US753438A - Pneumatic hammer - Google Patents

Pneumatic hammer Download PDF

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US753438A
US753438A US753438DA US753438A US 753438 A US753438 A US 753438A US 753438D A US753438D A US 753438DA US 753438 A US753438 A US 753438A
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valve
cylinder
piston
air
pressure
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25DPERCUSSIVE TOOLS
    • B25D9/00Portable percussive tools with fluid-pressure drive, i.e. driven directly by fluids, e.g. having several percussive tool bits operated simultaneously
    • B25D9/14Control devices for the reciprocating piston
    • B25D9/16Valve arrangements therefor
    • B25D9/20Valve arrangements therefor involving a tubular-type slide valve

Definitions

  • the invention relates to certain improvements in pneumatic hammers, and has for its principal object to provide an improved form of valve to be automatically operated by air- -pressnre in both directions of movement, said valve serving to control the entrance of ai'r or other fluid under pressureito both ends of thel cylinder and the exhaust of air from one end of said cylinder.
  • a further object of the ⁇ invention is to provide an improved construction of hammer, wherein the eiective pressure on the. working stroke of the piston is materially increased and correspondingly decreased on'the return stroke to lessen the strain on the operator.
  • a still further object of the invention is to provide an improved ormof valve which isl constantly subjected to working pressure, tending to maintain the valve at the limit of movement in one direction and in which the working pressure exerted on the opposite face of the valve during the working stroke of the piston is materially reduced before the pistonv reaches the limit of its outward movement to thereby permit the valve to close and cut oil' the supply of air before the piston reaches. the limit of its outward movement.
  • a still further object of the invention is to provide a valve disposed within a cylinder and forming a movable head, and in which the valve area within the cylinder is exposed vto variable pressure, while the opposite face of the valve receives the thrust of apin of muchy smaller area than the valve and exposed to constant working pressure.
  • Figures l and 1ab represent a longitudinal sectional elevation of a pneumatic tool embodying the invention.
  • Fig. 2 is a similar view taken in a plane at right angles to Fig. l and a portion of the handle being omitted.
  • Figs 3,' 4, 5, and 6 are sectional plan views on the planes designated by the corresponding section-lines of Fig. 2.
  • Fig. 7 is a detail view of the throttle-valve and its casing, showing the valve in open position.
  • Fig. 8 is a detail perspective view of the breech-block detached.
  • Fig. 9 is a similar view of the valve.
  • Fig. 1ab represent a longitudinal sectional elevation of a pneumatic tool embodying the invention.
  • Fig. 2 is a similar view taken in a plane at right angles to Fig. l and a portion of the handle being omitted.
  • Figs 3,' 4, 5, and 6 are sectional plan views on the planes designated by the corresponding section-lines of Fig.
  • l() is a similar view'of'a pin serving to transmit movement to the valve, and which may be Jformed ⁇ integral therewith,irl desired.
  • Fig. ll is a side elevation of the tool, drawn to a some- ⁇ what smaller scale.
  • the upper portion of the cylinder 10 is counterbored for the reception of a cup-shaped valve 19, and within said counterbored portion also fits a breech-block 20, having an annular flange 21 confined between the upper end of the cylinder and the bottom wall of the recess 13.
  • the annular ange or ring of the cupshaped valve is free to move within a chamber formed partly by the counterbored portion of the cylinder and partly by a reduced portion of the breech-block 20, and said block is provided with a central openingin which is guided a longitudinally-movable pin 22, the lower end of which is forced into contact with the transverse lower wall of the valve by the pressure of the actuating fluid before the latter enters the cylinder.
  • the transverse wall of the valve forms a movable cylinder-head and is moved in one direction by the air compressed in advance of the piston on the return stroke of the latter and in the opposite direction by the pressure-pin 22.
  • a chamber 24 Above the breech-block 20 is a chamber 24, with which communicates a passage 25, leading to a valvechamber 26, which is also in communication with an inletopening 27, through which air or other liuid under pressure is admitted.
  • a ported bushing 28 adapted to receive a cylindrical valve 29, provided with an annular port or passage through which air may pass from the inlet 27 to the passage 25.
  • the valve is normally held in closed position by a spring 30 and is operatively connected to a trigger 31, which when depressed places the passages 27 and 25 in communication and admits the actuating iuid to the chamber 24.
  • the upper portion of the breech-block is provided with a plurality of ports 32, leading to an annular recess 33 in a flange 21 of said block, and in alinement with said recess are a number of openings or cylinder-ports 34, leading to the counterbored portion of the cylinder in alinement with an annular port or passage 35 of the valve when the latter is in the position illustrated in Fig. 1.
