.
  • Figure 15 is a perspective view of one form of this soil retaining attachment member.
  • Figure 16 is a perspective View of an addition to this attachment comprising valve means for retaining very wet materials in the digging shell,
  • Figure 17 shows the next related step of drilling through hard strata such as rock or hard-pan.
  • the portable pile driver or derrick rig comprises an upper platform 25 on which is erected the tower 26, the power plant 27 and the hoisting drum and other operating parts 28.
  • This platform has a turntable mounting on a lower frame or bed 32 which in turn has roller support on two parallel rails 33, such rails constituting an attached part of the movable unit.
  • the entire unit is supported on heavy timbers 34 laid on the ground at spaced points, such timbers serving as skidways on which the two rails 33, 33 can be slid either laterally or longitudinally.
  • One of the longitudinal adjusting movements of the machine is obtained by arranging the bed or frame 32 to roll lengthwise of the rails 33 on sets of rollers, disposed at each end of the frame and bearing on the upper flanges of the rails.
  • the rails 33 can be moved endwise or crosswise on the timbers 34 through the operation of suitable tackle rigging, all as described in my co-pending application.
  • the turntable mounting of the pla form 25 on the bed 32 may be of any suitable construction, such being shown as comprising a series of rollers 35 tracking between upper and lower circular rails secured respectively to the platform and to the frame, and the platform and bed frame being held together by a central king bolt 36.
  • the digging unit is preferably operated by a single cable line 43 extending up over a sheave block in the top of the tower 26.
  • digging unit comprises a cylindrical shell 44 the lower end of which is driven into the soil by the impacting blows of a drop hammer 45 contained within the unit itself.
  • a drop hammer 45 contained within the unit itself.
  • up and down movement of the cable line 43 through a limited stroke is operative to raise and drop the hammer.
  • Such up and down movement of the cable line may be effected through a walking beam mounted on the derrick rig, or it may be effected through slip clutch mechanism cooperating with the hoisting drum 28, the latter practice being illustrated.
  • the hammer is raised and dropped through a pair of cables 46-46 enacting with the single cable line 43 (althouglnif desired, the line 43 might be connected directly to the hammer 45), and the blows of the hammer on its down strokes are transmitted to the shell through impact means comprising a relatively heavy disk-like plate 47 which reposes within the shell and engages on ledges or shoulders formed by heavy brackets or lugs 48 43 which are secured at difierent angular points around the interior of the shell.
  • the plate 47 also serves as the head of a ram or core which is adapted to have relative telescopic movement within the shell 44 for expelling the contained slug of soil from the lower end of the shell when the digging unit is hoisted up into the tower for its dumpin operation.
  • a cylindrical sleeve 49 of smaller diameter than the diggin shell, is secured to the head 47 and serves as a stem for this core or ram, and also as a cylindrical guide within which the hammer 45 is reciprocated.
  • the lower end of the sleeve 49 is secured to the plate 47 in any suitable manner, as by dang ing the lower end of the sleeve outwardly and bolting this flange to the plate as indicated at 52.
  • the hammer strikes the plate 47 directly, this plate being of rela tively heavy construction to withstand these blows.
  • the upper end of the sleeve 49 is secured to the outer side of a downwardly extending tubular neck portion 53, lower end of which is flanged inwardly as indicated at 54 to form a limiting stop for limiting the upward movement of the hammer within the sleeve 49.
  • the attaching portion 53 is secured to or forms a part of a transversely extending member 55, similar to a cross yoke or bar.
  • this cross yoke 55 is a second cross yoke 56, to which is attached the line 43 through any suitable bracket or eye 5'7.
  • annular member 58 Secured within the upper end of the digging shell is an annular member 58, the central portion of which is formed as a relatively long tubular guide within which is guided the sleeve 49 of the dirt expelling core.
  • a horizontal flange 59 extends outwardly from the lower end of this tubular guide portion, and an upwardly turned flange 61 extends around the perimeter of the bottom wall 59 and is riveted to the sides of the digging shell 44.
  • the bottom wall 59 forms an upper stop against which the core head 47 engages when lifting the digging unit out of the well. Referring to Figure 5, it will be seen that the circumference of the core head 47 is formed with a spaced series of notches 62, corresponding in number and size to the driving lugs or brackets 43.
  • the solid portion of the core head 47 will ongage with the lugs or shoulders 43, at which time the down strokes of the hammer 45 will be transmitted to the shell through these lugs.
  • the digging shell and core can have relative telescopic movement whereby the core head will operate to expel the contained slug of soil from the lower end of the digging shell,
  • a releasable locking .pin 63 is mounted in the upper part of the shell for reception at its lower end in a socket or hole in the top of the plate 47, see Figure 6. This locking pin is guided for vertical movement in brackets 65 carried on the inner side of the shell,
  • the lugs 48 may be revolved into registry with the notches 62 for a discharging operation of the core.
  • brackets 66 bolted to the bottom wall 59 of the member 58, are pulleys 67around which icables pass down through a central opening in the lower cross yoke 55 and into the core sleeve 43 where they connect to an eye '71 bolted to the upper end of the hammer 45. While I have referred to two cables 46-46, these cables may be sections of a single cable having its intermediate portion passed through the eye 71 or through a sheave connected to this eye.
  • the two lower pulleys or sheaves 6'? are placed at diametrically opposite points relative to the circular form of the digging shell and similarly the two upper pulleys 69 are also placed diametrically opposite for exerting hoisting power on the shell at two diametrically opposite points, but it will be obvious that three or more lower pulleys 67 and a corresponding number of upper pulleys 69 may be grouped at different points relative to the circular form of the digging shell for receiving a corresponding number of cable sections, so as to apply the lifting effort to the digging shell atthree or more distributed points.
  • the digging unit After the digging and drilling machine has been located with the tower leads 17' over the desired spot the digging unit is started into the soil by making a shallow excavation therein, and thereafter by raising and slacking the cable line 43 the hammer 45 is caused to reciprocate for driving the shell 44 down into the ground.
  • This driving action will occur owing to the fact that the combined weight of he shell 44 and core 47-49 is greater than the weight of the hammer 45.
  • the upward holsting movement of the cross yoke 56 will, through the cables 45, transmit a hoisting movement to the hammer 45, the shell 44 remaining in its lower position in contact with the ground.
  • the cable line 43 is wound up on the hoisting drum 28 for hoisting the digging unit up into the tower leads. Owing to the densely packed condition of the slug of soil Within the shell and the frictional contact or" this slug with the side walls of the shell, practically the entire slug will be raised with the digging unit.
  • the hammer 45 In the hoisting of the cable 43 the hammer 45 of course first moves upwardly intoengagement with the upper limiting stop 54, and thereafter the cables 46 establish a direct hoisting connection between the upper cross yoke 56 and the shell 44.
  • the digging unit is hoisted up to a considerable
  • the locking pin 63 is then raised to releasing posi- 1 0 tion, which frees the shell 44 so that it can be rotated to bring the lugs 48 into registry with the notches 62, the locking bolts '72 operating to hold the yoke 55 and head 47 against rotation in this releasing movement of the shell.
  • the shell 44 is pulled up over the core head 47 in an upward telescopic movement, this naturally fol-. lowing owing to the fact that the cross yoke and core are held against vertical movement by the 1.4. bolts 72 and hence the tension acting on the cables 46 must pull the shell up over the core.
  • a chute 74 is swung out of the tower. through the open front space between the leads 17.
  • this chute is pivotally supported at its upper end within the tower on a pivot shaft 75, so arranged that the chute in its normal vertical position will not inter fere with the movement of tools, casing etc. between the tower leads.
  • any suitable hoisting tackle or other operating means the chute is caused to swing forwardly and outwardly between the derrick leads so that it will extend at a sloping angle below the lower end of the digging unit.
  • the slug of soil expelled from the digging unit will drop into the chute and be deflected forwardly into a truck at the front end of the machine.
  • the swinging turntable movement of the machine also enables the tower to be swung to any angle for dumping into a truck to either side of the machine.
  • the shell is revolved to bring its lugs 43 under solid peripheral portions of the head 4'7, whereupon the locking pin 63 is dropped down to looking position to retain this angular relation b tween the core and shell. Thereafter the bolts 72 are released and the digging unit is again lowered into the hole for a continuation of the previously described digging operation.
  • FIG. 3 illustrates a modified form of digging unit of the same general construction as the one just described.
  • the pulleys 69 are mounted on the lower cross yoke 55 instead of on the upper cross yoke 56.
  • the hammer is reciprocated by alternately hoisting and dropping the cable 43, and the lower cross yoke is held in the tower leads by the bolts 72 during the dumping operation, substantially as described of the preceding embodiment. It will be observed that in these two embodiments all of the operations are performed by a single cable line 43, and such construction is preferable. However, it is also within the purview of the invention to employ two cables, one for reciprocating the hammer and one for raishig and lowering the shell.
  • Any excess sub-surface water accumulating in the bottom of the hole during the aforesaid digging operation can be bailed out by a standard bailer, such as is used in well drilling practice, or can be exhausted by a sand pump, as is well known in the art.
  • a standard bailer such as is used in well drilling practice
  • a sand pump as is well known in the art.
  • the presence of the casing 77 will in most instances case oil the hole against excess water.
  • Figure '7 illustrates a modified construction comprising the digging shell a ia and the hammer 45a which is raised and dropped within the shell for driving the latter.
  • the hammer strikes a ring 81 mounted internally within the shell 44a, thereby transmitting its driving blow to the shell.
  • the hammer is pulled up against a stop member 82 in the form of a ring or plate which is secured within the upper end of the shell 44a.
  • a continued hoisting movement transmitted through the cable 43a raises the entire shell and hammer up out of the ground for the dumping operation.
  • the discharge of the slug of soil is effected by an ejecting member comprising a piston 83 which is disposed in the lower portion of the shell below the driving ring 81.
  • a rod 84 extends upwardly from this piston and passes through a central guide passageway in the hammer 45a, the upper end of said piston rod 84 having a stop shoulder 86 thereon adapted to engage either with the top of the hammer 45a or with the top of the upper stop member 82 for preventing the ejecting piston 83 from dropping out of the bottom of the shell.
  • the length of the piston rod 84 up to the stop shoulder 86 is sufiicient to permit the piston member to assume a.
  • the upper ends of the latter cables are connected to a cross bar or distributor member 89, to which the main actuating cable 43a is attached, and the lower ends of the cables 88 are connected to the hammer at 91.
  • the cables 88 are of sufficient length so that the full range of upward movement of the rod 84 relatively to the shell is permitted without said rod striking the cross bar 89, even when the hammer 45a is in its lower position against the driving ring 31.
  • the piston is held stationary by passing a transverse bar 92 through diametrically opposite slots 93 in the shell and temporarily securing the ends of this cross bar to the leads of the tower.
  • the bar 92 may be extended through a hole 94 in the piston rod 84, or may have its under side engage shoulders on the piston rod whereby the latter is held against upward movement, corresponding substantially to the mariner in which duct the working fiui the ejecting member 47 of the two preceding embodiments is held against upward movement.
  • the shell 14a is hoisted through the cable 43a, with the result that the slug of soil is pushed out from the lower end of the shell.
  • the slots 93 are of the required length to permit us piston 83 to effect a complete discharge of the soil.
  • the removal oi the transverse stop bar 592 frees the piston so that it lowers with the shell in starting the next digging op ation.
