US3265885A - High-intensity air-cooled electric lamp assembly - Google Patents

High-intensity air-cooled electric lamp assembly Download PDF

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US3265885A
US3265885A US344633A US34463364A US3265885A US 3265885 A US3265885 A US 3265885A US 344633 A US344633 A US 344633A US 34463364 A US34463364 A US 34463364A US 3265885 A US3265885 A US 3265885A
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Prior art keywords
lamp
housing
cavity
electric lamp
terminals
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US344633A
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Robert W Porter
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METRO KALVAR Inc
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METRO KALVAR Inc
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50—Cooling arrangements
    • F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/74—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
    • F21V29/75—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with fins or blades having different shapes, thicknesses or spacing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50—Cooling arrangements
    • F21V29/56—Cooling arrangements using liquid coolants

Definitions

  • This invention relates to high-intensity lamps and is particularly directed to an air-cooled lamp assembly employing a high-pressure mercury vapor lamp.
  • Such a device finds particular usefulness in connection with photographic printing of motion picture film, but this is by way of example and not of limitation.
  • High-intensity electric lamps of the type employing high-pressure mercury vapor have heretofore required liquid cooling in order to dissipate the intense heat generated by the lamp, but the passage of the liquid coolant around the lamp has required that the usable light pass through the coolant stream, thereby reducing the light intensity.
  • Another object is to provide a novel form of air-cooled lamp house for use with abigh-intensity electric lamp employing a straight transparent tube or envelope containing high-pressure mercury vapor.
  • FIGURE 1 is a perspective view showing a preferred embodiment of this invention.
  • FIGURE 2 is a sectional elevation taken substantially on the lines 22 as shown in FIGURE 1.
  • FIGURE 3 is a transverse sectional elevation taken substantially on the lines 3-3 as shown in FIGURE 2.
  • FIGURE 4 is a longitudinal sectional view partially broken away showing a modification.
  • the housing is formed of aluminum alloy or other material having a good thermal conductivity and is provided with a large number of integral cooling fins 11.
  • a cavity 12 in the housing extends axially for the full length thereof. This cavity is bounded by a reflector surface 13, having a cross-section shape such as, for example, an ellipse proportioned to cause light to be emitted from the cavity 12 in a predetermined pattern.
  • the lamp 14 is placed at a focal point of the ellipse, and preferably comprises a high-pressure mercury arc lamp. Lamps of this type may be obtained from PEK Labs, Inc., of Palo Alto, California.
  • a pair of bridge elements 17 and 18 are fixed on the housing 10 and extend across the open portion of the cavity 12.
  • Each bridge element supports an insulator block 19 by means of a threaded 'fastening 20.
  • Each insulator block in turn, supports a lamp socket 23 by means of a resilient metallic connector 22.
  • These connectors 22 can be spread apart sufficiently to permit insertion of the lamp terminals 16 into the sockets 23.
  • the threaded elements 25 serve to establish electrical contact between the electrical lead wires 26 and the lamp terminals 16.
  • the transparent envelope of the lamp 14 is preferably positioned symmetrically between the bridge elements 17 and 18, so that the major portion of light emitted by the lamp 14 passes out of the cavity 12 between the bridge elements 17 and 18, and the latter may be proportioned and shaped for assembly with respect to a motion-picture printer device, not shown. It is desirable to 3,265,885 7 Patented August 9, 1966 coat the reflector surface 13 in the vicinity of the lamp envelope 15 with dichroic material in the manner disclosed in the Strawick Patent No. 3,099,403, in order that most of the visible light spectrum be reflected 'while most of the invisible radiant energy and heat be transmitted into the material of the housing 10.
  • One or more axial grooves 28 are provide-d in the reflecting surface 13 at the base of the cavity 12 in order to minimize reflection of radiant energy back into the transparent envelope 15.
  • Means are provided for cooling the lamp housing 10 and for cooling the lamp terminal 16, and as shown in the drawings this means includes an air chamber30 formed in the housing 10 and connected by a row of lateral ports 31 and 32 to the cavity 12.
  • the ports 31 are larger than the others and are directed to cause jets of air or other gaseous coolant to flow from the chamber 30 against the joints 33 between the transparent envelope 15 and the metallic terminal 16.
  • the other ports 32 are directed to cause jets of gaseous fluid to flow from the chamber 30 against the transparent envelope itself.
  • a fan (not shown) is provided for directing a blast of air axially along the outer surface of the housing 10 along the cooling fins 11 to extract heat as rapidly as possible from the housing 10.
  • the bracket 35 is used for mounting the housing 10 on the motionpicture printer device, not shown.
  • annular cooling rings 40 are provided for, directing air other than gaseous coolant against the transparent envelope 15 of the high-intensity lamp 14, as well as against the metal terminal 16 and joints 33.
  • the cooling rings 40 are threaded into the housing 1011 by means of hollow threaded elements 41 which connect the chamber 30a to the interior of each of the cooling rings 40.
  • the cooling rings 40 are substantially aligned with the bridge elements 17 and 18.
  • a lamp housing assembly having in combination: a housing provided with an axial extending cavity for reception of the electric lamp, the cavity having walls defining a reflector surface, said reflector surface having a dichroic coating at least in the region adjacent the electric lamp, means including sockets for engaging the lamp terminals and establishing electrical connection to them, the electric lamp being supported by said sockets axially of said cavity, the housing having at least one axial groove positioned symmetrically of said reflector surface for minimizing reflection back into said electric lamp, the housing having a chamber therein,
  • a lamp housing assembly for high intensity electric lamps of the type having a cylindrical transparent envelope positioned between coaxially disposed metallic terminals comprising: a housing block for-med of metal having high heat conductivity and defining a cavity of essentially parabolic cross section and having a focal axis extending the length of the housing block, said housing block having a plurality of integral cooling fins extending from opposite sides thereof; means for supporting said electric lam-p by its terminals at the focal axis of said cavity; a dichroic coating on at least i'nto said housing block'fo'r conduction to said cooling fins;
  • a lamp housing according to claim 2 wherein said orifices are arranged in a row defining a plane passing through the focal axis of said cavity. 4. A lamp housing according to claim 2 wherein a pair of tubular rings communicating with said passage-surround the terminals of said electric lamp and said orifices are formed in said rings and are directed radially inwardly toward said electric lamp. Y 5.
  • a lamp housing assembly for high intensity electric lamps of the type having a cylindrical transparent envelope positioned between coaxially disposed metallic terminals said lam-p housing assembly comprising: a housing block formed of inetal having high heat conductivity and defining a cavity of essentially parabolic cross section and having a focal axis extending thelength of the housing block, saidhousing block having a plurality of integral cooling fins extending from opposite sides thereof, a pair of parallel plates bridged between opposite walls of said cavity outwardly from the focal axis thereof, connectors supported from said plates'extending toward said focal axis to support said electric .lamp by its terminals at said focal axis, a dichroic coating on at least selected portions of the surface of said cavity for transfer of radiant energy, principally in an invisible spectrum, into said housing for conduction to said cooling fins; and means for passage of a cooling fluid including a passage formed in said housing block parallel to the focal axis of said housing, and orifices communicating with said passage and directed toward said lamp.