  • one or more air-passages 36 which open into the upper counterbored portion of the cylinder in alinement with the annular valve-port 35 and communicates with the lower end of the cylinder at a point adjacent to the limit of outstroke of the piston, so that when the valve is in the position shown in Fig. 1 and the throttlevalve is open air or other fluid will fiow into the lower part of the cylinder and raise the piston 28 in the direction ⁇ of the valve.
  • the piston uncovers the cylinder-port 40, leading directly to the outer air, reducing the pressure, and thus preventing shock and jar on the back stroke and making the tool easier for a workman to handle.
  • this escape-port permits a portion of the air in advance of the piston to escape and permits the full pressure of air to actuate the piston on the working stroke.
  • a number of passages 42 communicating with the outer air and leading into the counterbored portion of the cylinder immediately above the ports 36, so that when the valve is raised to the position shown in Fig. 2, which occurs as the piston is completing its inward movement, the lower end of the cylinder will be placed in communication with the outer air through the passages 36, the valve-port 35, and the ports 42, the air escaping also through the port 40 and ceasing to act on the piston.
  • air is compressed between the inner face of the piston and the transverse wall of the valve and raises said valve to the position shown in Fig.
  • the working pressure at the inner end of thev cylinder must be reduced before the piston completes its outstroke, and for this purpose the cylinder is provided with a number of ports 44, leading to a vertical'passage 45, formed in the outer wall of the cylinder-section 10, and from this passage lead a number of upper and lower escape-ports 46 and 47 to the outer air, it being desirable to employ a plurality of small ports in order to prevent as far as possible the entrance of dirt and dust when theA hammer is not in use.
  • valve and pressure pin permits the manufacture of the hammer with less labor and expense than those of the ordinary construction and owing to the small area exposed to friction will remain air-tight and serviceable for a much longer period than valves Where the frictionsurface is necessarily increased by the employmentof a plurality of valve-ports.
  • the chamber formed between the two members is placed in communication with the atmosphere through a port 48.
  • a pneumatically-operated valve movable in one direction by pressure Within the cylinder on the instroke of the piston, and a movable member bearing against the valve and of less area than said valve, said movable member being exposed to the constant Working pressure of the tool.
  • valve exposed to variable pressure Within the cylinder, and movable in one direction by the cylinder-pressure on the instroke of the piston and a movable member bearing against the valve and ⁇ Aexposed to the constant working pressure of the tool.
  • a controlling-valve disposed at one end of the cylinder and mov-- able in one direction by air compressed in the cylinder on the instrolre of the piston, an airchamber in communication with the pressuresupply, and a movable member bearing against the valve and extending into said chamber and there exposed to the constant working pressure of the tool to effect a movement of the valve in the opposite direction.
  • a pneumatic tool Ina pneumatic tool, a cylinder, a piston therein, a valve disposed at one end of the cyl inder and movable by the compression of air on the instroke of the piston, inlet and exhaust ports controlled by the valve for regulating the admission to and its escape from the lower end of the cylinder, a chamber in communication with the pressure-supply, a valveoperating member extending into said chamber, and air-passages leading from said chamber to the valve-chamber.
  • a cylinder provided at its upper end with a counterbored portion forming a valve-chamber, a recessed breechblock closing the upper end of the valve-chamber, air inlet and escape ports leading from the valve-chamber, a ported valve disposed in the chamber and forming one end of the cylinder, said valve being movable in one direction by air-pressure on the inward movement of the piston, and a pin for communicating movementg to the valve in one direction and extending into the recessed portion of the breech-block.
  • a pneumatically-operated valve having a surface of small area exposed to constant transmitted pressure, and a surface of greater area exposed to variable pressure within the cylinder of the tool and the pressure on the larger surface serving on the instroke of the piston to move the valve in one direction.
  • a valve having a surface of small area exposed to constant transmitted pressure, a cylinder of which said valve forms a movable head or end, a piston adapted on its instroke to compress air at the end of the cylinder and to move the valve against the constant pressure, and piston-controlled exhaust-ports leading from the cylinder to permit the reduction of pressure in the cylinder and the movement of the valve under the constant pressure.
  • a cylinder havinga counterbored portion forming a valve-chamber, a valve therein, a breech-block extending partly within the valve-chamber and closing the upper end of the same, and a pressurerelief port leading from the outer air to that portion of the chamber between the breechblock and the valve.
