US6231702B1 - Cool burning ammonium nitrate based gas generating composition - Google Patents

Cool burning ammonium nitrate based gas generating composition Download PDF

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Publication number
US6231702B1
US6231702B1 US09/092,718 US9271898A US6231702B1 US 6231702 B1 US6231702 B1 US 6231702B1 US 9271898 A US9271898 A US 9271898A US 6231702 B1 US6231702 B1 US 6231702B1
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US
United States
Prior art keywords
alkaline earth
gas generating
alkali metal
earth metal
ammonium
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
US09/092,718
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English (en)
Inventor
Harold R. Blomquist
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Northrop Grumman Space and Mission Systems Corp
Original Assignee
TRW Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US09/026,980 external-priority patent/US6143104A/en
Application filed by TRW Inc filed Critical TRW Inc
Priority to US09/092,718 priority Critical patent/US6231702B1/en
Assigned to TRW INC. reassignment TRW INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BLOMQUIST, HAROLD R.
Priority to DE19925442A priority patent/DE19925442A1/de
Application granted granted Critical
Publication of US6231702B1 publication Critical patent/US6231702B1/en
Assigned to JPMORGAN CHASE BANK reassignment JPMORGAN CHASE BANK THE US GUARANTEE AND COLLATERAL AGREEMENT Assignors: TRW AUTOMOTIVE U.S. LLC
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06BEXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
    • C06B23/00Compositions characterised by non-explosive or non-thermic constituents
    • C06B23/04Compositions characterised by non-explosive or non-thermic constituents for cooling the explosion gases including antifouling and flash suppressing agents
    • CCHEMISTRY; METALLURGY
    • C06EXPLOSIVES; MATCHES
    • C06DMEANS FOR GENERATING SMOKE OR MIST; GAS-ATTACK COMPOSITIONS; GENERATION OF GAS FOR BLASTING OR PROPULSION (CHEMICAL PART)
    • C06D5/00Generation of pressure gas, e.g. for blasting cartridges, starting cartridges, rockets
    • C06D5/06Generation of pressure gas, e.g. for blasting cartridges, starting cartridges, rockets by reaction of two or more solids

