US6632331B2 - Distillation of polycyclic diol - Google Patents
Distillation of polycyclic diol Download PDFInfo
- Publication number
- US6632331B2 US6632331B2 US09/912,594 US91259401A US6632331B2 US 6632331 B2 US6632331 B2 US 6632331B2 US 91259401 A US91259401 A US 91259401A US 6632331 B2 US6632331 B2 US 6632331B2
- Authority
- US
- United States
- Prior art keywords
- alkali metal
- compound
- alkaline earth
- polycyclic diol
- earth metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- -1 polycyclic diol Chemical class 0.000 title claims abstract description 106
- 238000004821 distillation Methods 0.000 title claims description 10
- 150000001339 alkali metal compounds Chemical class 0.000 claims abstract description 20
- 239000012535 impurity Substances 0.000 claims abstract description 19
- 150000001875 compounds Chemical class 0.000 claims abstract description 6
- 150000002009 diols Chemical class 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 31
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 28
- 150000001341 alkaline earth metal compounds Chemical class 0.000 claims description 16
- IISBACLAFKSPIT-UHFFFAOYSA-N Bisphenol A Natural products C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 14
- ZFZDWMXUMXACHS-IACGZSPGSA-N tricyclo[5.2.1.02,6]decane-4,8-dimethanol Chemical compound C([C@H]1C2)C(CO)[C@H]2C2C1CC(CO)C2 ZFZDWMXUMXACHS-IACGZSPGSA-N 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 7
- BXGYYDRIMBPOMN-UHFFFAOYSA-N 2-(hydroxymethoxy)ethoxymethanol Chemical compound OCOCCOCO BXGYYDRIMBPOMN-UHFFFAOYSA-N 0.000 claims description 5
- QYFACSDTKGXDDM-UHFFFAOYSA-N OC.OC.C1CCCCCCCCCCCCCC1.C1CCCCCCCCCCCCCC1.C1CCCCCCCCCCCCCC1.C1CCCCCCCCCCCCCC1.C1CCCCCCCCCCCCCC1 Chemical compound OC.OC.C1CCCCCCCCCCCCCC1.C1CCCCCCCCCCCCCC1.C1CCCCCCCCCCCCCC1.C1CCCCCCCCCCCCCC1.C1CCCCCCCCCCCCCC1 QYFACSDTKGXDDM-UHFFFAOYSA-N 0.000 claims description 4
- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 claims description 4
- OTLDLKLSNZMTTA-UHFFFAOYSA-N octahydro-1h-4,7-methanoindene-1,5-diyldimethanol Chemical compound C1C2C3C(CO)CCC3C1C(CO)C2 OTLDLKLSNZMTTA-UHFFFAOYSA-N 0.000 claims description 3
- 239000002243 precursor Substances 0.000 claims description 3
- ARUKYTASOALXFG-UHFFFAOYSA-N cycloheptylcycloheptane Chemical compound C1CCCCCC1C1CCCCCC1 ARUKYTASOALXFG-UHFFFAOYSA-N 0.000 claims description 2
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 claims description 2
- PXXNTAGJWPJAGM-UHFFFAOYSA-N vertaline Natural products C1C2C=3C=C(OC)C(OC)=CC=3OC(C=C3)=CC=C3CCC(=O)OC1CC1N2CCCC1 PXXNTAGJWPJAGM-UHFFFAOYSA-N 0.000 claims description 2
- 229910052783 alkali metal Inorganic materials 0.000 claims 18
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims 10
- 229910000288 alkali metal carbonate Inorganic materials 0.000 claims 2
- 150000008041 alkali metal carbonates Chemical class 0.000 claims 2
- 150000008044 alkali metal hydroxides Chemical class 0.000 claims 2
- 150000001340 alkali metals Chemical class 0.000 claims 2
- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 claims 2
- 229940031826 phenolate Drugs 0.000 claims 2
- 229920000515 polycarbonate Polymers 0.000 abstract description 8
- 239000004417 polycarbonate Substances 0.000 abstract description 8
