US8357976B2 - Wide bandgap device in parallel with a device that has a lower avalanche breakdown voltage and a higher forward voltage drop than the wide bandgap device - Google Patents
Wide bandgap device in parallel with a device that has a lower avalanche breakdown voltage and a higher forward voltage drop than the wide bandgap device Download PDFInfo
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- US8357976B2 US8357976B2 US12/974,599 US97459910A US8357976B2 US 8357976 B2 US8357976 B2 US 8357976B2 US 97459910 A US97459910 A US 97459910A US 8357976 B2 US8357976 B2 US 8357976B2
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/70—Bipolar devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/86—Types of semiconductor device ; Multistep manufacturing processes therefor controllable only by variation of the electric current supplied, or only the electric potential applied, to one or more of the electrodes carrying the current to be rectified, amplified, oscillated or switched
- H01L29/861—Diodes
- H01L29/872—Schottky diodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/0203—Particular design considerations for integrated circuits
- H01L27/0248—Particular design considerations for integrated circuits for electrical or thermal protection, e.g. electrostatic discharge [ESD] protection
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/86—Types of semiconductor device ; Multistep manufacturing processes therefor controllable only by variation of the electric current supplied, or only the electric potential applied, to one or more of the electrodes carrying the current to be rectified, amplified, oscillated or switched
- H01L29/861—Diodes
- H01L29/8618—Diodes with bulk potential barrier, e.g. Camel diodes, Planar Doped Barrier diodes, Graded bandgap diodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/86—Types of semiconductor device ; Multistep manufacturing processes therefor controllable only by variation of the electric current supplied, or only the electric potential applied, to one or more of the electrodes carrying the current to be rectified, amplified, oscillated or switched
- H01L29/861—Diodes
- H01L29/87—Thyristor diodes, e.g. Shockley diodes, break-over diodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/0248—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
- H01L31/0256—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by the material
- H01L31/0264—Inorganic materials
- H01L31/0312—Inorganic materials including, apart from doping materials or other impurities, only AIVBIV compounds, e.g. SiC
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/02—Semiconductor bodies ; Multistep manufacturing processes therefor
- H01L29/12—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
- H01L29/16—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic Table
- H01L29/1608—Silicon carbide
Definitions
- This invention relates to semiconductor devices, and more specifically, to a method and device for protecting wide bandgap diodes from failing during suppression of voltage transients.
- WBG Wide bandgap
- SiC Silicon Carbide
- Avalanche breakdown is a form of electric current multiplication that can allow very large currents to flow within materials which are otherwise good insulators. Avalanche breakdown can occur within solids, liquids, or gases when the voltage applied across the insulating material is great enough to accelerate free electrons to the point that, when they strike atoms in the material, they can knock other electrons free.
- a common avalanche diode application is protecting electronic circuits against damaging high voltages.
- the avalanche diode is connected to the circuit so that it is reverse-biased. In other words, its cathode is positive with respect to its anode. In this configuration, the diode is non-conducting and does not interfere with the circuit. If the voltage increases beyond the design limit, the diode undergoes avalanche breakdown, limiting the harmful voltage. When used in this fashion they are often referred to as clamp diodes because they “clamp” the voltage to a predetermined maximum level.
- Avalanche diodes are normally specified for this role by their clamping voltage V BR and the maximum size of transient they can absorb, specified by either energy (in joules) or I 2 t. Avalanche breakdown is not destructive, as long as the diode is not allowed to overheat.
- One solution has been to place a Schottky diode in parallel with and oriented in the direction of the body diode to provide a faster path for the flow of transient currents.
- the Schottky diode has a forward voltage drop of about 0.4 V, whereas the body diode typically has a forward voltage drop of 0.7 V.
- the Schottky diode thus prevents the body diode from conducting because the Schottky diode generally has a lower forward voltage drop than the body diode.
- Davis requires at least two wirebond connections and a third connection
- Fisher requires a transistor.
- clamp protection that is easy to implement monolithically and provides uniform field distribution for good wide bandgap device termination edge breakdown voltage (“BV”) is desired.
- BV wide bandgap device termination edge breakdown voltage
- clamp protection that has offsetting temperature coefficients of forward and reverse junctions to provide minimal BV temperature coefficients is desired.
- the invention comprises, in one form thereof, a wide bandgap device with improved avalanche capability created by placing a multiple series of diodes across the blocking junction of a wideband gap device.
- the invention includes a monolithic combination of back to back polysilicon diodes across a part or the entire perimeter of the termination of a wide bandgap diode.