Definitions

  • the present invention relates to a non-azide based gas generating composition.
  • the gas generating composition of the present invention is particularly useful for inflating an inflatable vehicle occupant protection device.
  • Azide-based gas generating compositions for generating gas to inflate an inflatable vehicle occupant protection device have the advantage that they produce non-toxic nitrogen gas during combustion and produce gas at relatively low gas temperatures.
  • Non-azide based gas generating compositions typically produce gas at temperatures well above the temperature of gas produced by azide-based gas generating compositions with some approaching 4000° K. While these non-azide based gas generating compositions potentially are thermodynamically efficient, they present heat management problems.
  • Various attempts to cool the non-azide based gas generating compositions include adding chemical coolants to the compositions. Chemical coolants, however, tend to add to the volume of the gas generating material required without increasing the gas output. This reduces the gas output per volume of gas generating material in an amount dependent upon the amount of coolant added.
  • the present invention resides in a gas generating composition which comprises an organic fuel and an oxidizer wherein the oxidizer is phase stabilized ammonium nitrate.
  • the phase stabilizer for the ammonium nitrate is an alkali metal or alkaline earth metal salt.
  • the composition further comprises an ammonium salt coolant selected from the group consisting of an ammonium halide, ammonium sulfate, and ammonium sulfamate.
  • a preferred ammonium halide is ammonium chloride (NH 4 Cl).
  • the amount of ammonium salt coolant present in the gas generating composition is an amount effective, on combustion, to produce a reaction product of the anion of the ammonium salt coolant and the cation of the alkali metal or alkaline earth metal phase stabilizer.
  • the ammonium salt coolant reacts with the alkali metal or alkaline earth metal salt in an endothermic reaction which reduces the combustion temperature of the combustion gas product.
  • the combustion gas product is substantially free of alkali metal or alkaline earth metal oxide.
  • the ammonium salt coolant is in effect a fuel component, producing on combustion only gas or vapor phase products, thus achieving an increased gas output per unit volume of gas generating material used.
  • the gas generating composition of the present invention also comprises a sinter-forming material which is present in the composition in an amount effective to cause liquid particles of the reaction product to coalesce into an easily filterable slag.
  • a sinter-forming material are silicon dioxide (SiO 2 ) and aluminum oxide (Al 2 O 3 )
  • the mol ratio of the alkali metal or alkaline earth metal salt to ammonium salt coolant is about 1:1 for substantially complete reaction of the anion of the ammonium salt coolant with the alkali metal or alkaline earth metal cation of the phase stabilizer.
  • the gas generating composition is balanced for substantially complete reaction of carbon in the organic fuel with oxygen in the oxidizer to produce carbon dioxide.
  • the present invention also resides in an inflatable vehicle occupant protection device which comprises an inflator for generating gas to inflate the protection device using the foregoing gas generating composition.
  • organic fuel includes salts of organic fuels.
  • the gas generating composition of the present invention comprises a non-azide organic fuel, which can be any non-azide organic fuel typically used in a gas generating composition.
  • organic fuels useful in the present invention are: cyanamides such as dicyandiamide and salts thereof; tetrazoles such as 5-amino-tetrazole (5-AT), and derivatives and salts of tetrazoles; carbonamides such as azo-bis-dicarbonamide and salts thereof; triazoles such as 3-nitro-1,2,4-triazole-5-one (NTO) and salts thereof; guanidine and derivatives thereof such as nitroguanidine; salts of guanidine and guanidine derivatives such as triaminoguanidine nitrate (TAGN) or guanidine nitrate (GN); tetramethyl ammonium nitrate; urea and urea salts; triazines and tetrazines such as trinitro-1,3,
  • the amount of fuel in the gas generating composition is that amount necessary to achieve sustained combustion of the gas generating composition.
  • the amount can vary depending upon the particular fuel involved and other reactants.
  • a preferred amount of fuel is in the range of about 10% to about 55% based on the weight of the gas generating composition.
  • the gas generating composition of the present invention also comprises phase stabilized ammonium nitrate as an oxidizer for the fuel.
  • the amount of phase stabilized ammonium nitrate is that amount necessary to achieve sustained combustion with the fuel.
  • a preferred amount of phase stabilized ammonium nitrate is in the range of about 30% to about 85% based upon the weight of the gas generating composition.
  • the phase stabilizer for the ammonium nitrate is an alkali metal or an alkaline earth metal salt.
  • the stabilization of ammonium nitrate is necessary to avoid volumetric and structural changes associated with Phase IV ⁇ Phase III structural transitions due to the exposure of the gas generating composition to ambient temperature changes.
  • alkali metal or alkaline earth metal salts which may be used include nitrates, nitrites, peroxides, and dinitramides.
  • the amount of the phase stabilizer is an effective amount to stabilize ammonium nitrate and is up to about 15% based upon the weight of ammonium nitrate. This stabilization of ammonium nitrate is well known.
  • a critical component of the present invention is an ammonium salt coolant selected from the group consisting of an ammonium halide, an ammonium sulfate and an ammonium sulfamate.
  • a preferred ammonium salt coolant is ammonium chloride (NH 4 Cl).
  • the amount of ammonium salt coolant in the gas generating composition is preferably that amount which provides approximately a 1:1 mol ratio with the alkali metal or the alkaline earth metal salt stabilizer. This results in substantially complete reaction of the anion of the ammonium salt coolant with the alkali metal or alkaline earth metal cation of the phase stabilizer to produce a combustion gas product which is substantially free of alkali metal or alkaline earth metal oxide.
  • a preferred amount of ammonium salt coolant is in the range of 1% to about 10% based on the weight of the gas generating composition.