Description

.Aug'. 9, 1966 R. w. PORTER 3,265,385
HIGH-INTENSITY AIR-COOLED ELECTRIC LAMFKASSEMBLY Filed Feb. 13, 1964 INVENTOR- United States Patent V O 3,265,885 HIGH-INTENSITY AIR-COOLED ELECTRIC LAMP ASSEMBLY Robert W. Borter, Campbell, Calif., assiguor to Metro- Kalvar, 'Inc., Culver City, Calif., a corporation of Delaware Filed Feb. 13, 1964, Ser. No. 344,633
Claims. (Cl. 240-47) This invention relates to high-intensity lamps and is particularly directed to an air-cooled lamp assembly employing a high-pressure mercury vapor lamp. Such a device finds particular usefulness in connection with photographic printing of motion picture film, but this is by way of example and not of limitation.
High-intensity electric lamps of the type employing high-pressure mercury vapor have heretofore required liquid cooling in order to dissipate the intense heat generated by the lamp, but the passage of the liquid coolant around the lamp has required that the usable light pass through the coolant stream, thereby reducing the light intensity.
It is a principal object of the present invention to provide an air-cooled or gas-cooled high-intensity lamp assembly so that the intensity of light developed by the lamp is not materially reduced in passing through the stream of air or gas which acts as the coolant.
Another object is to provide a novel form of air-cooled lamp house for use with abigh-intensity electric lamp employing a straight transparent tube or envelope containing high-pressure mercury vapor.
Other andmore detailed objects and advantages will appear hereinafter.
In the drawings:
FIGURE 1 is a perspective view showing a preferred embodiment of this invention.
FIGURE 2 is a sectional elevation taken substantially on the lines 22 as shown in FIGURE 1.
FIGURE 3 is a transverse sectional elevation taken substantially on the lines 3-3 as shown in FIGURE 2.
FIGURE 4 is a longitudinal sectional view partially broken away showing a modification.
Referring to the drawings, the housing is formed of aluminum alloy or other material having a good thermal conductivity and is provided with a large number of integral cooling fins 11. A cavity 12 in the housing extends axially for the full length thereof. This cavity is bounded by a reflector surface 13, havinga cross-section shape such as, for example, an ellipse proportioned to cause light to be emitted from the cavity 12 in a predetermined pattern. The lamp 14 is placed at a focal point of the ellipse, and preferably comprises a high-pressure mercury arc lamp. Lamps of this type may be obtained from PEK Labs, Inc., of Palo Alto, California. A pair of bridge elements 17 and 18 are fixed on the housing 10 and extend across the open portion of the cavity 12. Each bridge element supports an insulator block 19 by means of a threaded 'fastening 20. Each insulator block, in turn, supports a lamp socket 23 by means of a resilient metallic connector 22. These connectors 22 can be spread apart sufficiently to permit insertion of the lamp terminals 16 into the sockets 23. The threaded elements 25 serve to establish electrical contact between the electrical lead wires 26 and the lamp terminals 16.
The transparent envelope of the lamp 14 is preferably positioned symmetrically between the bridge elements 17 and 18, so that the major portion of light emitted by the lamp 14 passes out of the cavity 12 between the bridge elements 17 and 18, and the latter may be proportioned and shaped for assembly with respect to a motion-picture printer device, not shown. It is desirable to 3,265,885 7 Patented August 9, 1966 coat the reflector surface 13 in the vicinity of the lamp envelope 15 with dichroic material in the manner disclosed in the Strawick Patent No. 3,099,403, in order that most of the visible light spectrum be reflected 'while most of the invisible radiant energy and heat be transmitted into the material of the housing 10. One or more axial grooves 28 are provide-d in the reflecting surface 13 at the base of the cavity 12 in order to minimize reflection of radiant energy back into the transparent envelope 15.
Means are provided for cooling the lamp housing 10 and for cooling the lamp terminal 16, and as shown in the drawings this means includes an air chamber30 formed in the housing 10 and connected by a row of lateral ports 31 and 32 to the cavity 12. The ports 31 are larger than the others and are directed to cause jets of air or other gaseous coolant to flow from the chamber 30 against the joints 33 between the transparent envelope 15 and the metallic terminal 16. The other ports 32 are directed to cause jets of gaseous fluid to flow from the chamber 30 against the transparent envelope itself. A