- 229920000642 polymer Polymers 0.000 abstract description 3
- 238000004383 yellowing Methods 0.000 abstract description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 36
- 239000000243 solution Substances 0.000 description 10
- 150000001299 aldehydes Chemical class 0.000 description 9
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 9
- HORQAOAYAYGIBM-UHFFFAOYSA-N 2,4-dinitrophenylhydrazine Chemical compound NNC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O HORQAOAYAYGIBM-UHFFFAOYSA-N 0.000 description 5
- 239000000523 sample Substances 0.000 description 5
- SDDLEVPIDBLVHC-UHFFFAOYSA-N Bisphenol Z Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)CCCCC1 SDDLEVPIDBLVHC-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000012488 sample solution Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000000870 ultraviolet spectroscopy Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000000543 intermediate Substances 0.000 description 2
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 239000012047 saturated solution Substances 0.000 description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- MFGOFGRYDNHJTA-UHFFFAOYSA-N 2-amino-1-(2-fluorophenyl)ethanol Chemical compound NCC(O)C1=CC=CC=C1F MFGOFGRYDNHJTA-UHFFFAOYSA-N 0.000 description 1
- ZFZDWMXUMXACHS-UHFFFAOYSA-N 28132-01-6 Chemical compound C1C2CC(CO)C1C1C2CC(CO)C1 ZFZDWMXUMXACHS-UHFFFAOYSA-N 0.000 description 1
- RUWKIDHWSAMPLG-UHFFFAOYSA-N C1CC2=C(C1)C1CCC2C1.C1CC2C3CCC(C3)C2C1.C1CC2C3CCC(C3)C2C1.CC(=O)O.CC(=O)O.CC(C)=O.CCO.[H]C(C)=O.[H]C(C)=O Chemical compound C1CC2=C(C1)C1CCC2C1.C1CC2C3CCC(C3)C2C1.C1CC2C3CCC(C3)C2C1.CC(=O)O.CC(=O)O.CC(C)=O.CCO.[H]C(C)=O.[H]C(C)=O RUWKIDHWSAMPLG-UHFFFAOYSA-N 0.000 description 1
- HLMRSEBXVQJFDL-UHFFFAOYSA-N C1CC2C3CCC(C3)C2C1.CCO.CCO Chemical compound C1CC2C3CCC(C3)C2C1.CCO.CCO HLMRSEBXVQJFDL-UHFFFAOYSA-N 0.000 description 1
- FUCSRXNIGJCWJM-UHFFFAOYSA-N CC(C)=NNc1ccc(OON)cc1[N+](=O)[O-].CC(C)=O.NNc1ccc(OON)cc1[N+](=O)[O-].O Chemical compound CC(C)=NNc1ccc(OON)cc1[N+](=O)[O-].CC(C)=O.NNc1ccc(OON)cc1[N+](=O)[O-].O FUCSRXNIGJCWJM-UHFFFAOYSA-N 0.000 description 1
- 229920013683 Celanese Polymers 0.000 description 1
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical class [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- ITHZDDVSAWDQPZ-UHFFFAOYSA-L barium acetate Chemical compound [Ba+2].CC([O-])=O.CC([O-])=O ITHZDDVSAWDQPZ-UHFFFAOYSA-L 0.000 description 1
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 description 1
- 229910001863 barium hydroxide Inorganic materials 0.000 description 1
- UCVMQZHZWWEPRC-UHFFFAOYSA-L barium(2+);hydrogen carbonate Chemical compound [Ba+2].OC([O-])=O.OC([O-])=O UCVMQZHZWWEPRC-UHFFFAOYSA-L 0.000 description 1
- ZOAIGCHJWKDIPJ-UHFFFAOYSA-M caesium acetate Chemical compound [Cs+].CC([O-])=O ZOAIGCHJWKDIPJ-UHFFFAOYSA-M 0.000 description 1
- FJDQFPXHSGXQBY-UHFFFAOYSA-L caesium carbonate Chemical compound [Cs+].[Cs+].[O-]C([O-])=O FJDQFPXHSGXQBY-UHFFFAOYSA-L 0.000 description 1
- 229910000024 caesium carbonate Inorganic materials 0.000 description 1
- HUCVOHYBFXVBRW-UHFFFAOYSA-M caesium hydroxide Inorganic materials [OH-].[Cs+] HUCVOHYBFXVBRW-UHFFFAOYSA-M 0.000 description 1