  • a ported cylinder having a counterbored portion forming a valve-chamber, a valve therein forming one end of the cylinder, inlet and exhaust ports extending between the outer end of the cylinder and the valve-chamber, a pressure-inlet port leading to said valve-chamber, valveports for governing the admission of air to and its exhaust from the outer end of the cylinder, a cylinder-port leading directly from the upper portion of the cylinder to the outer air, and a piston adapted on its inward movement to compress the air in the inner end of the cylinder and raise said valve for the admission of air under pressure to said cylinder.
  • a cup-shaped valve arranged at one end of the cylinder and having a transverse Wall forming a movable head IOO IZO

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Portable Nailing Machines And Staplers (AREA)
  • Percussive Tools And Related Accessories (AREA)

Description

'.PATENTED MAR. l, 1904.
. C'. H. SHAW.
'PNEUMATIG HAMMER, APPLICATION FILED MAR. 30, 1903.
/f 1. l l l l I l l l l l l I I IIIIIIIII N0 MODEL.
N0. 753,438. PATHNTHD. MAH. V1, 1904.
c. H. SHAW. PNHUMATIG HAMMER.
APPLIUATION FILED MAB.. 30. 1903 N0 MODEL.
Edam
SSQS
Jhfmeyg UNITED STATES Patented March 1, 1904.
vPATENT OEEICE. o
PNEUMATIG HAMMER.
SPECIFICATION forming' part of Letters Patent No. 753,438, dated March 1, 1904:.
Applicaties ne@ March so, 190s.
To all whom it may concern:
Beit known that I, 'CHARLES HENRY SHAW, acitizen ofthe United States, residing at Denver, in the county of Arapahoe and State of Colorado, have invented a new and useful Pneumatic Hammer, of which the following is a specication.
The invention relates to certain improvements in pneumatic hammers, and has for its principal object to provide an improved form of valve to be automatically operated by air- -pressnre in both directions of movement, said valve serving to control the entrance of ai'r or other fluid under pressureito both ends of thel cylinder and the exhaust of air from one end of said cylinder.
A further object of the` invention is to provide an improved construction of hammer, wherein the eiective pressure on the. working stroke of the piston is materially increased and correspondingly decreased on'the return stroke to lessen the strain on the operator.
A still further object of the invention is to provide an improved ormof valve which isl constantly subjected to working pressure, tending to maintain the valve at the limit of movement in one direction and in which the working pressure exerted on the opposite face of the valve during the working stroke of the piston is materially reduced before the pistonv reaches the limit of its outward movement to thereby permit the valve to close and cut oil' the supply of air before the piston reaches. the limit of its outward movement.
A still further object of the invention is to provide a valve disposed within a cylinder and forming a movable head, and in which the valve area within the cylinder is exposed vto variable pressure, while the opposite face of the valve receives the thrust of apin of muchy smaller area than the valve and exposed to constant working pressure.
A still further Objectis to provide 'an improved form of valve in which a portion of the valve is subjected to constant pressure,` tending to maintain the valve at the limit of movement in one direction, and a larger valve area is exposed to variable pressure, which is Serial No. 150,332. (No model.)
automatically reduced on the forward or out vention consists inthe novel construction and arrangement of parts hereinafter described, illustrated in the accompanying drawings, and particularly pointed out in the appended claims, it being understood that various changes in the form, proportions, size, and minor details of the ystructure may be made without departing from the spirit or sacrificing any of the advantages of the invention.
In the accompanying drawings, Figures l and 1ab represent a longitudinal sectional elevation of a pneumatic tool embodying the invention. Fig. 2 is a similar view taken in a plane at right angles to Fig. l and a portion of the handle being omitted. ,Figs 3,' 4, 5, and 6 are sectional plan views on the planes designated by the corresponding section-lines of Fig. 2. Fig. 7 is a detail view of the throttle-valve and its casing, showing the valve in open position. Fig. 8 is a detail perspective view of the breech-block detached. Fig. 9 is a similar view of the valve. Fig. l() is a similar view'of'a pin serving to transmit movement to the valve, and which may be Jformed `integral therewith,irl desired. Fig. ll is a side elevation of the tool, drawn to a some- `what smaller scale.
"chuck for the reception of a tool-shank and having an annular flange or shoulder 12 for the yreception of the lower end of the cylindersection 10. The two cylindrical members lit within a cylindrical recess 13, formed in a threaded boss 14, projecting from a handle memberl, and are confined in place by anut 16, which engages an annular flange 17 on the section ll'and screws on the threaded boss.
In order to lock the nut in position, its upper face is toothed for engagement with a springpressed locking-pin 18, carried by the handle.