supply pipe (not shown) for air or other gaseous coolant is connected to the chamber 30 by means of the threaded connector element 34. A fan (not shown) is provided for directing a blast of air axially along the outer surface of the housing 10 along the cooling fins 11 to extract heat as rapidly as possible from the housing 10. The bracket 35 is used for mounting the housing 10 on the motionpicture printer device, not shown.
In the modified form of my invention shown in FIG- URE 4, annular cooling rings 40 are provided for, directing air other than gaseous coolant against the transparent envelope 15 of the high-intensity lamp 14, as well as against the metal terminal 16 and joints 33. The cooling rings 40 are threaded into the housing 1011 by means of hollow threaded elements 41 which connect the chamber 30a to the interior of each of the cooling rings 40. The cooling rings 40 are substantially aligned with the bridge elements 17 and 18.
Having fully described my invention, it is to be understood that I am not to be limited to the details herein set forth but that my invention is of the full scope of the appended claims.
What is claimed is:
1. For use with a high intensity electric lamp having a cylindrical transparent envelope positioned between axial ly extending metallic terminals, a lamp housing assembly having in combination: a housing provided with an axial extending cavity for reception of the electric lamp, the cavity having walls defining a reflector surface, said reflector surface having a dichroic coating at least in the region adjacent the electric lamp, means including sockets for engaging the lamp terminals and establishing electrical connection to them, the electric lamp being supported by said sockets axially of said cavity, the housing having at least one axial groove positioned symmetrically of said reflector surface for minimizing reflection back into said electric lamp, the housing having a chamber therein,
- means for delivering a gaseous coolant into said chamber,
and means connected to said chamber for directing coolant against said electric lamp.
2. A lamp housing assembly for high intensity electric lamps of the type having a cylindrical transparent envelope positioned between coaxially disposed metallic terminals, said lamp housing assembly comprising: a housing block for-med of metal having high heat conductivity and defining a cavity of essentially parabolic cross section and having a focal axis extending the length of the housing block, said housing block having a plurality of integral cooling fins extending from opposite sides thereof; means for supporting said electric lam-p by its terminals at the focal axis of said cavity; a dichroic coating on at least i'nto said housing block'fo'r conduction to said cooling fins;
and means for passage of a cooling fluid including a passage formed in said housing'block parallel to the focal axis of said housing, and orifices communicating with said passage and directed toward said lamp. 3. A lamp housing according to claim 2, wherein said orifices are arranged in a row defining a plane passing through the focal axis of said cavity. 4. A lamp housing according to claim 2 wherein a pair of tubular rings communicating with said passage-surround the terminals of said electric lamp and said orifices are formed in said rings and are directed radially inwardly toward said electric lamp. Y 5. A lamp housing assembly for high intensity electric lamps of the type having a cylindrical transparent envelope positioned between coaxially disposed metallic terminals, said lam-p housing assembly comprising: a housing block formed of inetal having high heat conductivity and defining a cavity of essentially parabolic cross section and having a focal axis extending thelength of the housing block, saidhousing block having a plurality of integral cooling fins extending from opposite sides thereof, a pair of parallel plates bridged between opposite walls of said cavity outwardly from the focal axis thereof, connectors supported from said plates'extending toward said focal axis to support said electric .lamp by its terminals at said focal axis, a dichroic coating on at least selected portions of the surface of said cavity for transfer of radiant energy, principally in an invisible spectrum, into said housing for conduction to said cooling fins; and means for passage of a cooling fluid including a passage formed in said housing block parallel to the focal axis of said housing, and orifices communicating with said passage and directed toward said lamp.
References Cited by the Examiner UNITED STATES PATENTS 2,006,402 7/1935 Maxson 24o' 47 2,907,870 10/1959 Calmes 240-47 X 3,099,403 7/1963' Strawich 1 240 47 3,157,775 11/1964 Harmon-u, 24047X ANSHER, Primary C. R. RHODES, Assistant Examiner. I

