US8603583B2 - Embossing device, such as a cylinder or a sleeve - Google Patents
Embossing device, such as a cylinder or a sleeve Download PDFInfo
- Publication number
- US8603583B2 US8603583B2 US12/299,028 US29902807A US8603583B2 US 8603583 B2 US8603583 B2 US 8603583B2 US 29902807 A US29902807 A US 29902807A US 8603583 B2 US8603583 B2 US 8603583B2
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- United States
- Prior art keywords
- cylinder
- supporting cylinder
- photopolymer coating
- axis
- supporting
- Prior art date
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- 238000000034 method Methods 0.000 claims description 25
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- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 2
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- JZMPIUODFXBXSC-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.CCOC(N)=O JZMPIUODFXBXSC-UHFFFAOYSA-N 0.000 description 1
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- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/002—Processes for applying liquids or other fluent materials the substrate being rotated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/07—Embossing, i.e. producing impressions formed by locally deep-drawing, e.g. using rolls provided with complementary profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/40—Distributing applied liquids or other fluent materials by members moving relatively to surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0717—Methods and means for forming the embossments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0717—Methods and means for forming the embossments
- B31F2201/072—Laser engraving
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0723—Characteristics of the rollers
- B31F2201/0725—Hardness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F2201/00—Mechanical deformation of paper or cardboard without removing material
- B31F2201/07—Embossing
- B31F2201/0707—Embossing by tools working continuously
- B31F2201/0715—The tools being rollers
- B31F2201/0723—Characteristics of the rollers
- B31F2201/0728—Material
Definitions
- the invention relates to an embossing device, such as a cylinder or a sleeve, of the type including on its outer peripheral surface an embossing raised and recessed pattern, intended to be reproduced on a deformable planar substance, as well as to a method for making such an embossing device.
- an embossing device such as a cylinder or a sleeve, of the type including on its outer peripheral surface an embossing raised and recessed pattern, intended to be reproduced on a deformable planar substance, as well as to a method for making such an embossing device.
- Devices of this type are already known, which include metal embossing cylinders provided with a raised pattern, the engraving being achieved according to the knurling technique and this is therefore a relief obtained by plastic deformation of the metal of the cylinder.
- the object of the invention is to overcome these drawbacks of the known embossing devices.
- the embossing device is characterized in that the cylinder bears a photopolymer coating, the outer surface of which includes the embossing pattern.
- FIGS. 1-4 illustrate four embodiments of the method for making an embossing cylinder device according to the invention.
- FIG. 5 is a perspective view of an embossing cylinder device according to the invention.
- FIG. 5 shows an embossing cylinder device 1 including a cylinder 2 which may be in metal, for example in steel, or in a composite material, surrounded by a coating 3 , the outer surface of which includes a pattern of raised areas 4 regularly distributed over the periphery.
- the coating 3 includes a first base layer of resin 5 covering the cylinder and a main outer layer of resin 6 which provides the relief.
- the primary base layer has the function of protecting the metal of the cylinder 2 against external aggressions and of increasing the adhesion of the main layer 6 on the cylinder.
- the base resin layer covering the cylinder was crosslinked by exposing it to ultraviolet and/or visible light and the main resin layer 6 used as a photoresist is applied on the primary layer 5 and then imaged with a mask, for example a film produced in situ or of a CTP.
- a mask for example a film produced in situ or of a CTP.
- the main resin may also be directly applied on the metal by selecting a suitable resin composition.
- the method illustrated in FIG. 1 provides application of the resin indicated in 8 onto the peripheral surface of the cylinder 2 , uniformity of the thickness of the layer is ensured with a doctor blade 9 which extends over the whole length of the cylinder.
- the resin is provided by a resin feeding device noted as 10 , which is displaceable in the axial direction of the cylinder 2 , as this is indicated by the arrow F 1 .
- the feeding device essentially includes a tank 11 and a tubular component 12 for outputting the resin 8 , the means for displacing the assembly 10 formed by the tank and the tube 12 may be of any nature known per se.
- resin 8 is applied to the face of the cylinder 2 just above the doctor blade 9 , by rotating the cylinder in the direction of the arrow F 2 and by displacing the feeding device 10 in the axial direction as indicated by the arrow F 1 . It is the doctor blade 9 defining between it and the peripheral surface, a slot with a predetermined and uniform width over the length of the cylinder which provides a uniform thickness of the coating which will be subsequently treated in order to have the embossing pattern.