  • Figure 8 illustrates a mod d embodiment wherein the hammer which is lolrered as a pa t of the digging unit is power operated throne the medium of steam or compressed air supp through a hose extending down to the diggn unit.
  • a heavy plate umber 96 which serves .as the driving base or the hammer 45b.
  • the base member 96 engages against an internal ring 97 or may be otherwise secured in the shell to transmit the force of the driving blows thereto. Rising from the center of this base member is a standard 98 carrying a piston 99 at its upper end.
  • This piston operates in a cylinder 101 formed in the hammer 452), the latter being constructed in the form of an inverted cup-shaped member reciprocably supported over the piston 99.
  • a guide ring 102 may be releasably secured in the lower end of the cylindrical bore 101 for establishing guiding engagement on the standard 98.
  • the working fluid which may be either steam or compressed air, is admitted to and exhausted from the cylindrical area 101 above the piston 3 9 through inlet and outlet passageways 103 and 10s respectively and which extend up through the standard 98 and open into the cylinder area through the top of the piston
  • the lower end of the passageways 103 and 104 extend laterally through the base member 96 and communicate with valve devices 105 and 106 respectively whereby the admission and exhaust through these passageways is controlled.
  • Such valve devices are actuated by rods 16? and 108 respectively and which have a suitable operative engagement with the hammer member 45b whereby as the hammer member approaches the upper limit of its stroke the inlet valve 105 is closed and the outlet valve 106 is opened, and whereby at the bottom of the stroke the inlet valve is opened and the outlet valve is closed.
  • the hoisting cable as?) may be operatively connected with the shell ii. any suitable manner, such as extending the s ell up above the top of the hammer 15b and co uecting the cable to this upper portion of the shell.
  • a bail member 1B9 is utilized to connect the ith the digging shell, this bail member also se .ng to guide the reciprocatory movement of the hammer 45b, and to conto the inlet valve 105.
  • the lower ends of the we call arms are rigidly secured either to the member 96 or to the A s bar portion is spaced cl. member to permit he iull reciproca ng stroke of the latter, and the cable 431) is connected to this cross bar portion.
  • the vertical arm portions of said bail are disposed in vertical guide openings 111 formed in the hammer 45b, whereby the bail afiords additional guiding means for the hammer.
  • One of these bail arms may be hollow, as indicated at I with the lower portion thereof connected the admission side of the inlet valve 105 for supplying the working fluid thereto.
  • the upper end of this hollow arm iconnects through a nipple 112 with a hose or other flexib e conduit 113 which conveys the working fluid n to the digging unit.
  • valve apparatus is so timed that the hammer will not rise smliciently far to create any upward impulse on the shell either by the guide ring 102 striking the bottom of the piston 99 or by the hammer striking the upper cross bar portion of the bail 109.
  • the ezha st fluid passing down through the passageway 104 and outlet valve 106 can be discharged directly out through the side of the shell lab.
  • the entire unit is raised to ground level through a hoisting eiiort applied to the cable i312, during which the flexible conduit 113 may be wound on a reel or otherwise elevated with the digging unit.
  • the ejection of the slug of soil is efiected through a free piston 83b which, in the digging operation, is raised by the slug of soil up into the upper portion of the shell, substantially as described of the construction shown in Figure 7.
  • the piston ejecting member comprises an upwardly extending rod 84b carrying a crossbar or head 86b at its upper end. This upper member has portions which extend into, or outwardly beyond, the two diametrically opposite slots 93?) formed in the shell, such preventing the ejecting piston from dropping down entirely out of the shell after the slug of soil has been released therefrom.
  • a stop bar similar to the bar 92 of Figure '7, is inserted transversely through the slots 93b above the head member 861) of the ejecting piston; or a suitable member comprising a pair of shoulders is arranged to engage the outwardly projecting ends of this head member 86b.
  • the power hammer is of the single acting type wherein the driving impulse is obtaincd by the dropping of the hammer after having been raised by power, but itwill be understood that the hammer may be of the double-acting type wherein power is also applied to the down stroke thereof.
  • the hammer element constitutes a part of the digging device whereby the earth receiving shell and the hammer are lowered down into the ground as a unit as the dig ging operation progresses.
  • Such type of unit is particularly adapted for relatively deep opera tions, where the hole is eased off by progressively inserting sections of casing 7'7 ( Figure 1) as the digging operation continues.
  • there are certain fundamental features of my invention which may be practiced with a digging unit which is driven by blows received directly from the ordinary pile driver hammer, or through a follower member interposed between such hammer and the digging unit.
  • Such form of device is adaptable to the shallower depths of operation, and wherein the hole may or may not be cased off, as desired.
  • FIGS-9 and 10 illustrate one of these modified embodiments, in'the operations of digging and ejecting.
  • the digging shell 440 is of plain cylindrical form having a hoisting collar 125 rigidly secured to its upper hand.
  • a core 126 Operating within this shell is a core 126, the lower'end of which has a sufficiently accurate fit in the shell to guide the same and to eject the soil therefrom.
  • This core may be of uniform diameter throughout its entire length, although preferably the shank portion thereof is of reduced diameter, as indicated at 127.
  • a head 128 on the upper end of this core is adapted to receive the driving blows of the pile driver hammer directly through the base portion of the hammer, or a follower member may be interposed between the hammer and the head 128.
  • the hammer unit is designated 129 in its entirety and, as will be presently described, the digging shell and core are preferably connected with this hammer unit so as to be guided thereby in the movement in the leads.
  • the driving blows are transmitted from the core to the upper end of the digging shell through a shoulder 131 projecting from the shank portion of the core. This shoulder may be provided by forming or securing a collar to said shank portion, although in the preferred construction shown I extend a sleeve,
  • a removable key 133 is interposed between the driving shoulder 131 and the collar 125.
  • This key may consist of a U-shaped member adapted to .145. snugly embrace the core shank 127, although it preferably consists of a split ring, the two halves of which are releasably held in place on the upper end of the digging shell by tapered lower surfaces 133' which fit within the tapered upper end '1 of the collar 125.
  • key 133 transmits driving blows to the shell 44c and retains the lower end 126 of the core in the upper portion of the shell.
  • the driving shoulder 131 of the core is raised relatively to the shell the two semi-circular sections of this driving ring 133 can be readily removed from the collar 125.
  • a casing indicated in dotted lines at 770 may also be driven down with the shell, the upper end of such casing engaging the hoisting collar 125 and being driven thereby.
  • such hammer unit may be of any conventional construction ordinarily comprising the base 12%, the power cylinder 1290 and the intermediate reciprocating ram or hammer proper 1291'.
  • the base member is generally connected to the cylinder member by columns 129d, generally four in number, rigidly keyed in both members, and also extending through and serving as guides for the ram or hammer.
  • the base 129! rests on the head 128 but the driving blows are applied directly to a cushion block 129e on said 1 head througha lower reduced extension on the ram, which moves downwardly through an opening in the base 12912 and strikes the cushion block directly.
  • the ram is connected to the usual piston in the cylinder 1290 through a piston rod 129p.
  • the core and head structure 126128 is detachably connected with the lower portion or base member 1291) of the hammer unit by a length of cable 130 which is passed through a transverse hole 134 in the head structure and has loops 130' which engage over hoooks 135 projecting from said base member.
  • the digging shell has tackle connection with the upper portion or cylinder member 1290 of the hammer unit through two cross yokes 136 and 137 which are connected together by lines of cable 138 reeved around multiple sheaves 136 and 137' mounted on the outer ends of the yokes 136 and 137 respectively.
  • the lower yoke 137 engages under the hoistin collar 125 on the digging shell, and the upper yoke is mounted on the cylinder 1290 or any other portion of the hammer unit adjacent to the upper end thereof. It will thus be seen that the digging shell, core and hammer device are all connected together so that they move downwardly in the derrick leads as a unit as the driving blows of the ram or hammer are applied to the cushion block 130 on the core head 123, the hammer unit and the upper yoke 136 moving down with the core and the lower yoke 137 moving down with the digging shell as the latter is driven down through the driving key 133.
  • the entire assembly is hoisted into the upper portion of the derrick leads 17' through pull on the cable 43c connected to the upper end of the hammer unit.
  • the driving key 133 is then removed by slacking off on the cables 138 to permit the collar 125 to move downwardly slightly rom the driving shoulder 131,
  • the ejecting operation is then started by placing tension on the cables 138 which have multiple reeving over the sheaves 136 and 137' in an obvious manner, so that they exert a very large force tending to cause relative telescopic movement between the shell and core. With relatively soft soils or when the digging shell only contains a moderately short slug, enough pressure may be exerted through such tackle rigging to start and complete the ejecting operation.
  • the hammer unit is energized to reciprocate the hammer ram and impart driving blows upon the head of the core while tension is still exerted on the cables 138.
  • driving blows break the static friction of the soil in the shell, and maybe continued throughout the entire ejecting operation to assist the ejecting tension exerted through the cables.
  • the cables 133 are paid out to lower the digging shell relatively to the core so that the driving key 133 can be replaced in operative position. Thereupon, the entire assembly can be lowered for continuing the digging operation in the same or another spot.
  • Figures 11 and 12 illustrate the digging and soil ejecting operations in another embodiment of my invention.
  • the ejecting opera tion is performed through a tree carried in the digging shell, similarly to Figures '1' and 8.
  • the shell lad is rigidly secured at its upper end to a driving head 128.
  • the ejecting piston 83d comprises the stem 84d and the upper cross bar 86d, the ends of which cross bar engage in two diametrically opposite slots 9301 in the side walls of the shell.
  • the unit is driven down into the ground in substantially the same manner described of Figure 9.
  • a casing 77d niay'also be driven down with the shell, the upper end of this casing hearing against the bottom of the driving 128.
  • the hoisting yoke 137 engages with the under side of the driving head 128 and the cables 138 extend up to the upp r yoke 136 which may be mounted on the hammer unit or on the tower structure.
  • the digging shell may be of any desired length for sinking relatively deep holes, the length of the shell being limited only by the height of the tower or other apparatus which may be employed to dump the shell.
  • the seating of the hammer base 129?) against upper driving head of the digging shell resultsin the digging shell receiving the guiding influence of tie harnmer unit in its guided movement in the derrick leads, and in Figures 9 and 1c the extension of the core head 126 down into the shell, in the digging operation, assists in maintaining this guiding influence.
  • yolre may extend in. the plane of the derrick leads or at right angles thereto may have any desired number of cable sheaves mounted thereon.
  • the sinking of the hole may be effected by a single by a simple driving operation as readily as by digging. In such cases I propose placing a removable plug in lower end of the digging shell, substantially as illustrated in Figure 13.
  • This plug designated 151, has a base portion substantially equal to orslightly larger in diameter than the igging shell, has a. reduced portion extending up into the shell.
  • a bolt or pin 152 passing though the shell and the reduced portion serves to hold the in position.
  • Figure 1 1-18 illustrate a m ber which may be inserted in the shell for operating under cor uitioi device is in the form of a ring lravi g one more ribs or walls 156 transversely of the ring.
  • the ring When the shell is raised the ring functions to n the soil therein by increasing the area o
  • the ejecting operation ed by forcing the soil down through.
  • the voids of the ring, or such ring may be removed completely or merely out of the the way for an unobstructed. ejection.
  • the ring may be releasably secured to the shell by having a portion thereof engage outside or inside the shell and by passing a suitable pin or tra .sely through oppositely aligned holes in such portion and sh ll. removal of said or bolt will then permit the ring to be entirely removed in the ejecting operation.
