US8028522B2 - Cooling system for a motor vehicle - Google Patents
Cooling system for a motor vehicle Download PDFInfo
- Publication number
- US8028522B2 US8028522B2 US12/065,678 US6567806A US8028522B2 US 8028522 B2 US8028522 B2 US 8028522B2 US 6567806 A US6567806 A US 6567806A US 8028522 B2 US8028522 B2 US 8028522B2
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- Prior art keywords
- cooler
- air
- cooling system
- flow
- gas
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- 238000001816 cooling Methods 0.000 title claims abstract description 108
- 239000003570 air Substances 0.000 claims abstract description 125
- 238000002485 combustion reaction Methods 0.000 claims abstract description 35
- 239000012080 ambient air Substances 0.000 claims abstract description 31
- 239000002826 coolant Substances 0.000 claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 11
- 239000000203 mixture Substances 0.000 claims description 3
- 239000007789 gas Substances 0.000 abstract description 72
- 239000000112 cooling gas Substances 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 7
- 230000001105 regulatory effect Effects 0.000 description 6
- 238000010276 construction Methods 0.000 description 4
- 238000011144 upstream manufacturing Methods 0.000 description 4
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000002706 hydrostatic effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P3/00—Liquid cooling
- F01P3/18—Arrangements or mounting of liquid-to-air heat-exchangers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/13—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
- F02M26/22—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with coolers in the recirculation passage
- F02M26/23—Layout, e.g. schematics
- F02M26/24—Layout, e.g. schematics with two or more coolers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/13—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
- F02M26/22—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with coolers in the recirculation passage
- F02M26/29—Constructional details of the coolers, e.g. pipes, plates, ribs, insulation or materials
- F02M26/31—Air-cooled heat exchangers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/0066—Multi-circuit heat-exchangers, e.g. integrating different heat exchange sections in the same unit or heat-exchangers for more than two fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P3/00—Liquid cooling
- F01P3/18—Arrangements or mounting of liquid-to-air heat-exchangers
- F01P2003/182—Arrangements or mounting of liquid-to-air heat-exchangers with multiple heat-exchangers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P3/00—Liquid cooling
- F01P3/18—Arrangements or mounting of liquid-to-air heat-exchangers
- F01P2003/185—Arrangements or mounting of liquid-to-air heat-exchangers arranged in parallel
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P5/00—Pumping cooling-air or liquid coolants
- F01P5/02—Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
- F01P5/04—Pump-driving arrangements
- F01P2005/046—Pump-driving arrangements with electrical pump drive
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2060/00—Cooling circuits using auxiliaries
- F01P2060/02—Intercooler
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P2060/00—Cooling circuits using auxiliaries
- F01P2060/16—Outlet manifold
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P5/00—Pumping cooling-air or liquid coolants
- F01P5/02—Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
- F01P5/08—Use of engine exhaust gases for pumping cooling-air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P7/00—Controlling of coolant flow
- F01P7/02—Controlling of coolant flow the coolant being cooling-air
- F01P7/026—Thermostatic control
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P7/00—Controlling of coolant flow
- F01P7/02—Controlling of coolant flow the coolant being cooling-air
- F01P7/08—Controlling of coolant flow the coolant being cooling-air by cutting in or out of pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B29/00—Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
- F02B29/04—Cooling of air intake supply
- F02B29/0406—Layout of the intake air cooling or coolant circuit
- F02B29/0437—Liquid cooled heat exchangers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B33/00—Engines characterised by provision of pumps for charging or scavenging
- F02B33/32—Engines with pumps other than of reciprocating-piston type
- F02B33/34—Engines with pumps other than of reciprocating-piston type with rotary pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/005—Exhaust driven pumps being combined with an exhaust driven auxiliary apparatus, e.g. a ventilator
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/013—Engines characterised by provision of pumps driven at least for part of the time by exhaust with exhaust-driven pumps arranged in series
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M26/00—Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
- F02M26/13—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
- F02M26/22—Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with coolers in the recirculation passage
- F02M26/29—Constructional details of the coolers, e.g. pipes, plates, ribs, insulation or materials
- F02M26/32—Liquid-cooled heat exchangers
Definitions
- the invention relates to a cooling system for a motor vehicle.