Claims (1)

  1. 2. A LAMP HOUSING ASSEMBLY FOR HIGH INTENSITY ELECTRIC LAMPS OF THE TYPE HAVING A CYLINDRICAL TRANSPARENT ENVELOPE POSITIONED BETWEEN COAXIALLY DISPOSED METALLIC TERMINALS, SAID LAMP ASSEMBLY COMPRISING: A HOUSING BLOCK FORMED OF METAL HAVING HIGH HEAT CONDUCTIVITY AND DEFINING A CAVITY OF ESSENTIALLY PARABOLIC CROSS SECTION AND HAVING A FOCAL AXIS EXTENDING THE LENGTH OF THE HOUSING BLOCK, SAID HOUSING BLOCK HAVING A PLURALITY OF INTEGRAL COOLING FINS EXTENDING FROM OPPOSITE SIDES THEREOF; MEANS FOR SUPPORTING SAID ELECTRIC LAMP BY ITS TERMINALS AT THE FOCAL AXIS OF SAID CAVITY; A DICHROIC COATING ON AT LEAST
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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3502858A (en) * 1965-05-26 1970-03-24 Deltaljus Ab Spotlights
US3515863A (en) * 1967-10-11 1970-06-02 Us Army Dome light assembly
US3560728A (en) * 1967-03-23 1971-02-02 Stonco Electric Products Co Floodlight and heat dissipating device
US3598482A (en) * 1967-03-06 1971-08-10 Wendell S Miller Optical projection system
US3684908A (en) * 1970-09-25 1972-08-15 Itt Sealed beam high intensity xenon lamp with cooling structure
US3729257A (en) * 1967-07-13 1973-04-24 Addressograph Multigraph Means and methods for exposing photoelectrostatic materials
US3936672A (en) * 1973-08-06 1976-02-03 Minolta Camera Kabushiki Kaisha Illumination device for copying machine
US3986018A (en) * 1974-10-15 1976-10-12 Ushio Electric Inc. Light source device
US4244012A (en) * 1978-06-29 1981-01-06 Computervision Corporation Lamp holder for projection aligner
US4369517A (en) * 1980-02-20 1983-01-18 Litton Industrial Products, Inc. X-Ray tube housing assembly with liquid coolant manifold
US4613931A (en) * 1984-05-24 1986-09-23 501 Olympus Corporation Portable fiberoptic light source for use in hazardous locations
US4780799A (en) * 1986-10-23 1988-10-25 Lighting Technology, Inc. Heat-dissipating light fixture for use with tungsten-halogen lamps
US4841422A (en) * 1986-10-23 1989-06-20 Lighting Technology, Inc. Heat-dissipating light fixture for use with tungsten-halogen lamps
WO1992013230A1 (en) * 1991-01-18 1992-08-06 Collins William J Light with housing for linear lamp bulb
US20050041417A1 (en) * 2003-08-19 2005-02-24 Woodhead Industries, Inc. Shop light with extruded metal housing
USD674964S1 (en) 2010-10-07 2013-01-22 Hubbell Incorporated Luminaire housing
US9523491B2 (en) 2010-10-07 2016-12-20 Hubbell Incorporated LED luminaire having lateral cooling fins and adaptive LED assembly