- VSGNNIFQASZAOI-UHFFFAOYSA-L calcium acetate Chemical compound [Ca+2].CC([O-])=O.CC([O-])=O VSGNNIFQASZAOI-UHFFFAOYSA-L 0.000 description 1
- 239000001639 calcium acetate Substances 0.000 description 1
- 235000011092 calcium acetate Nutrition 0.000 description 1
- 229960005147 calcium acetate Drugs 0.000 description 1
- 239000004301 calcium benzoate Substances 0.000 description 1
- 235000010237 calcium benzoate Nutrition 0.000 description 1
- NKWPZUCBCARRDP-UHFFFAOYSA-L calcium bicarbonate Chemical compound [Ca+2].OC([O-])=O.OC([O-])=O NKWPZUCBCARRDP-UHFFFAOYSA-L 0.000 description 1
- 229910000020 calcium bicarbonate Inorganic materials 0.000 description 1
- VTYYLEPIZMXCLO-UHFFFAOYSA-L calcium carbonate Substances [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 1
- 235000010216 calcium carbonate Nutrition 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- HZQXCUSDXIKLGS-UHFFFAOYSA-L calcium;dibenzoate;trihydrate Chemical compound O.O.O.[Ca+2].[O-]C(=O)C1=CC=CC=C1.[O-]C(=O)C1=CC=CC=C1 HZQXCUSDXIKLGS-UHFFFAOYSA-L 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000009903 catalytic hydrogenation reaction Methods 0.000 description 1
- BLUMOBPWAAOPOY-UHFFFAOYSA-M cesium;benzoate Chemical compound [Cs+].[O-]C(=O)C1=CC=CC=C1 BLUMOBPWAAOPOY-UHFFFAOYSA-M 0.000 description 1
- WLZGEDNSZCPRCJ-UHFFFAOYSA-M cesium;octadecanoate Chemical compound [Cs+].CCCCCCCCCCCCCCCCCC([O-])=O WLZGEDNSZCPRCJ-UHFFFAOYSA-M 0.000 description 1
- NHGGJRABQHWCGJ-UHFFFAOYSA-M cesium;phenoxide Chemical compound [Cs+].[O-]C1=CC=CC=C1 NHGGJRABQHWCGJ-UHFFFAOYSA-M 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- SMBQBQBNOXIFSF-UHFFFAOYSA-N dilithium Chemical class [Li][Li] SMBQBQBNOXIFSF-UHFFFAOYSA-N 0.000 description 1
- REKWWOFUJAJBCL-UHFFFAOYSA-L dilithium;hydrogen phosphate Chemical compound [Li+].[Li+].OP([O-])([O-])=O REKWWOFUJAJBCL-UHFFFAOYSA-L 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- ZPWVASYFFYYZEW-UHFFFAOYSA-L dipotassium hydrogen phosphate Chemical compound [K+].[K+].OP([O-])([O-])=O ZPWVASYFFYYZEW-UHFFFAOYSA-L 0.000 description 1
- KCIDZIIHRGYJAE-YGFYJFDDSA-L dipotassium;[(2r,3r,4s,5r,6r)-3,4,5-trihydroxy-6-(hydroxymethyl)oxan-2-yl] phosphate Chemical class [K+].[K+].OC[C@H]1O[C@H](OP([O-])([O-])=O)[C@H](O)[C@@H](O)[C@H]1O KCIDZIIHRGYJAE-YGFYJFDDSA-L 0.000 description 1
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 1
- CGTFJFMQVDMOQB-UHFFFAOYSA-N disodium;dioxido(phenoxy)borane Chemical compound [Na+].[Na+].[O-]B([O-])OC1=CC=CC=C1 CGTFJFMQVDMOQB-UHFFFAOYSA-N 0.000 description 1
- TYJOJLOWRIQYQM-UHFFFAOYSA-L disodium;phenyl phosphate Chemical compound [Na+].[Na+].[O-]P([O-])(=O)OC1=CC=CC=C1 TYJOJLOWRIQYQM-UHFFFAOYSA-L 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000004508 fractional distillation Methods 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 150000007857 hydrazones Chemical class 0.000 description 1
- XIXADJRWDQXREU-UHFFFAOYSA-M lithium acetate Chemical compound [Li+].CC([O-])=O XIXADJRWDQXREU-UHFFFAOYSA-M 0.000 description 1
- 229940031993 lithium benzoate Drugs 0.000 description 1
- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 description 1
- 229910052808 lithium carbonate Inorganic materials 0.000 description 1
- HGPXWXLYXNVULB-UHFFFAOYSA-M lithium stearate Chemical compound [Li+].CCCCCCCCCCCCCCCCCC([O-])=O HGPXWXLYXNVULB-UHFFFAOYSA-M 0.000 description 1