- Modern motor vehicles already have, on account of increasing levels of engine power and an increasing number of auxiliary units, a high overall thermal output, which requires high cooling capacities in order to dissipate heat by means of heat exchangers.
- the often limited installation space for a heat exchanger or combination of heat exchangers arranged in the relative wind has in the meantime been completely used up.
- the possible flow of ambient air is generally improved by means of ever more powerful fans which are usually arranged on the suction side of a main cooler.
- the maximum cooling capacity by means of heat exchangers or heat exchanger packs arranged in the relative wind or at the end side of a motor vehicle has been largely exhausted.
- DE 102 03 003 A1 describes a cooling system for a motor vehicle in which a part of the exhaust gases of the internal combustion engine are introduced into a charged fresh air flow, with the recirculated exhaust gases first being cooled by means of a liquid heat exchanger which is provided with a bypass.
- the liquid heat exchanger is connected to the main cooling circuit of the internal combustion engine.
- the cooling system for a motor vehicle comprises a first heat exchanger, which is arranged substantially in the front of the vehicle and which is embodied in particular as a main cooler, for cooling a coolant, which is in particular liquid and/or gaseous, of an internal combustion engine by means of an air flow of ambient air, and if required additional heat exchangers for cooling or heating further media, and a second cooler which can be cooled by means of an air flow of ambient air.
- the second cooler is arranged spatially separate from the main cooler, with the air flow for the second cooler and the air flow for the heat exchanger being extracted from the environment spatially separately from one another.
- the additional cooler being arranged spatially separate from the main cooler, it is possible to utilize further air flows for dissipating heat of the internal combustion engine, with the second cooler advantageously serving for directly cooling gases, in particular exhaust gas and/or charge air.
- the cooling system comprises an air feeding means, by means of which the second cooler can be traversed by an air flow of ambient air, with the air feeding means in particular being an air feeding means which is separate from a main fan of the first heat exchanger.
- the air feeding means is a radial fan.
- Radial fans are particularly pressure-resistant and particularly non-critical with regard to the angle of the approaching and outflowing air. Radial fans are therefore very particularly preferable for supplying a second cooler within the context of the invention if the second cooler and/or air intake region is arranged at an unfavorable location in the engine bay, in particular if angled air guidance is necessary in the region of the air feeding means. Radial fans additionally result in a high feed rate in a limited installation space and with relatively low noise generation.
- the latter can preferably be arranged upstream of the second cooler (pressure operation) or else downstream of the second cooler (suction operation).
- the air feeding means can also be arranged between two coolers.
- the air feeding means can preferably be driven by means of an electric motor.
- the air feeding means can however also be mechanically coupled to the internal combustion engine, in particular via a clutch means.
- any type of force transmission to the air feeding means is possible, for example also a hydrostatic drive.
- the air feeding means is particularly preferably designed such that it can be driven by means of an exhaust-gas turbine. This can be a separate exhaust-gas turbine assigned only to driving the air feeding means.
- the air feeding means can be driven by means of a shaft of an exhaust-gas turbocharger for air charging.
- the air feeding means can in particular be an impeller which is attached to a projecting journal of the exhaust-gas turbocharger shaft, with a corresponding further housing part being added to the exhaust-gas turbocharger.
- the exhaust-gas turbocharger can be of modular construction, so that it can also be used as a component without the additional air feeding means in corresponding vehicles, with it being possible for a modified version with an additional air feeding means module to be used in other engines with for example higher emissions limit values or higher power.
- a drive of the air feeding means can be selectively regulated, in particular activated and deactivated. In this way, the energy consumption can be reduced corresponding to the driving situation if no drive of the air feeding means of the second cooler is necessary.
- a third cooler is provided which is traversed by the gas which can be supplied to the internal combustion engine, with it being possible for the gas to be cooled in the third cooler by means of a liquid medium, in particular a coolant of the internal combustion engine.
- a liquid medium in particular a coolant of the internal combustion engine.
- two-stage or multi-stage cooling of the gaseous primary medium is realized overall, with it being particularly preferable for a first cooling stage to be formed by the liquid-operated third cooler and a second cooling stage to be formed by the second cooler, around which air flows.