- the invention in another form, includes a silicon vertical PNP transistor disposed in parallel with a wide bandgap device.
- the invention includes a method for protecting wide bandgap devices from failing during suppression of voltage transients.
- the method comprises the steps of paralleling a clamping device with a wide bandgap device so that the reverse transient energy is absorbed by the clamping device.
- the clamping device maintains a BV during avalanche less than the wide bandgap device.
- the clamping device has a higher forward voltage drop Vf than the wide bandgap device preventing forward conduction through the clamping device.
- An advantage of one or more embodiments of the present invention is that the wide bandgap device can be rated for avalanche over the rated operating temperature.
- a further advantage of one or more embodiments of the present invention is that the clamping device provides a lower avalanching junction that maintains a lower BV than the wide bandgap device during avalanche or UIS.
- a further advantage of one or more embodiments of the present invention is to reduce the degradation of switching speed by providing a higher forward voltage drop in the clamping device that prevents the injection of minority carriers in the clamping device during forward bias.
- a further advantage of the present invention is that one or more embodiments thereof uses a simple vertical open base transistor used in Insulated Gate Bipolar Transistors (“IGBTs”).
- IGBTs Insulated Gate Bipolar Transistors
- An even further advantage of one or more embodiments of the present invention is that PNP gain is optimized by controlling the peak buffer concentration and charge, to thus minimize the temperature coefficient of collector-to-emitter breakdown (“BVceo”).
- BVceo temperature coefficient of collector-to-emitter breakdown
- FIG. 1 is a cutaway side view of back to back polysilicon diode clamping placed across the edge termination of a wide bandgap device;
- FIG. 2A is a schematic of vertical PNP BVceo clamping for a wide bandgap device
- FIG. 2B is a schematic diagram of the devices shown in FIG. 2A ;
- FIG. 3A is a graph of the simulated voltage, current and temperature rise in the clamping device shown in FIG. 2 when the current through the Schottky diode in FIG. 2 flowing into an inductor is removed;
- FIG. 3B is a graph of the measured voltage and current under the same conditions as the simulation of FIG. 3A ;
- FIG. 3 is a graph of the current through, and the voltage across, the device shown in FIG. 2 and the Schottky diode by itself when the Schottky diode transitions from forward biased to reverse biased.
- Multi-die semiconductor packages are well known in the art, and are generally described in U.S. Pat. Nos. 6,404,050; 6,297,55; 6,113,632; and 5,814,884; all issued to Davis et. al., and which are each incorporated herein by reference.
- the method of the present invention is accomplished by paralleling a clamping device having a lower reverse breakdown voltage BV with a wide bandgap device, such that reverse transient energy is absorbed by the clamping device.
- the clamping device must maintain a BV during avalanche less than the wide bandgap diode.
- the clamping device To prevent conduction through the clamping device when the wide bandgap device is forward biased, the clamping device must have a higher voltage drop than the wide bandgap device.
- FIG. 1 there is shown one embodiment 100 of a wide bandgap device consisting of a SiC Schottky diode 120 and a clamping device 110 according to the present invention.
- the improvement in wide bandgap avalanche capability is achieved by placing a multiple series or “chain” of polysilicon diodes 110 , consisting of alternating P doped regions 114 and N doped regions 118 , across the blocking junction of the Schottky diode 120 .
- the polysilicon diodes 110 can be placed back to back or in a series stack, where the voltage drop of the polysilicon diodes 110 is greater than the Schottky diode Vf.
- One example is a monolithic combination of back to back polysilicon diodes 110 across part or the entirety of the perimeter of the edge termination of the Schottky diode 120 .
- the Schottky diode 120 further comprises a Schottky metal anode 130 .
- the polysilicon diodes 110 are connected between anode metal 140 and cathode metal 150 , and are built upon an oxide layer 160 situated above a junction termination extension (JTE) 170 and the silicon carbide n-type substrate 180 .
- JTE junction termination extension
- the polysilicon diodes are situated below a dielectric region 190 .
- the polysilicon diodes are a separately bonded device and are not situated across the termination of the WBG device (not shown).
- this clamping is implemented monolithically across the WBG device edge termination and can by itself provide uniform field distribution for good edge BV.
- the advantage to this method is that the temperature coefficient of the clamp voltage is near zero due to the offsetting of reverse and forward junctions.
- the current level of the unclamped inductive switching (“UIS”) or avalanche protection depends on the area of the polysilicon diodes, and is limited by the diodes' parasitic resistance in avalanche.