- LDJNSLOKTFFLSL-UHFFFAOYSA-M lithium;benzoate Chemical compound [Li+].[O-]C(=O)C1=CC=CC=C1 LDJNSLOKTFFLSL-UHFFFAOYSA-M 0.000 description 1
- XAVQZBGEXVFCJI-UHFFFAOYSA-M lithium;phenoxide Chemical compound [Li+].[O-]C1=CC=CC=C1 XAVQZBGEXVFCJI-UHFFFAOYSA-M 0.000 description 1
- UEGPKNKPLBYCNK-UHFFFAOYSA-L magnesium acetate Chemical compound [Mg+2].CC([O-])=O.CC([O-])=O UEGPKNKPLBYCNK-UHFFFAOYSA-L 0.000 description 1
- 239000011654 magnesium acetate Substances 0.000 description 1
- 235000011285 magnesium acetate Nutrition 0.000 description 1
- 229940069446 magnesium acetate Drugs 0.000 description 1
- QWDJLDTYWNBUKE-UHFFFAOYSA-L magnesium bicarbonate Chemical compound [Mg+2].OC([O-])=O.OC([O-])=O QWDJLDTYWNBUKE-UHFFFAOYSA-L 0.000 description 1
- 239000002370 magnesium bicarbonate Substances 0.000 description 1
- 229910000022 magnesium bicarbonate Inorganic materials 0.000 description 1
- 235000014824 magnesium bicarbonate Nutrition 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 235000019359 magnesium stearate Nutrition 0.000 description 1
- JGIZKLDQCIOYLH-UHFFFAOYSA-L magnesium;phenyl phosphate Chemical compound [Mg+2].[O-]P([O-])(=O)OC1=CC=CC=C1 JGIZKLDQCIOYLH-UHFFFAOYSA-L 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- QNGNSVIICDLXHT-UHFFFAOYSA-N para-ethylbenzaldehyde Natural products CCC1=CC=C(C=O)C=C1 QNGNSVIICDLXHT-UHFFFAOYSA-N 0.000 description 1
- 235000011056 potassium acetate Nutrition 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 239000004300 potassium benzoate Substances 0.000 description 1
- 235000010235 potassium benzoate Nutrition 0.000 description 1
- 229940103091 potassium benzoate Drugs 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 229940114930 potassium stearate Drugs 0.000 description 1
- ANBFRLKBEIFNQU-UHFFFAOYSA-M potassium;octadecanoate Chemical compound [K+].CCCCCCCCCCCCCCCCCC([O-])=O ANBFRLKBEIFNQU-UHFFFAOYSA-M 0.000 description 1
- ZGJADVGJIVEEGF-UHFFFAOYSA-M potassium;phenoxide Chemical compound [K+].[O-]C1=CC=CC=C1 ZGJADVGJIVEEGF-UHFFFAOYSA-M 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 description 1
- 239000004299 sodium benzoate Substances 0.000 description 1
- 235000010234 sodium benzoate Nutrition 0.000 description 1
- 229910000033 sodium borohydride Inorganic materials 0.000 description 1
- 239000012279 sodium borohydride Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- RYYKJJJTJZKILX-UHFFFAOYSA-M sodium octadecanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCC([O-])=O RYYKJJJTJZKILX-UHFFFAOYSA-M 0.000 description 1
- NESLWCLHZZISNB-UHFFFAOYSA-M sodium phenolate Chemical compound [Na+].[O-]C1=CC=CC=C1 NESLWCLHZZISNB-UHFFFAOYSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- UUCCCPNEFXQJEL-UHFFFAOYSA-L strontium dihydroxide Chemical compound [OH-].[OH-].[Sr+2] UUCCCPNEFXQJEL-UHFFFAOYSA-L 0.000 description 1
- 229910001866 strontium hydroxide Inorganic materials 0.000 description 1
- WJMMDJOFTZAHHS-UHFFFAOYSA-L strontium;carbonic acid;carbonate Chemical compound [Sr+2].OC([O-])=O.OC([O-])=O WJMMDJOFTZAHHS-UHFFFAOYSA-L 0.000 description 1
