US5399931A - Two kilowatt short arc lamp having a metal heat-transfer pad - Google Patents
Two kilowatt short arc lamp having a metal heat-transfer pad Download PDFInfo
- Publication number
- US5399931A US5399931A US08/009,926 US992693A US5399931A US 5399931 A US5399931 A US 5399931A US 992693 A US992693 A US 992693A US 5399931 A US5399931 A US 5399931A
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- United States
- Prior art keywords
- lamp
- anode
- heat
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- wall
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/84—Lamps with discharge constricted by high pressure
- H01J61/86—Lamps with discharge constricted by high pressure with discharge additionally constricted by close spacing of electrodes, e.g. for optical projection
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/02—Details
- H01J61/52—Cooling arrangements; Heating arrangements; Means for circulating gas or vapour within the discharge space
Definitions
- the invention relates generally to arc lamps and specifically to lamps with short arcs capable of operating at two kilowatts.
- Short arc lamps provide intense point sources of light that allow light collection in reflectors for applications in medical endoscopes, instrumentation and projection. Short arc lamps are used in industrial endoscopes for the inspection of jet engine interiors.
- a typical short arc lamp comprises an anode and a cathode positioned along the longitudinal axis of a cylindrical, sealed concave chamber that contains a gas pressurized to several atmospheres.
- the lamp illustrated in FIG. 2 of Roberts, et at. can be operated at one kilowatt. At higher power levels, the heat generated by an electric arc between cathode 94 and anode 100 encounters too much thermal resistance to the ambient and the lamp can overheat and fail. Specifically, applying too much power to the lamp creates thermal gradients in the ceramic material that will cause cracks in the body and possibly an explosion of a weakened lamp.
- FIG. 1 illustrates a prior art short arc lamp 10.
- the lamp 10 comprises a cathode 12, a cathode suspension strut 13, an anode 14, a reflecting concave wall 16 in a ceramic alumina body 18, a window 20, metallic base 22, a first metal band 24, a second metal band 26 and a copper heat-transfer pad 28.
- an electric arc 30 bridges the gap between cathode 12 and anode 14.
- Base 22 is typically comprised of iron and functions to electrically connect anode 14 to first metal band 24.
- Heat generated by electric arc 30 is conducted away by passing through body 18, especially wall 16 near anode 14 to copper heat-transfer pad 28 and again through body 18 to first metal band 24.
- An air fin heat sink not shown, slips over and tightly around first metal band 24 to provide heat sinking to circulating forced air.
- a second heat path is through anode 14 and rear of base 22 and to first metal band 24.
- an embodiment of the present invention is a short arc lamp comprising an alumina ceramic cylindrically shaped body with a concave opening at one end that is silvered to form a reflector, a cathode suspended within the concave opening in opposition to an anode that protrudes through a hole in the center of the concave opening from the opposite end of the body, a circular iron base that supports the anode at its center and attaches to the body with a metal ring that bridges a separation between the base and the body, and a copper heat transfer pad that is brazed to the inside of the metal ring and the body such that heat is efficiently transferred from the area of the concave reflector near the hole for the anode to a heat sink that attaches to the metal ring outside the lamp.
- a copper plug brazed as an integral part of the anode serves to distribute heat efficiently throughout the anode.
- An advantage of the present invention is that a short arc lamp is provided that can operate at power levels of two kilowatts.
- Another advantage of the present invention is that a two-kilowatt short arc lamp is provided that can have the same outside dimensions as prior art lamps capable of operating at much less power, e.g., only half as much power.
- a further advantage of the present invention is that a high powered short arc lamp is provided that is economic to manufacture.
- FIG. 1 is a cross-sectional view taken along the central axis of a cylindrical prior art high intensity short arc lamp
- FIG. 2 is a cross-sectional view taken along the central axis of a cylindrical two kilowatt short arc lamp embodiment of the present invention.
- FIG. 2 illustrates a short arc lamp embodiment of the present invention, referred to herein by the general reference numeral 40.