- FIG. 2A an alternative embodiment 200 of the present invention is shown.
- An open base silicon vertical PNP transistor 205 is placed in parallel with a silicon carbide wide bandgap, high voltage (e.g., rated 600V or above) Schottky diode 210 .
- a traditional PNP transistor is formed by introducing a thin region of N-type semiconductor material between two regions of P-type material.
- the PNP transistor 205 has a P doped collector region 215 , an N-doped base layer 220 , an N doped buffer layer 225 , and a P doped emitter layer 230 .
- Metallization 235 contacts the collector region 215 .
- the Schottky diode 210 has a Schottky junction metal layer 230 which contacts metallization 236 .
- the substrate 240 of the Schottky diode is N doped SiC.
- FIG. 2B is a schematic representation of the structure shown in FIG. 2A .
- Diode 250 represents the Schottky diode 210
- diode 255 represents the PN junction between the collector region 215 and the N-layer 220
- diode 260 represents the PN junction between the buffer layer 225 and the emitter layer 230 .
- the PNP transistor 205 and Schottky diode 210 can be bond connected with separate wires or leads 270 and 275 internal or external to the package.
- the devices can be packaged by methods including, but not limited to: (1) externally connecting the PNP transistor 205 and Schottky diode 210 by wire bonds; (2) mounting the PNP transistor 205 and Schottky diode 210 on the same header, and connecting the top metalizations together; or (3) connecting the PNP transistor 205 and Schottky diode 210 by a single wire bond to the lead frame or external circuit.
- the silicon PNP transistor 205 is operated in the BVceo mode when protecting the Schottky diode 210 .
- the buffer layer 225 causes the device to have asymmetrical blocking.
- the PNP transistor 205 remains off and all the current flows through the Schottky diode 210 .
- the PNP transistor 205 breaks down before the Schottky diode 210 , and all the current flows through the PNP transistor 205 .
- the reverse junction buffer layer 225 should contain sufficient charge to minimize BVceo snapback.
- the buffer layer 225 is optimized such that the BVceo is maintained in an acceptable range to meet the required minimum blocking voltage and the maximum clamp voltage over temperature. With increasing temperature during UIS, the positive temperature coefficient of BVceo remains lower than a PN diode because of the positive temperature coefficient of the gain.
- the thickness of the N-layer 220 should be made such that the electric field does not punch through to the N buffer layer 225 during avalanche.
- the reverse blocking voltage of the PNP transistor 205 should be designed high enough such that all the forward bias current flows through the wide bandgap Schottky diode 210 . Absent this, injected minority carriers from the forward biased top junction and avalanching back junction in the PNP transistor 205 will have to be removed by depletion spread and by minority carrier recombination. This will reduce the advantage of a low Qrr and trr that can be achieved by the present invention.
- FIG. 3 illustrates a measured reverse recovery showing minimal impact on trr of the SiC Schottky diode 210 with and without the PNP transistor 205 in parallel.
- the Schottky diode 210 had an I d of 6 A, a V DD of 400V, a T J of 25° C., and a 500 A/ ⁇ sec trr.
- the line 420 shows the current through and the line 410 the voltage across the Schottky diode 210 when the Schottky diode 210 is in parallel with the PNP transistor 205 as shown in FIG. 2 (the voltage is shown as line 410 in FIG. 3 , and the current is shown as line 420 ), and when the Schottky diode 210 is not connected to the PNP transistor 205 (the voltage is shown as line 430 , and the current is shown as line 440 ).
- the reverse recovery characteristics of the Schottky diode 210 are essentially unaffected by the presence of the PNP transistor 205 .
- the variation shown is attributable to the capacitance of the PNP transistor 205 which was about 15 picofarads for the PNP transistor 205 used to generate the waveforms shown in FIG. 3 .
- PNP gain can be tailored to minimize the BV ceo temperature coefficient by optimizing the depths of the N and N-layers. Additionally, only a small area die is required, and avalanche capability can be independently scaled by varying the horizontal cross-sectional area of the PNP transistor 205 .
