US803444A - Gas-generator. - Google Patents

Gas-generator. Download PDF

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US803444A
US803444A US19207304A US1904192073A US803444A US 803444 A US803444 A US 803444A US 19207304 A US19207304 A US 19207304A US 1904192073 A US1904192073 A US 1904192073A US 803444 A US803444 A US 803444A
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generator
gas
shell
steam
air
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US19207304A
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Bernhard A Sinn
Frederick H Wagner
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10JPRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
    • C10J3/00Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
    • C10J3/46Gasification of granular or pulverulent flues in suspension
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/0205Processes for making hydrogen or synthesis gas containing a reforming step
    • C01B2203/0227Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
    • C01B2203/0233Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being a steam reforming step

Definitions

  • Our invention relates to an improved construction of gas-generator, and is particularly adapted for use in a gas plant-designed for producing motive-power gas and wherein an engine during its stroke will create a suction to draw the air required for combustion in the generator.
  • One object of the invention is to provide an improved construction of generator wherein the several parts will be compact in order to occupy the least possible space.
  • Another object of the invention is to provide an improved arrangement and organization of the several parts of the generator whereby each part will aid related parts in performing their duties, and thereby work out econor'nies in operating.
  • Another object of the invention is to combine in a single apparatus an improved form of gas-generator, a steam-generator, and an air-heater.
  • Figure 1 is a vertical sectional view of the apparatus.
  • Fig. 2 illustrates a horizontal sectional View through the steam-generator on the line 2 2 of Fig. 1.
  • Fig. 3 illustrates a horizontal sectional view through the annular air-heater on the line 3 3 of Fig. 1, and
  • Fig. 4 illustrates a horizontal sectionalview through the gas-generator on the line 1 4 of Fig. 1.
  • A designates a metal shell of any preferred construction, having an air-tight ash-pit A at the bottom and a suitable cap-plate A at its top.
  • An annular plate a separates the ash-pit from the gas-generator B, and said plate supports a grate a of any suitable construction.
  • the gas-generator B is provided with a lining of fire-brick or other refractory material 6, which latter near its bottom inclines downwardly funnel shape, as at b,toward the gratebars a.
  • a layer or lining of ground asbestos b is preferably interposed between the brick lining Z) and the exterior shell A for the purpose of confining the heat and also affording protection to the metal shell.
  • One or more sight tubes 6 extend horizontally through the shell and lining. and through these tubes an inspection of the interior of the generator may be made.
  • the upper portion of the generator B is provided with two vertical archedor bridge walls O, of refractory material, which extend in a crosswise direction, and these bridge-walls are spaced from the lining 6, and each forms a vertical flue O at opposite sides of the generator.
  • a dome-cap C over the combustionchamber of the generator, and the top side of this dome-cap inclines upwardly from the shell toward the center, and this construction forms an annular chamber D above the domecap and on the interior of the shell A, in which the heated gases or products of combustion circulate, so as to heat the surrounding metal shell at that point for a purpose presently to be described.
  • a filling-hopper O extends wertically through the cap-plate A to the center of the dome-cap C and opens into the gas-generator between the two bridge-walls C.
  • the capplate A supports an enlarged valve-chamber (Z, and a reserve filling-hopper d has position above the valve-chamber (Z, and a cone-valve (F has position between the valve-chamber and the reserve filling-hopper.
  • a shaft and crank device 6Z3 serves as operating mechanism for opening and closing the valve
  • Z Acircular ring-plate e havinga downturned flange, has position within the shell A and surrounds the filling-hopper O and a similar ring-plate 0' also has position within said shell above the ring-plate c and likewise surrounds the filling-hopper.
  • These two ring-plates e and e are spaced from each other and form the bottom and top, respectively, of an annular steam-generator E.
  • a plurality of tubes or flues f extend through the steam-generator and through the said two ring-plates c and c, and these fiues establish communication between the annular hot chamber D and the gasspace F above, formed by the top plate 0' and the cap-plate A
  • An annular metal passage 9 is riveted to the exterior of the shell A and surrounds the annular heating-chamber D. It has heretofore been explained that the portion of the metal shell surrounding the annular chamber D is heated by the products of combustion. It will therefore be understood that the annular air-passage g will be heated by the shell A, which forms the interior wall of said passage.