- the coolant temperature liquid generally in the region of 100° C. at the first stage, ambient air typically in the region of 20° C. at the second stage
- particularly effective cooling of the gas is possible, with a considerable part of the thermal energy of the gas additionally not being introduced into the cooling system of the internal combustion engine but being dissipated directly to the environment (direct cooling by means of the second stage).
- the second cooler is traversed by an exhaust-gas flow which is recirculated to the internal combustion engine.
- the second cooler can be a low-pressure exhaust-gas cooler in which the exhaust gas which is conducted into the cooler is extracted downstream of a final stage of an exhaust-gas turbocharger system.
- the second cooler can however also be traversed by a flow of charged fresh air which is conducted to the internal combustion engine, or in a further alternative embodiment, by a mixture of charged fresh air and exhaust gas which are conducted to the internal combustion engine.
- the second cooler is advantageously a parallel-flow cooler, in particular a counterflow cooler.
- the parallel flow arrangement serves to take into consideration the fact that, in the majority of cases, the second cooler must be accommodated in a limited and if appropriate unfavorably-shaped installation space.
- the counterflow arrangement is particularly advantageous with regard to the cooling capacity.
- the second cooler can be designed in particular as a tri-flow cooler in which three ports for the secondary medium which is to be cooled are provided, which leads to a particularly good combination of cooling capacity and temperature distribution in the material of the cooler.
- the second cooler can also be an at least two-path cooler, as a result of which the cooling capacity can be improved with given cooler dimensions and with a sufficient available cooling air flow.
- the second cooler can however also be a cross-flow cooler.
- a further air-cooled cooler is provided, with the second cooler being designed to cool one of the two, exhaust gas or fresh charge air, and a further cooler being designed to cool the respective other of the two.
- the two air-cooled coolers it is possible in particular for the two air-cooled coolers to be spatially separate from a main cooler of the vehicle, though it is also possible for only one of the two air-cooled coolers to be arranged spatially separate from the main cooler.
- a flow of ambient air can be fed by means of a common air feeding means both to the second cooler and also to a further cooler.
- This can be realized for example in that the second cooler and the further cooler are arranged adjacent to one another. This can however also involve a non-adjacent arrangement with correspondingly branched air guiding ducts, with the common air feeding means driving the ambient air through both air ducts in pressure operation.
- the air flow assigned to the second cooler and/or to the one further cooler can be varied in magnitude by means of a valve means, in particular an adjustable flap.
- a valve means in particular an adjustable flap.
- a variable branch in particular a bypass, can preferably be provided upstream of the second cooler in a guide of the gas which is to be cooled.
- air-cooled gas coolers can ice up at low external temperatures, wherein frozen water condensed out of the conducted gases, in particular in the case of conducted exhaust gases, can reduce or prevent the passage of the primary medium through the cooler.
- the variable branch can be either a bypass or simply an opening by means of which built-up exhaust gas can be blown out into the environment.
- the variability of the branch can consist in an overpressure flap or else in a regulable flap.
- the arrangement is advantageously formed such that, as a result of the gas being blown out or being conducted through the bypass, the heat exchanger is heated in order to melt the frozen condensed water.
- the outflowing cooling air of the second cooler can be supplied at least at times to a vehicle interior space for the purposes of heating.
- the cooling air flowing out of the second cooler can be supplied via a duct into an inlet region of a ventilation or air-conditioning system of the vehicle.
- the supply of the heated waste air can for example be regulated by means of an adjusting flap.
- a considerable advantage of such a utilization of the heated cooling air is in a particularly fast response of the vehicle heating in the event of a cold start of the engine.
- the second cooler will often be arranged in a lateral or rear region of the engine bay, resulting in a better capability for connecting the waste air flow to the ventilation system than exists for the main cooler.
- an intake of ambient air for cooling the second cooler takes place outside the engine bay.
- an intake it is possible in particular for an intake to be provided in the region of a wheel arch.
- FIG. 1 shows a schematic illustration of a first exemplary embodiment of a cooling system according to the invention.
- FIG. 2 shows a schematic illustration of a second exemplary embodiment of a cooling system according to the invention.
- FIG. 3 shows a schematic illustration of a third exemplary embodiment of a cooling system according to the invention.