  • the ammonium salt coolant reacts with the alkali metal or alkaline earth metal salt in an endothermic reaction which reduces the temperature of the combustion gas product. It was found that when the ammonium salt coolant is present in the gas generating composition in a mol ratio with the phase stabilizer which is approximately 1:1, the temperature of the combustion gas product was reduced a significant amount.
  • the present invention also preferably comprises a sinter-forming material which forms a solid particulate sinter at the temperature of the combustion gas product.
  • Preferred sinter-forming materials are aluminum oxide (Al 2 O 3 ) and silicon dioxide (SiO 2 ).
  • the amount of sinter-forming material is that amount effective to coalesce liquid particles of the reaction product into an easily filterable slag.
  • the amount of sinter-forming material can be in the range of about 0% to about 10%, preferably in the range of about 4% to about 8%, based on the weight of the gas generating composition.
  • the components of the gas generating composition are present in a mol ratio adjusted to provide a combustion gas product which is substantially free of carbon monoxide; that is, wherein the carbon in the reaction mixture is substantially or completely oxidized to carbon dioxide.
  • the present invention can comprise other ingredients commonly added for a properly functioning system, such as burn rate modifiers, process aids, binders, and ignition aids.
  • Examples 1-4 dicyandiamide is the fuel component.
  • Example 1 is a control example, and Examples 2-4 are examples illustrating the present invention.
  • the formulations and combustion results for Examples 1-4 are given in Table 1.
  • Examples 5-8 the fuel is 5-amino-tetrazole (5-AT).
  • Example 5 is a control example, and Examples 6-8 are examples illustrating the present invention.
  • the formulations and combustion results for Examples 5-8 are given in Table 2.
  • Example 9 the fuel is nitroguanidine (NQ).
  • Example 9 is a control example, and Examples 10-12 are examples illustrating the present invention.
  • the formulations and results for Examples 9-12 are given in Table 3.
  • control Example 1 is a formulation containing no coolant such as ammonium chloride.
  • the ammonium nitrate in the formulation is not phase stabilized.
  • Combustion of the composition of Example 1 yields a chamber temperature of about 2288K.
  • Example 2 is a formulation which contains 2.2% ammonium chloride coolant.
  • the ammonium nitrate in the formulation is phase stabilized with 5 weight % of potassium nitrate based on the total weight of phase stabilized ammonium nitrate, i.e. the weight of the ammonium nitrate plus the weight of the potassium nitrate.
  • the ammonium chloride is in a 1:1 mol ratio with the potassium nitrate and produces 0.0411 moles of potassium chloride as a reaction product.
  • the reaction of the ammonium chloride with the potassium nitrate is an endothermic reaction which reduces the combustion chamber temperature to 2277K.
  • the mol ratio of fuel (dicyandiamide) to oxygen in the oxidizer is adjusted for substantially complete oxidation of carbon atoms in the fuel to carbon dioxide.
  • Example 3 is a formulation which contains 4.3% ammonium chloride coolant.
  • the ammonium nitrate in the formulation is phase stabilized with 10 weight percent of potassium nitrate based on the total weight of phase stabilized ammonium nitrate, i.e. the weight of the ammonium nitrate plus the weight of the potassium nitrate.
  • the ammonium chloride is in a 1:1 mol ratio with the potassium nitrate and produces 0.081 moles of potassium chloride as a reaction product.
  • the reaction of the ammonium chloride with the potassium nitrate is an endothermic reaction which reduces the combustion chamber temperature to 2169K.
  • the mol ratio of fuel (dicyandiamide) to oxygen in the oxidizer also is adjusted for substantially complete oxidation of carbon atoms in the fuel to carbon dioxide.
  • Example 4 is a formulation which contains about 6.3% ammonium chloride coolant.
  • the ammonium nitrate in the formulation is phase stabilized with 15 weight percent of potassium nitrate based on the total weight of phase stabilized ammonium nitrate, i.e. the weight of the ammonium nitrate plus the weight of the potassium nitrate.
  • the ammonium chloride is in a 1:1 mol ratio with the potassium nitrate and produces 0.119 moles of potassium chloride as a reaction product.
  • the reaction of the ammonium chloride with the potassium nitrate is an endothermic reaction which reduces the combustion chamber temperature to 2113K.
  • the mol ratio of fuel (dicyandiamide) to oxygen in the oxidizer also is adjusted for substantially complete oxidation of carbon atoms in the fuel to carbon dioxide.
  • the combustion gas product has a low toxicity in addition to a significant reduction in temperature as compared to Example 1.
  • Example 2 the amount of gas produced in the combustion reaction, and its energy, are effective for activating a vehicle occupant protection device such as an air bag.
  • the present invention although primarily useful for inflating a vehicle occupant protection device, can have other uses, for instance for inflating other types of inflatable vehicle safety devices, inflatable rafts and other such devices.
  • the present invention takes advantage of the phase stabilization of ammonium nitrate with an alkali metal or alkaline earth metal salt.
  • a mixture of phase stabilized ammonium nitrate and a non-azide organic fuel is a desirable gas generating material since the combustion of the ammonium nitrate and the organic fuel yields a gas product which is primarily nitrogen, carbon dioxide and water.
  • the applicant discovered that by adding an amount of a salt such as ammonium chloride, an endothermic reaction occurs which reduces the combustion temperature of the reaction mixture.
  • ammonium salt coolant is in effect a fuel component, producing on combustion gas or vapor phase products, an increased output per unit volume of gas generating material is achieved.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Air Bags (AREA)
  • Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
US09/092,718 1998-02-20 1998-06-05 Cool burning ammonium nitrate based gas generating composition Expired - Fee Related US6231702B1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US09/092,718 US6231702B1 (en) 1998-02-20 1998-06-05 Cool burning ammonium nitrate based gas generating composition
DE19925442A DE19925442A1 (de) 1998-06-05 1999-06-02 Kaltbrennende, auf Ammoniumnitrat basierende Gaserzeugungszusammensetzung