  • the upper portion of such ring may have pivotal mounting on one side at 157 on a mounting ring 18 which is either permanently temporari'y secured to the lower end of the driving shell ( Figure 14).
  • a latch hook or like device 159 At the opposite side of such mounting ring is suitably pivoted a latch hook or like device 159 which can be swung out a locking recess 1530 in the ring .55, thereby permitting said soil retaining ring he swung back to the dotted line position sl-own in Figure 14: for a soil ing operation.
  • a removable valve device may be mounted in the lower end of the shell.
  • Such device is illustrated in Figure 16 and may comprise the same general form of ring 155 having the walls 156' as above described.
  • One or more flap valves 163 are movably supported. on the ring, for opening under the upward pressure of the soil closing under downward pressure thereof.
  • two or" such valve members are employed, both of semi-circular shape and l .ving matching hinge bosses 18 i and 1135 at their inner edges.
  • a pivot pin 166 extends through bearing supports 16? on the ring it'll. and through the aligned hinge bosses 154, 16.3 or" the two valve members. The valves can swing upward freely under the pressure of the soil, but
  • the device may be removably bolted or hinged at the bottom of the shell substantially as described of Figures 14 and 15. Theseating of the flap valves will retain substantiaily all of the contained slug of wet material as the shell is being raised, and where the material is suii'iciently liquid the ejecting thereof may be accomplished by forcing the valves upwardly to open position without removing or swinging the ring 155' downwardly from the shell. 7
  • Each of the attachment devices illustrated in Figures l3, 14, 15 and 15 can be used with any of the embodiments of digging apparatus illustrated in the Figures 1 to 12 inclusive.
  • This drilling operation may be performed either by a rotary bit or by a reciprocating bit, the latter practice being preferable, however, in view of the fact that the mechanism embodied in the digging and drilling machine for raising and lowering the cable of the digging unit is also admirably suited to the operation of a reciprocating bit.
  • a reciprocating bit 171 connected to a stem 172 which in turn is hitched to the cable line 43.
  • the bit is preferably of the same cutting diameter as the mechanical digging unit, and may be of any desired type.
  • a mechanical digging unit comprising a shell having an open lower end, driving means comprising a hammer reciprocable relative to said shell for driving the latter down into the soil, cable means arranged for raising and lowering said shell and said driving means as a unit, and an ejecting member movable longitudinally in said shell.
  • a mechanical digging unit comprising a shell having an open lower end adapted to be driven into the soil, hammer means for driving the shell, cable means for raising and lowering said shell, and for operating said hammermeans, an ejecting member capable ofmovement in said shell, and power actuated means for causing relative longitudinal movement between said ejecting member and said shell for ejecting soil from the latter.
  • a mechanical digging device comprising a digging shell having an open lower end, a hammer for driving said shell, a cable for operating said digging device, means comprising block and tackle apparatus connecting said cable to said digging device whereby continued movement of said cable in one direction is operative to raise or lower said unit, and short stroke intermittent motion of said cable is operative to reciprocate said hammer relative to said shell, and cable operated eiilectin'g means forejecting the soil from said 5 ell.
  • a digging device comprising a digging shell open at its lower end, hammer means for driving said shell, means for ejecting the soil from the shell and means operated through a single cable' line for actuating said hammer means when digging, and for raising and lowering saidshell between digging operations, and for causing said ejecting means to operateto eject the soil from said shell.
  • a digging device comprising a digging shell having an open lower end, a hammer for driving said shell,,impact means adapted to be struck by said hammer on its down stroke and through which the driving blows are transmitted tosaid shell, and means permitting relative telescopic movement between said hammer andlsaid shell for ejecting the contained slug of soil from said shell.
  • a self-contained digging unit comprising a digging shell open at its lower end, a hammer reciprocably guided adjacent the upper end 01! said shell, means preventing separation of said hammer from said shell upon the up stroke of said hammer, means for transmitting the 'down stroke blows of .said hammer to said shell, said latter means being releasable to permit the discharge of the contained slug of soil from said shell, and cable means for reciprocating said hammer.
  • a self-contained digging unit comprising a digging shell having an open lower end, a hammer reciprocably guided adjacent the'up'per end of said shell, a corefor expelling the earth from said shell, and means operable through a single cable line for actuating said hammer means when digging, for raising and lowering said shell, and for causing said core to expel the earth from said shell whenthe latter is raised to dumping position.
  • rig comprising upwardly extending guide means, a self-contained digging unit adapted to be raised and lowered relative to said guide means on a cable line, said digging unit comprising two' members having relative telescopic movement, one of said members having an open lower end adapted to be driven into the soil, hammer means in said digging unit for driving said latter member, and
  • a mechanical digging unit adapted to be driven into the soil for raising slugs thereof to the surface of the ground
  • said digging unit comprising means for expelling the slugs of soil therefrom, an above ground digging rig 'for' operating said mechanical digging unit, said digging rig comprising a derrick into which the digging unit is hoisted for dumping the slugs of soil therefrom, power operated means for effecting relative movement between said digging unit and said expelling means substantially verticallyfin said derrick and a chute movably supported relaan operative position below said digging unit for receiving the slug of soil expelled therefrom and directing itto a dumping point.
  • a digging device comprising a driving shell, hammermeans for driving said shell, airee pis ton member in said shell for ejecting the'soil therefrom, and cable means for moving said piston member in said shell.
  • a digging device comprising a digging shell adapted to receive soil through its lower end, a hammer guided for reciprocatory movement within the upper portion of said shell, a shoulder carried by said shell adapted to transmit the driving blows from-said hammer to said shell, a cable means directly connecting said cable with said hammer whereby the latter is lifted and dropped directly with hoisting and dropping movements of said cable, an ejecting piston disposed in saidshellbelow said shoulder, a-stem extending from said piston upwardly through said hammer, and means vfor cooperating with said stem adapted 'to hold the piston substantially stationary when said shell is drawn upwardly rela-, tively thereto for ejecting the soil.
  • a self-contained digging unit comprising a digging shell adapted to receive soil through its lower end, a power hammer associated with said shell for driving'the same, said shell and hammer being adapted to be lowered as a unit into the hole being dug thereby, means for supplying power to said power hammer, and an ejecting member movable longitudinally. in said shell for ejecting a contained slug of soil therefrom.
  • a self-contained digging unit comprising a digging shell adapted to receive soil through its lower end, a power hammer comprisinga pistonmember and a cooperating cylinder member, one of said members being secured to said shell and the other of said members being adapted to impartdriving blows to said shell, valve means con-. trolled by the relative reciprocatory .movement betweensaid members for governing the admissionand exhaust of a working .fiuid to and from said cylinder member, a cable for raising and low ering said hammer and shell as a unit in the hole being. dug, a flexibleconduit .for supplying the working fluid to said hammer, and an ejecting member separate from said power hammer and adapted to be power operated for ejecting the soil from said shell.
  • a digging device comprising a digging shell 15.
  • a digging'device comprising a digging shell adapted. to receive soil through its lower end, a driving head mounted on the upper end of said shell and adapted to receive the blows for driving the other end of said shell into the ground, an ejecting piston reciprocable in said shell, said shell having .a longitudinal slot in the wall thereof, means for preventing said piston from droppingout of the lower end of said shell, and means cooperating with said piston through said slot for ejecting the slug of soil ,from the lower end of said shell.
  • a digging device comprising a digging shell adapted to receive soil through its lower end when said shell is driven downwardly into the ground,- meansfor ejecting the slug of soil from said shell when the latter is raised to dumping position,-
  • a digging device comprising a digging shell adapted to receive soil through its lower end when said shell is driven downwardly into the ground, a retaining member associated with'the lower portion of said shell comprising transversely extending means for retaining the slug of soil in the shell as the latter is being lifted into dumping position, and an ejecting member movable longitudinally in said shell for ejecting said slug ofsoil. 7
  • a digging device comprising a digging shell adapted to receive soil through its lower end when said shell is driven downwardly into the ground, means for driving said shell, valve means associated with the lower end of said shell for retaining the soil therein as said shell is being. lifted to dumping position, an ejecting member movable longitudinally in said shell, and power means for causing relative longitudinal movement between said ejecting member and said shell for ejecting the soil from the latter.
  • a digging device comprising a digging shell adapted to be driven endwise into the ground forv receiving a quantity of soil therein, a hammer member carried by said digging device and movable relatively to said shell, an ejecting member operable within said shell for ejecting the soil 1 therefrom, and means for causing relative endwise movement between said shell and said ejecting member for eflecting an ejecting operation when said shell is raisedto dumping position.
  • erated hammer unit sliding vertically between said leads andcomprising a piston reciprocated ram, a core member connected to said hammer unit and adapted to have the power driving blows of said ram transmitted thereto", a digging shell 1 adapted to be driven endwise' down into the ground for receiving a slug of soil therein, re l'easable driving means adapted to connect the lower portion of said core member with said digging shell for transmitting driving blows to" the latter, the release of said driving means permitting rel'ati've telescopic movement between said core member and shell for ejecting the slug of soil from the; shell, a lower hoisting member conneet'ed with said shell, an upper hoisting member connected with said hammer unit, and tackle rigging connected between both of said hoisting members and operable to' cause relative endwise movement between said hammer unit and said shell whereby said core member is caused to eject the soil from said shell, said ram being operable to transmit driving blow
  • a digging device comprising a shell, hammer means comprising a cylinder and piston for driving said shell, and a free piston member in said shell for ejecting the soil therefrom.
  • a digging device comprising'a driving shell, hammer means comprising a cylinder and piston for driving said shell, 2; free piston member in said shell for ejecting the soil therefrom, and cable means for moving said piston member. in said shell.
  • a digging shell means for raising and lowering the shell
  • means for driving the shell comprising a hammer reciprocable relatively to said shell, and ejectingmeans for the shell operable by said raising and lowering meansz.
  • a digging shell a casing adapted to be moved down into the groundwith the digging operation, said digging shell. operating'within said casing, means for raising andlowering said shell, means for driving the shell com:- prising a hammer reciprocable relatively to said shell, and ejecting means for the shell operable, by said raising and lowering means.
  • a digging shell, means for 1, driving the shell comprising. a hammer recipe rocable relatively to said shell, ejecting. means for said shell, and a cable for operating, said ejecting means.
  • a digging shell a casing adaptedto move down into the ground with the digging operation, said digging shell operating. within said casing, means for driving the shell comprising a hammer reciprocable relatively to said shell, eiectingmeans for said shell, and a 1.09 poweroperated cable for operating said ejecting means.
  • a. digging shell adapted to receive soil through its lower end when said shell is driven downwardly into the ground, a casing adapted to be sunk into the ground progressively with the diggin operation, said dissing shell, being adapted to pass throughthe open lower end 0'1 said casing and'to be. driven down .into the ground inadvance of said casing, an attachment on the lower end. of said shell capable of passing through. the lower end of. said casing and. operating to-retain the soil. within said digging shell; said attachment being detachable for substitution 25. by other cutting and soil retaining attacl'imenfs appropriate to the through which. the shell, being. driven,- and. an ejecting member movable longitudinally in. said shell for ejecting the soil. therefrom.
