US5654501A - Engine controller with air meter compensation - Google Patents
Engine controller with air meter compensation Download PDFInfo
- Publication number
- US5654501A US5654501A US08/643,976 US64397696A US5654501A US 5654501 A US5654501 A US 5654501A US 64397696 A US64397696 A US 64397696A US 5654501 A US5654501 A US 5654501A
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- 238000012937 correction Methods 0.000 claims abstract description 74
- 230000004044 response Effects 0.000 claims abstract description 11
- 238000002485 combustion reaction Methods 0.000 claims abstract description 10
- 238000005070 sampling Methods 0.000 claims description 19
- 239000000446 fuel Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims 5
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- 230000006870 function Effects 0.000 description 17
- 239000007789 gas Substances 0.000 description 10
- 239000002826 coolant Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 4
- 238000005086 pumping Methods 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
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- 230000004069 differentiation Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/18—Circuit arrangements for generating control signals by measuring intake air flow
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/32—Controlling fuel injection of the low pressure type
Definitions
- This invention relates to the field of electronic engine control and more particularly to techniques for compensating for dynamic characteristics of an air flow meter in an internal combustion engine.
- A/F control generally consists of two components: a feedback portion in which a signal related to A/F from an exhaust gas oxygen (EGO) sensor is fed back through a digital controller to regulate the fuel injection pulse width, and a feed forward portion in which injector fuel flow is controlled in response to a signal from an air flow meter.
- EGO exhaust gas oxygen
- the open-loop, or feed forward portion of the control system is particularly important when the engine is cold (before the closed-loop A/F control is operational) and during transient operation when inherent delays in the closed-loop A/F feedback system inhibits good control.
- the signal from the air flow meter is used to generate an estimate of instantaneous manifold pressure. This estimate along with engine speed and, potentially, other engine variables, such as EGR, vapor purge, etc., defines the flow rate of air into the engine cylinders from the manifold.
- cylinder air charge is determined by integrating the cylinder flow rate of air over the time required for the engine to complete one intake stroke. The cylinder air charge divided by the stoichiometric A/F ratio is the amount of fuel required for operation at stoichiometry and is used to calculate the appropriate injector pulse width.
- the inventors herein have recognized two deficiencies with the conventional scheme.
- the signal from the air meter does not respond instantaneously to changes in air flow.
- the conventional method of calculating manifold pressure and thus cylinder air charge on the basis of this uncorrected signal under estimates the amount of air in the intake manifold when the true air flow increases, and over estimates it in the case of a decrease in true air flow.
- known methods of accounting for air meter dynamics require differentiating the electronic signal from the air meter. This approach results in undesirable noise amplification.
- an electronic engine controller employs a means which is responsive to a signal from an air meter positioned to be exposed to air entering an intake manifold of an engine.
- the air meter generates a measured air flow value which is indicative of the mass flow rate of air entering the intake manifold.
- a base pressure value which is indicative of an air pressure in the intake manifold which corresponds to the measured air flow value is generated as a function of the measured air flow value.
- a pressure correction value is generated as a function of the measured air flow value, a prior measured air flow value, and a prior pressure correction value; the pressure correction value being indicative of dynamic response of the air meter.
- a total pressure value which is indicative of the total pressure in the intake manifold is generated as a function of a base pressure value and the pressure correction value.
- a cylinder air charge value, which is indicative of air charge in cylinders of the engine is then generated as a function of the total pressure value, the rotational speed of the engine and a sampling interval which is indicative of a rate at which the measured air flow value is generated.
- a mass charge estimate is utilized instead of a pressure charge estimate, as represented by the total pressure value, described above.
- An advantage of certain preferred embodiments is that an accurate air charge estimate is generated which takes the dynamic characteristics of the air meter into account. Air-fuel control is thus improved.
- An additional advantage is that only a single measurement device, such as the air meter, is utilized to provide the accurate air charge estimate. A throttle position sensor or a manifold pressure sensor is not required. Hence, cost is decreased and reliability is improved.
- the air charge estimate is generated without explicitly differentiating the signal generated by the air meter. Thus noise which may exist in the air meter signal is not amplified as a result of differentiation of the signal.
