US8754552B2 - Permittivity-based paper shredder control system - Google Patents
Permittivity-based paper shredder control system Download PDFInfo
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- US8754552B2 US8754552B2 US13/026,868 US201113026868A US8754552B2 US 8754552 B2 US8754552 B2 US 8754552B2 US 201113026868 A US201113026868 A US 201113026868A US 8754552 B2 US8754552 B2 US 8754552B2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0007—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating documents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/04—Safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0007—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating documents
- B02C2018/0023—Switching devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0007—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating documents
- B02C2018/0038—Motor drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C2018/164—Prevention of jamming and/or overload
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C2018/168—User safety devices or measures in shredders
Definitions
- the present utility model relates to the technical field of a paper shredder, particularly to control apparatus for a paper shredder, and more particularly, to a paper shredder controller.
- Paper shredders have a narrow gap through which paper is fed to the shredder cutting apparatus.
- the gap in a paper feed passage is limited in size, to protect a user or other party from inadvertently coming into contact with the shredder blade, or to protect the shredder blade apparatus by limiting the opening into which foreign matter may fall.
- a paper shredder motor coupled to paper shredder blades, is turned on to cause the shredder blades to rotate relative to each other, and to comminute, or shred, the material therebetween.
- a sensor may be configured to detect an object inserted into a feed opening and to initiate shredder operation by energizing a shredder motor and by drawing in the object for comminution by shredder blades.
- a shredder may remain energized and ready for operation, unless turned off.
- an activated shredder in standby mode may present a risk of injury to a human or other living being. To that end, some sophisticated shredders may employ clever, elegant multisensor safety systems.
- Some current paper shredders do not have protective devices to prevent inappropriate objects or body parts of a living being from entering into the throat of the shredder posing an unacceptable safety hazard.
- overfeeding of a paper shredder can, over time, cause poor performance and may reduce its operational lifespan.
- Some overfeeding detectors can be mechanical features, which depend upon design for usefulness.
- the present invention solves the above-mentioned shortcomings by providing a permittivity-based paper shredder control system making use of a change of permittivity in a paper feed inlet.
- the control process is safe and sensitive.
- the circuit is stable in performance, and can be applied in a wide degree of situations.
- a permittivity sensor for paper shredders is constructed as below.
- the permittivity-based paper shredder control system may include a function module, power supply module, conductive touch panel, and a shredder mechanical component.
- the function module may include a touch detection circuit unit, motor reversal detection circuit unit, paper intake detection circuit unit, overload protection circuit unit, bioshield controller, and function switch having on, off, and reverse positions. All units in the function module may be connected directly to the bioshield controller except for the function switch, which, together with the bioshield controller, controls the motor driving circuit unit, and thus the shredder's mechanical components.
- the power supply module may include an AC power interface switch, safety switch, fuse, control switch, power supply of bioshield controller, and motor driving circuit unit.
- the AC power interface switch, safety switch, fuse, and control switch may be connected in series and, through the control of the function switch, connect to the motor driving circuit unit.
- the control switch is a relay switch.
- the AC power which flows through the fuse, is rectified, filtered and regulated to provide DC power to all circuit units.
- the conductive touch panel may be connected to the touch detection circuit unit.
- the touch detection circuit unit consists of a bioelectricity controlled switching circuit and a ground switch circuit.
- the bioelectricity controlled switching circuit may be a transistor circuit with a first transistor where the touch panel is connected to the base of the first transistor via a first resistor.
- the base of the first transistor is also connected to ground via a parallel combination of a second resistor and a first capacitor.
- the emitter of the first transistor is connected to ground via a parallel combination of a third resistor and a second capacitor, and is also connected to the input of the ground switch circuit.
- the collector of the first transistor drives in parallel, a power indicator LED and a touch indicator LED and is then connected to the power supply.
- the ground switching circuit is also a transistorized switching circuit having a second transistor. The base of the second transistor is connected to the output of the bioelectricity controlled switching circuit, the emitter is grounded, and the collector is connected to the input of the bioshield controller via an optical coupler and to the power supply via a fourth resistor.
- the paper intake detection circuit unit also is connected to the bioshield controller.
- the paper intake detection circuit unit comprises a light emitting diode and a photosensitive diode.
- the emitting area of the former and the optics sensing part of the latter face each other and are installed on the walls of opposite sides of the feed throat.
- the overload protection circuit and the motor reversal detection circuit unit are connected to the bioshield controller.
- the permittivity-based paper shredder control system has adopted cascaded circuits to ensure human safety when a human touches the conductive touch panel.
- the electricity from the human body enables the bioelectricity controlled switching circuit, and then all the connected circuits.
- the bioshield controller disables the mechanical part of the shredder and it ensures human safety. Even if the power switch is turned on, the mechanical part of the shredder still doesn't work.
- the shredder realizes real time monitoring.
- the complete control process is both safe and sensitive.
- the machine performance is stable and reliable and easy to operate without human oversight.
- a shredder blade is configured to be sensitive to bioelectricity from a living being.
- a control system responds by actuating a restraint to a shredder mechanical part, essentially halting a shredder blade.
- the shredder motor is de-energized prior to actuating a restraint, reducing torque on driving and driven mechanical elements during deceleration of the shredder blade.
- FIG. 1 through FIG. 32 in which:
- FIG. 1 is a circuit diagram illustrating the electrical components of a shredder control system using prior art technology
- FIG. 2 is a block diagram of the components and modules within a touch-sensitive paper shredder control system of the present invention
- FIG. 3 is a circuit diagram of the electrical components of a touch-sensitive paper shredder control system of the present invention.
- FIG. 4 is the circuit diagram of the electrical components of another embodiment of a touch-sensitive paper shredder control system of the present invention.
- FIG. 5 is a flow chart of the control process used in connection with a touch-sensitive paper shredder control system of the present invention
- FIG. 6 is an illustration of an embodiment of an apparatus to stop the shredder gears from turning
- FIG. 7 is a flow chart illustrating the operation of an embodiment of the invention.
- FIG. 8 is a circuit diagram of the electrical components of an embodiment of a touch-sensitive paper shredder blade control system, in accordance with the teachings of the present invention.
- FIG. 9 is a circuit diagram of the electrical components of another embodiment of a touch-sensitive paper shredder blade control system, in accordance with the teachings of the present invention.
- FIG. 10 is a top plan view of yet another embodiment of a touch-sensitive paper shredder control system, in accordance with the teachings of the present invention.
- FIG. 11 is a top plan view of still another embodiment of a touch-sensitive paper shredder control system, in accordance with the teachings of the present invention.
- FIG. 12 is an illustration of permittivity value derivation for a shreddant stack, in accordance with the teachings of the present invention.
- FIG. 13A is an illustration of a permittivity sensor having a first distribution of sensor elements, in accordance with the teachings of the present invention.
- FIG. 13B is an illustration of a permittivity sensor having a second distribution of sensor elements, in accordance with the teachings of the present invention.
- FIG. 13C is an illustration of a permittivity sensor having a third distribution of sensor elements, in accordance with the teachings of the present invention.
- FIG. 14 is an illustration of an example embodiment of a permittivity-based shredder control system, in accordance with the teachings of the present invention.
- FIG. 15 is an illustration of a permittivity sensor using an oscillation circuit, in accordance with the teachings of the present invention.
- FIG. 16 is a cross-sectional illustration of a paper shredder having a permittivity-based controller, in accordance with the teachings of the present invention.
- FIG. 17 is a schematic diagram of a permittivity-based shredder control system, in accordance with the teachings of the present invention.
- FIG. 18 is a block diagram of a first example embodiment of an permittivity-based shredder control system with sentinel operation, in accordance with the teachings of the present invention.
- FIG. 19 is a block diagram of a second example embodiment of an permittivity-based shredder control system with sentinel operation, in accordance with the teachings of the present invention.
- FIG. 20 is a flow diagram of a main process for a shredder operation, in accordance with the teachings of the present invention.
- FIG. 21 is a flow diagram of a boot initialization subprocess for a shredder operation, in accordance with the teachings of the present invention.
- FIG. 22 is a flow diagram of a door open subprocess for a shredder operation, in accordance with the teachings of the present invention.
- FIG. 23 is a flow diagram of a overheating protection subprocess for a shredder operation, in accordance with the teachings of the present invention.
- FIG. 24 is a flow diagram of a TRIP value setting subprocess for a shredder operation, in accordance with the teachings of the present invention.
- FIG. 25 is a flow diagram of a machine overload subprocess for a shredder operation, in accordance with the teachings of the present invention.
- FIG. 26 is a flow diagram of a manual reverse feed subprocess for a shredder operation, in accordance with the teachings of the present invention.
- FIG. 27 is a flow diagram of a paper jam subprocess for a shredder operation, in accordance with the teachings of the present invention.
- FIG. 28 is a flow diagram of a manual feeding subprocess for a shredder operation, in accordance with the teachings of the present invention.