  • a casing having an open lower end. adapted to be sunk. into the ground, a. digging shell adapted to be driven into the soil down through the lower end of said casing, means for driving said digging shell comprising a. hammer reciprocable relatively to said. shell, saidv shell comprising an upper extension portion. and having an overall length longer than said casing whereby saidshell is driven into the soil in ad.-v vance oi the lower end of. said casing for receiv ing slugs of soil in-said. shel1,-means for causing] said to be carried down with progressive sinking of said shell, saidshell being liited up, through said casing to ground. level, for ejecting the slugs of soil therefrom, and a soil ejecting member movable longitudinally in said shell.
  • a casing having. anopen lower end adapted to be sunk into the ground, a digging shell adapted to be driven down into the soil through the lower end of said casing to 1- receive slugs of soil through the lower end of said shell, means for driving said digging shell comprising a hammer reciprocable relatively to said shell, a driving head mounted on the upper end of said shell and adapted to receive the blows for driving the lower end of said shell into the ground, an ejecting piston reciprocable in said shell, means for preventing said piston from dropping out of the lower end of said shell, and means cooperating with said piston for ejecting the slugs of soil from the lower end of said shell.
  • a digging device comprising a digging shell adapted to receive soil through its lower end when said shell is driven downwardly into the ground, a retaining member associated with the lower portion of said shell for retaining the slug of soil in the shell as the latter is being lifted into dumping position, and means for ejecting the slug of soil from said shell under power when the shell is raised to dumping position.
  • a self-contained digging unit comprising a digging shell adapted to receive soil through its lower end when said shell is driven downwardly into the ground, a hammer associated with said shell for driving the same, said shell and hammer being adapted to be lowered as a unit into the hole being dug thereby, tackle means for raising and lowering said shell and means for causing said hammer to transmit driving blows to said shell, retaining means associated with the lower portion of said shell for retaining the slug of soil in said shell as the latter is being lifted into dumping position, and means for ejecting the slug of soil from said shell under power when the latter has been raised to dumping position.
  • a self-contained digging unit comprising a digging shell adapted to receive soil through its lower end when said shell is driven downwardly into the ground, a hammer associated with said shell for driving the same, said shell and hammer being adapted to be lowered as a unit into the hole being dug thereby, tackle means for raising and lowering said shell and for causing said hammer to transmit driving blows to said shell, a retaining member associated with the lower portion of said shell adapted to occupy a position tending to obstruct the discharge of the soil from said shell as the latter is being lifted into dumping position, means connecting said retaining member with said shell enabling said retaining member readily to be moved away from such obstructing position, and means for ejecting the slug of soil from said shell under power when the latter has been raised to dumping position.
  • a self-contained digging unit comprising a digging shell adapted to receive soil through its lower end, a power hammer/associated with said shell for driving the same, said shell and hammer being adapted to be lowered as a unit into the hole being dug thereby, means for supplying power to said power hammer, and means for ejecting the slug of soil from said shell under power when the latter is raised to dumping position.

Description

Aug. 21, 1934. J. H. THORNLEY ,R 19,284
MECHANICAL DIGGING APPARATUS Original Filed Nov. 13. 192 9 4 Sheets-Shet l mlill .L H l 2 "W 52 M m w 2/1. l llmnk Aug. 21, 1934- J. H. THORNLEY Re. 19,284
MECHANICAL DIGGIVNG APPARATUS Original Filed Nov. 13, 1929 4 Sheets-Sheet 2 A? I g jjo'rne 3 Aug. 21, 1934. J. H. THORNLEY MECHANICAL DIGGING APPARATUS Original Filed Nov. 15. 1929 4 Sheets-Sheet 5 1934- J. H. THORNLEY MECHANICAL DIGGING APPARATUS 4 Sheets-Sheet 4 Original Filed Nov. 13, 1929 f, j 2 m 55, 5
.jose a yZm 4 w m |l \\\\\\\\\\\\\\\\n J Reissued Aug. 21, 1934 UNITED STATES cars GFFICE Original No. 1,861,038,
dated May 31, 1932,
Serial No. 406,760, November 13, 1929. Application for reissue December 1, 1933, Serial No.
35 Claims.
The present invention relates to mechanical digging apparatus, and this application is a continuation in part of my co-pending application Serial No. 149,285 filed November 19, 1926.
5 The general object of the invention is to pro vide improved mechanical digging apparatus operating upon the principle of driving a cylindrical shell down into the ground with the lower end thereof open or adapted to receive the soil in the form of a slug, and then raising the shell to the surface of the ground and dumping the slug of soil therefrom.
The principal utility of the invention resides in sinking relatively deep holes for receiving concrete for caissons or piles of various descriptions, such as precast or cast-in-place concrete piles, or metallic, wood or concrete piles. However, the invention is also applicable to well drilling operations, the method broadly stated above per imitting of the rapid sinking of a hole in soils which can be handled in this manner. The method can be practiced in a wide variety of soil conditions including relatively hard soil, clay, etc., and by the use of special attachments to be hereinafter described, it can be practiced in sand, gravel, stony soil and conditions of considerable subsurface water.
In these deep digging operations, the digging unit includes a hammer which goes down into the ground with the shell, this hammer being raised and dropped or vibrated vertically to drive the shell down into the ground. In this regard, it is a further object of the invention to provide an improved construction of digging unit emjbodying this hammer. In one form of the device the hammer is alternately raised and dropped through the hoisting and slacking of a cable line extending down to the unit, and it is one of the specific objects of the invention to provide a construction wherein a single cable can perform the twofold function of reciprocating the hammer and also raising and lowering the entire unit and expelling the slug of soil therefrom. In another form of the device the unit includes a power cylinder which is lowered into the hole with the digging shell, this power cylinder vibrating the hammer under the action of steam or compressed air.
Another object of the invention is to provide digging apparatus of the above general descrip tion with improved means for expelling the soil from the digging shell.
This is performed by a core or piston member disposed within the shell and so arranged that when. the digging unit is raised above the ground relative telescopic movement can be readily efiected between the shell and the core for forcing the slug of soil from the shell. Such improved means includes certain improved mechanism mounted on the derrick or tower of the power apparatus disposed above ground, whereby the shell member or the core member can be held stationary and the other member moved relatively thereto for discharging the soil from the shell. The present digging unit can be readily employed with an ordinary pile driver serving as the aboveground power apparatus for raising and lowering the shell, operating the hammer thereof, etc., such being of particular advantage in connection with foundation work in that no separate power apparains, in addition to the ordinary pile driver, is required for performing the digging operations.
Certain features of the invention pertaining to the mechanism for expelling the soil from the shell and for discharging the soil into a vehicle or upon a dumping pile have particular association with the leads of the pile driver tower, but it will be understood that such mechanism can also be associated with any other form of derrick or tower. While the invention is probably of greatest advantage in relatively deep digging operations wherein the hammer is lowered into the ground as a part of the digging unit, nevertheless the invention can be utilized for relatively shallow digging where the ordinary hammer of the pile driver can deliver its blows directly to the digging unit or through a follower member interposed between said hammer and the digging unit. In such embodiment, the above described novel mechanism for expelling the slugs of soil from the shell is utilized in substantially the same relation as in the case of deep digging operations.
Another object of the invention is to provide improved means adapted to be disposed at the lower end of the digging shell for retaining sandy, loose or wet soils in the shell for hoisting to ground level. These devices can be employed in shells of relatively large diameter, where the cohesion of the soil is not suilicient to retain the entire slug in the shell. The present digging unit can be constructed in different sizes for digging holes ranging anywhere from 6 inches to several feet in diameter.
Various other objects and advantages of the invention will be apparent from the following description of a preferred manner of carrying the same into effect. In the drawings accompanying this description:
Figure 1 is a fragmentary view illustrating the operation, showing the pile driver and the digging unit operating in the ground.
Figure 2 is a vertical sectional view through one embodiment of the improved digging unit.
Figure 3 is a similar sectional view of another embodiment.
Figure 4 is a fragmentary front elevational view of the guide leads of the pile driver tower, showing the mechanism mounted thereon for retaining one of the members of the digging unit stationary in the operation of dumping the slug of soil.
Figure 5 is a transverse sectional view through one of the digging units of Figures 2 and 3, taken, for example, on the plane of the line 55 of Figure 2.
Figure 6 is a detail sectional view, illustrating the releasable locking means employed for holding the digging shell and the slug expelling core against relative rotation.
Figure 7 is a vertical sectional view of another embodiment employing a cable actuated hammer.
Figure 8 is a vertical sectional view of another embodiment employing a power operated hammer as a contained part of the digging unit.
Figures 9 and 10 are vertical sectional views of another form of the invention, in the operations of digging and soil ejecting.
Figures 11 and 12 are similar sectional views of still another form of the invention, illustrating the operations of digging and of ejecting the soil from the shell.
Figure 13 is a fragmentary sectional view showing the use of a plug in the lower end of the shell.
Figure 14 is a sectional view through the lower portion of the digging shell showing the use of a retaining member which may be used under loose or wet soil conditions.
Figure 15 is a perspective view of one form of this soil retaining attachment member.
Figure 16 is a perspective View of an addition to this attachment comprising valve means for retaining very wet materials in the digging shell,
1 and Figure 17 shows the next related step of drilling through hard strata such as rock or hard-pan.
When only a single hole or well is to be sunk the tower or derrick and the power apparatus may be erected in stationary relation at the site, but where a large number of holes are to be sunk, as in foundation pile work, it is desirable to employ a movable tower and power apparatus. such as a pile driver and accordingly I shalldescribe the invention as being used with such pile driver. The above mentioned co-pending application, of which this is a division, discloses an improved method of constructing foundations for buildings, bridges and the like, and in such application I have also described how this pile driver can be utilized in the operations of drilling through solid rock, lowering the casing sections and placing the structural steel columns of the foundation piles.
Referring to Figure 1, it will be seen that the portable pile driver or derrick rig comprises an upper platform 25 on which is erected the tower 26, the power plant 27 and the hoisting drum and other operating parts 28. This platform has a turntable mounting on a lower frame or bed 32 which in turn has roller support on two parallel rails 33, such rails constituting an attached part of the movable unit. The entire unit is supported on heavy timbers 34 laid on the ground at spaced points, such timbers serving as skidways on which the two rails 33, 33 can be slid either laterally or longitudinally. One of the longitudinal adjusting movements of the machine is obtained by arranging the bed or frame 32 to roll lengthwise of the rails 33 on sets of rollers, disposed at each end of the frame and bearing on the upper flanges of the rails. The rails 33 can be moved endwise or crosswise on the timbers 34 through the operation of suitable tackle rigging, all as described in my co-pending application. The turntable mounting of the pla form 25 on the bed 32 may be of any suitable construction, such being shown as comprising a series of rollers 35 tracking between upper and lower circular rails secured respectively to the platform and to the frame, and the platform and bed frame being held together by a central king bolt 36. Thus the tower 26 can be readily revolved away from the hole, which may be of considerable advantage in dumping the slugs of soil from the digging shell. The digging unit, generally indicated at 42, is preferably operated by a single cable line 43 extending up over a sheave block in the top of the tower 26.
Referring now to the form of digging unit illustrated in Figure 2, it will be seen that it comprises a cylindrical shell 44 the lower end of which is driven into the soil by the impacting blows of a drop hammer 45 contained within the unit itself. When the unit is opera-ting at the bottom of the hole, up and down movement of the cable line 43 through a limited stroke is operative to raise and drop the hammer. Such up and down movement of the cable line may be effected through a walking beam mounted on the derrick rig, or it may be effected through slip clutch mechanism cooperating with the hoisting drum 28, the latter practice being illustrated.