- FIG. 4 shows a schematic illustration of a fourth exemplary embodiment of a cooling system according to the invention.
- FIG. 5 shows a schematic illustration of a heat exchanger which is operated in counterflow and is traversed by flow in parallel.
- FIG. 6 shows a schematic illustration of a tri-flow cooler.
- FIG. 7 shows a schematic illustration of a 2-path cooler.
- FIG. 8 shows a schematic illustration of a cross-flow cooler.
- the cooling system according to the invention as per FIG. 1 comprises a main cooler 1 of an internal combustion engine 2 , which main cooler 1 cools the internal combustion engine 2 in a manner known per se by means of a liquid coolant in a closed cooling circuit 3 .
- the main cooler 1 is arranged in the end region of the vehicle and is at least largely traversed by relative wind.
- a main fan 4 is provided in a suction arrangement on the main cooler 1 , by means of which main fan 4 a sufficient flow of air through the main cooler is ensured even at low speeds.
- the internal combustion engine 2 has charging of its supplied fresh gas 6 by means of an exhaust-gas turbocharger 5 , with it being necessary to cool the charged fresh air 6 before being supplied to the internal combustion engine 2 on account of the heating generated in the exhaust-gas turbocharger 5 .
- a charge-air cooler 7 is provided which is spatially separate from the main cooler 1 , which charge-air cooler 7 is a second cooler within the context of the invention.
- the charge-air cooler 7 is traversed by ambient air 9 by means of an air feeding means 8 which is embodied as an electric fan, as a result of which direct cooling of the charge air 6 in an open circuit is provided. It can also be seen from the spatial arrangement of the components in FIG.
- the charge-air cooler 7 and the air feeding means 8 are not arranged in the end region of the vehicle but rather in a lateral engine bay region.
- the air feeding means 8 is often in operation when the charge-air cooler 7 must be operated with sufficient cooling capacity.
- partial exhaust-gas recirculation is provided by means of a branch 10 in the exhaust-gas line of the internal combustion engine 2 , with the exhaust gas being merged with the charged fresh air at an interface 11 which can be regulated by means of a valve (not illustrated).
- the recirculated exhaust gas is cooled in a third cooler 12 before the merging in the region 10 .
- the third cooler 12 is arranged in the main cooling circuit parallel to the internal combustion engine 2 , so that the dissipated heat of the exhaust gas is finally introduced via the liquid-cooled third cooler 12 into the main coolant of the internal combustion engine 2 .
- the heat flows in the cooling system of the internal combustion engine 2 are such that, on account of the exhaust-gas recirculation, less heat energy is given out by means of the exhaust gas, or in the internal combustion engine, more heat energy is introduced into the coolant.
- the heat quantity which is thus additionally introduced into the coolant is dissipated by means of a main cooler which is designed to be larger than usual.
- the charge-air cooler 7 is therefore arranged separately and supplied with ambient air which is driven by an air feeding means 8 .
- the heat balance as per the exemplary embodiment according to the invention is such that the heat quantity which is extracted from the exhaust gas is additionally dissipated to the ambient air substantially via the charge-air cooler 7 .
- the second exemplary embodiment as per FIG. 2 differs from the first exemplary embodiment primarily in that a further exhaust-gas cooler 13 around which ambient air flows and which is spatially separate from the main cooler 1 is provided, which further exhaust-gas cooler 13 is arranged downstream of the liquid-cooled first exhaust-gas cooler (or third cooler) 12 as viewed in the flow direction of the recirculated exhaust gas.
- This is expedient with regard to the cooling of the exhaust gas since the ambient air temperature is often below the coolant temperature.
- a branch 14 is provided in the fresh air flow 9 , which branch 14 is arranged downstream of the air feeding means 8 which is operated in a pressure arrangement.
- the exhaust-gas cooler 13 and the charge-air cooler 7 are arranged directly adjacent and that the same fresh air flow flows around them, or that said exhaust-gas cooler 13 and charge-air cooler 7 are arranged spatially separately, for which purpose air guiding ducts, which are usually separate after the branch 14 , are provided for conducting the fresh air to the respective coolers 7 , 13 .