- FIG. 2 illustrates another embodiment of the method according to the invention, the particularity of which lies in the fact that it uses, instead of the doctor blade 9 of the first embodiment, a pressure roller 14 which moves parallel to the axis of the cylinder in both directions, as this is indicated by the arrow F 3 .
- the resin feeding device 10 which is of the same nature as in FIG. 1 , moves as before, according to the arrow F 1 .
- the axial rectilinear movement of the pressure roller 14 , the rotary movement of the cylinder 2 and the axial rectilinear movement of the feeding device 10 have the result that the resin is deposited and uniformized as to thickness of the resin layer on the peripheral surface of the cylinder along the helicoidal line 15 illustrated in FIG. 2 .
- FIG. 3 shows a third embodiment of the invention which uses as a member for equalizing the thickness of the resin layer on the cylinder 2 , another rotary cylinder 17 which is used as a counter-cylinder, the axis of rotation of which is parallel to the axis of rotation of the cylinder bearing the embossing layer but which is laterally displaceable so that the gap ⁇ 1 between the axes of the cylinders 2 and 17 is variable.
- a slot 18 may be established with a predetermined width which determines the thickness of the resin layer between this cylinder and the cylinder 2 bearing the resin layer, the resin feeding device 10 applying the resin onto the peripheral surface of the cylinder 2 in a location just upstream from the slot.
- the cylinder 17 rotates in the direction of the arrow F 4 , i.e. in the same direction as the cylinder 2 .
- FIG. 4 further illustrates another embodiment of the method according to the invention, which differs from the one shown in FIG. 3 by the nature of the device for applying the resin.
- the resin is applied to the peripheral surface of the cylinder 2 by soaking in a resin bath 20 which extends over the whole length of the cylinder and into which a portion of the periphery engages to a predetermined depth so that when the periphery of the cylinder passes through this bath, resin adheres to this surface, the thickness of the applied resin layer being determined by the width 1 of the slot 18 existing between the cylinder 2 and the counter-cylinder 17 .
- the making of the embossing layer is obtained via a liquid or hot slurry route before the crosslinking intended to produce the embossing pattern.
- a type of resin which is based on polyester, polyether, polyurethane, or other polymer, or combinations, urethane or the like, is used.
- the reactive groups are epoxy, (ME) acrylates, oxetanes, vinylether, which allow photopolymerization via a radical or cation route.
- the resin will be selected so that it is compatible with a temperature of at least 140° C. after complete crosslinking, a double crosslinking system should be possible and post-baking may be contemplated if required.
- the resin may advantageously be used in a structural composite based on glass or carbon fibers, and a combination with layers of other materials or fiber strengtheners via a specialized adhesive should be possible.
- the pure resin As for the physical properties of the pure resin, it has a toughness as high as possible. Young's modulus is comprised between 800 and 2,000 and preferably larger than 1,500 MPa. Resistance to wear is high, as well as resistance to impacts and mechanical overloads. Another requirement concerns the absence of generation of static electricity by contact or by friction. The resin should provide anti-adherence at the surface, i.e., there must be an absence of any accumulation of particles in contact during the operation.
- the photopolymer composition As for the photopolymer composition to be applied as a coat to the metal cylinder or to the cylindrical composite sleeve, for which photo-polymerization may be achieved by means of a cationic or radical (UV or visible) system, it has a viscosity allowing a coating between 40° C. and 60° C.
- the coating composition will be deposited at a thickness from 0.1 to 2 mm, crosslinkable in its bulk, deposited endlessly.
- the composition may be applied in a larger crosslinkable thickness twice or more, and a system promoting adherence between the layers must then be provided.
- the relief of the embossing layer may be developed for example by means of a mask and ultraviolet light of a wavelength for example of 370 nm. The relief has a depth from 0.2 to 1.2 mm or more, if on two levels.
- a relief with more than one level may be achieved by means of superposed layers containing photo-initiators absorbing in different regions, complementary masses per level and inserted filters.
- the relief may be developed to an intermediate crosslinking stage of the resin, for example after less than one minute of exposure.
- the composition has a hardness above 75 Shore D and an elastic modulus above 1,000 MPa at room temperature and remaining above 500 MPa right up to 80° C.
- the composition has elastic and mechanical characteristics compatible with loads above 100 kg/cm linear and rates above 100 m/min.
- the resin is resistant to impacts and to abrasion and may reproduce embossing but also complexing or laminating, locally on a multilayer non-woven tissue either entangled or not, by pressing it onto an elastomeric counterpart with a hardness between 50 and 70 Shore A.