- FIG. 29 is a flow diagram of a self-lock protection subprocess for a shredder operation, in accordance with the teachings of the present invention.
- FIG. 30 is a flow diagram of an autofeeding subprocess for a shredder operation, in accordance with the teachings of the present invention.
- FIG. 31 is a flow diagram of a delayed feeding subprocess for a shredder operation, in accordance with the teachings of the present invention.
- FIG. 32 is a flow diagram of a machine full subprocess for a shredder operation, in accordance with the teachings of the present invention.
- FIG. 33 is a flow diagram of a permittivity exception subprocess for a shredder operation, in accordance with the teachings of the present invention.
- FIG. 34 is a flow diagram of a touch protection subprocess for a shredder operation, in accordance with the teachings of the present invention.
- SW 2 is a polarity conversion switch and it can exchange the hot lead and ground lead of the AC power.
- Resistors R 12 and R 13 , capacitors C 3 and C 2 , and diodes D 11 , D 12 , D 13 , D 14 , D 15 and D 6 comprise a 24V power supply for the relay.
- Diode D 6 , D 7 , and capacitor C 1 comprise a power supply for U 1 , the voltage detection integrated circuit.
- the positive terminal of the power supply is the hot line of the AC power.
- Relay switch RLY- 1 , diode D 2 , transistor Q 1 , resistors R 5 , R 27 , and R 6 , and optical coupler U 5 comprise a power supply for the equipment.
- Diodes D 1 , D 8 and D 21 , thermal control lamp (orange), transistor Q 4 , resistors R 4 , R 14 , and R 11 , and motor thermal control switch comprise a thermal control indication circuit.
- Fuse F 1 , switch RLY 1 , motor, function switch, and motor thermal control switch comprise a motor operation circuit. The rotation direction is determined by the function switch setting.
- Power supply, resistors R 7 , R 1 , R 9 , R 2 , R 8 and R 10 , diodes D 20 , D 16 , D 4 , D 5 , D 9 and D 10 , transistors Q 2 and Q 3 , and pin 5 of the voltage detection integrated circuit comprise a LED indication circuit.
- the metal part of the panel, resistors R 20 , R 19 , R 21 and R 22 , capacitor C 8 , and diodes D 19 and D 17 comprise a touch detection circuit.
- the touch protection is achieved through the installment of a permittivity sensor including a conductive touch panel at the paper intake.
- a permittivity sensor including a conductive touch panel at the paper intake.
- the conductivity of human body provides a faint signal to the control circuit to activate the touch protection.
- two 2.2 M ohm resistors largely decrease the current that flows through the human body and thus the circuit may not harm a human.
- a sensitive voltage detection integrated circuit is needed to monitor the status of the touch panel in real time.
- Circuit aging caused by long-term usage will also diminish or even cut the circuit's detection capability.
- the two resistors with high values they limit the current that may flow through the human body, but they may also lose their capability in a humid environment.
- a human may come in direct contact with AC power, causing electric shock or even endangering life.
- the permittivity-based paper shredder control system may include the following components: a function module, a power supply module, and shredder mechanical parts.
- the function module consists of a touch detection circuit unit 4 , motor reversal detection circuit unit 7 , paper intake detection circuit unit 5 , overload protection circuit 6 , controller 3 , and function switch 86 . All of these units are connected directly to controller 3 except for the function switch, which together with the controller controls the motor driving circuit unit 2 , and then the shredder mechanical part 1 .
- a conductive touch panel is connected to the touch detection circuit unit, which consists of a bioelectricity controlled switching circuit and a ground switching circuit.
- the power supply module consists of an AC power interface unit 81 , security switch 82 , fuse 83 , control switch 84 , power supply of controller 85 , and the motor driving circuit unit 2 .
- the control switch is a relay switch
- the security switch is a door switch.
- the first four of the above-mentioned units are connected in series and, through the control of function switch 86 , connected to motor driving circuit unit.
- the power, through the fuse is connected to the power supply of controller, and then to the controller.
- the bioelectricity controlled switching circuit is mainly a switching transistor circuit.
- the conductive touch panel is connected to the base of switching transistor Q 4 via resistor R 5 .
- Transistor Q 4 has its base connected to ground through paralleled capacitor C 7 and resistor R 6 , its collector connected directly to power VCC, and its emitter connected to ground through paralleled capacitor C 8 and resistor R 16 .
- the emitter of Q 4 is also connected directly to the ground switching circuit.
- the ground switching circuit is also a switching transistor circuit.
- the output from the bioelectricity controlled switching circuit is connected to the input of the ground switching circuit, i.e. the emitter of transistor Q 2 .
- Transistor Q 2 has its emitter connected directly to ground, its collector connected to VCC through resistor R 7 , and its collector connected to the input of controller through an optical coupler U 1 .
- a bioelectricity controlled switching circuit is based on transistor Q 3 .
- the touch panel is connected to the input of the bioelectricity controlled switching circuit, i.e. the base of the switching transistor Q 3 through a serial combination of resistors R 6 and R 7 .
- Transistor Q 3 has its base connected to ground via a parallel combination of capacitor C 3 , diode D 4 , and resistor R 8 , the collector is connected to power supply VCC through a parallel combination of power indicator and touch indicator LED 3 , and the emitter is connected directly to the input of the ground switching circuit.
- the ground switching circuit is also a transistor circuit.
- the output from the bioelectricity controlled switching circuit i.e. the emitter of transistor Q 3 , is connected directly to the base of the switching transistor Q 2 .
- the emitter of transistor Q 2 is connected directly to ground, and the collector is connected to the input of the controller 3 .
- the paper intake detection circuit unit is connected to the controller 3 .
- the paper intake detection circuit unit consists of a light emitting diode IT 1 , and a photosensitive diode IR 1 which face each other on opposite positions on the wall of the feed throat of the shredder.
- Both the overload protection circuit unit 6 and the motor reverse detection circuit unit 7 are connected to the controller 3 of the permittivity-based paper shredder.
- both the motor reversal detection unit 7 and the paper intake detection unit 5 are connected to controller 3 , then the motor driving circuit unit 2 , and then to the shredder mechanical part 1 .
- the motor reversal detection unit 7 detects the reversal signal, sends the electric signal to the controller 3 , then electrically controls the shredder mechanical part 1 to reverse the motor direction through motor driving circuit unit 2 .
- the paper intake detection circuit unit 5 detects the paper insertion at the feed throat, sends the signal to the controller, and then drives the shredder mechanical part to cut the paper through motor driving circuit unit.
- the shredder will stop immediately.
- the touch signal is sent to touch detection circuit unit 4 , then goes to controller 3 , and stops the shredder by cutting the power to motor driving circuit unit 2 . If a human body doesn't touch the conductive touch panel, the controller will release the control to motor driving circuit unit 2 to allow the mechanical part to work independently.
- the shredder has the following features: overload protection; optics controlled shredding; shredding, shutdown, and reversed rotation functions; and automatic touch-stop.
- AC input power is divided, rectified, regulated, and filtered by the circuit consists of resistors R 1 and R 2 , capacitors C 1 and C 2 , diodes D 5 and D 6 , and Zener diode ZD 1 .
- the regulated 24 volts DC power is the power source for the controller. It's far below the safety voltage to pass through human body and will do no harm to human or animals.
- the power supply for the touch detection circuit unit is described below.
- the AC input power, going through a bridge rectifier, is regulated and filtered to provide 12 volts DC voltage.
- the circuits consists of diodes D 1 -D 4 , Zener diode ZD 2 , resistor R 12 and capacitor C 3 .
- the bioelectricity from the human body goes to the base of the transistor Q 4 via a 1 megaOhm resistor.
- the bioelectricity triggers transistors Q 4 and Q 2 on, cuts off transistor Q 3 , and thus cuts the motor power so that the shredder automatically stops when people touch the feed throat.
- the shredder in this embodiment has the following features: on-off LED indicator; touch protection LED indicator; overload LED indicator; AC Power indicator; optics controlled shredding; and shredding, shutdown, and reversed rotation function.
- the overload protection and door open LED indicating functions are implemented by the circuit consists of R 18 , R 14 , R 13 , R 11 , and R 12 , light emitting diodes LED 1 and LED 2 , diodes D 10 , D 9 , and D 6 , Zener diode ZD 2 , capacitor C 5 and silicon controlled rectifier SCR.
- the power supply for the controller includes a circuit consisting of resistors R 1 and R 2 , capacitors C 1 and C 2 , diodes D 1 and D 2 , Zener diode ZD 1 , and capacitor C 2 .
- the same regulated 24 volts DC power is used as the power source for the controller. It's far below the safety voltage to pass through a human body and will do no harm to human or animals.
- the touching function is described below.
- the bioelectricity from a human body goes to the base of the transistor Q 3 via resistors R 6 and R 7 .