The hammer is raised and dropped through a pair of cables 46-46 enacting with the single cable line 43 (althouglnif desired, the line 43 might be connected directly to the hammer 45), and the blows of the hammer on its down strokes are transmitted to the shell through impact means comprising a relatively heavy disk-like plate 47 which reposes within the shell and engages on ledges or shoulders formed by heavy brackets or lugs 48 43 which are secured at difierent angular points around the interior of the shell. The plate 47 also serves as the head of a ram or core which is adapted to have relative telescopic movement within the shell 44 for expelling the contained slug of soil from the lower end of the shell when the digging unit is hoisted up into the tower for its dumpin operation.
A cylindrical sleeve 49, of smaller diameter than the diggin shell, is secured to the head 47 and serves as a stem for this core or ram, and also as a cylindrical guide within which the hammer 45 is reciprocated. The lower end of the sleeve 49 is secured to the plate 47 in any suitable manner, as by dang ing the lower end of the sleeve outwardly and bolting this flange to the plate as indicated at 52. The hammer strikes the plate 47 directly, this plate being of rela tively heavy construction to withstand these blows. The upper end of the sleeve 49 is secured to the outer side of a downwardly extending tubular neck portion 53, lower end of which is flanged inwardly as indicated at 54 to form a limiting stop for limiting the upward movement of the hammer within the sleeve 49. The attaching portion 53 is secured to or forms a part of a transversely extending member 55, similar to a cross yoke or bar.
Operating above this cross yoke 55 is a second cross yoke 56, to which is attached the line 43 through any suitable bracket or eye 5'7.
Secured within the upper end of the digging shell is an annular member 58, the central portion of which is formed as a relatively long tubular guide within which is guided the sleeve 49 of the dirt expelling core. A horizontal flange 59 extends outwardly from the lower end of this tubular guide portion, and an upwardly turned flange 61 extends around the perimeter of the bottom wall 59 and is riveted to the sides of the digging shell 44. The bottom wall 59 forms an upper stop against which the core head 47 engages when lifting the digging unit out of the well. Referring to Figure 5, it will be seen that the circumference of the core head 47 is formed with a spaced series of notches 62, corresponding in number and size to the driving lugs or brackets 43. In one angular position of the digging shell 44 the solid portion of the core head 47 will ongage with the lugs or shoulders 43, at which time the down strokes of the hammer 45 will be transmitted to the shell through these lugs. By rotating the shell to bring the lugs into registry with the notches 62 the digging shell and core can have relative telescopic movement whereby the core head will operate to expel the contained slug of soil from the lower end of the digging shell,
'Isuch operation occurring when the unit is in its elevated dumping position between the leads of the tower. In order to maintain the notches 62 out of regis with the lugs 48 when the shell is being driven into the ground, a releasable locking .pin 63 is mounted in the upper part of the shell for reception at its lower end in a socket or hole in the top of the plate 47, see Figure 6. This locking pin is guided for vertical movement in brackets 65 carried on the inner side of the shell,
land by lifting this pin the lugs 48 may be revolved into registry with the notches 62 for a discharging operation of the core.
Mounted in the upper end of the digging shell, in brackets 66 bolted to the bottom wall 59 of the member 58, are pulleys 67around which icables pass down through a central opening in the lower cross yoke 55 and into the core sleeve 43 where they connect to an eye '71 bolted to the upper end of the hammer 45. While I have referred to two cables 46-46, these cables may be sections of a single cable having its intermediate portion passed through the eye 71 or through a sheave connected to this eye.
In the construction shown, the two lower pulleys or sheaves 6'? are placed at diametrically opposite points relative to the circular form of the digging shell and similarly the two upper pulleys 69 are also placed diametrically opposite for exerting hoisting power on the shell at two diametrically opposite points, but it will be obvious that three or more lower pulleys 67 and a corresponding number of upper pulleys 69 may be grouped at different points relative to the circular form of the digging shell for receiving a corresponding number of cable sections, so as to apply the lifting effort to the digging shell atthree or more distributed points.
After the digging and drilling machine has been located with the tower leads 17' over the desired spot the digging unit is started into the soil by making a shallow excavation therein, and thereafter by raising and slacking the cable line 43 the hammer 45 is caused to reciprocate for driving the shell 44 down into the ground. This driving action will occur owing to the fact that the combined weight of he shell 44 and core 47-49 is greater than the weight of the hammer 45. In consequence of this, the upward holsting movement of the cross yoke 56 will, through the cables 45, transmit a hoisting movement to the hammer 45, the shell 44 remaining in its lower position in contact with the ground.
Upon quickly slacking the cable line the upper cross yoke 56 will be dropped, and with it the hammer 45, the lower end of the latter striking the impact plate 47 which delivers the hammer blow to the digging shell 44. As the shell descends into the ground the cable 43 must of course be gradually paid out to properly regulate the stroke of the hammer 45. This stroke is proportioned so that the upper end of the hammer will never strike the upper limiting stop 54 on the up stroke, but on the down stroke the full dropping inertia of the hammer will be effective on the plate 4'7. After the shell has been driven down into the soil to a depth where substantially the entire interior of the shell is filled by a slug of soil, the cable line 43 is wound up on the hoisting drum 28 for hoisting the digging unit up into the tower leads. Owing to the densely packed condition of the slug of soil Within the shell and the frictional contact or" this slug with the side walls of the shell, practically the entire slug will be raised with the digging unit. In the hoisting of the cable 43 the hammer 45 of course first moves upwardly intoengagement with the upper limiting stop 54, and thereafter the cables 46 establish a direct hoisting connection between the upper cross yoke 56 and the shell 44.
The digging unit is hoisted up to a considerable The locking pin 63 is then raised to releasing posi- 1 0 tion, which frees the shell 44 so that it can be rotated to bring the lugs 48 into registry with the notches 62, the locking bolts '72 operating to hold the yoke 55 and head 47 against rotation in this releasing movement of the shell. By now applying further hoisting movement to the cable the shell 44 is pulled up over the core head 47 in an upward telescopic movement, this naturally fol-. lowing owing to the fact that the cross yoke and core are held against vertical movement by the 1.4. bolts 72 and hence the tension acting on the cables 46 must pull the shell up over the core. Preliminary to this last hoisting movement of the main cable lead, a chute 74 is swung out of the tower. through the open front space between the leads 17.
It will be observed from Figure 1 that this chute is pivotally supported at its upper end within the tower on a pivot shaft 75, so arranged that the chute in its normal vertical position will not inter fere with the movement of tools, casing etc. between the tower leads. By the operation of any suitable hoisting tackle or other operating means the chute is caused to swing forwardly and outwardly between the derrick leads so that it will extend at a sloping angle below the lower end of the digging unit. Thus the slug of soil expelled from the digging unit will drop into the chute and be deflected forwardly into a truck at the front end of the machine. The swinging turntable movement of the machine also enables the tower to be swung to any angle for dumping into a truck to either side of the machine.
After the dumping operation has been completed and the chute returned to its normal position slack is gradually paid out to the cable 43 with the result that the shell 44 descends down over the core head 47 to bring the latter into its normal position against the stop shoulder 59. This descending movement of the shell will naturally follow as the cable line 43 is paid out owing to the fact that the shell 44 is heavier than the hammer 45.
After the head 47 engages the stop shoulder 59 the shell is revolved to bring its lugs 43 under solid peripheral portions of the head 4'7, whereupon the locking pin 63 is dropped down to looking position to retain this angular relation b tween the core and shell. Thereafter the bolts 72 are released and the digging unit is again lowered into the hole for a continuation of the previously described digging operation.
Figure 3 illustrates a modified form of digging unit of the same general construction as the one just described. In this modified form, however, the pulleys 69 are mounted on the lower cross yoke 55 instead of on the upper cross yoke 56. The hammer is reciprocated by alternately hoisting and dropping the cable 43, and the lower cross yoke is held in the tower leads by the bolts 72 during the dumping operation, substantially as described of the preceding embodiment. It will be observed that in these two embodiments all of the operations are performed by a single cable line 43, and such construction is preferable. However, it is also within the purview of the invention to employ two cables, one for reciprocating the hammer and one for raishig and lowering the shell.
As the digging of the hole progresses, it is desirable to case-in the hole by sections of casing 77, this casing being of larger diameter than the digging unit 42 to permit the latter to pass therethrough. The provision of the tower and tower leads 17' is of particular advantage for per forming this casing-in operation, as the casing sections can be supported and accurately guided between the tower leads as the casing is being extended down into the hole. It is preferable that the lower end of the casing follow the descent of the digging unit 42 quite closely so that the digging shell in its gradual descent will always be within the guiding confines of the casing. Any excess sub-surface water accumulating in the bottom of the hole during the aforesaid digging operation can be bailed out by a standard bailer, such as is used in well drilling practice, or can be exhausted by a sand pump, as is well known in the art. The presence of the casing 77 will in most instances case oil the hole against excess water.
Figure '7 illustrates a modified construction comprising the digging shell a ia and the hammer 45a which is raised and dropped within the shell for driving the latter. On the down stroke the hammer strikes a ring 81 mounted internally within the shell 44a, thereby transmitting its driving blow to the shell. After the shell has received its slug of soil, filling the entire lower portion thereof, the hammer is pulled up against a stop member 82 in the form of a ring or plate which is secured within the upper end of the shell 44a. Thereupon a continued hoisting movement transmitted through the cable 43a raises the entire shell and hammer up out of the ground for the dumping operation. The discharge of the slug of soil is effected by an ejecting member comprising a piston 83 which is disposed in the lower portion of the shell below the driving ring 81. A rod 84 extends upwardly from this piston and passes through a central guide passageway in the hammer 45a, the upper end of said piston rod 84 having a stop shoulder 86 thereon adapted to engage either with the top of the hammer 45a or with the top of the upper stop member 82 for preventing the ejecting piston 83 from dropping out of the bottom of the shell. The length of the piston rod 84 up to the stop shoulder 86 is sufiicient to permit the piston member to assume a. position adjacent to the lower cutting edge of the shell when the hammer 45a is engaging against the lower stop ring 81, such corresponding to the relative position of the parts when the shell is just starting a new digging operation and when the hammer has been dropped to transmit a driving blow thereto. As the shell is driven into the ground and the slug of soil moves upwardly in the shell relatively to the downward movement of the shell, the piston member 83 is forced upwardly by the soil and hence its upper stop shoulder 86 rises relatively to the shell. To provide working clearance for the relative rising and falling movement of this up per stop shoulder 86 the actuating cable 43a is cperatively connected to the hammer 45a through two or more cables 88 which are spaced from the piston rod 84. The upper ends of the latter cables are connected to a cross bar or distributor member 89, to which the main actuating cable 43a is attached, and the lower ends of the cables 88 are connected to the hammer at 91. The cables 88 are of sufficient length so that the full range of upward movement of the rod 84 relatively to the shell is permitted without said rod striking the cross bar 89, even when the hammer 45a is in its lower position against the driving ring 31.
As the shell 44a is driven down into the soil, additional lengths of the actuating cable 43a are paid out progressively from the slip clutch drum so that the hammer 45a will have its proper motion in the shell and will not strike the upper stop 82. With the continued descent of the shell the slug of soil therein gradually moves the free piston 83 upwardly relatively to the shell until such piston moves into prox mity to or contact with the lower stop shoulder 81. Thereupon the digging unit is raised up into the tower leads for the dumping operation. This is performed by holding the free piston 33 in stationary relation in the tower leads and pulling the shell 44a upwardly relatively thereto for forcing the slug of soil out of the bottom of the shell.