- FIG. 1 of the drawings shows a schematic diagram of a preferred embodiment of portions of an internal combustion engine and an electronic engine controller which utilizes the principles of the invention
- FIGS. 2 and 3 are flowcharts showing the operation of preferred embodiments
- FIGS. 4 is a graph showing the relationship between different variables in a preferred embodiment.
- FIG. 5 is a schematic diagram showing a preferred implementation of a function within the electronic engine controller of FIG. 1.
- FIG. 1 of the drawings shows an Electronic Engine Controller (EEC) 10 and an internal combustion engine 100.
- Engine 100 draws an aircharge through an intake manifold 101, past a throttle plate 102, an intake valve 103 and into combustion chamber 104.
- An air/fuel mixture which consists of the aircharge and fuel, is ignited in combustion chamber 104, and exhaust gas produced from combustion of the air/fuel mixture is transported past exhaust valve 105 through exhaust manifold 106.
- a piston 107 is coupled to a crankshaft 108, and moves in a reciprocating fashion within a cylinder defined by cylinder walls 110.
- a crankshaft position sensor 115 detects the rotation of crankshaft 108 and transmits a crankshaft position signal 116 to EEC 10.
- Crankshaft position signal 116 preferably takes the form of a series of pulses, each pulse being caused by the rotation of a predetermined point on the crankshaft past sensor 115. The frequency of pulses on the crankshaft position signal 116 are thus indicative of the rotational speed of the engine crankshaft.
- a Mass AirFlow (MAF) sensor 117 detects the mass flow rate of air into intake manifold 101 and transmits a representative air meter signal 118 to EEC 10.
- MAF sensor 117 preferably takes the form of a hot wire air meter.
- a Heated Exhaust Gas Oxygen (HEGO) sensor 119 detects the concentration of oxygen in exhaust gas produced by the engine and transmits an exhaust gas composition signal 120 to EEC 10 which is indicative of the composition of the exhaust gas.
- a throttle position sensor 121 detects the angular position of throttle plate 102 and transmits a representative signal 122 to EEC 10. Throttle position sensor 121 preferably takes the form of a rotary potentiometer.
- An engine coolant temperature sensor 123 detects the temperature of engine coolant circulating within the engine and transmits an engine coolant temperature signal 124 to EEC 10.
- Engine coolant temperature sensor 123 preferably takes the form of a thermocouple.
- Injector actuators 140 operate in response to fuel injector signal 142 to deliver an amount of fuel determined by fuel injector signal 142 to combustion chambers 104 of the engine.
- EEC 10 includes a central processing unit (CPU) 21 for executing stored control programs, a random-access memory (RAM) 22 for temporary data storage, a read-only memory (ROM) 23 for storing the control programs, a keep-alive-memory (KAM) 24 for storing learned values, a conventional data bus, and I/O ports 25 for transmitting and receiving signals to and from the engine 100 and other systems in the vehicle.
- CPU central processing unit
- RAM random-access memory
- ROM read-only memory
- KAM keep-alive-memory
- I/O ports 25 for transmitting and receiving signals to and from the engine 100 and other systems in the vehicle.
- FIGS. 2 and 3 are flowcharts showing the steps executed by a preferred embodiment to implement two alternative methods for compensating for dynamic characteristics of air meter 117.
- the steps shown in FIGS. 2 and 3 are preferably implemented as programs stored in ROM 23 and executed by CPU 21 as a part of an interrupt driven routine during all phases of engine operation. Alternatively, the steps shown in FIGS. 2 and 3 may only be executed during certain phases of engine operation, particularly during transient operation where deficiencies in the dynamic characteristics of the air meter 117 may be most prevalent.
- FIG. 2 shows the steps executed to implement a preferred pressure correction routine in which a correction term is utilized to correct a calculated manifold pressure to account for additional manifold pressure due to air which has entered the intake manifold, contributing to its total pressure, but which is not reflected in the air meter signal 118 as a result of dynamic delays in the air meter 117.
- the pressure correction routine is entered at 201 and at step 202 a base manifold pressure value, designated herein as "x" is initialized.
- a routine identification value, designated herein as k, is also initialized at 202.