- the signal triggers Q 3 and Q 2 on, turns Q 1 off, and cuts the power to the motor.
- the motor stops turning and people are protected.
- the touch detection circuit unit will be more stable if it uses an independent bridge power supply, and is isolated from the motor by an optical coupler.
- the base bias circuit consists of resistors R 7 , R 6 and R 8 , diode D 4 , and capacitor C 3 .
- the base bias circuit consists of resistors R 7 , R 6 and R 8 , diode D 4 , and capacitor C 3 .
- Q 3 and Q 2 With enough forward voltage from a human Q 3 and Q 2 are both turned on.
- Q 2 When Q 2 is on, its collector voltage drops and thus it turns on touch indicator via R 5 , turns off Q 5 via D 16 , and turns off Q 1 via D 15 . If the machine were turning reversely at this moment, Q 5 would be on. But because of the touch voltage, Q 5 is turned off and so is the motor.
- the other situation is when the machine is in a shredding state. In this case Q 1 would be on to turn the motor in the forward direction. But because of human touch Q 1 is turned off and motor is turned off, too. In either case, the machine is shut off to ensure the safety of human.
- transistor Q 3 When a human no longer touches the machine's metal plate, transistor Q 3 turns off because there is no trigger voltage and the machine returns to a normal working state.
- the working principle of the power on indicating circuit is as below.
- the indicator circuit includes an indicator lamp, resistors R 17 and R 16 , and transistor Q 4 .
- the indicator When the machine is in the stop state, the indicator is off because transistor Q 4 is not conducting.
- the emitter junction of transistor Q 4 , diode D 12 , and function switch complete a circuit and the power on indicator is on. While the machine is in the shredding state, the emitter of Q 4 , diode D 13 , and the function switch complete a circuit and the power indicator is on.
- embodiments of the present invention can encompass a paper shredder safety system that is substantially activated by shredder blade contact. Unlike proximity detectors, which actuate safety measures when a target comes with a predetermined distance of a shredder housing element, a shredder blade contact safety system described here is actuated by target contact with a shredder blade.
- a biosensor is a sensor which, when in contact with a living being receives a biological signal, e.g., bioelectric signal, from a living being, causing an effect.
- a biological signal e.g., bioelectric signal
- the bioelectric signal generated by the living being is sensed by a biosensor coupled to a shredder blade, i.e., a biosafety blade.
- the bioelectric signal received by the biosafety blade produces a biosignal which actuates a bioshield controller to cause a safety stop, in which at least the shredder motor is de-energized.
- Control circuit 35 can actuate fast-acting solenoid 27 to deploy mechanical power restraint 25 , which restrains the rotation of the shredder blades.
- restraint 25 may be positioned proximate to a motive element of the power transmission system between motor and blades, such as the meshing gears represented at reference 55 , which gears are synchronized with the rotation of the shredder blades.
- restraint 25 When actuated and deployed, restraint 25 may engage a driving gear, a driven gear, or both. Upon contact with a shredder blade, the user bioelectric signal causes restraint 25 to be deployed between the meshing gear teeth 55 of a driving gear and a driven gear, rapidly decelerating and stopping the blades of the shredder. It is desirable that restraint 25 be constituted to absorb the residual rotational momentum force of the shredder blades, of a durable, resilient, wear-resistant, and shock absorbent material, such as, without limitation, high density polyethylene, although other material, such as a hardened natural rubber, also may be suitable. Materials for restraint 25 are preferred to be generally inexpensive and unlikely to damage meshing gear teeth 55 .
- Restraint 25 can be in the form of a rubber chock, which can be mounted onto a quick-acting solenoid 27 for rapid, affirmative setting of restraint 25 .
- the chock can be constituted of a durable, resilient, wear-resistant, and shock absorbent material, for example, a rubber material.
- solenoid 27 could be in the form of a push-type solenoid, actuated by control circuit 35 in response to the bioelectric signal emanating from a living being in contact with shredder blade.
- the shredder motor Prior to deployment of restraint 25 , the shredder motor can be deactivated, after which solenoid 27 can be actuated, thus interposing chock 25 between meshing gears 55 to effect a rapid, “soft stop.”
- a “soft stop” significantly reduces the likelihood that neither meshing gears or other mechanical power transmission system elements, nor the user contacting the shredder blade, will experience traumatic contact with the shredder blade.
- a clutch as mechanical power restraint 25 to stop the moving shredder gears, and thus, blades.
- the clutch can disengage a gear from a rod connected to the gear thereby causing the rod to stop turning due to the frictional forces associated with the blade interactions.
- Another clutch example could be a clutch between the motor and a gear box that would disengage the torque delivered by the motor.
- Yet another embodiment could include a circuit that reverses the current flow to the motor to a degree that counteracts the direction of movement by the motor thereby causing a type of electromagnetic braking. Such a system may produce very little, if any, reverse direction by the motor.
- FIG. 7 illustrates a dual-phase method 700 of operating a permittivity-based paper shredder control system.
- paper shredder provides a first sensor response in a first sensing process.
- paper shredder provides a second sensor response in a second sensing process.
- a first phase can be constituted of a shredder blade sensor sensing contact with a living being by receiving bioelectricity (a “bioelectric signal”) from the living being in a manner indicating contact.
- a second phase can be constituted of a conductive touch panel sensing contact with a living being by receiving a bioelectric signal from the living being in a manner indicating contact.
- the first phase process can include coupling the bioelectric signal to the bioshield controller.
- the bioshield controller can de-energize the paper shredder motor and deploy a restrainer into the mechanical power transmission system, bringing the shredder blades to a rapid and complete stop.
- the second phase process can include coupling a bioelectric signal applied to the conductive panel to the touch panel unit which, in turn, couples a representation of the bioelectric signal to the bioshield controller.
- the bioshield controller can de-energize the paper shredder motor, causing the shredder blades to stop.
- a single phase stop can be provided by the first sensing process, in which a shredder blade sensor senses contact with a living being by receiving a bioelectric signal from the living being in a manner indicating contact. A representation of the bioelectric signal then can be coupled to the bioshield controller. In response, the bioshield controller can de-energize the paper shredder motor and deploy a restrainer into the mechanical power transmission system, bringing the shredder blades to a rapid and complete stop.
- FIG. 8 is a circuit diagram illustrating an example embodiment of a permittivity-based shredder blade control circuit 800 .
- FIG. 8 shares some functional similarities with the touch panel-related control circuit of FIG. 3 , it will be appreciated by one skilled in the art that permittivity-based shredder blade control circuit 800 in FIG. 8 is distinct from the circuit of FIG. 3 , most notably in the adaptation of touch control system 810 to be sensitive to bioelectricity received from a living being and sensed at shredder blade 820 .
- touch control system 810 can produce a signal 825 representative of the sensed bioelectricity by activation (ON) of cascaded transistors Q 3 and Q 4 .
- Biosignal 825 can be coupled to Q 2 of main control circuit 850 by way of an optoelectric coupler OPTO 1 .
- OPTO 1 may further isolate the living being touching shredder blade 820 from the potentially lethal electric power being used to actuate motor 840 .
- Transistor Q 2 can, operate as a switch, and when a representation of a biosignal is received from OPTO 1 , Q 2 can be configured to turn OFF, actuating electromechanical restraint element 860 .
- Electromechanical restraint element 860 can include a relay coil, which can de-energize motor 840 , when Q 2 is turned OFF.
- electromechanical restraint element 860 may include a solenoid coupled to a mechanical power transmission restraint.
- a non-limiting example of a solenoid coupled to a mechanical power transmission restraint may be solenoid 27 coupled to mechanical power transmission restraint 25 .
- the solenoid can de-energize, causing mechanical power transmission restraint 25 to be driven into the mechanical power transmission elements, such as meshing gears 55 .
- another non-limiting example of a mechanical power transmission restraint may be a clutch coupled to electromechanical restraint element 860 .
- mechanical power transmission restraint 25 may be implemented using a chock and a clutch, where electromechanical redundancy is elected.
- FIG. 9 is a circuit diagram illustrating another example embodiment of a permittivity-based shredder blade control circuit 900 .
- Blade touch sensor 910 can be coupled to an integrated circuit IC 1 920 , for example, at PIN 16 .
- a biosignal received from blade biosensor 910 is received on PIN 16 which, in turn, deactivates or sets a LOW power signal on PIN 15 .
- the LOW power signal is received by NPN transistor Q 1 , which turns OFF in response to the LOW signal, causing motor 930 to be de-energized.
- IC 1 920 it may be possible to configure IC 1 920 to provide a HIGH signal on PIN 14 (Motor Forward/Reverse).
- a HIGH signal from PIN 14 can be coupled to turn ON NPN transistor Q 2 a reverse motion in motor 930 , at least long enough to perform electrical braking of the shredder blade.
- transistor Q 2 and relay RLY- 2 . 3 may be elements of an electromechanical restraint element, which also may include a chock mechanical restraint, a clutch mechanical restraint, or both.