The upper portion of the cylinder 10 is counterbored for the reception of a cup-shaped valve 19, and within said counterbored portion also fits a breech-block 20, having an annular flange 21 confined between the upper end of the cylinder and the bottom wall of the recess 13. The annular ange or ring of the cupshaped valve is free to move within a chamber formed partly by the counterbored portion of the cylinder and partly by a reduced portion of the breech-block 20, and said block is provided with a central openingin which is guided a longitudinally-movable pin 22, the lower end of which is forced into contact with the transverse lower wall of the valve by the pressure of the actuating fluid before the latter enters the cylinder. The transverse wall of the valve forms a movable cylinder-head and is moved in one direction by the air compressed in advance of the piston on the return stroke of the latter and in the opposite direction by the pressure-pin 22. Above the breech-block 20 is a chamber 24, with which communicates a passage 25, leading to a valvechamber 26, which is also in communication with an inletopening 27, through which air or other liuid under pressure is admitted. In the valvechamber is a ported bushing 28, adapted to receive a cylindrical valve 29, provided with an annular port or passage through which air may pass from the inlet 27 to the passage 25. The valve is normally held in closed position by a spring 30 and is operatively connected to a trigger 31, which when depressed places the passages 27 and 25 in communication and admits the actuating iuid to the chamber 24. The upper portion of the breech-block is provided with a plurality of ports 32, leading to an annular recess 33 in a flange 21 of said block, and in alinement with said recess are a number of openings or cylinder-ports 34, leading to the counterbored portion of the cylinder in alinement with an annular port or passage 35 of the valve when the latter is in the position illustrated in Fig. 1. In the outer wall of the cylinder-section 10 are one or more air-passages 36, which open into the upper counterbored portion of the cylinder in alinement with the annular valve-port 35 and communicates with the lower end of the cylinder at a point adjacent to the limit of outstroke of the piston, so that when the valve is in the position shown in Fig. 1 and the throttlevalve is open air or other fluid will fiow into the lower part of the cylinder and raise the piston 28 in the direction `of the valve. As
this is the backward or non-working stroke of the piston, it is not desirable to keep said piston under full pressure during the full length of the stroke, although it is necessary to employ a considerable volume of air to overcome the inertia of the piston'at the begin- 65 ning of its stroke. After the back stroke of the piston has commenced the piston uncovers the cylinder-port 40, leading directly to the outer air, reducing the pressure, and thus preventing shock and jar on the back stroke and making the tool easier for a workman to handle. During the `downstroke of the piston this escape-port permits a portion of the air in advance of the piston to escape and permits the full pressure of air to actuate the piston on the working stroke. In the upper portion of the cylinder-sections are a number of passages 42, communicating with the outer air and leading into the counterbored portion of the cylinder immediately above the ports 36, so that when the valve is raised to the position shown in Fig. 2, which occurs as the piston is completing its inward movement, the lower end of the cylinder will be placed in communication with the outer air through the passages 36, the valve-port 35, and the ports 42, the air escaping also through the port 40 and ceasing to act on the piston. When the piston is on its inward stroke,air is compressed between the inner face of the piston and the transverse wall of the valve and raises said valve to the position shown in Fig. 2 against the constant pressure exerted on the upper end of the pin 21, the pressure at the inner portion of the cylinder being materially increased and forming an air-cushion to check the movement of the piston. When the valve is raised, air flows directly from the chamber 24 through the ports 32 and 34 to the inner end of the cylinder and starts the piston on its working stroke, the pressure being rendered more effective by the escape of air in advance of the piston through the ports 36 and 40, so that no air-cushion is formed between the tool and the piston. In order to allow the valve to close at the proper time, the working pressure at the inner end of thev cylinder must be reduced before the piston completes its outstroke, and for this purpose the cylinder is provided with a number of ports 44, leading to a vertical'passage 45, formed in the outer wall of the cylinder-section 10, and from this passage lead a number of upper and lower escape-ports 46 and 47 to the outer air, it being desirable to employ a plurality of small ports in order to prevent as far as possible the entrance of dirt and dust when theA hammer is not in use. After the piston has traveled outward for a distance sufficient to uncover the ports 44 the pressure in the inner portion of the cylinder is materially reduced, and as the upper end of the pin 22 is constantly exposed tothe working pressure said pin is moved downward or inward and by bearing against the valve 19 moves the same to the position shown in Fig. 1.
It will be observed that the single valve controls the admission of iuid under pressure to IOO IIO
both ends of the cylinder and the escape of air from one end of said cylinder, the exhaust at the opposite end of the cylinder being controlled by the piston, so that the Working pressure cannot be reduced to permit the closing movement of the valve until the piston has traveled for a predetermined distance.