- RXSHXLOMRZJCLB-UHFFFAOYSA-L strontium;diacetate Chemical compound [Sr+2].CC([O-])=O.CC([O-])=O RXSHXLOMRZJCLB-UHFFFAOYSA-L 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3203—Polyhydroxy compounds
- C08G18/3212—Polyhydroxy compounds containing cycloaliphatic groups
Definitions
- the present invention relates to a method of separating a polycyclic diol by distillation from a mixture containing the polycyclic diol and at least one aldehyde compound as impurity.
- TCDDM tricyclo[5.2.1.0 2,6 ]decane dimethanol
- aldehyde intermediates such as
- polycyclic diols contain aldehyde compounds (precursors or intermediates of the polycyclic diols) as impurities. Since the boiling points of these aldehyde compounds are close to those of the polycyclic diols, the aldehyde compounds cannot be effectively removed from the polycyclic diols by usual distillation methods. In addition, since the aldehyde compounds are highly reactive, the remaining aldehyde compounds cause coloration or yellowness during an ester-interchange polymerization using the polycyclic diols as a monomer component.
- the inventors have found that the aldehyde compound impurities can be effectively removed by distilling the polycyclic diol in the presence of 200 to 5000 ppm of an alkali metal compound and/or an alkaline earth metal compound.
- the present invention has been accomplished on the basis of this finding.
- the present invention provide a method of purifying a polycyclic diol, which comprises distilling a mixture of the polycyclic diol and at least one aldehyde compound as impurity in the presence of an alkali metal compound and/or an alkaline earth compound in a proportion of 200 to 5000 ppm based on the polycyclic diol, thereby removing the aldehyde compound from the polycyclic diol.
- the purifying method of the present invention is characterized by distilling a crude polycyclic diol containing at least one aldehyde compound as impurities in the presence of 200 to 5000 ppm of an alkali metal compound and/or an alkaline earth metal compound, thereby efficiently removing the aldehyde compound impurities from the polycyclic diol.
- the polycyclic diol referred to in the present invention is tricyclodecane dimethanol, bicycloheptane dimetanol, decalin dimethanol, pentacyclopentadecane dimethanol, norbornene dimethanol, etc., and particularly, 3,8-bis(hydroxymethyl)-tricyclo[5.2.1.0 2,6 ]decane and 4,9-bis (hydroxymethyl)-tricyclo[5.2.1.0 2,6 ]decane.
- the alkali metal compound usable in the present invention may include sodium hydroxide, potassium hydroxide, cesium hydroxide, lithium hydroxide, sodium hydrogen carbonate, sodium carbonate, potassium carbonate, cesium carbonate, lithium carbonate, sodium acetate, potassium acetate, cesium acetate, lithium acetate, sodium stearate, potassium stearate, cesium stearate, lithium stearate, sodium borohydride, sodium phenylborate, sodium benzoate, potassium benzoate, cesium benzoate, lithium benzoate, disodium hydrogenphosphate, dipotassium hydrogenphosphate, dilithium hydrogenphosphate, disodium phenylphosphate, disodium salt of bisphenol A, dipotassium salt of bisphenol A, dicesium salt of bisphenol A, dilithium salt of bisphenol A, sodium phenolate, potassium phenolate, cesium phenolate, lithium phenolate, etc. Particularly preferred is potassium hydroxide.