- a standoff biosensor having a metalized contact element can be connected to an inner portion of a shredder assembly other than a shredder blade.
- the standoff biosensor actuates a bioshield controller to cause a safety stop.
- a safety stop can be characterized by de-energization of the shredder motor moving in the forward (shredding) direction.
- a restraint may be deployed to substantially immediately stop motion of the shredder blades.
- the shredder motor can be momentarily energized in the reverse direction to cause electromotive braking of the shredder blade.
- shredder assembly (for convenience, “shredder”) 1000 may be configured with inner housing 1010 in which shredder blade 1020 can be disposed.
- Inner housing 1010 of shredder 1000 can include a frame, generally at 1030 , at least partially surrounding blade 1020 .
- Support frame 1030 may include one or more generally horizontal support frame members, for example, member 1032 and one or more generally vertical frame members, for example member 1034 , (with “horizontal” being oriented in parallel with a longitudinal axis of shredder blade 1020 .
- At least a portion of at least one member of support frame 1030 can be metalized, forming a metalized contact element.
- the metalized contact element can be a portion of the metalized frame member.
- support frame 1030 can be constituted of conductive metal members, such that essentially the entire support frame can be a metalized contact.
- Metalized support frame 1030 can be supported on shredder lower housing 1060 .
- Frame 1030 can provide improved structural support for the shredder blade 1020 within shredder 1000 and, perhaps, for shredder motor 1090 and mechanical power transmission, represented by motor driver shaft 1095 .
- a blade caddy may include at least one or more of shredder blade 1020 , support frame 1030 , including one or both of frame members 1032 or 1034 , metalized spacers 1040 , transducer 1050 , or lower housing 1060 .
- the blade caddy can cause biosignal 1054 to be transmitted to the control system (bioshield controller) 1055 , to de-energize shredder power.
- the metalized contact element such as represented by support frame member 1032 or 1034 , stands off from (i.e., is not in contact with) shredder blade and may be interposed between an inlet to the shredder blade (in an upper housing, not shown) and shredder blade 1020 itself.
- the metalized contact element 1032 is coupled to a transducer 1050 , which receives bioelectric signal 1052 from a living being (not shown) in contact with the metalized contact element 1032 , and which produces a representation 1054 of the bioelectric signal.
- Metalized contact element 1032 coupled to transducer 1050 can be described as a standoff biosensor (in combination, standoff biosensor 1051 ) and a representation 1054 of the bioelectric signal can be described as a biosignal.
- Standoff biosensor 1051 can be actuated to couple biosignal 1054 to bioshield controller 1055 .
- Standoff biosensor 1051 can be used to sense the proximate contact of a living being (not shown) relative to shredder blade 1020 , without the living being making contact with shredder blade 1020 .
- bioshield controller 1055 can effect a safety stop, bringing shredder blades 1020 to a rapid and complete stop.
- bioshield controller 1055 de-energizes power supply 1094 of paper shredder motor 1090 , may deploy an aforementioned restraint into the mechanical power transmission system 1095 , or both.
- bioshield controller 1055 may momentarily energize paper shredder motor 1090 in a reverse direction to cause electromotive braking, which may further and more quickly reduce inertial shredder blade motion in the forward direction.
- a metalized contact element can be a segment, a strip, or a generally circumferential ring disposed in the shredder, set apart from and generally superior to the shredder blade 1020 , relative to direction of feed into the paper shredder blade 1020 .
- the form of the metalized contact element may be continuous or interrupted.
- non-limiting embodiments of a metalized contact in the form of a strip may include metalized interblade spacer 1040 , which can be disposed between adjacent shedder blade elements 1042 A, 1042 B.
- interblade spacer 1040 may be coupled to transducer 1050 , such that transducer 1050 can receive bioelectric signal 1041 from metalized interblade spacer 1040 , when in contact with a living being (not shown).
- interblade spacer 1040 is configured with a spacer contact surface positioned in a stand off posture, relative to and apart from, adjacent shedder blade elements (for clarity, blade elements 1042 A and 1042 B).
- bioshield controller 1055 can perform a safety stop by de-energizing power supply 1094 , and removing power from paper shredder motor 1090 .
- bioshield controller 1055 also may deploy an aforementioned restraint into the mechanical power transmission system 1095 bringing shredder blades 1020 to a rapid and complete stop.
- shredder motor 1090 is configured for reverse motion
- bioshield controller 1055 can cause electromotive braking by energizing motor 1090 to turn in reverse direction.
- bioshield controller 1055 may deploy an aforementioned restraint generally concurrently with a momentary electromotive braking of sufficient duration to bringing shredder blades 1020 to a rapid and complete stop.
- plural metalized members of support frame 1010 can be electrically coupled to each other as well as to transducer 1050 , so that bioshield controller 1055 may cause a safety stop in response to contact between a living being and a coupled surface of frame 1030 .
- multiple ones of metalized spacers 1040 can be electrically coupled to transducer 1050 , so that control system (bioshield controller) 1055 may cause a safety stop in response to contact between a living being and one of metalized spacers 1040 .
- bioshield controller 1055 may be configured to control the functions of the shredder, e.g., motor power, overheat, or jam, to be activated by a sentinel switch, to remain selectively activated during a predetermined activity period, or to momentarily reverse motor movement if a bioelectric signal is received or an “UNJAM” actuator is energized.
- FIG. 11 illustrates a top view of shredder assembly 1100 , with a vantage similar to shredder 1000 in FIG. 10 .
- shredder frame (generally at 1110 ) can be coupled to blade shield 1111 , 1112 with individual blade shield members 1111 and 1112 being set apart by a predetermined shield gap 1115 , relative to the longitudinal axis of shredder blades 1120 .
- Predetermined shield gap 1115 can be sized to limit access of material to be shredded to the region encompassed within shield gap 1115 .
- Blade shield members 1111 and 1112 can be positioned above, and set apart from shredder blades 1120 .
- shield gap 1115 can be disposed beneath, and longitudinally aligned with a feed opening (not shown) of shredder 1100 .
- Shield gap 1115 stands off sufficiently from blades 1120 to allow expected normal operation of paper shredder 1100 to proceed, but to limit access to shredder blades 1120 and their immediate, and hazardous, environs.
- blade shields 1111 , 1112 may be electrically coupled to biosensor transducer 1150 , forming in combination biosensor 1151 .
- Blade shield 1111 , 1112 receive bioelectric signal 1141 transmitted from a living being in contact with electrically coupled blade shield 1111 , 1112 , and can transmit bioelectric signal 1141 to transducer 1150 .
- transducer 1150 can generate biosignal 1130 , which can be received by bioshield controller 1155 .
- bioshield controller 1155 can respond by effecting a safety stop. Similar to a safety stop corresponding to shredder 1000 in FIG.
- bioshield controller 1155 can respond to biosignal 1130 by de-energizing power supply 1160 and, in turn, removing power from shredder motor 1190 , bringing shredder blades 1120 to a rapid and complete stop.
- a safety stop caused by bioshield controller 1155 also may deploy an aforementioned restraint into the mechanical power transmission system 1195 .
- a safety stop caused by bioshield controller 1155 also may perform electromotive braking to reduce inertial movement of shredder blades 1120 .
- Blade shield 1111 , 1112 can improve structural strength and integrity of shredder 1100 , and also provide enhanced product reliability, extended product service life, and reduced operational costs. Further, shield gap 1115 between blade shields 1111 , 1112 may be adjusted in width such that the shield gap 1115 may approximately the same as a proximate, corresponding gap in a paper feed inlet opening (not shown) for shredder 1100 . Also, shield gap 1115 may be disposed approximately equal to a proximate, corresponding gap in a paper feed inlet opening (not shown) for shredder 1100 .
- shield gap 1115 may be disposed to be slightly narrower than proximate, corresponding gap in a paper feed inlet opening (not shown) for shredder 1100 , while not impairing material being fed into blades 1120 .
- shield gap 1115 is slightly narrower than a proximate, corresponding gap in a paper feed inlet opening (not shown) for shredder 1100
- touch contact between a living being and metalized contact sensor 1111 , 1112 of biosensor 1151 can be more likely to cause a safety stop before the living being comes into contact with shredder blades 1120 .
- Such an arrangement can enhance safety aspects of shredder 1100 , even in environment where living beings are prone to direct probing of shredder 1100 internal mechanisms, or are engaged in maintenance or in testing of an energized shredder 1100 .
- safety stop apparatus and methods described relative to shredder 1000 in FIG. 10 , and shredder 1100 in FIG. 11 may be used alone or in combination.
- touch contact between a living being and a blade shield 1111 electrically coupled to transducer 1150 can cause bioshield controller 1155 to perform a safety stop.
- blade shield embodiments of FIG. 11 also may be used in conjunction with one or more of non-limiting examples described with respect to FIG. 10 .