- the routine identification value k is utilized to indicate the relative point in time at which values are generated by the pressure correction routine.
- Step 202 is preferably executed once each time the engine is started. Consequently, depending upon storage capacity of the EEC 10, values generated upon numerous executions of the pressure correction routine may be stored and uniquely identified.
- the air meter signal 118 is sampled and stored as a value, designated herein as a Mass AirFlow (MAF) value, in memory.
- a Mass AirFlow (MAF) value Preferably a plurality of MAF values, representing sensed mass air flow rates at different points in time are maintained in memory.
- each of the stored MAF values is designated with a subscript to differentiate the relative point in time indicated by each of the values.
- the value MAF k contains a value indicative of the air flow rate sampled on the current execution of the pressure correction routine
- the value MAF k-1 contains a value indicative of the air flow rate sampled on the prior execution of the pressure correction routine.
- a pressure correction value ⁇ P k which is indicative of a pressure correction required to compensate for dynamic characteristics of the air meter 117 is determined.
- the base manifold pressure value x indicates an air pressure corresponding to the mass flow rate of air past air meter 117.
- the pressure correction value advantageously compensates for errors introduced into generation of the base mass air flow value by the dynamics of the air meter. For example, rapid changes in the air flow rate may be detected with varying degrees of accuracy depending upon the type of air meter used. In addition, heat transfer between the air meter and the air flowing past the meter may also affect the accuracy of the air flow meter output.
- the pressure correction value ⁇ P k is preferably determined in accordance with the relationship shown in equation (2). ##EQU1## where, ⁇ P is as described above,
- R is the universal gas constant
- T is the temperature of the air in the intake manifold
- V m is the volume of the intake manifold
- MAF a is the actual mass air flow through the intake manifold
- ⁇ is the time constant of the air meter.
- Generation of the pressure correction term ⁇ P in accordance with the relationship expressed in equation (2) may preferably be performed either by accessing a look-up table stored in memory which contains a plurality of pressure correction terms indexed by the current MAF value (MAF k ) and the prior mass air flow (MAF k-1 ), or may preferably be performed by performing a series of calculations which approximates the relation expressed in equation (2). If a look-up table is utilized, the table may take a variable number of dimensions depending upon how the air meter response is modelled.
- the pressure correction term may take the following general form:
- MAF k and MAF k-j+1 are the MAF values obtained upon different executions of the pressure correction routine
- P k-1 and P k-r are the total pressure values obtained upon different executions of the pressure correction routine.
- the base manifold pressure x k is generated as a function of the MAF value by integrating the mass air flow signal and applying the ideal gas law.
- a total pressure value, designated herein as P k is then generated by adding the current base manifold pressure x k to the pressure correction term ⁇ P k .
- the value of the base manifold pressure is initialized at step 201.
- An appropriate initial value is preferably an estimate of the atmospheric pressure.
- Subsequent values of the base pressure will be determined in step 209.
- the total pressure value P k is indicative of air pressure in the intake manifold. This value advantageously takes into account the dynamic characteristics of the air meter.
- a cylinder air charge value designated herein as CAC k , which is indicative of air charge in cylinders of the engine is determined in accordance with sampling interval value ⁇ T k and a pumping flow function, designated below as Cyl(N k , P k ). Specifically, the cylinder air charge value is determined according to the relationship expressed below:
- ⁇ k is the interval of time elapsed between the sampling of the current MAF value and the sampling of the prior MAF value
- P k is the total pressure value
- an updated value of the base manifold pressure is determined for use in the subsequent execution of the pressure correction routine.
- the updated value is preferably generated according to the following relationship: ##EQU2## where, x k+1 is the updated value of the base manifold pressure,
- x k is the present value of the base manifold pressure
- V is the volume of the intake manifold
- Cyl(N k , P k ) is as described above.
- routine identification value k is updated and the EEC performs other engine control functions including determination of an amount of fuel to be injected in accordance with the cylinder air charge determined at step 208.
- pressure correction routine is subsequently executed, the execution begins at step 203, unless the engine is turned off, in which case execution begins at step 201.
- Steps 301-305 of FIG. 3 are identical to steps 201-205, and the description accompanying steps 201-205 should be considered to apply to steps 301-305.