- the main cooler as in the first exemplary embodiment, is of particularly large design in order to dissipate the additional heat quantity which is introduced by means of the liquid-cooled exhaust-gas cooler 12 into the circuit of the internal combustion engine 2 , with a quantity of heat additionally being dissipated directly to the environment both from the charge-air cooler 307 around which air flows, and also from the exhaust-gas cooler 13 around which air flows.
- the cooling system as per the third preferred exemplary embodiment has a charge-air cooler 307 which, in contrast to the first and second exemplary embodiments, is not arranged spatially separate from the main cooler 1 but rather is, in a manner known per se, combined with said main cooler 1 to form a structural unit. In this way, relative wind flows around the charge-air cooler 307 as well as around the main cooler 1 , and this therefore entails a reduction in the possible cooling capacity of the main cooler 1 .
- two-stage cooling of the recirculated exhaust gas is provided, with the first stage likewise being obtained by means of a third cooler 12 and the second stage by means of an air-cooled heat exchanger 13 .
- Pumped fresh air flows around the heat exchanger 13 , with a feeding means 308 for the ambient air or fresh air being provided.
- the feeding means 308 which in the present case has, as a drive, a separate exhaust-gas turbine 308 a which can be designed so as to be detachably connectable by means of a clutch 308 b to an impeller 308 c .
- the impeller 308 c can however also be seated directly on a shaft of the exhaust-gas turbocharger 5 in order to save on components and installation space.
- the exhaust-gas turbocharger has a module-like further housing part in order to form the air feeding means (not illustrated).
- the cooling system as per a fourth preferred exemplary embodiment has similarities to that of the third exemplary embodiment.
- two-stage charging of the internal combustion engine 2 is provided by means of a first exhaust-gas turbocharger 5 a and a second exhaust-gas turbocharger 5 b , which are arranged one behind the other in series.
- an intermediate cooler 415 Provided downstream of a first charging stage of the fresh air by means of the second exhaust-gas turbocharger 5 b is an intermediate cooler 415 around which air flows and which cools down the pre-cooled charge air before it enters into the compressor stage of the first exhaust-gas turbocharger 5 a and is finally compressed there.
- the intermediate cooler 415 can serve as a “second cooler” or as a “further cooler” within the context of the invention.
- the compressed charge air flows through the main charge-air cooler 407 which is known in principle from the third exemplary embodiment and which is joined to the main cooler 1 to form a structural unit, downstream of which, at an interface 11 , recirculated exhaust gas is supplied to the finally-compressed and cooled charge air.
- the recirculated exhaust gas is, as in the third exemplary embodiment, cooled in two stages by means of a liquid-cooled second cooler 12 and an air-cooled cooler 13 .
- an electrically driven air feeding means 8 which is embodied as a radial fan is provided which, in a pressure arrangement, presses air through a branch 414 , by means of which the cooling air is distributed between the two coolers 13 , 415 .
- An adjustable valve or an actuating flap 416 is additionally provided in the inlet duct to the cooler 13 .
- FIG. 5 to FIG. 8 show exemplary schematic designs of heat exchangers which are particularly suitable in terms of their construction for a second cooler or else a further cooler according to the invention.
- FIG. 5 shows a heat exchanger 501 which is traversed by flow in parallel and which is operated in counterflow and which is traversed in one direction by a primary medium 20 and, in a separate chamber, is traversed in the opposite direction by a cooling air flow 21 (secondary medium).
- FIG. 6 shows a tri-flow cooler 601 which is traversed in one direction by the primary medium 20 which is to be cooled.
- the cooling air is conducted in at the two end-side pipes 602 , 604 and is discharged through the central connecting pipe 603 .
- the cooling air therefore flows in the same direction as the primary medium, and in the subsequent second section, in the opposite direction to the primary medium.
- the cooling power can, with a sufficient available quantity of cooling air 21 and for given installation dimensions, be significantly increased, with uniform heating of the cooler 601 also being given.
- the cooling capacity can be optimized by means of a two-path cooler 701 (see FIG. 7 ), with the cooling air 21 flowing in and out via in each case four ports 702 , 703 , 704 , 705 provided on the cooler, with two cooling paths which are operated counter to the flow direction being provided sequentially along the path of the primary medium 20 .
- FIG. 8 shows a cross-flow cooler in which primary medium 20 and cooling air 21 flow substantially at right-angles to one another.