- any of the foregoing non-limiting examples may be modified so that contact sensing by shredder blade 1020 or 1120 , and by one or more of metalized frame members, metalized interblade spacers, or blade shield can cause a bioshield controller such as units 1055 or 1155 , to perform a safety stop.
- embodiments of the present invention can provide an inexpensive, reliable, and convenient solution to potential hazard and safety problems arising from an attempt to overfeed a paper shredder feed inlet or opening, or to insert an inappropriate object or part of a living being accidentally, or in an attempt to “clear” an overfeed or jam condition.
- a safety inlet apparatus for paper shredder can be realized, inter alia, using a permittivity-based sensor coupled to that paper feed inlet of a shredder, which apparatus also may include an aforementioned touch-sensitive safety feature.
- the shreddant batch is a heterogenous stack of papers
- determination of the permittivity for that sample of shreddant can become complex, for example, because individual papers may exhibit idiosyncratic values for density, moisture content, grammage, or basis weight; because adjacent sheets of paper may be disposed differently from others; and because ambient conditions, including temperature and humidity all may impact a particular shreddant in a particular way.
- air gaps can introduce large systematic uncertainty when determining a permittivity representative of a predetermined “thickness” of stacked paper.
- a permittivity range representing a particular density range is approximately determinable.
- shreddant can be a material capable of being comminuted by a paper shredder
- a batch can be one or more portions of shreddant
- shreddant density can be representative of a volumetric distribution of shreddant mass, which may be modified by an intervening layer of air.
- Shreddant density and batch shreddant density each can be surrogates for permittivity, e, a macroscopic material property of a medium, which may include shreddant that relates electric flux density D to an electric field E related to the shreddant, that is, in real terms:
- FIG. 12 can be analyzed using one of Maxwell's equations, that is
- D 1210 is the displacement vector
- dA is the vectorial surface area with an outward (V+ V ⁇ ) normal 1220
- q 1230 is the charge enclosed by the closed surface S, 1240 .
- the surface charge density on the electrode at potential V+ can be uniform and designated as + ⁇ 1250 .
- V ⁇ C E ⁇ dl (7)
- ⁇ o is the permittivity of a vacuum, having a value of about 8.85 ⁇ 10 ⁇ 12 C 2 /N-m 2 ;
- ⁇ r is the relative permittivity (or dielectric “constant”) for the material filling the gap in the permittivity detector represented by d.
- FIG. 12 also illustrates that total physical density is the sum of the density li of each element in the “stack” (here, viewed vertically), and including the sum of the air gaps (e.g., la, la+1, la+2) which may be interposed between solid pieces of shreddant.
- shreddant sheets are illustrated as having a respective static relative permittivity ⁇ 1 , ⁇ 2 . . . ⁇ i , ⁇ m , ⁇ n .
- the safety cover can be opened to create an inlet with an acceptable gap.
- the empty gap (air-filled) represents a volume of air having an ascertainable permittivity value, ⁇ .
- Materials entering the gap may change a measured permittivity value across the gap, by changing an electric field imposed across the gap.
- a gap that bounds an empty volume of air may have a first dielectric value, as represented by a first measured permittivity value, ⁇ 1 .
- An example of such a gap can be a shredder feed opening of a shredder feed inlet.
- a second measured permittivity ⁇ 2 of the (gap+paper) can be different from the measured permittivity of an empty gap.
- a inlet gap into which ten (10) pieces of paper have been inserted may have a dielectric value quantified to a third measured permittivity ⁇ 3 reflecting 10 pieces of paper being inserted into the inlet gap.
- a shredder may be disposed to operate and shred paper when a measured permittivity value falls between the second measured permittivity value and the third measured permittivity value, ⁇ 1 ⁇ 2 .
- a shredder may be disposed to de-energize the shredder motor, and not to perform a shredding operation when a measured permittivity level, ⁇ s , exceeds a predetermined maximum measured permittivity level, ⁇ M .
- a shredder may be disposed to de-energize the shredder motor, and not to perform a shredding operation when a measured permittivity level is not within an operational permittivity range, e.g., ⁇ s ⁇ 1 or ⁇ S > ⁇ 2 .
- a shredder may be disposed to energize the shredder motor, and to perform a shredding operation when a measured permittivity level is within an operational permittivity range ⁇ 1 ⁇ s ⁇ 2 .
- an operational permittivity range may be between a threshold of about ⁇ 1 to a threshold of about ⁇ 2 , which may be representative of between about one sheet of paper to about 10 sheets of paper.
- FIGS. 13A-C illustrate example alternative embodiments of a permittivity sensor elements and permittivity sensor.
- sensor 1300 can include two conductive plates 1305 , 1310 disposed on respectively opposing sides of an elongated shredder feed inlet opening 1320 in shredder upper housing 1330 , which may include an inlet throat 1325 .
- Conductive plates 1305 , 1310 may be configured as opposing terminals formed with two adjacent longitudinally disposed conductive strips.
- Conductive plates 1305 , 1310 can be located at the “mouth” of elongated shredder feed inlet opening 1320 , or may be disposed in opposition in inlet throat; generally distal to the mouth.
- Conductive plates 1305 , 1310 may be formed from an exposed or semi-exposed conductor, including, without limitation, a thin metallic sheet or metallic foil, although other conductive materials may be used. Plates 1305 , 1310 can be coupled to respective leads 1307 , 1311 , which can be coupled to a permittivity-measuring circuit 1315 , through oscillator element 1350 . Plate 1305 may be coupled to signal sensing section of oscillator element 1350 at V+, whereas conductive plate 1310 may be coupled to signal lead ⁇ V or GND.
- sensor 1333 can be formed from two sets of conductive strips 1335 , 1340 , respectively, with each set 1335 , 1340 representing a corresponding opposing terminal, with each terminal set 1335 , 1340 being longitudinally disposed on opposing sides of an elongated shredder feed inlet opening 1320 in shredder upper housing 1330 .
- plural conductive strips, generally at 1335 which can serve a first terminal, for example, a V+ terminal.
- plural conductive strips, generally at 1340 can serve a second terminal, for example, a V ⁇ or GND terminal.
- each of the plural conductive strips 1335 may be paired electrically with one of a respective conductive strip, generally at 1340 .
- Plates 1335 , 1340 can be coupled to respective leads 1307 , 1311 , which can be coupled to a permittivity-measuring circuit 1315 , which may include oscillator element 1350 .
- Plate 1335 may be coupled to signal sensing section of oscillator element 1350 at V+, whereas conductive plate 1340 may be coupled to signal lead ⁇ V or GND.
- sensor 1370 can be formed from two or more conductive strips 1371 - 1375 , arranged in a predefined field sensor pattern.
- selected conductive strips such as strips 1371 - 1372 , may be partially or completely enclosed within a portion of shredder upper housing 1330 , for example, proximate to elongated shredder feed inlet opening 1320 .
- strips 1371 - 1372 are illustrated as being electrically joined to form a conductive terminal, here, a V+ terminal.
- strips 1373 - 1375 are illustrated to be longitudinally disposed on shredder upper housing 1330 , proximate to feed inlet opening 1320 , and in opposition to strips 1371 - 1372 , forming a V ⁇ or GND terminal.
- Strips 1371 - 1372 and 1373 - 1375 can be coupled to respective leads 1307 , 1311 , which can be coupled to a permittivity-measuring circuit 1315 , through oscillator element 1350 .
- Strips 1371 - 1372 may be coupled to signal sensing section of oscillator element 1350 at V+, whereas conductive strips 1373 - 1375 may be coupled to signal lead ⁇ V or GND.
- FIG. 14 depicts an example embodiment of a paper shredder, symbolically represented by 1400 , including permittivity-responsive shredder control system 1425 .
- Shredder control system 1425 can include permittivity signal conditioning system 1435 , which may constitute permittivity sensor 1410 coupled to permittivity sensor elements 1402 , 1403 , and permittivity thresholding module 1430 , coupled to permittivity sensor 1410 .
- Permittivity control system 1425 also can be coupled to paper shredder motor 1460 .
- Permittivity sensor elements 1402 , 1403 are disposed to sense permittivity, or a change in permittivity, in a defined volume proximate to permittivity sensor elements 1402 , 1403 .
- electric field 1420 can be established relative to permittivity sensor elements 1402 , 1403 .
- Sensor elements 1402 , 1403 can be responsive to a disturbance of imposed electric field 1420 , which may be caused by a permittivity change in the defined volume between sensor areas 1402 , 1403 .
- a skilled artisan would know that a variety of permittivity sensors and permittivity sensor elements may be used, an example of sensor and sensor elements may be a permittivity sensor having at least two set-apart parallel conductive plate elements.
- electric field 1420 experiences a disturbance having a magnitude corresponding to the difference in permittivity of the material interposed.
- the disturbance elicits sensed permittivity signal 1412 in conductive plates 1402 , 1403 , which is coupled to permittivity sensor 1410 .