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US09/026,980 US6143104A (en) 1998-02-20 1998-02-20 Cool burning gas generating composition
US09/092,718 US6231702B1 (en) 1998-02-20 1998-06-05 Cool burning ammonium nitrate based gas generating composition

Related Parent Applications (1)

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US09/026,980 Continuation-In-Part US6143104A (en) 1998-02-20 1998-02-20 Cool burning gas generating composition

Publications (1)

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DE (1) DE19925442A1 (de)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6315930B1 (en) * 1999-09-24 2001-11-13 Autoliv Asp, Inc. Method for making a propellant having a relatively low burn rate exponent and high gas yield for use in a vehicle inflator
US6410682B1 (en) * 2001-01-03 2002-06-25 Trw Inc. Polymeric amine for a gas generating material
US20020121321A1 (en) * 2000-12-27 2002-09-05 Nof Corporation Gas-generating compositions
US6673173B1 (en) * 2000-02-02 2004-01-06 Autoliv Asp. Inc. Gas generation with reduced NOx formation
US7857345B1 (en) 2007-07-06 2010-12-28 Tk Holdings, Inc. Valve assembly for gas generating system
US20110025029A1 (en) * 2009-07-29 2011-02-03 Mendenhall Ivan V Inflator assembly
US7914040B1 (en) 2007-04-27 2011-03-29 Tk Holdings, Inc. Cold gas generating system
US8113542B1 (en) 2008-01-22 2012-02-14 Tk Holdings, Inc. Pressurized gas release mechanism
US8123878B1 (en) 2007-05-31 2012-02-28 Tk Holdings, Inc. Gas generating system
WO2024119239A1 (en) * 2022-12-09 2024-06-13 Dyno Nobel Asia Pacific Pty Limited Chemical inhibitors for high temperature and reactive ground
US12049584B2 (en) * 2019-03-18 2024-07-30 Sabine Zureikat Composition and method for producing the sensory stimulant

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2839715B1 (fr) * 2002-05-14 2005-02-04 Poudres & Explosifs Ste Nale Compositions de poudres propulsives pour armes a tube a force elevee et effet erosif reduit

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US3715131A (en) * 1971-06-04 1973-02-06 Hercules Inc Chemical gas generating device for an automobile safety system
US3912562A (en) * 1973-09-10 1975-10-14 Allied Chem Low temperature gas generator propellant
US3954528A (en) * 1970-11-06 1976-05-04 The United States Of America As Represented By The Secretary Of The Navy Solid gas generating and gun propellant composition containing triaminoguanidine nitrate and synthetic polymer binder
US3993514A (en) * 1972-01-27 1976-11-23 Thiokol Corporation Gas generating compositions containing ammonium sulfate acceleration force desensitizer
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US5545272A (en) 1995-03-03 1996-08-13 Olin Corporation Thermally stable gas generating composition
US5557062A (en) * 1994-12-13 1996-09-17 United Technologies Corporation Breathable gas generators
US5589661A (en) * 1994-10-05 1996-12-31 Fraunhofer-Gesselschaft Zur Forderung Der Angewandten Forschung E.V. Solid propellant based on phase-stabilized ammonium nitrate
US5596168A (en) * 1994-10-05 1997-01-21 Fraunhofer-Gesellschaft Zur Forderung Der Angewandten Forschung E.V. Solid propellant based on phase-stabilized ammonium nitrate
US5847315A (en) * 1996-11-29 1998-12-08 Ecotech Solid solution vehicle airbag clean gas generator propellant
US5866842A (en) * 1996-07-18 1999-02-02 Primex Technologies, Inc. Low temperature autoigniting propellant composition
US5872329A (en) * 1996-11-08 1999-02-16 Automotive Systems Laboratory, Inc. Nonazide gas generant compositions
US6143104A (en) * 1998-02-20 2000-11-07 Trw Inc. Cool burning gas generating composition