- the lamp 40 comprises a cathode 42, a cathode suspension strut 43, an anode 44, a reflecting concave wall 46 in a ceramic alumina body 48, a window 50, a base 52, a first metal band 54, a second metal band 56 and a copper heat-transfer pad 58 brazed to body 48 behind wall 46 and to first metallic band 54.
- Reflecting concave wall 46 is symmetric about a longitudinal axis 59 of lamp 40, and may be parabolic, elliptical or aspherical to provide a highly collimated output light beam or a point focused light output. Reflecting concave wall 46 is typically silvered to provide a mirror finish.
- an electric arc 60 bridges the gap between cathode 42 and anode 44. Radiation is generated that is generally more intense at a point along arc 60 near cathode 42. Heat generated by electric arc 60 is conducted away by passing the heat through body 48, especially wall 46 near anode 44 to copper heat-transfer pad 58 and directly to first metal band 54.
- the longitudinal length of first metal band 54 is substantially longer than that of the second metal band 56.
- the length of first metal band 54 bridges a gap between body 48 and base 52 that allows a direct attachment of heat-transfer pad 58 to first metal band 54. The heat is more efficiently transferred out of lamp 40 by avoiding a second passage through the material of body 48 which is typically not as heat conductive as metal, especially copper.
- An air fin heat sink slips over and tightly around first metal band 54 to provide heat sinking to circulating forced air.
- a second heat path is through anode 44, which includes as a core, a copper plug 61, and base 52 to first metal band 54.
- Base 52 is sized much thicker than prior art supports (e.g., see FIG. 1) and is therefore able to conduct heat from anode 44 more effectively radially outward to sleeve 54 and downward to the rear of base 52.
- Anode 44 is also substantially more massive than anodes in prior art lamps, as exemplified by lamp 10 in FIG. 1.
- the greatest outside diameter of anode 44 is as large or larger than the inside diameter of a hole 62 in reflective wall 46 through which anode 44 accesses cathode 42 to create arc 60.
- a conical section 64 is incorporated in anode 44 to allow anode 44 to protrude through hole 62 and yet not contact wall 46.
- the more massive bulk of anode 44, the substantially thicker base 52 and the direct connection of heat transfer pad 58 to first metal band 54 allow lamp 40 to operate at two kilowatts, provided an adequate air fin heat sink is attached to base 52 and first metal band 54 and there is sufficient forced-air cooling.
- body 48 may have a longitudinal length of 1.5 inches and an outside diameter of 2.25 inches.
- First metal band 54 would therefore have an inside diameter of approximately 2.25 inches and a longitudinal length of approximately 1.5 inches.
- a heat sink (not shown) attached to first metal band 54 preferably is sized to contact substantially all of the outside diameter surface of first metal band 54 to assure efficient heat transfer.
- Base 52 in such an example, would be at least 0.8 inches thick and have an outside diameter compatible with brazing to the inside diameter of first metal band 54.
- Gap 60 is typically greater than 0.020 inches and less than 0.150 inches.
- Lamp 40 is filled with a gas under pressure, such as xenon.
- Heat-transfer pad 58 and first metal band 54 can be a single piece of metal in a casting, e.g., of copper. Heat-transfer pad 58 and first metal band 54 could also be a single piece casting with a radial air fin heatsink. Appropriate machining and casting of base 52, heat-transfer pad 58 and first metal band 54 could be used to support liquid coolant circulation.
- the ceramic blockage is an impediment to good heat transfer because the ceramic material is a poor thermal conductor. The best results and higher power operation occur when the rate of heat transfer, such as between reflector wall 16 and metal sleeve 24, is maximized.