- a mass correction value designated herein as ⁇ M k , which is indicative of the additional mass of air which has entered the intake manifold, but which has not yet been reflected in signal 118 due to the dynamic characteristics of the air meter, is determined. If the air meter is described by a first order linear differential equation, such as that shown in equation (1) above, then the mass correction value ⁇ M k is preferably determined in accordance with the relationship shown in equation (6) below:
- a total mass value designated herein as M tb ,k, indicative of the total mass in the intake manifold, is generated by adding the mass correction value to an observed mass charge value as shown in equation (7) below:
- ⁇ t k MAF k is the observed mass charge value which is indicative of mass charge at any given point in the intake manifold.
- a base mass air charge value is determined as a function of air temperature in the intake manifold (T k ), the interval of time elapsed between the sampling of the current MAF value and the sampling of the prior MAF value ( ⁇ t k ), the rotational speed of the engine (N k ), and the cylinder air charge as calculated on the previous execution of the routine (CAC k-1 ), as seen in equation (8) below:
- equation (8) may take a form as shown below: ##EQU3## where, b(N k ) is the partial derivative of the mass flow rate of air into the cylinder with respect to manifold pressure.
- FIG. 4 of the drawings is a graph showing sample values for the pressure correction value plotted as a function of measured mass air flow rate for a preferred air meter. If lookup table(s) is/are employed to generate the pressure correction term, the values for the table(s) may be generated to match empirical observations of the response of the air meter to be used.
- FIG. 5 of the drawings shows a preferred implementation of a multi-dimensional lookup table for storage of the pressure correction terms. In FIG. 5, the current MAF value MAF k and the prior MAF value MAF k-1 are used as index values to retrieve a first intermediate pressure correction term from a first table 501.
- the first intermediate pressure correction term is then used in conjunction with the MAF value generated two routines previously (MAF k-2 ) to retrieve a second intermediate pressure correction term from a second table 502.
- this procedure can be performed using only one table, or a number of tables in order to generate the pressure correction term ⁇ P k .
- Known interpolation techniques may be employed to generate a pressure correction term where no corresponding term is stored for the particular index values used for the table.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Combined Controls Of Internal Combustion Engines (AREA)
- Details Of Flowmeters (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US08/643,976 US5654501A (en) | 1995-03-30 | 1996-05-07 | Engine controller with air meter compensation |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US41332395A | 1995-03-30 | 1995-03-30 | |
| US08/643,976 US5654501A (en) | 1995-03-30 | 1996-05-07 | Engine controller with air meter compensation |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US41332395A Continuation | 1995-03-30 | 1995-03-30 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US5654501A true US5654501A (en) | 1997-08-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US08/643,976 Expired - Fee Related US5654501A (en) | 1995-03-30 | 1996-05-07 | Engine controller with air meter compensation |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US5654501A (de) |
| EP (1) | EP0735261A3 (de) |
| JP (1) | JPH08270492A (de) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6170475B1 (en) | 1999-03-01 | 2001-01-09 | Ford Global Technologies, Inc. | Method and system for determining cylinder air charge for future engine events |
| US6219611B1 (en) * | 1999-10-18 | 2001-04-17 | Ford Global Technologies, Inc. | Control method for engine having multiple control devices |
| US6257214B1 (en) | 2000-02-03 | 2001-07-10 | Ford Global Technologies, Inc. | Exhaust gas recirculation monitor |
| US6286366B1 (en) * | 1998-11-11 | 2001-09-11 | Chrysler Corporation | Method of determining the engine charge temperature for fuel and spark control of an internal combustion engine |