- the alkaline earth metal compound usable in the present invention may include magnesium hydroxide, calcium hydroxide, strontium hydroxide, barium hydroxide, magnesium hydrogen carbonate, calcium hydrogen carbonate, strontium hydrogen carbonate, barium hydrogen carbonate, magnesium acetate, calcium acetate, strontium acetate, barium acetate, magnesium stearate, calcium stearate, calcium benzoate, and magnesium phenylphosphate.
- alkali metal compound and/or the alkaline earth metal compound may be used alone or in combination of two or more in the form of solid or solution in water or a lower alcohol such as methanol and ethanol, or a mixture thereof.
- concentration of the solution is not specifically limited.
- the use amount of the alkali metal compound and/or the alkaline earth metal compound is 200 to 5000 ppm, preferably 500 to 2000 ppm in total based on the polycyclic diol.
- the distillation of the polycyclic diol containing the aldehyde impurities is conducted as described below, although not strictly limited thereto.
- a solid alkali metal compound and/or alkaline earth metal compound, or an aqueous or alcohol solution thereof having a concentration of 1 to 30% by weight is dissolved in the polycyclic diol in a proportion of 200 to 5000 ppm based on the polycyclic diol.
- the resultant solution is distilled at 180 to 230° C. under a reduced pressure of 0.1 to 15 mmHg. It is preferred to discard the initial distillate (about 5 to 20% of the solution being distilled) and collect the subsequent main distillate (about 80 to 95% of the solution being distilled) as the purified polycyclic diol.
- the aldehyde concentration in the polycyclic diol purified by the method of the present invention is lower than the detection limit, i.e., 25 ppm in terms of carbonyl group.
- the purified polycyclic diol thus obtained is preferably used as a diol component for producing various polymer, particularly polycarbonate, with less yellowing.
- the content of the aldehyde impurities (carbonyl content) in the polycyclic diol was determined by absorption spectrophotometry of a hydrazone derived from the reaction of 2,4-dinitrophenylhydrazine and the carbonyl of the aldehyde impurities according to the following reaction scheme.
- DNP 2,4-Dinitrophenylhydrazine
- 2,4-Dinitrophenylhydrazine was purified twice by recrystallization from the carbonyl-free methanol. The obtained crystals were vacuum-dried and stored in a refrigerator while shielding them from light by aluminum foil. DNP saturated solution
- KOH placed in a polymer bottle was diluted with deionized water.
- test tube was heated at 100° C. in a drier for five minutes, shaken for 10 sec, and then allowed to stand for 30 min. After cooled to room temperature, 5 mL of MeOH were added to the test tube, which was further shaken for 10 sec.
- test tube 4 mL of 10 wt % KOH solution were added to the test tube, which was shaken for 60 sec, thereby preparing a sample solution for absorption spectrophotometry.
- a solution for blank test was prepared in the same manner as above except for omitting TCDDM.
- each sample solution After allowing each sample solution to stand for 1 hr to 1.5 hr to stabilize the color development, the absorbancy of each sample solution was measured in the range of 400 to 650 nm.
- the measured results were calibrated by a calibration curve obtained using benzaldehyde, thereby calculating the content of aldehyde impurities (carbonyl content) in the sample PCDDM.
- TCDDM tricyclo[5.2.1.0 2,6 ]decane dimethanol having a carbonyl content of 3875 to 8000 ppm (available from Hoechst Celanese Co., Ltd.) was used.
- the distillation temperature was 151° C.
- the initial distillate, 90.0 g (28.0%) was discarded and 193.0 g (58.6%) of the subsequent distillate was collected as the main fraction.
- the residue in the flask was 28.1 g (8.5%).
- the carbonyl content of the distilled TCDDM (TCDDM-A) was lower than the detection limit (25 ppm).
- TCDDM was distilled in the same manner as in Example 1 except for omitting the addition of potassium hydroxide.
- the carbonyl content of the distilled TCDDM (TCDDM-B) was 6982 ppm.
- a steel ball was fallen onto a sample of 50 mm diameter and 3.0 mm thickness from 7 cm above the sample.