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Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US08/009,926 US5399931A (en) | 1993-01-27 | 1993-01-27 | Two kilowatt short arc lamp having a metal heat-transfer pad |
Applications Claiming Priority (1)
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US08/009,926 US5399931A (en) | 1993-01-27 | 1993-01-27 | Two kilowatt short arc lamp having a metal heat-transfer pad |
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US5399931A true US5399931A (en) | 1995-03-21 |
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US08/009,926 Expired - Lifetime US5399931A (en) | 1993-01-27 | 1993-01-27 | Two kilowatt short arc lamp having a metal heat-transfer pad |
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Cited By (27)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5721465A (en) * | 1996-08-23 | 1998-02-24 | Ilc Technology, Inc. | Xenon arc lamp with improved reflector cooling |
US5903088A (en) * | 1994-06-21 | 1999-05-11 | Ushiodenki Kabushiki Kaisha | Short arc lamp having a thermally conductive ring |
US6034467A (en) * | 1995-04-13 | 2000-03-07 | Ilc Technology, Inc. | Compact heat sinks for cooling arc lamps |
US6181053B1 (en) * | 1999-04-28 | 2001-01-30 | Eg&G Ilc Technology, Inc. | Three-kilowatt xenon arc lamp |
US6236147B1 (en) | 1997-12-30 | 2001-05-22 | Perkinelmer, Inc. | Arc lamp |
US6243057B1 (en) | 1990-11-16 | 2001-06-05 | Digital Projection Limited | Deformable mirror device driving circuit and method |
US6274970B1 (en) | 1997-12-30 | 2001-08-14 | Perkinelmer, Inc. | Arc lamp |
US6281629B1 (en) * | 1997-11-26 | 2001-08-28 | Ushiodenki Kabushiki Kaisha | Short arc lamp having heat transferring plate and specific connector structure between cathode and electrode support |
US6297591B1 (en) * | 1998-11-19 | 2001-10-02 | Ilc Technology, Inc. | Chimney-cooled arc lamp electrode |
US6400067B1 (en) | 1998-10-13 | 2002-06-04 | Perkinelmer, Inc. | High power short arc discharge lamp with heat sink |
EP1235253A2 (en) * | 2001-02-20 | 2002-08-28 | Perkinelmer Optoelectronics, N.C. | Xenon arc lamp with cathode slot-mounted to strut |
US6561675B1 (en) | 1995-01-27 | 2003-05-13 | Digital Projection Limited | Rectangular beam generating light source |
US20030155864A1 (en) * | 1998-11-17 | 2003-08-21 | Matsushita Electric Industrial Co., Ltd. | Discharge lamp, light source and projecting display unit |
US20030193281A1 (en) * | 2002-04-11 | 2003-10-16 | Manning William Lawrence | Probe stabilized arc discharge lamp |
EP1357579A2 (en) * | 2002-04-26 | 2003-10-29 | Ushiodenki Kabushiki Kaisha | Discharge lamp |
US6670758B2 (en) | 2001-11-27 | 2003-12-30 | Luxtel Llc | Short arc lamp improved thermal transfer characteristics |
US20040236242A1 (en) * | 2003-05-22 | 2004-11-25 | Graham James E. | Capnograph system with integral controller |
US20050012053A1 (en) * | 2003-07-16 | 2005-01-20 | O'leary Robert K. | High frequency infrared radiation source |
US6899444B1 (en) | 2002-01-14 | 2005-05-31 | Infocus Corporation | Method and apparatus for a lamp housing |
US20050168996A1 (en) * | 2004-01-30 | 2005-08-04 | Koegler John M.Iii | Integral reflector and heat sink |
US20060175947A1 (en) * | 2004-12-09 | 2006-08-10 | Rudi Blondia | Metal body arc lamp |
US20060175973A1 (en) * | 2005-02-07 | 2006-08-10 | Lisitsyn Igor V | Xenon lamp |
US7176633B1 (en) | 2003-12-09 | 2007-02-13 | Vaconics Lighting, Inc. | Arc lamp with an internally mounted filter |