The piston is held stationary by passing a transverse bar 92 through diametrically opposite slots 93 in the shell and temporarily securing the ends of this cross bar to the leads of the tower. The bar 92 may be extended through a hole 94 in the piston rod 84, or may have its under side engage shoulders on the piston rod whereby the latter is held against upward movement, corresponding substantially to the mariner in which duct the working fiui the ejecting member 47 of the two preceding embodiments is held against upward movement. Thereupon the shell 14a is hoisted through the cable 43a, with the result that the slug of soil is pushed out from the lower end of the shell. The slots 93 are of the required length to permit us piston 83 to effect a complete discharge of the soil. The removal oi the transverse stop bar 592 frees the piston so that it lowers with the shell in starting the next digging op ation.
Figure 8 illustrates a mod d embodiment wherein the hammer which is lolrered as a pa t of the digging unit is power operated throne the medium of steam or compressed air supp through a hose extending down to the diggn unit. Mounted. in the upper poi'ion of the digging shell 44?) is a heavy plate umber 96 which serves .as the driving base or the hammer 45b. The base member 96 engages against an internal ring 97 or may be otherwise secured in the shell to transmit the force of the driving blows thereto. Rising from the center of this base member is a standard 98 carrying a piston 99 at its upper end. This piston operates in a cylinder 101 formed in the hammer 452), the latter being constructed in the form of an inverted cup-shaped member reciprocably supported over the piston 99. If desired, a guide ring 102 may be releasably secured in the lower end of the cylindrical bore 101 for establishing guiding engagement on the standard 98. The working fluid, which may be either steam or compressed air, is admitted to and exhausted from the cylindrical area 101 above the piston 3 9 through inlet and outlet passageways 103 and 10s respectively and which extend up through the standard 98 and open into the cylinder area through the top of the piston The lower end of the passageways 103 and 104 extend laterally through the base member 96 and communicate with valve devices 105 and 106 respectively whereby the admission and exhaust through these passageways is controlled. Such valve devices are actuated by rods 16? and 108 respectively and which have a suitable operative engagement with the hammer member 45b whereby as the hammer member approaches the upper limit of its stroke the inlet valve 105 is closed and the outlet valve 106 is opened, and whereby at the bottom of the stroke the inlet valve is opened and the outlet valve is closed.
The specific operating connections by which these valves are thus actuated need not be described as in and of themselves they do not constitute a part of the present invention and are generally understood by those skilled in the art from other analogous power hammer applications. Moreover, while I regard the general type of power hammer shown as being one preferred embodiment, it will be understood that numerous other types of hammers may be employed instead.
The hoisting cable as?) may be operatively connected with the shell ii. any suitable manner, such as extending the s ell up above the top of the hammer 15b and co uecting the cable to this upper portion of the shell. 21 the preferred construction shown, a bail member 1B9 is utilized to connect the ith the digging shell, this bail member also se .ng to guide the reciprocatory movement of the hammer 45b, and to conto the inlet valve 105. The lower ends of the we call arms, are rigidly secured either to the member 96 or to the A s bar portion is spaced cl. member to permit he iull reciproca ng stroke of the latter, and the cable 431) is connected to this cross bar portion. The vertical arm portions of said bail are disposed in vertical guide openings 111 formed in the hammer 45b, whereby the bail afiords additional guiding means for the hammer. One of these bail arms may be hollow, as indicated at I with the lower portion thereof connected the admission side of the inlet valve 105 for supplying the working fluid thereto. The upper end of this hollow arm iconnects through a nipple 112 with a hose or other flexib e conduit 113 which conveys the working fluid n to the digging unit.
- i. ll the foregoing that as long the worn lg fluid supplied through the conduit 113 the hammer 4519 will rise and fall under automatic action of the valves 105, 106, the hammer, i each downstroke, striking at its lower end against an impacting surface on the base plate 96 and thereby transmitting driving blows down through the shell 44b. The valve apparatus is so timed that the hammer will not rise smliciently far to create any upward impulse on the shell either by the guide ring 102 striking the bottom of the piston 99 or by the hammer striking the upper cross bar portion of the bail 109. The ezha st fluid passing down through the passageway 104 and outlet valve 106 can be discharged directly out through the side of the shell lab.
After the shell has been driven sufiiciently to have received the desired slug of soil therein, the entire unit is raised to ground level through a hoisting eiiort applied to the cable i312, during which the flexible conduit 113 may be wound on a reel or otherwise elevated with the digging unit.
The ejection of the slug of soil, is efiected through a free piston 83b which, in the digging operation, is raised by the slug of soil up into the upper portion of the shell, substantially as described of the construction shown in Figure 7. The piston ejecting member comprises an upwardly extending rod 84b carrying a crossbar or head 86b at its upper end. This upper member has portions which extend into, or outwardly beyond, the two diametrically opposite slots 93?) formed in the shell, such preventing the ejecting piston from dropping down entirely out of the shell after the slug of soil has been released therefrom. After the digging unit has been hoisted into the leads of the tower '26 a stop bar, similar to the bar 92 of Figure '7, is inserted transversely through the slots 93b above the head member 861) of the ejecting piston; or a suitable member comprising a pair of shoulders is arranged to engage the outwardly projecting ends of this head member 86b. Thereupon, with the piston 83b .held against upward movement, the hoisting of the shell relatively thereto will eject the slug of soil.
In the embodiment above described the power hammer is of the single acting type wherein the driving impulse is obtaincd by the dropping of the hammer after having been raised by power, but itwill be understood that the hammer may be of the double-acting type wherein power is also applied to the down stroke thereof. 1
It will be noted that in each of the embodiments previously described the hammer element constitutes a part of the digging device whereby the earth receiving shell and the hammer are lowered down into the ground as a unit as the dig ging operation progresses. Such type of unit is particularly adapted for relatively deep opera tions, where the hole is eased off by progressively inserting sections of casing 7'7 (Figure 1) as the digging operation continues. However, there are certain fundamental features of my invention which may be practiced with a digging unit which is driven by blows received directly from the ordinary pile driver hammer, or through a follower member interposed between such hammer and the digging unit. Such form of device is adaptable to the shallower depths of operation, and wherein the hole may or may not be cased off, as desired. Figures-9 and 10 illustrate one of these modified embodiments, in'the operations of digging and ejecting. The digging shell 440 is of plain cylindrical form having a hoisting collar 125 rigidly secured to its upper hand. Operating within this shell is a core 126, the lower'end of which has a sufficiently accurate fit in the shell to guide the same and to eject the soil therefrom. This core may be of uniform diameter throughout its entire length, although preferably the shank portion thereof is of reduced diameter, as indicated at 127.
A head 128 on the upper end of this core is adapted to receive the driving blows of the pile driver hammer directly through the base portion of the hammer, or a follower member may be interposed between the hammer and the head 128. The hammer unit is designated 129 in its entirety and, as will be presently described, the digging shell and core are preferably connected with this hammer unit so as to be guided thereby in the movement in the leads. The driving blows are transmitted from the core to the upper end of the digging shell through a shoulder 131 projecting from the shank portion of the core. This shoulder may be provided by forming or securing a collar to said shank portion, although in the preferred construction shown I extend a sleeve,
132 up to the head 128 for directly transmitting the driving stresses to the shoulder 131. This sleeve can pass down into the upper end of the digging shell 440. In the digging operation a removable key 133 is interposed between the driving shoulder 131 and the collar 125. This key may consist of a U-shaped member adapted to .145. snugly embrace the core shank 127, although it preferably consists of a split ring, the two halves of which are releasably held in place on the upper end of the digging shell by tapered lower surfaces 133' which fit within the tapered upper end '1 of the collar 125. In the driving operation, the
key 133 transmits driving blows to the shell 44c and retains the lower end 126 of the core in the upper portion of the shell. When the driving shoulder 131 of the core is raised relatively to the shell the two semi-circular sections of this driving ring 133 can be readily removed from the collar 125. If desired, a casing indicated in dotted lines at 770 may also be driven down with the shell, the upper end of such casing engaging the hoisting collar 125 and being driven thereby.
Referring now to the manner in which the digging and ejecting apparatus are connected to the hammer unit 129, (Figure 10) such hammer unit may be of any conventional construction ordinarily comprising the base 12%, the power cylinder 1290 and the intermediate reciprocating ram or hammer proper 1291'. The base member is generally connected to the cylinder member by columns 129d, generally four in number, rigidly keyed in both members, and also extending through and serving as guides for the ram or hammer. In the driving operation the base 129!) rests on the head 128 but the driving blows are applied directly to a cushion block 129e on said 1 head througha lower reduced extension on the ram, which moves downwardly through an opening in the base 12912 and strikes the cushion block directly. The ram is connected to the usual piston in the cylinder 1290 through a piston rod 129p.
The core and head structure 126128 is detachably connected with the lower portion or base member 1291) of the hammer unit by a length of cable 130 which is passed through a transverse hole 134 in the head structure and has loops 130' which engage over hoooks 135 projecting from said base member. The digging shell has tackle connection with the upper portion or cylinder member 1290 of the hammer unit through two cross yokes 136 and 137 which are connected together by lines of cable 138 reeved around multiple sheaves 136 and 137' mounted on the outer ends of the yokes 136 and 137 respectively.
The lower yoke 137 engages under the hoistin collar 125 on the digging shell, and the upper yoke is mounted on the cylinder 1290 or any other portion of the hammer unit adjacent to the upper end thereof. It will thus be seen that the digging shell, core and hammer device are all connected together so that they move downwardly in the derrick leads as a unit as the driving blows of the ram or hammer are applied to the cushion block 130 on the core head 123, the hammer unit and the upper yoke 136 moving down with the core and the lower yoke 137 moving down with the digging shell as the latter is driven down through the driving key 133.
After the desired slug of soil has been received in the shell the entire assembly is hoisted into the upper portion of the derrick leads 17' through pull on the cable 43c connected to the upper end of the hammer unit. The driving key 133 is then removed by slacking off on the cables 138 to permit the collar 125 to move downwardly slightly rom the driving shoulder 131, The ejecting operation is then started by placing tension on the cables 138 which have multiple reeving over the sheaves 136 and 137' in an obvious manner, so that they exert a very large force tending to cause relative telescopic movement between the shell and core. With relatively soft soils or when the digging shell only contains a moderately short slug, enough pressure may be exerted through such tackle rigging to start and complete the ejecting operation.
However, with the firmer soils and longer slugs a greater force may be necessary, and such as readily supplied by the hammer unit. That is to say, the hammer unit is energized to reciprocate the hammer ram and impart driving blows upon the head of the core while tension is still exerted on the cables 138. Such driving blows break the static friction of the soil in the shell, and maybe continued throughout the entire ejecting operation to assist the ejecting tension exerted through the cables. After the completion of the ejecting operation the cables 133 are paid out to lower the digging shell relatively to the core so that the driving key 133 can be replaced in operative position. Thereupon, the entire assembly can be lowered for continuing the digging operation in the same or another spot. Particular attention is directed to the fact that in the ejecting operation all of the tension exerted through the cables 138 is borne entirely within the movable assembly, 1. e. the tension reacts against the upper and lower ends of the hammer unit, and none of this tension reacts against the tower leads so that no injury to the tower structure can result no matter what ejecting pressure is developed. This ejecting pressure may be considerable because with a tower structure of a height of one hundred feet a digging shell approximating fifty feet or more in length may be used, and the frictional adhesion of the soil in such a shell may be very large.