- a cross-flow cooler 801 is simple to produce and is effective if the required installation space is available.
- a second cooler within the context of the invention can, in terms of construction, have a tube bundle design, in particular with air-cooled fins.
- Said construction can also be a plate design with an axial throughflow of the primary gas, in particular with fins at both sides, in particular with a surrounding housing.
- a second cooler can have a plate design in which the primary medium approaches the plates transversely; fins can also be provided here.
- Both the primary side and also the secondary side can in each case be designed with turbulence generators (winglets) or else with internal fins.
- the fresh air heated by the cooling process is not dissipated to the environment or is dissipated to the environment only to a small degree and is used for heating the interior space of the vehicle. This can take place by means of admixing or by means of a heat exchanger. Cooling air ducts (not shown) and regulating flaps can serve for this purpose in a simple manner.
- the cooling air can be heated up considerably, it is possible to provide measures at the outlet of the cooling air into the environment in order to prevent the impermissible heating of other vehicle components or to prevent the risk to persons, in particular also passers-by. This can take place by means of suitable positioning of the outlet, in particular for example above the driver's cabin.
- a discharge of the cooling air via the exhaust pipe can also be advantageous.
- the cooling air can be mixed with ambient air, and thereby cooled, at the outlet.
- intense turbulence generation of the cooling air at the outlet can be particularly expedient; mention is made here in particular of imparting an intense swirl, which particularly effectively leads to the break-up of the emerging gas jet and therefore to efficient mixture with ambient air.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Exhaust-Gas Circulating Devices (AREA)
- Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
- Motor Or Generator Cooling System (AREA)
Abstract
Description
Claims (24)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005042396 | 2005-09-06 | ||
DE102005042396.5 | 2005-09-06 | ||
DE102005042396A DE102005042396A1 (en) | 2005-09-06 | 2005-09-06 | Cooling system for a motor vehicle |
PCT/EP2006/008682 WO2007028591A2 (en) | 2005-09-06 | 2006-09-06 | Cooling system for a motor vehicle |
Publications (2)
Publication Number | Publication Date |
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US20080196679A1 US20080196679A1 (en) | 2008-08-21 |
US8028522B2 true US8028522B2 (en) | 2011-10-04 |
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Application Number | Title | Priority Date | Filing Date |
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US12/065,678 Expired - Fee Related US8028522B2 (en) | 2005-09-06 | 2006-09-06 | Cooling system for a motor vehicle |
Country Status (7)
Country | Link |
---|---|
US (1) | US8028522B2 (en) |
EP (1) | EP1926895B1 (en) |
JP (1) | JP2010502870A (en) |
CN (1) | CN101263285B (en) |
AT (1) | ATE556205T1 (en) |
DE (1) | DE102005042396A1 (en) |
WO (1) | WO2007028591A2 (en) |
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US20120017877A1 (en) * | 2010-07-23 | 2012-01-26 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Device for cooling charge air |
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US10787978B2 (en) | 2016-03-28 | 2020-09-29 | Transportation Ip Holdings, Llc | Systems and method for exhaust gas recirculation |
US20190186441A1 (en) * | 2017-12-14 | 2019-06-20 | C.R.F. Societa Consortile Per Azioni | System for feeding air to an internal combustion engine |
US10711740B2 (en) * | 2017-12-14 | 2020-07-14 | C.R.F. Società Consortile Per Azioni | System for feeding air to an internal combustion engine |
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US12116960B2 (en) * | 2021-04-23 | 2024-10-15 | Kabushiki Kaisha Toyota Jidoshokki | Internal combustion engine and method for controlling internal combustion engine |
Also Published As
Publication number | Publication date |
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EP1926895A2 (en) | 2008-06-04 |
WO2007028591A3 (en) | 2007-05-03 |
DE102005042396A1 (en) | 2007-03-15 |
US20080196679A1 (en) | 2008-08-21 |
EP1926895B1 (en) | 2012-05-02 |
ATE556205T1 (en) | 2012-05-15 |
JP2010502870A (en) | 2010-01-28 |
CN101263285A (en) | 2008-09-10 |
CN101263285B (en) | 2012-04-04 |
WO2007028591A2 (en) | 2007-03-15 |
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