- the impact resistance was expressed by the weight of the steel ball when the sample was broken.
- the aldehyde compounds causing the coloring or yellowing during the ester-interchange polymerization is effectively removed from the polycyclic diols.
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Abstract
Description
| TABLE 1 | ||
| Reference Examples | ||
| 1 | 2 | 3 | 4 | 5 | ||
| Mw | 55000 | 47000 | 58000 | 57100 | 51000 |
| Tg (° C.) | 108 | 125 | 95 | 125 | 124 |
| Refractive index | 1.558 | 1.568 | 1.546 | 1.560 | 1.572 |
| Abbe's number | 39 | 33 | 43 | 39 | 38 |
| Falling ball impact | 500< | 500< | 250 | 500< | 500< |
| resistance (g) | |||||
| YI value | 2.0 | 1.9 | 2.2 | 1.7 | 5.2 |
Claims (17)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000227756A JP2002047225A (en) | 2000-07-27 | 2000-07-27 | Distillation method for polycyclic diols |
| JP2000-227756 | 2000-07-27 | ||
| JP227756/2000 | 2000-07-27 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20020033324A1 US20020033324A1 (en) | 2002-03-21 |
| US6632331B2 true US6632331B2 (en) | 2003-10-14 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/912,594 Expired - Lifetime US6632331B2 (en) | 2000-07-27 | 2001-07-26 | Distillation of polycyclic diol |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US6632331B2 (en) |
| JP (1) | JP2002047225A (en) |
| DE (1) | DE10136233B4 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009017936A1 (en) * | 2007-07-30 | 2009-02-05 | Dow Global Technologies Inc. | Process of refining c6-16 aliphatic diols |
| US9115155B1 (en) | 2014-03-20 | 2015-08-25 | Eastman Chemical Company | Low-pressure synthesis of cyclohexanedimethanol and derivatives |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102007034866A1 (en) * | 2007-07-24 | 2009-01-29 | Evonik Degussa Gmbh | Unsaturated polyester |
| DE102007034865A1 (en) * | 2007-07-24 | 2009-01-29 | Evonik Degussa Gmbh | Coating compositions |
| KR102627153B1 (en) * | 2021-05-31 | 2024-01-18 | 케이에이치 네오켐 가부시키가이샤 | Pentacyclopentadecane dimethanol products |
| JP7033686B1 (en) * | 2021-05-31 | 2022-03-10 | Khネオケム株式会社 | Pentacyclopentadecane dimethanol products |
| JP7501778B2 (en) | 2022-01-20 | 2024-06-18 | 三菱ケミカル株式会社 | Method for producing polyhydric alcohols |
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| JPS59157038A (en) * | 1983-02-28 | 1984-09-06 | Mitsubishi Petrochem Co Ltd | Distillation method for polycyclic diols |
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| JP3369707B2 (en) * | 1994-03-17 | 2003-01-20 | ダイセル化学工業株式会社 | Purification method of 1,3-butylene glycol |
| JP3680333B2 (en) * | 1994-10-18 | 2005-08-10 | 三菱化学株式会社 | Alcohol suitable for optical use and method for producing the same |
| JPH09124524A (en) * | 1995-11-06 | 1997-05-13 | Kuraray Co Ltd | Tricyclodecane dimethanol and method for producing the same |
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| US2753297A (en) * | 1952-02-28 | 1956-07-03 | Exxon Research Engineering Co | Process for removal of sulfur impurities from alcohols |
| US2889375A (en) * | 1956-05-21 | 1959-06-02 | Gulf Research Development Co | Method of distilling alcohols |
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| WO2009017936A1 (en) * | 2007-07-30 | 2009-02-05 | Dow Global Technologies Inc. | Process of refining c6-16 aliphatic diols |
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| US9115155B1 (en) | 2014-03-20 | 2015-08-25 | Eastman Chemical Company | Low-pressure synthesis of cyclohexanedimethanol and derivatives |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2002047225A (en) | 2002-02-12 |
| US20020033324A1 (en) | 2002-03-21 |
| DE10136233A1 (en) | 2002-07-18 |
| DE10136233B4 (en) | 2013-09-12 |
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