Itwill be understood that when a casing 770 is driven down into the ground with the shell, such casing will remain in its driven position when the shell is lifted out of the ground.
Figures 11 and 12 illustrate the digging and soil ejecting operations in another embodiment of my invention. In this form the ejecting opera tion is performed through a tree carried in the digging shell, similarly to Figures '1' and 8. The shell lad is rigidly secured at its upper end to a driving head 128. The ejecting piston 83d comprises the stem 84d and the upper cross bar 86d, the ends of which cross bar engage in two diametrically opposite slots 9301 in the side walls of the shell.
The unit is driven down into the ground in substantially the same manner described of Figure 9. A casing 77d niay'also be driven down with the shell, the upper end of this casing hearing against the bottom of the driving 128. As the shell is driven down the slug of soil rising therein pushes the ejecting piston 83d. ahead of it up toward the upper portion of the shell. In this instance the hoisting yoke 137 engages with the under side of the driving head 128 and the cables 138 extend up to the upp r yoke 136 which may be mounted on the hammer unit or on the tower structure. After the shell has been driven to the desired depth, a hoisting pull is exerted on these cables and the entire unit is pulledflup into dumping position in the tower leads. A stop bar 9241 is then inserted through the slots 93d to engage above the cross bar 86d. of the piston, whereupon continued upward movement of the shell forces the slug of soil from the lower end thereof.
The ejecting piston is prevented from dropping out of the shell by the ends of the crossbar 860. striking the lower ends of the slots In each of the embodiments illustrated in Figures 9 to 12 the digging shell may be of any desired length for sinking relatively deep holes, the length of the shell being limited only by the height of the tower or other apparatus which may be employed to dump the shell. The seating of the hammer base 129?) against upper driving head of the digging shell resultsin the digging shell receiving the guiding influence of tie harnmer unit in its guided movement in the derrick leads, and in Figures 9 and 1c the extension of the core head 126 down into the shell, in the digging operation, assists in maintaining this guiding influence. In each of the embodiments of Figures 9 to 12 the lower hoistin yoke 13! may be constructed in form of a solid ring having outwardly extending yoke arms on which are mounted the cable sheaves, the ring being passed up over the lower end of the digging shell; or such ring portion may be constructed in two semi-circular sections which can be dctachably bolted together over the shell. yolre may extend in. the plane of the derrick leads or at right angles thereto may have any desired number of cable sheaves mounted thereon. The sinking of the hole may be effected by a single by a simple driving operation as readily as by digging. In such cases I propose placing a removable plug in lower end of the digging shell, substantially as illustrated in Figure 13. This plug, designated 151, has a base portion substantially equal to orslightly larger in diameter than the igging shell, has a. reduced portion extending up into the shell. A bolt or pin 152 passing though the shell and the reduced portion serves to hold the in position. As soon as soil conditions are encountered wi ch make the digging operation re capedien' e shell is raised to ground level an t e plug 151 removed.
1 operating in dry pulverized soil or in wet material the soil may not have suflicient adhesion its own mass or with the side walls of the shell to prevent porti is or" the slug from airw' o t the shell when the latter is raised pos'tion. Figure 1 1-18 illustrate a m ber which may be inserted in the shell for operating under cor uitioi device is in the form of a ring lravi g one more ribs or walls 156 transversely of the ring.
soil retainii the lower e 15:62. When the shell is raised the ring functions to n the soil therein by increasing the area o The ejecting operation ed by forcing the soil down through. the voids of the ring, or such ring may be removed completely or merely out of the the way for an unobstructed. ejection. For example, the ring may be releasably secured to the shell by having a portion thereof engage outside or inside the shell and by passing a suitable pin or tra .sely through oppositely aligned holes in such portion and sh ll. removal of said or bolt will then permit the ring to be entirely removed in the ejecting operation. As illustrative of another construction permitting the ring to be merely swung down out of the way in an ejecting operation, the upper portion of such ring may have pivotal mounting on one side at 157 on a mounting ring 18 which is either permanently temporari'y secured to the lower end of the driving shell (Figure 14). At the opposite side of such mounting ring is suitably pivoted a latch hook or like device 159 which can be swung out a locking recess 1530 in the ring .55, thereby permitting said soil retaining ring he swung back to the dotted line position sl-own in Figure 14: for a soil ing operation.
For digging in very wet mate -a-ls a removable valve device may be mounted in the lower end of the shell. Such device is illustrated in Figure 16 and may comprise the same general form of ring 155 having the walls 156' as above described. One or more flap valves 163 are movably supported. on the ring, for opening under the upward pressure of the soil closing under downward pressure thereof. In the preferred construction shown, two or" such valve members are employed, both of semi-circular shape and l .ving matching hinge bosses 18 i and 1135 at their inner edges. A pivot pin 166 extends through bearing supports 16? on the ring it'll. and through the aligned hinge bosses 154, 16.3 or" the two valve members. The valves can swing upward freely under the pressure of the soil, but
in their downward movements they seat on the upper edge of the ring 155' and prevent egress of the material from the shell. The device may be removably bolted or hinged at the bottom of the shell substantially as described of Figures 14 and 15. Theseating of the flap valves will retain substantiaily all of the contained slug of wet material as the shell is being raised, and where the material is suii'iciently liquid the ejecting thereof may be accomplished by forcing the valves upwardly to open position without removing or swinging the ring 155' downwardly from the shell. 7
Each of the attachment devices illustrated in Figures l3, 14, 15 and 15 can be used with any of the embodiments of digging apparatus illustrated in the Figures 1 to 12 inclusive.
It will be seen from the foregoing that this operation of mechanically digging a hole by driving a shell down into the ground to force a slug or quantity of soil into the shell and then raising the shell and dumping the same, can be expeditiously performed under practically all soil con ditions which can be penetrated inthis manner, the attachments illustrated in Figures 15 and 15 accommodating the operation to conditions of a dry pulverized material or a very wet material. In most soils mechanical digging can generally be performed more rapidly than a drilling operation. However, when stony and other hard strata are encountered the operation of the digging unit is discontinued and a drilling bit is employed to continue the operation down through these harder strata. This drilling operation may be performed either by a rotary bit or by a reciprocating bit, the latter practice being preferable, however, in view of the fact that the mechanism embodied in the digging and drilling machine for raising and lowering the cable of the digging unit is also admirably suited to the operation of a reciprocating bit. In Figure 17, illustrating this next drilling step, I have accordingly shown a reciprocating bit 171 connected to a stem 172 which in turn is hitched to the cable line 43. V
The bit is preferably of the same cutting diameter as the mechanical digging unit, and may be of any desired type.
These two steps of mechanically digging through the softer materials and drilling through the hard strata have cooperative relation in that they combine to provide a method'by which the hole can be sunk more rapidly, and by which the spoils or waste material removed from the hole can be handled more expeditiously and to better advantage. The latter feature is of particular importance in excavating operations in congested localities where it is necessary that the waste material be removed from the site of operations. For example, although the entire hole might be sunk by a drilling operation through the use of a drilling bit as has been described, the difiiculties incident to handling the spoils or waste material from such drilling operation makes the adoption of this latter operation objectionable for penetrating through the softer soils. That is to say, the removal of the drilled and churned-up material in a drilling operation is efiected by the well known bailing method, which necessarily requires the presence of a large quantity of water for sweeping the material into the bailer at the bottom of the hole.
In constructing foundations for buildings and other structures in congested localities, it is necessary that the excavated material be transported away from the site in dumping trucks or wagons. It will be evident that great difliculties' would arise in transporting in such manner the churnedup material excavated by the drilling operation, particularly when drilling through clays, etc. The dumping of a bailer of churned-up clay and water into a truck would result in the clay settling into a relatively solid mass which would be extremely difficult to discharge from the truck. It will furthermore be evident that the use of a settling basin on the site of a building structure would be impracticable. These dii'liculties ar avoided by the present mechanical digging method, which removes the material in a comparatively dry state, in which condition it can be readily handled in a truck and discharged therefrom. The subsurface moisture of the soil will generally be sufiicient to enable the soil to pack firmly in the digging shell for hoisting the soil therein in slug formation, but will not be present in the excavated material in quantities which would render diflicult the handling of the material in the dumping trucks, etc. As above stated, the drilling bit will be used primarily for cutting through stones, boulders and down into bed rock, and the hard spoils materials resulting from these operations can be dumped from the bailer into the dumping truck without such materials tending to agglomerate into a solid mass in the truck.
By the present method a hole can be rapidly sunk to a considerable depth either in well sinking operations or for bonding structural steel fotmdation columns in bed rock, as described in my co-pending application above mentioned, and these holes can, if desired, be made of relatively small diameter, such as would not otherwise be possible where it is necessary to lower a man into the hole for performing the digging or drilling operation.
While I have shown what I consider to be the preferred manner of carrying out my invention I do not consider the invention limited to the details of this specific disclosure, but wish it to be understood that numerous departures and changes may be made or practiced within the broader'aspects of the invention.
I claim: 7
l. A mechanical digging unit comprising a shell having an open lower end, driving means comprising a hammer reciprocable relative to said shell for driving the latter down into the soil, cable means arranged for raising and lowering said shell and said driving means as a unit, and an ejecting member movable longitudinally in said shell.
2. A mechanical digging unit comprising a shell having an open lower end adapted to be driven into the soil, hammer means for driving the shell, cable means for raising and lowering said shell, and for operating said hammermeans, an ejecting member capable ofmovement in said shell, and power actuated means for causing relative longitudinal movement between said ejecting member and said shell for ejecting soil from the latter.
3. A mechanical digging device comprising a digging shell having an open lower end, a hammer for driving said shell, a cable for operating said digging device, means comprising block and tackle apparatus connecting said cable to said digging device whereby continued movement of said cable in one direction is operative to raise or lower said unit, and short stroke intermittent motion of said cable is operative to reciprocate said hammer relative to said shell, and cable operated eiilectin'g means forejecting the soil from said 5 ell. a
4. A digging device comprising a digging shell open at its lower end, hammer means for driving said shell, means for ejecting the soil from the shell and means operated through a single cable' line for actuating said hammer means when digging, and for raising and lowering saidshell between digging operations, and for causing said ejecting means to operateto eject the soil from said shell. I
5. A digging device comprising a digging shell having an open lower end, a hammer for driving said shell,,impact means adapted to be struck by said hammer on its down stroke and through which the driving blows are transmitted tosaid shell, and means permitting relative telescopic movement between said hammer andlsaid shell for ejecting the contained slug of soil from said shell.
6. A self-contained digging unit comprising a digging shell open at its lower end, a hammer reciprocably guided adjacent the upper end 01! said shell, means preventing separation of said hammer from said shell upon the up stroke of said hammer, means for transmitting the 'down stroke blows of .said hammer to said shell, said latter means being releasable to permit the discharge of the contained slug of soil from said shell, and cable means for reciprocating said hammer.
7. A self-contained digging unit comprising a digging shell having an open lower end, a hammer reciprocably guided adjacent the'up'per end of said shell, a corefor expelling the earth from said shell, and means operable through a single cable line for actuating said hammer means when digging, for raising and lowering said shell, and for causing said core to expel the earth from said shell whenthe latter is raised to dumping position.