  • An air-inlet to the said passage is provided at one side, and diametrically opposite an airoutlet 9" is provided.
  • a vertical tube G has its upper end in communication with the outlet r of the annular air-passage, and the lower end of said tube connects with a nozzle Gr, which projects through the shell into the airtight ash-pit A.
  • a regulator-valve (:l is provided in the tube G, by means of which the admission of hot air to the ash-pit may be regulated.
  • a pipe it has its upper end open into the stean'i-generator E, and its lower end terminates in the hot-air nozzle G.
  • This pipe is provided with a suitable valve 72. for regulating the passage of steam and also a safety or blow-olf valve hf, which latter will be adjusted so that only a slight steam-pressure will be maintained in the steam-generator.
  • a water-gage Z is provided on the steamgenerator, as is also a steam-pressure gage 1:.
  • a feed-water-supply device is 'n'ovided for the steam-genorator and comprises a recepta cle J, having two com partmentsjan d 7", which are separated by a partition-wall j, which is of less height than the exterior wall 7'.
  • tube 7 leads from'the bottom 01 the inner compartment y" and enters the steam-generator near the bottom of the latter.
  • A. valve 7c is provided in the tube 7 for the purpose of drawing elf the water.
  • a water-supply pipe b has its end terminating over the inner compartment and is provided with a valve Z? for controlling the flow of water. When the valve Z5 is opened, water will drip into the compartment and from the latter will flow into the steam-generator through the tubey". When the water-level in the steam-generator reaches the height of the partition-wall j, the water will liow over said wall into the outer compartmcntj and be conveyed by a pipe Z73 and branch pipe l to the ash-pit A.
  • An overflow-pipe Z is also provided in the ash-pit to convey the excess water off.
  • a suitable blower m is provided,from which a pipe leads into the ash-pit.
  • This blower may be driven by hand or power, as desired; but it is to be understood that the same will be in operation only during the process of starting the fire on the grate and until the fuelbed becomes incandescent, at which time the blower will be shut olf.
  • An outlet gas-pipe a opens through the capplate A and is in communication with the gas-space F, and a branch pipe at leads from the pipe 91. and conveys the gas toward the engine or through a washer and scrubber. (Not shown.)
  • a blow-ofl? orgas-relief valve 0 of any suitable construction is provided in the pipe 02. for the pupose of permitting the escape of excess gas through a pipe 0.
  • Access to the interior of the gas-generator and ash-pit may be had by means of the removable plates or doors I I, respectively.
  • the operation of the gas-generator is as follows:
  • the relief-valve O is opened and com.- munication established between the pipes 72 and 0, and a valve (not shown) in the pipe 07, which preferably leads to a washer and scrubber, is closed, so that the smoke and other undesirable products which are present when the fire is being started may pass off through the pipe 0 to a chimney or other point of dis charge.
  • a fire will be built on the grate a in the ordinary way,the fuel being-fed through the reserve hopper (.Z into the filling-hopper C and from the latter into the gas-generator B.
  • the ash-pit is provided with a washer supply and discharge by means of which advantageous results are produced to wit, the bottom of the pit is prevented from burning out. 4
  • a device of the character described the combination with an inclosing shell; of a gasgenerator in said shell and having a plurality of vertical fiues; a steamgenerator also in said shell above the gas-generator and having a plurality of flues; a gas-space also in said shell above the steam-generator, and a fillinghopper extending from the top down through the center of said shell and also through said gas-space and steam-generator and the lower end of said hopper opening into the gas-generator.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)

Description

No. 803,444. I PATENTED OCT. 31, 1905. B. A. SINN 6; F. H. WAGNER.
GAS GENERATOR.
APPLIUATIOKIILED rm. 6. 1904.