- the surface after photopolymerization and cleaning has sufficient anti-adherence towards paper fluffs in order to prevent subsequent fouling during operation.
- Photopolymer formulations will be given hereafter as a non-limiting example, which may be used within the scope of the invention for low to high viscosity compositions, based on resin with dynamical properties and abrasive strength, applicable to embossing, but also applicable for composite strengtheners with glass non-woven or woven tissue.
- the composition includes 100 parts by weight of polyurethane acrylate, an oligomer of the polyether type, an aliphatic polyester urethane diacrylate as marketed under the name CN981 by Cray Valley, 25 parts by weight of a triacrylate monomer: tris(2-hydroxyethyl) isocyanurate triacrylate, of the SR 368 type marketed by Cray Valley, and an acyl phosphine type photo-initiator such as BAPO, Irgacure 819, TPO Darocure, in an amount from 0.05% to 2% by weight of the photopolymer.
- polyurethane acrylate an oligomer of the polyether type
- an aliphatic polyester urethane diacrylate as marketed under the name CN981 by Cray Valley
- This formulation is crosslinkable in a thickness from 0.1 to 3 mm in UV light with a peak around 380 nm.
- the formula which has just been given is respectively added with 3 to 10 parts by weight of submicroscopic pyrogenation silica (200 m 2 /g).
- the photopolymer system notably for adherence onto a rigid support includes 50 parts by weight of a polyurethane oligomer of the CN981 type, 50 parts by weight of an epoxy acrylate oligomer, a difunctional bisphenol A acrylate of the CN104 type from Cray Valley, 10 parts by weight of a trifunctional monomer of the SR368 type, and a triacrylate monomer, an adhesion promoter of the acid type such as SR9051 of Cray Valley, which provides adherence onto a metal base or a thermally crosslinked epoxy composite.
- Another formula includes 50 parts by weight of CN981, 50 parts by weight of CN104, 20 parts by weight of SR368, 5 parts by weight of SR9051 and a photo-initiator marketed under the name of BAPO in a maximum amount of 0.05% by weight of the photocomposition.
- a resin with a mono- or bi-directional glass woven strengthener which may be crosslinked by radiation in a thickness from 0.3 to 2 mm, which may be used as a composite sleeve for supporting endless printing forms or elastomeric forms with replacement of cylinders in an industrial application, is also used.
- Another formula may then comprise 50 parts by weight of CN981, 50 parts by weight of CN104, tricyclodecane dimethanol diacrylate of the type marketed by Sartomer under the name of 833S and 0.1% by weight of the photocomposition of the BAPO photo-initiator.
- the formulated photopolymer ensures good compromise as regards static loads and anti-adherence towards the substrate to be embossed. It is sufficiently transparent to light and may react to light over depths from 0.4 to 2 mm by means of a radical or cationic process.
- the invention involves a system for adhering this photopolymer onto metal or an epoxy composite loaded with glass or another substance, for example carbon or aramide.
- the invention provides the use of a very viscous and non-tacky resin at room temperature and which may be applied by casting it at a temperature below 80° C.
- a regular endless deposit of this composition is obtained on a support of known diameter, which may be fixed or rotating depending on the characteristics of viscosity of the composition.
- This deposit may have a thickness to within +/ ⁇ 1/100 on cylindrical tables up to a length of 4 meters and to an average diameter of 800 mm.
- Several layers with one or two photopolymerization steps may be made with two types of photo-initiators at different wavelengths, with two relief height levels or two modulus levels between lamination areas and imprint area. There is thus the possibility of making a full sublayer with a higher module, possibly diffusing light or being absorbent in order to influence the shape of the relief.
- the invention provides the possibility of depositing an endless mask by a digital method with direct drawing by means of a wax or ink jet, or ablated according to the pattern after uniform deposit of the mask.
- the etching may be direct etching with an IR laser in order to ablate what is not the relief or may be the direct creation of the relief via an invisible or ultraviolet light photochemical route with leaching of the residual resin via a thermal route or a solvent, the light advantageously being of a wavelength preferably between 395 and 410 nm, with cationic polymerization with or without any sensitizer to the selected wavelength or radical polymerization, for a positive relief design.
- the purchase and maintenance cost of the laser system on a specific piece of equipment may be limited.
- the invention it is possible to obtain an accurate relief in depth, with an adjusted shape, for example sloped, for good mechanical anchoring. It is possible to adjust the anchoring of the relief by a slope, by introducing specific ingredients, of reflectivity/absorption of the substrate or, in the case of a laser beam, by adjusting this beam.