US7301262B1 (en) | 2004-05-19 | 2007-11-27 | Vaconics Lighting, Inc. | Method and an apparatus for cooling an arc lamp |
US7372201B1 (en) | 2003-12-09 | 2008-05-13 | Vaconics Lighting, Inc. | Sub-miniature arc lamp |
US20140233206A1 (en) * | 2011-10-28 | 2014-08-21 | Sharp Kabushiki Kaisha | Light source device, artificial sunlight radiation apparatus, and method for maintaining light source device |
US9966245B2 (en) * | 2014-12-09 | 2018-05-08 | Canon Kabushiki Kaisha | Cooling apparatus, illumination optical system, exposure apparatus, and method of manufacturing article |
Citations (7)
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US1515866A (en) * | 1922-06-24 | 1924-11-18 | Lena J Marten | Spark plug |
US3657588A (en) * | 1970-01-19 | 1972-04-18 | Varian Associates | Envelope structure for high intensity three electrode arc lamps incorporating heat shielding means |
US3731133A (en) * | 1972-01-07 | 1973-05-01 | Varian Associates | High-intensity arc lamp |
US3808496A (en) * | 1971-01-25 | 1974-04-30 | Varian Associates | High intensity arc lamp |
US4633128A (en) * | 1985-05-17 | 1986-12-30 | Ilc Technology, Inc. | Short arc lamp with improved thermal characteristics |
US4724352A (en) * | 1985-12-16 | 1988-02-09 | Ilc Technology, Inc. | Short-arc lamp with alternating current drive |
US4785216A (en) * | 1987-05-04 | 1988-11-15 | Ilc Technology, Inc. | High powered water cooled xenon short arc lamp |
-
1993
- 1993-01-27 US US08/009,926 patent/US5399931A/en not_active Expired - Lifetime
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US1515866A (en) * | 1922-06-24 | 1924-11-18 | Lena J Marten | Spark plug |
US3657588A (en) * | 1970-01-19 | 1972-04-18 | Varian Associates | Envelope structure for high intensity three electrode arc lamps incorporating heat shielding means |
US3808496A (en) * | 1971-01-25 | 1974-04-30 | Varian Associates | High intensity arc lamp |
US3731133A (en) * | 1972-01-07 | 1973-05-01 | Varian Associates | High-intensity arc lamp |
US4633128A (en) * | 1985-05-17 | 1986-12-30 | Ilc Technology, Inc. | Short arc lamp with improved thermal characteristics |
US4724352A (en) * | 1985-12-16 | 1988-02-09 | Ilc Technology, Inc. | Short-arc lamp with alternating current drive |
US4785216A (en) * | 1987-05-04 | 1988-11-15 | Ilc Technology, Inc. | High powered water cooled xenon short arc lamp |
Cited By (38)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6243057B1 (en) | 1990-11-16 | 2001-06-05 | Digital Projection Limited | Deformable mirror device driving circuit and method |
US5903088A (en) * | 1994-06-21 | 1999-05-11 | Ushiodenki Kabushiki Kaisha | Short arc lamp having a thermally conductive ring |
US6561675B1 (en) | 1995-01-27 | 2003-05-13 | Digital Projection Limited | Rectangular beam generating light source |
US6034467A (en) * | 1995-04-13 | 2000-03-07 | Ilc Technology, Inc. | Compact heat sinks for cooling arc lamps |
US5721465A (en) * | 1996-08-23 | 1998-02-24 | Ilc Technology, Inc. | Xenon arc lamp with improved reflector cooling |
US6281629B1 (en) * | 1997-11-26 | 2001-08-28 | Ushiodenki Kabushiki Kaisha | Short arc lamp having heat transferring plate and specific connector structure between cathode and electrode support |
US6236147B1 (en) | 1997-12-30 | 2001-05-22 | Perkinelmer, Inc. | Arc lamp |
US6274970B1 (en) | 1997-12-30 | 2001-08-14 | Perkinelmer, Inc. | Arc lamp |
US6400067B1 (en) | 1998-10-13 | 2002-06-04 | Perkinelmer, Inc. | High power short arc discharge lamp with heat sink |