- the disturbance may activate shredder controller 1440 , or a photosensitive element 1490 may activate shredder controller 1440 .
- Permittivity detector 1410 may receive and may amplify, filter, or quantize, sensed permittivity signal 1412 , to produce conditioned permittivity signal 1427 .
- Amplifying may include, without limitation, current or voltage amplification or stabilization.
- Filtering may include, without limitation, signal leveling and noise reduction.
- Quantization may include producing an integer numerical value for conditioned permittivity signal 1427 corresponding to sensed permittivity signal 1412 .
- Permittivity thresholding module 1430 may analyze conditioned permittivity signal 1427 to determine whether a threshold value for conditioned signal 1427 exceeds a predetermined jam threshold value.
- permittivity thresholding module 1430 may determine at least one of whether conditioned permittivity signal 1427 is within a predetermined shredding operation range, whether signal 1427 is above the predetermined shredding operation range, or whether signal 1427 is below the predetermined shredding operation range.
- shredder control system 1425 may selectively energize or de-energize motor 1460 . Also, shredder control system 1425 may energize motor 1460 to operate in a forward rotation or in a reverse rotation.
- Oscillator circuit 1500 may receive a differential input from input leads 1505 , 1510 , with the electrical difference therebetween being representative of a measured permittivity value within sensor 1570 .
- the differential input may be reflected as an identifiable oscillation count number determined through the interplay of input leads 1505 , and 1510 .
- Oscillator circuit 1500 may periodically detect a sensor permittivity value measurement 1515 , and may report a change in measurement 1515 to control circuit 1525 .
- Oscillator circuit 1500 may be configured to measure discrete values of permittivity, or may be configured to identify at least one predetermined permittivity threshold value.
- permittivity sensor 1570 having an exposed V+ sensor element also may be used as touch-controlled sensor in which a safety stop, described with respect to FIG. 9 , is performed upon detecting contact by sensing bioelectricity from a living being.
- FIG. 16 illustrates an example embodiment of paper shredder 1600 , which may be controlled by permittivity-based shredder controller 1650 .
- Paper shredder 1600 may incorporate elements and circuits described relative to the description pertaining to FIGS. 1-15 .
- paper shredder 1600 is formed with paper feed inlet opening 1610 incorporating a feed gap 1625 , to accommodate shreddant 1630 , such as a paper sheet.
- permittivity changes due to the insertion of one sheet of paper into an empty paper feed inlet opening 1610 can be sensed by two or more permittivity sensor elements 1660 , 1661 , which produce a permittivity output signal 1618 sufficient to cause permittivity-based shredder controller 1650 to initiate a shredding operation by actuating electromechanical shredder mechanism 1635 .
- Electromechanical shredder mechanism 1635 may include a shredder motor and shredder blades.
- paper feed inlet opening 1610 may be disposed with an infrared sensor 1675 , which sensor 1675 may be configured to initiate a shredding operation, similar to the above, when sensor 1610 detects an object in feed gap 1625 .
- FIG. 17 is a schematic diagram of an example embodiment of permittivity-based paper shredder control system 1700 , in accordance with the teachings herein.
- Control system 1700 includes permittivity detector 1710 , shredder controller (MPU) 1715 , and shredder motor controller 1720 .
- Shredder motor controller 1720 can be coupled to a shredder motor 1725 which, in turn, can be mechanically coupled to a plurality of shredder blades (not shown).
- Control system 1700 may include a status indicator, for example, indicator light group 1730 , which provides a perceptible indication of a status of a shredder.
- control system 1700 may be coupled to one or more sensor or control element to effect a function of the shredder.
- Such a sensor or control element can provide a safety function, which may protect a shredder or a user from harm.
- Examples of a sensor or control element may include, without limitation, permittivity detector 1710 , power switch (POWER SW), a waste bin door status switch (DOOR SW), or full waste bin (JP6 SENSOR).
- MPU 1715 provides detection, operation, analysis, indication, or control functions to the shredder in accordance with functional process software, which may be programmed into memory integrated into MPU 1915 .
- a suitable example of MPU 1715 may be a PIC16F677 20-Pin, 8-Bit CMOS Microcontroller with integrated Flash-type memory, produced by Microchip Technology Inc., Chandler, Ariz. USA.
- PIC16F677 may be found in PIC16F631/677/685/687/689/690 Data Sheet: 20-Pin Flash-Based, 8-Bit CMOS Microcontrollers with nano Watt Technology, Doc. No. DS41262E, Microchip Technology Inc, Chandler Ariz., 2008, available at URL: http://wwl.microchip.com/downloads/en/DeviceDoc/41262E.pdf on Feb. 2, 2011, which data sheet document is incorporated herein in its entirety.
- Permittivity detector output signal may be received, for example, on MPU 1715 input RA 5 which, for the identified device, also is designated as T 1 CK 1 pin. With T 1 CK 1 pin coupled to oscillating permittivity detector output signal 1702 , MPU 1715 can include the function of a timer or a counter.
- MPU 1715 When a permittivity condition signal is coupled from, for example, OUT pin 3 of oscillator circuit 1510 in FIG. 15 to pin T 1 CK 1 of MPU 1715 , MPU 1715 counts each periodic oscillation during a predetermined sensing period by incrementing a value held by MPU counter T 1 . MPU timer T 0 determines the predetermined sensing period. At the end of the predetermined sensing period, counter T 1 identifies the magnitude of the permittivity condition signal as the counted number of periodic oscillations counted during the period. The counted number of periodic oscillations then may be recorded by MPU 1715 , and the value of MPU counter T 1 can be reset at the beginning of the next predetermined sensing period measured by MPU timer T 0 .
- the counted number of periodic oscillations is proportional to magnitude of the permittivity condition signal, as related to oscillator period T.
- a suitable value for the predetermined sensing period may be about 0.065536 seconds (or 65.536 milliseconds).
- MPU 1715 also may be programmed with MPU instructions, which when executed on MPU 1715 , implement a main process (also called main program) including at least one subprocess (also called subprogram), when selected MPU-based instructions are executed on MPU 1715 .
- main process also called main program
- subprocess also called subprogram
- oscillator circuit 1705 may include an astable multivibrator/timer, such as the NE555 timer, which can be configured with operational elements R 14 and R 15 and C 8 .
- an astable multivibrator/timer such as the NE555 timer
- NE555 timer operational elements
- oscillator circuit 1705 asserts a signal to control circuit 1715 , which can be representative of the measured permittivity value.
- Control circuit 1715 can cooperate with oscillator circuit 1700 to maintain an accurate periodic permittivity measurement.
- the period T of oscillator 1700 can be approximated by the formula:
- T is the oscillation signal period of oscillator circuit 1700 ;
- R 14 is the resistance value assigned to resistor R 14 ;
- R 15 is the resistance value assigned to resistor R 15 ;
- A is the overlapping area of opposing elements
- d is the distance between the overlapping elements
- ⁇ is permittivity
- the oscillation signal period of oscillator circuit 1705 , T varies with permittivity, ⁇ , of the volume between the area A of overlapping opposing elements, as separated by distance d.
- permittivity ⁇
- the final right-handed term in EQ. 1 can be associated with capacitance
- capacitance is a function of permittivity
- permittivity is independent of capacitance.
- the basic characteristic of permittivity is independent of the derived characteristic of capacitance, and that a permittivity sensor is not a capacitive sensor. Therefore, permittivity can be described herein without reference to capacitance, but any such reference is made only to simplify understanding of principles of the present embodiments to a person of ordinary skill in the art.
- R 14 is provided as a 10 kilohm resistor
- R 15 is provided as a 47 kilohm resistor, although other values may be used.
- the common area, S, of the parallel plates of sensor 1701 may be about 8.2 ⁇ 10 ⁇ 3 m 2
- the distance between the plates, d may be about 3.0 ⁇ 10 ⁇ 3 m.
- oscillation period, T is a function of permittivity. Therefore a change in relative permittivity, ⁇ r , of material introduced in the paper feed inlet opening at the sensor can be reflected as a change in the oscillation period, T, of oscillator circuit 1705 .
- the content of air gap d is changed in both gap width, and permittivity, so that at least two dielectric materials, each having different values, are placed between the two or more capacitor plates with a common area S.
- the first dielectric e.g., air
- the second dielectric e.g., one or more sheets of paper
- R 14 is provided as a 10 kilohm resistor
- R 15 is provided as a 47 kilohm resistor, although other values may be used.
- EQ. 12 can be simplified to
- T 605.7 ⁇ ⁇ 1 ⁇ ⁇ 2 T 1 ⁇ ⁇ 2 + T 2 ⁇ ⁇ 1 ( 13 )
- EQ. 11-16 may represent an improvement in the modeling of air/dielectric combination, which may be encountered by a paper shredder. Even so, it has been found that it may be sufficient to treat judiciously selected instances of nonuniform dielectric (e.g., paper+air), as being emblematic of a corresponding threshold point, allowing for simplification of paper thickness sensing and using inexpensive components.