2 SHEETS-SHEET 1.
Witnesses.- Inventors. iffi w fif /djz'iy/ N0. 803,444. PATENTED OUT. 31, 1905. B. A. SINN & P. H. WAGNER. GAS GENERATOR APPLICATION FILED FEB. 6. 1904.
2 SHBETS-SHEET 2.
' I71. ve 71,1501 5. EMMA. a.
Wi/tnesses.
Ail; g8.
UNITED STATES PATENT OFFIOE.
BERNHARD A. SINN AND FREDERICK H. l/VAGNER, OF BALTIMORE, MARYLAND.
GAS-GENERATOR.
Specification of Letters Patent.
Patented Oct. 31, 1905.
Application filed February 5, 1904. Serial No. 192,073.
To all whom it HtCbZJ concern:
Be it known that we, BERNHARD A. SINN and FREDERICK H. WAGNER, citizens of the United States, residing at Baltimore, State of Maryland, have invented certain new and useful Improvements in Gas-Generators, of which the following is a specification.
Our invention relates to an improved construction of gas-generator, and is particularly adapted for use in a gas plant-designed for producing motive-power gas and wherein an engine during its stroke will create a suction to draw the air required for combustion in the generator.
One object of the invention is to provide an improved construction of generator wherein the several parts will be compact in order to occupy the least possible space.
Another object of the invention is to provide an improved arrangement and organization of the several parts of the generator whereby each part will aid related parts in performing their duties, and thereby work out econor'nies in operating.
Another object of the invention is to combine in a single apparatus an improved form of gas-generator, a steam-generator, and an air-heater.
The accompanying drawings illustrate the invention.
Figure 1 is a vertical sectional view of the apparatus. Fig. 2 illustrates a horizontal sectional View through the steam-generator on the line 2 2 of Fig. 1. Fig. 3 illustrates a horizontal sectional view through the annular air-heater on the line 3 3 of Fig. 1, and Fig. 4 illustrates a horizontal sectionalview through the gas-generator on the line 1 4 of Fig. 1.
Referring to the drawings by letters, A designates a metal shell of any preferred construction, having an air-tight ash-pit A at the bottom and a suitable cap-plate A at its top. An annular plate a separates the ash-pit from the gas-generator B, and said plate supports a grate a of any suitable construction.
The gas-generator B is provided with a lining of fire-brick or other refractory material 6, which latter near its bottom inclines downwardly funnel shape, as at b,toward the gratebars a. A layer or lining of ground asbestos b is preferably interposed between the brick lining Z) and the exterior shell A for the purpose of confining the heat and also affording protection to the metal shell. One or more sight tubes 6 extend horizontally through the shell and lining. and through these tubes an inspection of the interior of the generator may be made.
The upper portion of the generator B is provided with two vertical archedor bridge walls O, of refractory material, which extend in a crosswise direction, and these bridge-walls are spaced from the lining 6, and each forms a vertical flue O at opposite sides of the generator. A dome-cap C over the combustionchamber of the generator, and the top side of this dome-cap inclines upwardly from the shell toward the center, and this construction forms an annular chamber D above the domecap and on the interior of the shell A, in which the heated gases or products of combustion circulate, so as to heat the surrounding metal shell at that point for a purpose presently to be described.