The construction of valve and pressure pin, as herein described, permits the manufacture of the hammer with less labor and expense than those of the ordinary construction and owing to the small area exposed to friction will remain air-tight and serviceable for a much longer period than valves Where the frictionsurface is necessarily increased by the employmentof a plurality of valve-ports.
In order to prevent the accumulation of air between the valve and the breech-block in the event of leakage, the chamber formed between the two members is placed in communication with the atmosphere through a port 48.
Having thus described my invention, what I claim isl l. In a pneumatic tool, a pneumatically-operated valve movable in one direction by pressure Within the cylinder on the instroke of the piston, and a movable member bearing against the valve and of less area than said valve, said movable member being exposed to the constant Working pressure of the tool.
2. In a pneumatic tool, a. valve exposed to variable pressure Within the cylinder, and movable in one direction by the cylinder-pressure on the instroke of the piston and a movable member bearing against the valve and `Aexposed to the constant working pressure of the tool.
3. In a pneumatic tool, a controlling-valve disposed at one end of the cylinder and mov-- able in one direction by air compressed in the cylinder on the instrolre of the piston, an airchamber in communication with the pressuresupply, and a movable member bearing against the valve and extending into said chamber and there exposed to the constant working pressure of the tool to effect a movement of the valve in the opposite direction.
4;. Ina pneumatic tool, a cylinder, a piston therein, a valve disposed at one end of the cyl inder and movable by the compression of air on the instroke of the piston, inlet and exhaust ports controlled by the valve for regulating the admission to and its escape from the lower end of the cylinder, a chamber in communication with the pressure-supply, a valveoperating member extending into said chamber, and air-passages leading from said chamber to the valve-chamber.
5. In a pneumatic tool, a cylinder provided at its upper end with a counterbored portion forming a valve-chamber, a recessed breechblock closing the upper end of the valve-chamber, air inlet and escape ports leading from the valve-chamber, a ported valve disposed in the chamber and forming one end of the cylinder, said valve being movable in one direction by air-pressure on the inward movement of the piston, and a pin for communicating movementg to the valve in one direction and extending into the recessed portion of the breech-block.
6. The combination in a pneumatic tool, of a cylinder having a counterbored portion forming the valve-chamber, a cup -shaped valve therein, a breech-block extending partly within` the valve-chamber, a handle secured to the cylinder and coniining the breech-block in place, there being a central opening extending through said breech-block, a pin guided in said opening and serving to communicate movement to the valve in one direction, the inner end of said pin being exposed to constant pressure at the top of the breech-block, and airports leading through the breechblock and the cylinder to the valve-chamber.
7. In a pneumatic tool, a pneumatically-operated valve having a surface of small area exposed to constant transmitted pressure, and a surface of greater area exposed to variable pressure within the cylinder of the tool and the pressure on the larger surface serving on the instroke of the piston to move the valve in one direction.
8. In a pneumatic tool, a valve having a surface of small area exposed to constant transmitted pressure, a cylinder of which said valve forms a movable head or end, a piston adapted on its instroke to compress air at the end of the cylinder and to move the valve against the constant pressure, and piston-controlled exhaust-ports leading from the cylinder to permit the reduction of pressure in the cylinder and the movement of the valve under the constant pressure.
9. In a pneumatic tool, a cylinder havinga counterbored portion forming a valve-chamber, a valve therein, a breech-block extending partly within the valve-chamber and closing the upper end of the same, anda pressurerelief port leading from the outer air to that portion of the chamber between the breechblock and the valve.
l0. In a pneumatic tool, a ported cylinder having a counterbored portion forming a valve-chamber, a valve therein forming one end of the cylinder, inlet and exhaust ports extending between the outer end of the cylinder and the valve-chamber, a pressure-inlet port leading to said valve-chamber, valveports for governing the admission of air to and its exhaust from the outer end of the cylinder, a cylinder-port leading directly from the upper portion of the cylinder to the outer air, and a piston adapted on its inward movement to compress the air in the inner end of the cylinder and raise said valve for the admission of air under pressure to said cylinder.
11. In a pneumatic tool, a cup-shaped valve arranged at one end of the cylinder and having a transverse Wall forming a movable head IOO IZO
for said cylinder, an air-chamber disposed my own I have hereto axed my signature in Outside (if the cyllindr, andda pin exendillg the presence of two Witnesses. Within t e airc am er an expose to t e w constant Working pressure of the tool, said pin CHARLES HENRY SHAW' 5 bearing directly against the valve and serving Witnesses:
to move said Valve in one direction. M. T. Goss,
In testimony that I claim the foregoing as JOHN STROMBERG.
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