.8. In combination, an above-ground digging;
rig comprising upwardly extending guide means, a self-contained digging unit adapted to be raised and lowered relative to said guide means on a cable line, said digging unit comprising two' members having relative telescopic movement, one of said members having an open lower end adapted to be driven into the soil, hammer means in said digging unit for driving said latter member, and
' holding means associated with said guide means for securing one of said telescopic members in substantially fixed position when said digging unit is raised into said rig, whereby said members maybe caused to telescope, one with respect to the other for discharging the soil from said unit. "9. In apparatus for sinking foundation wells, the combination of a mechanical digging unit adapted to be driven into the soil for raising slugs thereof to the surface of the ground, said digging unit comprising means for expelling the slugs of soil therefrom, an above ground digging rig 'for' operating said mechanical digging unit, said digging rig comprising a derrick into which the digging unit is hoisted for dumping the slugs of soil therefrom, power operated means for effecting relative movement between said digging unit and said expelling means substantially verticallyfin said derrick and a chute movably supported relaan operative position below said digging unit for receiving the slug of soil expelled therefrom and directing itto a dumping point.
10. A digging device comprising a driving shell, hammermeans for driving said shell, airee pis ton member in said shell for ejecting the'soil therefrom, and cable means for moving said piston member in said shell.
11. A digging device comprising a digging shell adapted to receive soil through its lower end, a hammer guided for reciprocatory movement within the upper portion of said shell, a shoulder carried by said shell adapted to transmit the driving blows from-said hammer to said shell, a cable means directly connecting said cable with said hammer whereby the latter is lifted and dropped directly with hoisting and dropping movements of said cable, an ejecting piston disposed in saidshellbelow said shoulder, a-stem extending from said piston upwardly through said hammer, and means vfor cooperating with said stem adapted 'to hold the piston substantially stationary when said shell is drawn upwardly rela-, tively thereto for ejecting the soil.
12. A self-contained digging unit comprising a digging shell adapted to receive soil through its lower end, a power hammer associated with said shell for driving'the same, said shell and hammer being adapted to be lowered as a unit into the hole being dug thereby, means for supplying power to said power hammer, and an ejecting member movable longitudinally. in said shell for ejecting a contained slug of soil therefrom.
13. A self-contained digging unit comprising a digging shell adapted to receive soil through its lower end, a power hammer comprisinga pistonmember and a cooperating cylinder member, one of said members being secured to said shell and the other of said members being adapted to impartdriving blows to said shell, valve means con-. trolled by the relative reciprocatory .movement betweensaid members for governing the admissionand exhaust of a working .fiuid to and from said cylinder member, a cable for raising and low ering said hammer and shell as a unit in the hole being. dug, a flexibleconduit .for supplying the working fluid to said hammer, and an ejecting member separate from said power hammer and adapted to be power operated for ejecting the soil from said shell.
1 14. A digging device comprising a digging shell 15. A digging'device comprising a digging shell adapted. to receive soil through its lower end, a driving head mounted on the upper end of said shell and adapted to receive the blows for driving the other end of said shell into the ground, an ejecting piston reciprocable in said shell, said shell having .a longitudinal slot in the wall thereof, means for preventing said piston from droppingout of the lower end of said shell, and means cooperating with said piston through said slot for ejecting the slug of soil ,from the lower end of said shell.
. 16. A digging device comprising a digging shell adapted to receive soil through its lower end when said shell is driven downwardly into the ground,- meansfor ejecting the slug of soil from said shell when the latter is raised to dumping position,-
and a closure plug adapted to be secured to the lower end of said shell for driving through soft soils or other ground conditions.
' 1'7. A digging device comprising a digging shell adapted to receive soil through its lower end when said shell is driven downwardly into the ground, a retaining member associated with'the lower portion of said shell comprising transversely extending means for retaining the slug of soil in the shell as the latter is being lifted into dumping position, and an ejecting member movable longitudinally in said shell for ejecting said slug ofsoil. 7
18. A digging device comprising a digging shell adapted to receive soil through its lower end when said shell is driven downwardly into the ground, means for driving said shell, valve means associated with the lower end of said shell for retaining the soil therein as said shell is being. lifted to dumping position, an ejecting member movable longitudinally in said shell, and power means for causing relative longitudinal movement between said ejecting member and said shell for ejecting the soil from the latter.
19-. A digging device comprising a digging shell adapted to be driven endwise into the ground forv receiving a quantity of soil therein, a hammer member carried by said digging device and movable relatively to said shell, an ejecting member operable within said shell for ejecting the soil 1 therefrom, and means for causing relative endwise movement between said shell and said ejecting member for eflecting an ejecting operation when said shell is raisedto dumping position.
20-. In combination, a derrick structure com-.
I prising a power operated hammer movable ver- 1 prising vertically extending leads; a power op:
erated hammer unit sliding vertically between said leads andcomprising a piston reciprocated ram, a core member connected to said hammer unit and adapted to have the power driving blows of said ram transmitted thereto", a digging shell 1 adapted to be driven endwise' down into the ground for receiving a slug of soil therein, re l'easable driving means adapted to connect the lower portion of said core member with said digging shell for transmitting driving blows to" the latter, the release of said driving means permitting rel'ati've telescopic movement between said core member and shell for ejecting the slug of soil from the; shell, a lower hoisting member conneet'ed with said shell, an upper hoisting member connected with said hammer unit, and tackle rigging connected between both of said hoisting members and operable to' cause relative endwise movement between said hammer unit and said shell whereby said core member is caused to eject the soil from said shell, said ram being operable to transmit driving blows to said core member tor aid in the soil ejecting operation.
22. A digging device comprising a shell, hammer means comprising a cylinder and piston for driving said shell, and a free piston member in said shell for ejecting the soil therefrom.
23. A digging device comprising'a driving shell, hammer means comprising a cylinder and piston for driving said shell, 2; free piston member in said shell for ejecting the soil therefrom, and cable means for moving said piston member. in said shell.
24. In combination, a digging shell, means for raising and lowering the shell", means for driving the shell comprising a hammer reciprocable relatively to said shell, and ejectingmeans for the shell operable by said raising and lowering meansz.
25'. In combination, a digging shell, a casing adapted to be moved down into the groundwith the digging operation, said digging shell. operating'within said casing, means for raising andlowering said shell, means for driving the shell com:- prising a hammer reciprocable relatively to said shell, and ejecting means for the shell operable, by said raising and lowering means. I
26. In combination, a digging shell, means for 1, driving the shell comprising. a hammer recipe rocable relatively to said shell, ejecting. means for said shell, and a cable for operating, said ejecting means.
27. In combination, a digging shell, a casing adaptedto move down into the ground with the digging operation, said digging shell operating. within said casing, means for driving the shell comprising a hammer reciprocable relatively to said shell, eiectingmeans for said shell, and a 1.09 poweroperated cable for operating said ejecting means.
28. In. combination, a digging. shell adapted t receive soil through its lower end when said shell. is driven. downwardly into the ground, a casing. adapted to move down intothe ground with the digging operation, said digging. shell operating within said casing, retaining. means associated with. the lower portion. of said shell for. retaining soil in the shell as the latter is being lifted into dumping, position, and an ejecting member movable longitudinally in said shell. for. ejecting= the therefrom.
29.. In. combination, a. digging shell. adapted to receive soil through its lower end when said shell is driven downwardly into the ground, a casing adapted to be sunk into the ground progressively with the diggin operation, said dissing shell, being adapted to pass throughthe open lower end 0'1 said casing and'to be. driven down .into the ground inadvance of said casing, an attachment on the lower end. of said shell capable of passing through. the lower end of. said casing and. operating to-retain the soil. within said digging shell; said attachment being detachable for substitution 25. by other cutting and soil retaining attacl'imenfs appropriate to the through which. the shell, being. driven,- and. an ejecting member movable longitudinally in. said shell for ejecting the soil. therefrom. I-
30, In combination, a casing having an open lower end. adapted to be sunk. into the ground, a. digging shell adapted to be driven into the soil down through the lower end of said casing, means for driving said digging shell comprising a. hammer reciprocable relatively to said. shell, saidv shell comprising an upper extension portion. and having an overall length longer than said casing whereby saidshell is driven into the soil in ad.-v vance oi the lower end of. said casing for receiv ing slugs of soil in-said. shel1,-means for causing] said to be carried down with progressive sinking of said shell, saidshell being liited up, through said casing to ground. level, for ejecting the slugs of soil therefrom, and a soil ejecting member movable longitudinally in said shell.
31. In combination, a casing having. anopen lower end adapted to be sunk into the ground, a digging shell adapted to be driven down into the soil through the lower end of said casing to 1- receive slugs of soil through the lower end of said shell, means for driving said digging shell comprising a hammer reciprocable relatively to said shell, a driving head mounted on the upper end of said shell and adapted to receive the blows for driving the lower end of said shell into the ground, an ejecting piston reciprocable in said shell, means for preventing said piston from dropping out of the lower end of said shell, and means cooperating with said piston for ejecting the slugs of soil from the lower end of said shell.
32. A digging device comprising a digging shell adapted to receive soil through its lower end when said shell is driven downwardly into the ground, a retaining member associated with the lower portion of said shell for retaining the slug of soil in the shell as the latter is being lifted into dumping position, and means for ejecting the slug of soil from said shell under power when the shell is raised to dumping position.
33. A self-contained digging unit comprising a digging shell adapted to receive soil through its lower end when said shell is driven downwardly into the ground, a hammer associated with said shell for driving the same, said shell and hammer being adapted to be lowered as a unit into the hole being dug thereby, tackle means for raising and lowering said shell and means for causing said hammer to transmit driving blows to said shell, retaining means associated with the lower portion of said shell for retaining the slug of soil in said shell as the latter is being lifted into dumping position, and means for ejecting the slug of soil from said shell under power when the latter has been raised to dumping position.
34. A self-contained digging unit comprising a digging shell adapted to receive soil through its lower end when said shell is driven downwardly into the ground, a hammer associated with said shell for driving the same, said shell and hammer being adapted to be lowered as a unit into the hole being dug thereby, tackle means for raising and lowering said shell and for causing said hammer to transmit driving blows to said shell, a retaining member associated with the lower portion of said shell adapted to occupy a position tending to obstruct the discharge of the soil from said shell as the latter is being lifted into dumping position, means connecting said retaining member with said shell enabling said retaining member readily to be moved away from such obstructing position, and means for ejecting the slug of soil from said shell under power when the latter has been raised to dumping position.
35. A self-contained digging unit comprising a digging shell adapted to receive soil through its lower end, a power hammer/associated with said shell for driving the same, said shell and hammer being adapted to be lowered as a unit into the hole being dug thereby, means for supplying power to said power hammer, and means for ejecting the slug of soil from said shell under power when the latter is raised to dumping position.
JOSEPH H. THORNLEY.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2357689A1 (en) * 1976-07-05 1978-02-03 Wibom Gustaf Post-hole boring rig for attachment to excavator - has cutting tube with linear cutting edge and driven with guide-tube (SW 30.1.78)
US20130068529A1 (en) * 2011-03-22 2013-03-21 Thomas Hofbrucker Tool for Removing Drill Cores from Hammer Drill Bits

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2357689A1 (en) * 1976-07-05 1978-02-03 Wibom Gustaf Post-hole boring rig for attachment to excavator - has cutting tube with linear cutting edge and driven with guide-tube (SW 30.1.78)
US20130068529A1 (en) * 2011-03-22 2013-03-21 Thomas Hofbrucker Tool for Removing Drill Cores from Hammer Drill Bits

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