A filling-hopper O extends wertically through the cap-plate A to the center of the dome-cap C and opens into the gas-generator between the two bridge-walls C. The capplate A supports an enlarged valve-chamber (Z, and a reserve filling-hopper d has position above the valve-chamber (Z, and a cone-valve (F has position between the valve-chamber and the reserve filling-hopper. A shaft and crank device 6Z3 serves as operating mechanism for opening and closing the valve (Z Acircular ring-plate e, havinga downturned flange, has position within the shell A and surrounds the filling-hopper O and a similar ring-plate 0' also has position within said shell above the ring-plate c and likewise surrounds the filling-hopper. These two ring-plates e and e are spaced from each other and form the bottom and top, respectively, of an annular steam-generator E. A plurality of tubes or flues f extend through the steam-generator and through the said two ring-plates c and c, and these fiues establish communication between the annular hot chamber D and the gasspace F above, formed by the top plate 0' and the cap-plate A An annular metal passage 9 is riveted to the exterior of the shell A and surrounds the annular heating-chamber D. It has heretofore been explained that the portion of the metal shell surrounding the annular chamber D is heated by the products of combustion. It will therefore be understood that the annular air-passage g will be heated by the shell A, which forms the interior wall of said passage. An air-inlet to the said passage is provided at one side, and diametrically opposite an airoutlet 9" is provided. It will thus be seen that air passing through the inlet to the passage will divide and equal parts travel around opposite sides of the heated wall of the shell A before it can escape through the outlet and during its passage such air will be thoroughly heated. A vertical tube G has its upper end in communication with the outlet r of the annular air-passage, and the lower end of said tube connects with a nozzle Gr, which projects through the shell into the airtight ash-pit A. A regulator-valve (:l is provided in the tube G, by means of which the admission of hot air to the ash-pit may be regulated.
A pipe it has its upper end open into the stean'i-generator E, and its lower end terminates in the hot-air nozzle G. This pipe is provided with a suitable valve 72. for regulating the passage of steam and also a safety or blow-olf valve hf, which latter will be adjusted so that only a slight steam-pressure will be maintained in the steam-generator.
A water-gage Z is provided on the steamgenerator, as is also a steam-pressure gage 1:.
A feed-water-supply device is 'n'ovided for the steam-genorator and comprises a recepta cle J, having two com partmentsjan d 7", which are separated by a partition-wall j, which is of less height than the exterior wall 7'. A
tube 7 leads from'the bottom 01 the inner compartment y" and enters the steam-generator near the bottom of the latter. A. valve 7c is provided in the tube 7 for the purpose of drawing elf the water. A water-supply pipe b has its end terminating over the inner compartment and is provided with a valve Z? for controlling the flow of water. When the valve Z5 is opened, water will drip into the compartment and from the latter will flow into the steam-generator through the tubey". When the water-level in the steam-generator reaches the height of the partition-wall j, the water will liow over said wall into the outer compartmcntj and be conveyed by a pipe Z73 and branch pipe l to the ash-pit A. An overflow-pipe Z is also provided in the ash-pit to convey the excess water off.
A suitable blower m is provided,from which a pipe leads into the ash-pit. This blower may be driven by hand or power, as desired; but it is to be understood that the same will be in operation only during the process of starting the lire on the grate and until the fuelbed becomes incandescent, at which time the blower will be shut olf.
An outlet gas-pipe a opens through the capplate A and is in communication with the gas-space F, and a branch pipe at leads from the pipe 91. and conveys the gas toward the engine or through a washer and scrubber. (Not shown.) A blow-ofl? orgas-relief valve 0 of any suitable construction is provided in the pipe 02. for the pupose of permitting the escape of excess gas through a pipe 0.
Access to the interior of the gas-generator and ash-pit may be had by means of the removable plates or doors I I, respectively.