US20030155864A1 (en) * | 1998-11-17 | 2003-08-21 | Matsushita Electric Industrial Co., Ltd. | Discharge lamp, light source and projecting display unit |
US6897613B2 (en) * | 1998-11-17 | 2005-05-24 | Matsushita Electric Industrial Co., Ltd. | Discharge lamp, light source and projecting display unit |
US6297591B1 (en) * | 1998-11-19 | 2001-10-02 | Ilc Technology, Inc. | Chimney-cooled arc lamp electrode |
US6181053B1 (en) * | 1999-04-28 | 2001-01-30 | Eg&G Ilc Technology, Inc. | Three-kilowatt xenon arc lamp |
EP1235253A2 (en) * | 2001-02-20 | 2002-08-28 | Perkinelmer Optoelectronics, N.C. | Xenon arc lamp with cathode slot-mounted to strut |
EP1235253A3 (en) * | 2001-02-20 | 2005-12-21 | Perkinelmer Optoelectronics, N.C. | Xenon arc lamp with cathode slot-mounted to strut |
US6670758B2 (en) | 2001-11-27 | 2003-12-30 | Luxtel Llc | Short arc lamp improved thermal transfer characteristics |
US20040051455A1 (en) * | 2001-11-27 | 2004-03-18 | Beech Paul L. | Short arc lamp with improved thermal transfer characteristics |
US6768264B2 (en) | 2001-11-27 | 2004-07-27 | Paul L. Beech | Short arc lamp with improved thermal transfer characteristics |
US6899444B1 (en) | 2002-01-14 | 2005-05-31 | Infocus Corporation | Method and apparatus for a lamp housing |
US6806627B2 (en) | 2002-04-11 | 2004-10-19 | Perkinelmer, Inc. | Probe stabilized arc discharge lamp |
US20030193281A1 (en) * | 2002-04-11 | 2003-10-16 | Manning William Lawrence | Probe stabilized arc discharge lamp |
EP1357579A2 (en) * | 2002-04-26 | 2003-10-29 | Ushiodenki Kabushiki Kaisha | Discharge lamp |
EP1357579A3 (en) * | 2002-04-26 | 2006-06-07 | Ushiodenki Kabushiki Kaisha | Discharge lamp |
US20040236242A1 (en) * | 2003-05-22 | 2004-11-25 | Graham James E. | Capnograph system with integral controller |
US6878938B2 (en) | 2003-07-16 | 2005-04-12 | Perkinelmer, Inc. | High frequency infrared radiation source |
US20050012053A1 (en) * | 2003-07-16 | 2005-01-20 | O'leary Robert K. | High frequency infrared radiation source |
US7372201B1 (en) | 2003-12-09 | 2008-05-13 | Vaconics Lighting, Inc. | Sub-miniature arc lamp |
US7176633B1 (en) | 2003-12-09 | 2007-02-13 | Vaconics Lighting, Inc. | Arc lamp with an internally mounted filter |
US20050168996A1 (en) * | 2004-01-30 | 2005-08-04 | Koegler John M.Iii | Integral reflector and heat sink |
US7301262B1 (en) | 2004-05-19 | 2007-11-27 | Vaconics Lighting, Inc. | Method and an apparatus for cooling an arc lamp |
US7679276B2 (en) | 2004-12-09 | 2010-03-16 | Perkinelmer Singapore Pte Ltd. | Metal body arc lamp |
US20060175947A1 (en) * | 2004-12-09 | 2006-08-10 | Rudi Blondia | Metal body arc lamp |
US20100201244A1 (en) * | 2004-12-09 | 2010-08-12 | Perkinelmer Singapore Pte Ltd. | Metal body arc lamp |
US8242671B2 (en) | 2004-12-09 | 2012-08-14 | Excelitas Technologies Singapore Pte, Ltd | Metal body arc lamp |
US20060175973A1 (en) * | 2005-02-07 | 2006-08-10 | Lisitsyn Igor V | Xenon lamp |
US20140233206A1 (en) * | 2011-10-28 | 2014-08-21 | Sharp Kabushiki Kaisha | Light source device, artificial sunlight radiation apparatus, and method for maintaining light source device |
US9347653B2 (en) * | 2011-10-28 | 2016-05-24 | Sharp Kabushiki Kaisha | Light source device, artificial sunlight radiation apparatus, and method for maintaining light source device |
US9966245B2 (en) * | 2014-12-09 | 2018-05-08 | Canon Kabushiki Kaisha | Cooling apparatus, illumination optical system, exposure apparatus, and method of manufacturing article |
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