- nonuniform dielectric e.g., paper+air
- threshold permittivity values measured using permittivity detector 1770 can be among the identifiable threshold points to initiate, to not initiate, or to stop shredder operation using a signal sent to shredder control system 1715 .
- Zeroth value By responding to change of permittivity at a predetermined threshold, as compared to a self-determined start point (Zeroth value), more complex modeling may be obviated and dependence, if any, on other variable values, e.g., C, may be ignored.
- Permittivity detector 1710 also can provide a touch-sensitive safety mechanism when a conductive plate such as 1505 in FIG. 15 is exposed to permit physical contact with a living being.
- Living beings emanate bioelectricity or bioelectric signals, which can be used to control operation of system 1700 .
- Such physical contact may facilitate the transmission of bioelectricity from the living being, which is coupled to shredder logic control system 1715 .
- motor controller may de-energize the shredder or may implement a safety stop.
- FIG. 18 depicts another example embodiment of a permittivity-based paper shredder 1800 , including sentinel switch 1810 and sentinel timer 1850 .
- sentinel switch 1810 can be used in place of a power switch, and can operate in conjunction with timer 1850 to place shredder power in ON, standby, and OFF states.
- the STANDBY state can be defined over a predetermined interval during which sentinel timer 1850 can measure a count up, or count down, to define a predetermined sentinel interval, after which shredder 1800 can be turned OFF, and motor 1830 can be de-energized, or electrically de-activated.
- permittivity sensor 1825 can received and detect a shreddant batch and can cause shredder motor 1830 to be electrically energized for operation.
- Energization of shredder motor 1830 can initiate timer 1850 to operate over a predetermined operation interval during which shredder 1800 can remain in a standby state. During this interval, permittivity sensor 1825 can reactivate electric motor 1830 to comminute a shreddant batch.
- a predetermined sentinel interval for example, about 5 minutes
- power can be disconnected from electric motor 1830 , from logic controller 1820 , or both.
- sentinel switch 1810 would be displaced from its OFF/deactivated position.
- Sentinel switch 1810 also may be used to restart comminution when additional shreddant is introduced into the shredder.
- Indicator 1880 may indicate a batch shreddant density having a permittivity value not within a predetermined permittivity range, for example at an incipient jam, an inappropriate shreddant, or a living being.
- Indicator 1885 can be used to indicate conditions resulting fin the overheating or the overloading the shredder motor 1830 . Regardless of initiation technique, however, an inappropriate measured permittivity value identified using permittivity sensor element 1825 may indicate that the object is too thick, or is not shreddable, causing control system 1875 to de-energize electromechanical shredder mechanism 1830 .
- control system 1875 can stop electromechanical shredder mechanism 1830 , can cause electromechanical shredder mechanism 1830 to operate in reverse, with the aim of disgorging from the shredder blades any entrapped object, and then to deactivate and stop electromechanical shredder mechanism 1830 .
- a safety stop as described relative to FIG. 9 , also may be initiated through permittivity-based shredder controller 1875 by an object sensed by permittivity sensor elements 1825 .
- permittivity sensor elements 1825 For an example of a shreddable object representing pieces of paper, when the number of sheets of paper introduced into the paper feed inlet generates a permittivity value that exceeds a predetermined overfeed threshold, then the control system causes the motor to respond to an overfeed or jam, state.
- An example of a object which is “not shreddable,” may be a portion of a living being,
- FIG. 19 depicts one example embodiment of a permittivity-based paper shredder 1900 , including sentinel switch 1910 and sentinel timer 1950 .
- sentinel switch 1910 can serve as a power-ON/Standby switch and can be disposed at a shredder feed opening.
- Shredder 1900 can employ a power switch 1960 with power supply in conjunction with sentinel switch 1910 .
- Power switch 1960 can be used to turn ON or OFF power to the electric elements of shredder 1300 .
- shredder electrical elements such as shredder motor, logic controller, or both, can be set to a Standby state.
- sentinel switch 1910 When a shreddant batch is introduced into a shredder feed opening, sentinel switch 1910 can be moved to a sentinel switch second position. In a second position, sentinel switch 1910 can activate permittivity sensor 1925 , and connect electric power to shredder motor 1930 , shredder controller 1920 , and sentinel timer 1950 .
- Overload logic 1975 may determine the existence of a overload state and activate overload indicator 1980 . In addition, logic 1975 may detect a motor overheating or jammed state and may activate overheating indicator 1985 .
- Non-limiting examples of a suitable process or a subprogram correspond to FIGS. 20-34 , and descriptions pertaining to the respective FIGURES.
- a MAIN program may be coupled to at least one subprogram.
- One example embodiment of a MAIN PROGRAM 2000 ( FIG. 20 ), operable to perform at least one subprogram process, in accordance with the current embodiments, may include, without limitation, a “BOOT INITIALIZATION” subprogram 2100 ( FIG. 21 ), a “DOOR OPEN” subprogram 2200 ( FIG. 22 ), an “OVERHEAT PROTECTION” subprogram 2300 ( FIG. 23 ), a “TRIP SETTING” subprogram 2400 ( FIG.
- a “MACHINE OVERLOAD” subprogram 2500 ( FIG. 25 ), a MANUAL FEEDING BACK subprogram 2600 ( FIG. 26 ), a PAPER JAM subprogram 2700 ( FIG. 27 ), a MANUAL FEEDBACK subprogram 2800 ( FIG. 28 ); a MACHINE FULL subprogram 2900 ( FIG. 29 ); a SELF-LOCK PROTECTION subprogram 3000 ( FIG. 30 ), an AUTOFEED subprogram 3100 ( FIG. 31 ), a DELAYED FEEDING subprogram 3200 ( FIG. 32 ), or a PERMITTIVITY EXCEPTION subprogram 3300 ( FIG. 33 ).
- an indicator may be respresentative of a visual indicator (e.g., a light), an audio indicator (e.g., a buzzer), or an audiovisual indicator (e.g., a graphic illuminating along with a chime sounding).
- a visual indicator e.g., a light
- an audio indicator e.g., a buzzer
- an audiovisual indicator e.g., a graphic illuminating along with a chime sounding
- FIG. 20 illustrates a main logic flow for a shredder operation such as shredders described herein.
- One or more of the aforementioned subprograms may be implemented along with main logic flow 2000 , including without limitation, a PERMITTIVITY EXCEPTION subprogram, such as subprogram 3300 ( FIG. 33 ).
- Boot initialization subprogram 2100 may be used when the shredder is powered on, and data and status information can be initialized.
- TRIP SETTING subprogram 2400 sets operational and parametric setting for system functional states. System functional states are entered when an tagged operational or parametric value is reached. If the trip points which shape the functionality of the shredder are not set, the system state is tagged as such, for setting using, without limitation, TRIP SETTING subprogram 2400 ( FIG. 24 ). After initialization, shredder functional control can be returned to the shredder control system.
- DOOR OPEN subprogram 2200 ( FIG. 22 ), in which Door Open Indicator on the shredder may go ON until the door is closed. However, if so supplied, a REVERSE (shredder direction) key may be pressed for over 3 seconds to permanently set a function of the shredder, which may be indicated by causing all indicator lights to flash once, although other indications may be used.
- OVERHEAT PROTECTION subprogram 2300 FIG. 23 ).
- a motor overheating indicator may go ON and the shredder motor may be de-energized until a shredder operator checks the fault condition as exemplified by opening the door (and presumably seeking the reason of motor overheating). Once the door has been opened and then closed, the overheating indicator may go out, and the main program resumed.
- TRIP SETTING subprogram 2400 may be used, for example, to set maxima and minima for trip points such as motor overheating, motor overloading, permittivity, an automated or a manual function, an indicator use, or a delay before an alarm is triggered.
- TRIP SETTING subprogram 2400 may be used by manufacturers, OEMs, and vendors to set values before providing a shredder to an end-user.
- TRIP SETTING subprogram 2400 also may be used to clear and to reset TRIP functions, if desired.
- a value of “TEST” may be assigned to an average value for an incipient paper-jam.
- a maximum value for shreddant may be set.
- a minimum number of shreddant layer(s) (and compositions) may be entered and set. The difference between these values indicates the maximum amount of shreddant that can be comminuted by the shredder just prior to jamming.
- shredders in accordance with this invention may be made essentially “jam proof.”
- functionality of the shredder may be returned to the main program 2000 . If the door is opened, the motor overheats, or the shredder overheats, the TRIP SETTING subprogram will abort and return control to the main program 2000 .
- MACHINE OVERLOAD subprogram 2500 may be used to identify a shredder overload condition, responding by turning ON an indicator and by automatically reversing the direction of the motor (relative to normal shredding action) for about 2.5 seconds. If other fault states such as a door open, machine overheat, paper jam, manual feed mode, or machine full mode occur, one or more delay feed tags is set, the overload indicator is extinguished, and control is returned to the main program 2000 . If the shredder is operating in an autofeeding mode, a self-lock protection state is tagged and control is returned to main program 2000 .