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US12/974,599 US8357976B2 (en) | 2006-07-26 | 2010-12-21 | Wide bandgap device in parallel with a device that has a lower avalanche breakdown voltage and a higher forward voltage drop than the wide bandgap device |
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US83336206P | 2006-07-26 | 2006-07-26 | |
US11/828,283 US7586156B2 (en) | 2006-07-26 | 2007-07-25 | Wide bandgap device in parallel with a device that has a lower avalanche breakdown voltage and a higher forward voltage drop than the wide bandgap device |
US12/536,618 US7859057B2 (en) | 2006-07-26 | 2009-08-06 | Wide bandgap device in parallel with a device that has a lower avalanche breakdown voltage and a higher forward voltage drop than the wide bandgap device |
US12/974,599 US8357976B2 (en) | 2006-07-26 | 2010-12-21 | Wide bandgap device in parallel with a device that has a lower avalanche breakdown voltage and a higher forward voltage drop than the wide bandgap device |
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US12/536,618 Active US7859057B2 (en) | 2006-07-26 | 2009-08-06 | Wide bandgap device in parallel with a device that has a lower avalanche breakdown voltage and a higher forward voltage drop than the wide bandgap device |
US12/974,599 Active 2027-11-02 US8357976B2 (en) | 2006-07-26 | 2010-12-21 | Wide bandgap device in parallel with a device that has a lower avalanche breakdown voltage and a higher forward voltage drop than the wide bandgap device |
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US12/536,618 Active US7859057B2 (en) | 2006-07-26 | 2009-08-06 | Wide bandgap device in parallel with a device that has a lower avalanche breakdown voltage and a higher forward voltage drop than the wide bandgap device |
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US9620598B2 (en) | 2014-08-05 | 2017-04-11 | Semiconductor Components Industries, Llc | Electronic device including a channel layer including gallium nitride |
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US10062756B2 (en) | 2014-10-30 | 2018-08-28 | Semiconductor Components Industries, Llc | Semiconductor structure including a doped buffer layer and a channel layer and a process of forming the same |
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US20140284659A1 (en) * | 2013-03-21 | 2014-09-25 | Bourns, Inc. | Transient Voltage Suppressor, Design and Process |
US9111750B2 (en) * | 2013-06-28 | 2015-08-18 | General Electric Company | Over-voltage protection of gallium nitride semiconductor devices |
US9997507B2 (en) | 2013-07-25 | 2018-06-12 | General Electric Company | Semiconductor assembly and method of manufacture |
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- 2007-07-25 US US11/828,283 patent/US7586156B2/en active Active
- 2007-07-26 WO PCT/US2007/074460 patent/WO2008014391A2/en active Application Filing
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Cited By (8)
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US9620598B2 (en) | 2014-08-05 | 2017-04-11 | Semiconductor Components Industries, Llc | Electronic device including a channel layer including gallium nitride |
US9741711B2 (en) | 2014-10-28 | 2017-08-22 | Semiconductor Components Industries, Llc | Cascode semiconductor device structure and method therefor |
US9748224B2 (en) | 2014-10-28 | 2017-08-29 | Semiconductor Components Industries, Llc | Heterojunction semiconductor device having integrated clamping device |
US10199373B2 (en) | 2014-10-28 | 2019-02-05 | Semiconductor Components Industries, Llc | Method of forming a heterojunction semiconductor device having integrated clamping device |
US10217737B2 (en) | 2014-10-28 | 2019-02-26 | Semiconductor Components Industries, Llc | Cascode semiconductor device structure and method therefor |
US10593666B2 (en) | 2014-10-28 | 2020-03-17 | Semiconductor Components Industries, Llc | Method of forming a heterojunction semiconductor device having integrated clamping device |
US10707203B2 (en) | 2014-10-28 | 2020-07-07 | Semiconductor Components Industries, Llc | Cascode semiconductor device structure and method therefor |
US10062756B2 (en) | 2014-10-30 | 2018-08-28 | Semiconductor Components Industries, Llc | Semiconductor structure including a doped buffer layer and a channel layer and a process of forming the same |
Also Published As
Publication number | Publication date |
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CN101647107A (en) | 2010-02-10 |
KR101247067B1 (en) | 2013-03-25 |
US20110089432A1 (en) | 2011-04-21 |
TW200816472A (en) | 2008-04-01 |
TWI492375B (en) | 2015-07-11 |
DE112007001762T5 (en) | 2009-05-28 |
US20080042143A1 (en) | 2008-02-21 |
US20090315040A1 (en) | 2009-12-24 |
AT506145A2 (en) | 2009-06-15 |
JP2009545179A (en) | 2009-12-17 |
JP5513112B2 (en) | 2014-06-04 |
WO2008014391A2 (en) | 2008-01-31 |
KR20090045206A (en) | 2009-05-07 |
WO2008014391A3 (en) | 2009-04-02 |
US7859057B2 (en) | 2010-12-28 |
US7586156B2 (en) | 2009-09-08 |
CN101647107B (en) | 2012-06-13 |
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