- the invention provides a piece of equipment with which all the steps except for the final cleaning may be performed endlessly.
- the production time on this piece of equipment is less than 4 hours, the photopolymerization part taking less than half an hour.
- the invention thus proposes a method which does not require final machining, while however guaranteeing a dimensional tolerance with etching of +/ ⁇ 2/100 th and a smooth surface promoting anti-adherence as regards debris of paper fibers.
- embossing cylinders may be made, for which the outer relief layer intended to produce the imprint in the substance to be deformed is formed by a resin based on epoxy, urethane or the like, which makes the embossing cylinders according to the invention perfectly suitable when the question is of frequently renewing collections and producing limited series of prints.
- the embossing relief may be easily made by means of UV-visible laser light or by non-coherent UV-visible light for example.
- the invention may be applied to the embossing of paper or wallpaper, of cellulose wadding tissue, of films and leather articles, multilayer complex packages, to the marking and scoring of paper and packages, to gilding and to assimilated methods and the like.
- the invention provides considerable advantages, such as rapidity and simplicity in producing the embossing cylinders and reduction in power consumption and handling.
- a coating layer with uniform thickness as described and illustrated in the figures onto a rotating cylinder, it is possible to obtain a cylindrical part provided with a photopolymer layer of a thickness between 0.1 and 3 mm.
- the photopolymer layer is crosslinkable notably in ultraviolet light at wavelengths comprised between 350 nm and 405 nm, with an insolation time between 10 seconds and 1 minute.
- This crosslinking method may be either used with rotation or with rotation and longitudinal displacement of the support of the cylindrical part, or with rotation of the cylindrical part and longitudinal displacement of the irradiation system. It is possible to use a mask for creating a relief image directly on the composite structure.
- the photopolymer layer may be made on a cylinder or on a metal sleeve or on a composite sleeve fitted onto a cylinder.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
Claims (12)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR0651239A FR2899502B1 (en) | 2006-04-06 | 2006-04-06 | EMBOSSING DEVICE, SUCH AS A CYLINDER OR SLEEVE |
| FR0651239 | 2006-04-06 | ||
| FR06/51239 | 2006-04-06 | ||
| PCT/FR2007/000563 WO2007118989A2 (en) | 2006-04-06 | 2007-04-02 | Embossing device, such as a cylinder or a sleeve |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20090136679A1 US20090136679A1 (en) | 2009-05-28 |
| US8603583B2 true US8603583B2 (en) | 2013-12-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/299,028 Expired - Fee Related US8603583B2 (en) | 2006-04-06 | 2007-04-02 | Embossing device, such as a cylinder or a sleeve |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US8603583B2 (en) |
| EP (1) | EP2007570B1 (en) |
| CN (1) | CN101460298B (en) |
| DE (1) | DE602007005467D1 (en) |
| ES (1) | ES2342850T3 (en) |
| FR (1) | FR2899502B1 (en) |
| WO (1) | WO2007118989A2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9946159B2 (en) | 2016-03-29 | 2018-04-17 | The United States Of America As Represented By The Secretary Of The Army | Lithographic fragmentation technology |
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| ES3040533T3 (en) * | 2017-07-06 | 2025-11-03 | Bobst Mex Sa | A method of creasing sheets |
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- 2007-04-02 ES ES07731241T patent/ES2342850T3/en active Active
- 2007-04-02 WO PCT/FR2007/000563 patent/WO2007118989A2/en not_active Ceased
- 2007-04-02 DE DE602007005467T patent/DE602007005467D1/en active Active
- 2007-04-02 CN CN2007800209424A patent/CN101460298B/en not_active Expired - Fee Related
- 2007-04-02 EP EP07731241A patent/EP2007570B1/en not_active Not-in-force
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9946159B2 (en) | 2016-03-29 | 2018-04-17 | The United States Of America As Represented By The Secretary Of The Army | Lithographic fragmentation technology |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2007570A2 (en) | 2008-12-31 |
| US20090136679A1 (en) | 2009-05-28 |
| EP2007570B1 (en) | 2010-03-24 |
| WO2007118989A3 (en) | 2008-02-28 |
| DE602007005467D1 (en) | 2010-05-06 |
| CN101460298A (en) | 2009-06-17 |
| FR2899502A1 (en) | 2007-10-12 |
| WO2007118989A2 (en) | 2007-10-25 |
| FR2899502B1 (en) | 2009-04-10 |
| CN101460298B (en) | 2011-09-07 |
| ES2342850T3 (en) | 2010-07-15 |
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