- MANUAL REVERSE FEED subprogram 2600 may be initiated by a shredder user, for example, by pressing a “reverse feed” (or REVERSE) actuator, causing the shredder motor to turn in a direction opposite from normal operation.
- the MANUAL REVERSE FEED subprogram can be alert to potential safety hazards, stopping the motor if a door is open, if the motor overheats, or if the shredder is operating in a MANUAL FEEDING mode (e.g., subprogram 2800 in FIG. 28 ).
- the shredder motor may be turned off.
- a flashing (or intermittent) indicator identifying an OVERLOAD state can be initiated, or be ended if a door is open, overheating of the shredder motor, or clearing of the paper jam.
- MANUAL FEEDING subprogram 2800 can initiate shredder motor operation, with the shredder motor turning in the normal (shredding) direction. However, MANUAL FEEDING subprogram 2800 can be aborted and the shredder motor de-energized (and stopped) if the shredder door is open, if the motor overheats, if the shredder receives a REVERSE FEED actuation signal, if there is a paper jam, if the shredder machine is overloaded, or the shredder has been operating for more than about five (5) seconds. Also if in the AUTOMATIC FEEDING mode (e.g., subprogram 3100 in FIG.
- MACHINE FULL subprogram 2900 may be responsive to a full waste bin by providing a FULL indication thereof. Shredding may continue. If, during a JAM or overload condition and if paper shreddant still is detected by the detector, subprogram SELF-LOCK PROTECTION activates. SELF-LOCK action is one in which the shredder remains deactivated if a selected fault condition, e.g., OVERLOAD continues.
- PERMITTIVITY EXCEPTION (subprogram 3300 , FIG. 33 ) is received, if the shredder motor overheats, if a TOUCH PROTECTION biosignal is produced, if the shredder is in MANUAL REVERSE FEED mode, if the shredder jams, if the shredder is placed into the MANUAL FEED mode, or if the shredder bin is no longer FULL, the FULL indication is extinguished, and control is returned to the main subroutine where, if a fault state exists (e.g., if the shredder motor overheats), the corresponding subprogram will process the respective fault state, e.g., by de-energizing the shredder motor.
- a fault state exists (e.g., if the shredder motor overheats)
- the corresponding subprogram will process the respective fault state, e.g., by de-energizing the shredder motor.
- the shredder will turn on automatically, and normal motor rotation will commence, upon the introduction of an appropriate amount of shreddant into the feed inlet. However, as indicated in FIG. 29 , in the event of a fault state, the motor rotation is stopped and control is returned to MAIN PROGRAM 2000 . In a DELAYED FEED subprogram 3100 , the shredder motor will operate after, for example a delay of about 2.5 seconds for clearing an overload from the printer. In the MACHINE FULL subprogram 2200 , sensing of a full waste bin by a shredder controller circuit initiates an indicator, for example a FULL BIN light.
- the FULL BIN light may be extinguished, and control may be returned to the MAIN PROGRAM 2000 .
- PERMITTIVITY EXCEPTION subprogram 3300 if an out-of-bounds permittivity value is detected, then the shredder motor is de-activated and an indicator light flashes until the condition is cleared; after which the indicator light is extinguished and the motor is re-activated and made ready to operate.
- motor de-energization may occur in at least two ways.
- any touch sensor receives bioelectricity from a living being, the sensor converts the received bioelectricity into a biosignal which is used by a controller to activate TOUCH PROTECTION indicator and to de-energize the shredder motor.
- a sensed permittivity value exceeds an upper permittivity limit, then touch is assumed, which produces into a biosignal which is used by a controller to activate TOUCH PROTECTION indicator and to de-energize the shredder motor. Once the condition has cleared, control is returned to the MAIN PROGRAM 2000 .
- the permittivity-based paper shredder control system has adopted cascaded circuits.
- a blade touch sensor On the machine feed throat there is a blade touch sensor, which is connected to bioelectricity controlled switching circuit, ground switching circuit, bioshield controller, and then shredder mechanical part, including a blade restraint. All of these circuits ensure safety when a human, or other living being, touches the permittivity-based shredder blade.
- the electricity from a human body actuates the bioelectricity-controlled switching circuit, followed by all of the connected circuits.
- the bioshield controller disables the shredder mechanical part and it ensures human safety.
- the shredder can use the permittivity-based shredder blade to realize real time monitoring with a control process that is both safe and sensitive.
- the machine performance is stable and reliable. It is easy to operate without human intervention, can be applied in wide situations, and brings safety assurance.
- the permittivity-based paper shredder may operate when shreddant permittivity detected at the shredder feed inlet is within a predetermined permittivity range, and may indicate a PERMITTIVITY EXCEPTION when a value is determined to be outside of the range.
- Permittivity sensing assists in reducing the likelihood of shredder jamming, shredder motor overheating, or shredder motor overloads, and may prolong the life of a shredder by reducing these stressors.
- permittivity sensing also may perform a touch protection function due to the permittivity of living beings occurring at a PERMITTIVITY EXCEPTION value.
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Abstract
Description
D=∈E, (3)
Di=q=σA, or (4)
Di=σ (5)
E i=σ/∈ (6)
V=−∫ C E·dl (7)
∈=∈o×∈r (8)
f i =l i /l (9)
T≈201,899×∈r (11)
| TABLE 1 | ||||
| SHEETS OF PAPER | PERMITTIVITY | Δε | ||
| NONE (Zeroth) | ε ≅ 1.465 F/m | N/A | ||
| ONE (1) | ε ≅ 1.506 F/m | 0.041 F/m | ||
| TEN (10) | ε ≅ 1.872 F/m | 0.407 F/m | ||
Claims (25)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/026,868 US8754552B2 (en) | 2006-07-14 | 2011-02-14 | Permittivity-based paper shredder control system |
| CN201110391198.7A CN102716795B (en) | 2011-02-14 | 2011-11-30 | Shredder control system based on permittivity |
Applications Claiming Priority (8)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2006200439556U CN2915259Y (en) | 2006-07-14 | 2006-07-14 | Paper shredder touch safety device |
| CN200620043955U | 2006-07-14 | ||
| CNCN200620043955.6 | 2006-07-14 | ||
| US11/468,651 US7471017B2 (en) | 2006-07-14 | 2006-08-30 | Paper-breaker touching safety protector |
| US11/827,798 US7622831B2 (en) | 2006-07-14 | 2007-07-12 | Touch-sensitive paper shredder control system |
| US12/576,493 US8018099B2 (en) | 2006-07-14 | 2009-10-09 | Touch-sensitive paper shredder control system |
| US12/841,992 US8008812B2 (en) | 2006-07-14 | 2010-07-22 | Paper shredder control system responsive to touch-sensitive element |
| US13/026,868 US8754552B2 (en) | 2006-07-14 | 2011-02-14 | Permittivity-based paper shredder control system |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/841,992 Continuation-In-Part US8008812B2 (en) | 2006-07-14 | 2010-07-22 | Paper shredder control system responsive to touch-sensitive element |
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| US20110133008A1 US20110133008A1 (en) | 2011-06-09 |
| US8754552B2 true US8754552B2 (en) | 2014-06-17 |
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| CN102280310A (en) * | 2011-06-28 | 2011-12-14 | 天津市津达执行器有限公司 | Contactor antijamming control circuit used for electric actuating mechanism |
| US8708260B2 (en) * | 2011-08-08 | 2014-04-29 | Aurora Office Equipment Co., Ltd. | Depowered standby paper shredder and method |
| WO2016090573A1 (en) * | 2014-12-10 | 2016-06-16 | Thomson Licensing | Indicator circuit and apparatus using the same |
| US20160270597A1 (en) * | 2015-03-16 | 2016-09-22 | Jonathon Walczak | Electronic herb grinder |
| US20180050344A1 (en) * | 2016-08-16 | 2018-02-22 | Aurora Office Equipment Co., Ltd. Shanghai | Paper shredder ac/dc motor controller |
| DE102022115334B4 (en) * | 2022-06-20 | 2025-08-14 | Fritsch Gmbh | Laboratory mill |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6376939B1 (en) * | 1999-04-02 | 2002-04-23 | Sumitomo Chemical Company, Limited | Sensor apparatus and safety apparatus for protecting approach to machines |
| JP2008132407A (en) | 2006-11-27 | 2008-06-12 | Honda Elesys Co Ltd | Shredder apparatus |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6376939B1 (en) * | 1999-04-02 | 2002-04-23 | Sumitomo Chemical Company, Limited | Sensor apparatus and safety apparatus for protecting approach to machines |
| JP2008132407A (en) | 2006-11-27 | 2008-06-12 | Honda Elesys Co Ltd | Shredder apparatus |
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