| US6298299B1 (en) * | 1996-06-03 | 2001-10-02 | Nissan Motor Co., Ltd. | Control apparatus for internal combustion engine and estimation apparatus for estimating pressure in intake and discharge system of internal combustion engine |
| US6311679B1 (en) | 2000-05-02 | 2001-11-06 | Ford Global Technologies, Inc. | System and method of controlling air-charge in direct injection lean-burn engines |
| US6357430B1 (en) * | 2000-03-21 | 2002-03-19 | Ford Global Technologies, Inc. | Method and system for calculating engine load ratio during rapid throttle changes |
| US6460409B1 (en) | 2000-05-13 | 2002-10-08 | Ford Global Technologies, Inc. | Feed-forward observer-based control for estimating cylinder air charge |
| US6467442B2 (en) | 1999-10-18 | 2002-10-22 | Ford Global Technologies, Inc. | Direct injection variable valve timing engine control system and method |
| US6490643B2 (en) | 1999-10-18 | 2002-12-03 | Ford Global Technologies, Inc. | Control method for a vehicle having an engine |
| US6560527B1 (en) | 1999-10-18 | 2003-05-06 | Ford Global Technologies, Inc. | Speed control method |
| US20030105575A1 (en) * | 2001-12-05 | 2003-06-05 | Visteon Global Technologies, Inc. | Method for estimating engine cylinder variables using second order sliding modes |
| US20030106524A1 (en) * | 2001-12-06 | 2003-06-12 | Glugla Christopher Paul | Intake manifold pressure control for variable displacement engines |
| US6634328B2 (en) | 1999-10-18 | 2003-10-21 | Ford Global Technologies, Llc | Engine method |
| US6694960B2 (en) * | 2000-02-11 | 2004-02-24 | Robert Bosch Gmbh | Method and arrangement for determining cylinder-individual differences of a control variable in a multi-cylinder internal combustion engine |
| US6701895B1 (en) | 2003-02-26 | 2004-03-09 | Ford Global Technologies, Llc | Cylinder event based spark |
| US20040084015A1 (en) * | 2002-11-05 | 2004-05-06 | Jing Sun | System and method for estimating and controlling cylinder air charge in a direct injection internal combustion engine |
| US6755182B1 (en) * | 2003-04-16 | 2004-06-29 | Ford Global Technologies, Llc | Adaptive control for engine with electronically adjustable valve operation |
| US6761153B1 (en) | 2003-02-26 | 2004-07-13 | Ford Global Technologies, Llc | Engine air amount prediction based on a change in speed |
| US20040163624A1 (en) * | 2003-02-26 | 2004-08-26 | Meyer Garth Michael | Synchronized cylinder event based spark |
| US6796292B2 (en) | 2003-02-26 | 2004-09-28 | Ford Global Technologies, Llc | Engine air amount prediction based on engine position |
| US6931840B2 (en) | 2003-02-26 | 2005-08-23 | Ford Global Technologies, Llc | Cylinder event based fuel control |
| US7080630B1 (en) * | 2005-05-17 | 2006-07-25 | Gm Global Technology Operations, Inc. | Method for calculating cylinder charge during starting |
| US20060173607A1 (en) * | 2003-03-03 | 2006-08-03 | Noritaka Matsuo | Engine suction air flow rate measuring device |
| US7320308B1 (en) * | 2006-12-05 | 2008-01-22 | Delphi Technologies, Inc. | Method of cylinder pressure sensor data/angle capture for low and high resolution |
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| US8140358B1 (en) | 1996-01-29 | 2012-03-20 | Progressive Casualty Insurance Company | Vehicle monitoring system |
| DE102014204624A1 (de) | 2013-03-15 | 2014-09-18 | Ford Global Technologies, Llc | Intrusiver egr-monitor für ein hybridfahrzeug |
| US11030702B1 (en) | 2012-02-02 | 2021-06-08 | Progressive Casualty Insurance Company | Mobile insurance platform system |
| US20220112851A1 (en) * | 2020-10-08 | 2022-04-14 | Ford Global Technologies, Llc | System and method for diagnosing cylinder deactivation |
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| GB2329040B (en) * | 1996-06-03 | 1999-08-18 | Nissan Motor | Apparatus for estimating pressure in intake system and exhaust system of internal combustion engine |
| GB2516657A (en) * | 2013-07-29 | 2015-02-04 | Gm Global Tech Operations Inc | A control apparatus for operating a fuel metering valve |
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| Publication number | Publication date |
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| EP0735261A3 (de) | 1999-04-07 |
| JPH08270492A (ja) | 1996-10-15 |
| EP0735261A2 (de) | 1996-10-02 |
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