The operation of the gas-generator is as follows: The relief-valve O is opened and com.- munication established between the pipes 72 and 0, and a valve (not shown) in the pipe 07,, which preferably leads to a washer and scrubber, is closed, so that the smoke and other undesirable products which are present when the lire is being started may pass off through the pipe 0 to a chimney or other point of dis charge. A fire will be built on the grate a in the ordinary way,the fuel being-fed through the reserve hopper (.Z into the filling-hopper C and from the latter into the gas-generator B. The blowermwillthenbeoperated. In the present instance it is shown operated by hand, and supplies air to the air-tight ash-pit A, from which latter the air passes up through the grate-bars and through the generatorchamber B. The operation of the blower should be continued for a short period, during which time the fuel will be brought to a state of incandescence. By passing air through incandescent carbon or coke of suflicient depth carbonic oxid is formed and the entire carbon converted into an inflammable gas. If steam is passed over highly incandescent carbon,the oxygen of the steam will be liberated. The effect is to decompose steam and produce hydrogen and carbonic oXid, and the result is to produce a gas which is of great value for heating or gas-engine purposes. During the preliminary operations of building the fire, operating the blower, and rendering the fuel incandescent the heatand smoke and all products of combustion pass from the gas-generator B up through the two flues O and into the annular chamber D and heat the metal walls of the latter. Said products then escape from the chamber by means of the tubes or flues f, which extend up through the steam-generator E, and thereby heat the water sufliciently to generate steam. The products of combustion then pass through the space F, beneath the capplate A and out through the pipes at 12 and 0. \V hen the fuel has been brought to an incandescent state, the relief-valve O is closed, the valve in the pipe 92. (not shown) is opened, and the gas passes to the gas-engine through any interposed apparatus,such asa washer and scrubber. When the gas-engine is running, each revolution creates a suction all the way back through the apparatus to the ash-pit of the generator and exhausts the air in the latter. As the ash-pit is air-tight, the exhaustion of the air therefrom produces a vacuum, and immediately upon the creation of the vacuum atmospheric air will pass through the inlet g around the annular air-chamber, where it is heated and thenconveyed by pipe G down to and discharged through the nozzle G into the ash-pit A. As the previously-heated air enters the ash-pit it commingles with asteam blast issuing from the steam-pipe it, and the two are thereby converted into carbonic oXid and hydrogen and drawn up through the in candescent fuel-bed in the generator B. The gases thus produced leave the generator by means of the flues C, pass through the hot chamber D, through the flues f, to the gasspace F, and then out through pipes n and n toward the gas-engine. As heat is consumed in decomposing steam and extracting the hydrogen, the grate does not become overheated.
The ash-pit, it will be noted, is provided with a washer supply and discharge by means of which advantageous results are produced to wit, the bottom of the pit is prevented from burning out. 4
Having thus fully described our invention, what we claim as new, and desire to secure by Letters Patent, is
1. In a device of the character described the combination with an inclosing shell; of a gasv generator in said shell; a steam-generator in said shell above the gas-generator and having a plurality of fines through which the heated gases pass; an annular chamber also in said shell and having position between the gas and steam generators; an air-heating chamber extending around the inclosing shellon the exterior of said annular chamber, and a conduit for conveying heated air from said exterior chamber to the base of the gas-generator.
2. In a device of the character described the combination with an inclosing shell; of a gasgenerator in said shell and having a plurality of vertical fiues; a steamgenerator also in said shell above the gas-generator and having a plurality of flues; a gas-space also in said shell above the steam-generator, and a fillinghopper extending from the top down through the center of said shell and also through said gas-space and steam-generator and the lower end of said hopper opening into the gas-generator.
3. In a device of the character described the combination With an inclosing shell; of a gasgenerator in said shell provided with a domecap, C having a sloping top surface which forms an annular heatingchamber, D; a steam-generator in said shell above said annular heating-chamber and having a plurality of vertical flues opening through it; an annular air-heating chamber surrounding the shell on the exterior of said annular heating-chamber, and means for conveying heated air from said annular air-chamber to the gas-generator.
4. In a device of the character described the combination with an inclosing shell; a sealed ash-pit in said shell; a gas-generator above the ash-pit; a filling-hopper; a steam-generator also in said shell and spaced from the gasgenerator to form an annular chamber around the lower end of the filling-hopper; an annular air-heater surrounding said shell and in the same horizontal plane with but on the exterior of the heating-chamber, said annular heater having an air-inlet opening at one side; means for conveying air from the heater to the said sealed ash-pit; means for conveying steam from the steam-generator also to the ash-pit, and means for conveying the wateroverflow from the steam-generator also to said ash-pit.
In testimony whereof we affix our signatures in the presence of two witnesses.
BERNHARD A. SINN. FREDERICK H. WAGNER.
Witnesses:
WM. D. PouLTNEY, Gr. FERDINAND Voe'r.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3253906A (en) * 1960-12-14 1966-05-31 Secord Campbell Herbert Slagging grate furnace and method of operation thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3253906A (en) * 1960-12-14 1966-05-31 Secord Campbell Herbert Slagging grate furnace and method of operation thereof

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