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3954528A (en) * 1970-11-06 1976-05-04 The United States Of America As Represented By The Secretary Of The Navy Solid gas generating and gun propellant composition containing triaminoguanidine nitrate and synthetic polymer binder
US3715131A (en) * 1971-06-04 1973-02-06 Hercules Inc Chemical gas generating device for an automobile safety system
US3993514A (en) * 1972-01-27 1976-11-23 Thiokol Corporation Gas generating compositions containing ammonium sulfate acceleration force desensitizer
US3912562A (en) * 1973-09-10 1975-10-14 Allied Chem Low temperature gas generator propellant
US4111728A (en) * 1977-02-11 1978-09-05 Jawaharlal Ramnarace Gas generator propellants
US4376001A (en) * 1977-09-27 1983-03-08 Nico-Pyrotechnik Hanns-Juergen Diederichs Kg. Smoke composition
US4948439A (en) * 1988-12-02 1990-08-14 Automotive Systems Laboratory, Inc. Composition and process for inflating a safety crash bag
US4971640A (en) * 1989-08-04 1990-11-20 Thiokol Corporation Composite propellants containing copper compounds as ballistic modifiers
US5139588A (en) 1990-10-23 1992-08-18 Automotive Systems Laboratory, Inc. Composition for controlling oxides of nitrogen
US5035757A (en) 1990-10-25 1991-07-30 Automotive Systems Laboratory, Inc. Azide-free gas generant composition with easily filterable combustion products
US5098683A (en) * 1991-03-06 1992-03-24 Olin Corporation Potassium fluoride stabilized ammonium nitrate and method of producing potassium fluoride stabilized ammonium nitrate
US5386775A (en) 1993-06-22 1995-02-07 Automotive Systems Laboratory, Inc. Azide-free gas generant compositions and processes
US5531941A (en) * 1993-08-04 1996-07-02 Automotive Systems Laboratory, Inc Process for preparing azide-free gas generant composition
US5529647A (en) * 1993-12-10 1996-06-25 Morton International, Inc. Gas generant composition for use with aluminum components
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US5596168A (en) * 1994-10-05 1997-01-21 Fraunhofer-Gesellschaft Zur Forderung Der Angewandten Forschung E.V. Solid propellant based on phase-stabilized ammonium nitrate
US5557062A (en) * 1994-12-13 1996-09-17 United Technologies Corporation Breathable gas generators
US5545272A (en) 1995-03-03 1996-08-13 Olin Corporation Thermally stable gas generating composition
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US5847315A (en) * 1996-11-29 1998-12-08 Ecotech Solid solution vehicle airbag clean gas generator propellant
US6143104A (en) * 1998-02-20 2000-11-07 Trw Inc. Cool burning gas generating composition

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6315930B1 (en) * 1999-09-24 2001-11-13 Autoliv Asp, Inc. Method for making a propellant having a relatively low burn rate exponent and high gas yield for use in a vehicle inflator
US6673173B1 (en) * 2000-02-02 2004-01-06 Autoliv Asp. Inc. Gas generation with reduced NOx formation
US20020121321A1 (en) * 2000-12-27 2002-09-05 Nof Corporation Gas-generating compositions
US6846373B2 (en) 2000-12-27 2005-01-25 Nof Corporation Gas-generating compositions
US6410682B1 (en) * 2001-01-03 2002-06-25 Trw Inc. Polymeric amine for a gas generating material
US7914040B1 (en) 2007-04-27 2011-03-29 Tk Holdings, Inc. Cold gas generating system
US8123878B1 (en) 2007-05-31 2012-02-28 Tk Holdings, Inc. Gas generating system
US7857345B1 (en) 2007-07-06 2010-12-28 Tk Holdings, Inc. Valve assembly for gas generating system
US8113542B1 (en) 2008-01-22 2012-02-14 Tk Holdings, Inc. Pressurized gas release mechanism
US20110025029A1 (en) * 2009-07-29 2011-02-03 Mendenhall Ivan V Inflator assembly
US8231747B2 (en) * 2009-07-29 2012-07-31 Autoliv Asp, Inc. Inflator assembly
US12049584B2 (en) * 2019-03-18 2024-07-30 Sabine Zureikat Composition and method for producing the sensory stimulant
WO2024119239A1 (en) * 2022-12-09 2024-06-13 Dyno Nobel Asia Pacific Pty Limited Chemical inhibitors for high temperature and reactive ground

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