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2006402A (en) * 1931-07-17 1935-07-02 Burdick Corp Therapeutic lamp
US2907870A (en) * 1956-06-27 1959-10-06 Wilson Electrical Equipment Co Wide beam floodlight
US3099403A (en) * 1959-12-10 1963-07-30 Raymond L Strawick Light fixture
US3157775A (en) * 1961-05-03 1964-11-17 Pyrometrics Inc Radiant heater

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2006402A (en) * 1931-07-17 1935-07-02 Burdick Corp Therapeutic lamp
US2907870A (en) * 1956-06-27 1959-10-06 Wilson Electrical Equipment Co Wide beam floodlight
US3099403A (en) * 1959-12-10 1963-07-30 Raymond L Strawick Light fixture
US3157775A (en) * 1961-05-03 1964-11-17 Pyrometrics Inc Radiant heater

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3502858A (en) * 1965-05-26 1970-03-24 Deltaljus Ab Spotlights
US3598482A (en) * 1967-03-06 1971-08-10 Wendell S Miller Optical projection system
US3560728A (en) * 1967-03-23 1971-02-02 Stonco Electric Products Co Floodlight and heat dissipating device
US3729257A (en) * 1967-07-13 1973-04-24 Addressograph Multigraph Means and methods for exposing photoelectrostatic materials
US3515863A (en) * 1967-10-11 1970-06-02 Us Army Dome light assembly
US3684908A (en) * 1970-09-25 1972-08-15 Itt Sealed beam high intensity xenon lamp with cooling structure
US3936672A (en) * 1973-08-06 1976-02-03 Minolta Camera Kabushiki Kaisha Illumination device for copying machine
US3986018A (en) * 1974-10-15 1976-10-12 Ushio Electric Inc. Light source device
US4244012A (en) * 1978-06-29 1981-01-06 Computervision Corporation Lamp holder for projection aligner
US4369517A (en) * 1980-02-20 1983-01-18 Litton Industrial Products, Inc. X-Ray tube housing assembly with liquid coolant manifold
US4613931A (en) * 1984-05-24 1986-09-23 501 Olympus Corporation Portable fiberoptic light source for use in hazardous locations
US4780799A (en) * 1986-10-23 1988-10-25 Lighting Technology, Inc. Heat-dissipating light fixture for use with tungsten-halogen lamps
US4841422A (en) * 1986-10-23 1989-06-20 Lighting Technology, Inc. Heat-dissipating light fixture for use with tungsten-halogen lamps
WO1992013230A1 (en) * 1991-01-18 1992-08-06 Collins William J Light with housing for linear lamp bulb
US5154507A (en) * 1991-01-18 1992-10-13 Collins William J Light with housing for linear lamp bulb
US20050041417A1 (en) * 2003-08-19 2005-02-24 Woodhead Industries, Inc. Shop light with extruded metal housing
US7144129B2 (en) * 2003-08-19 2006-12-05 Woodhead Industries, Inc. Light fixture with extruded metal housing
USD674964S1 (en) 2010-10-07 2013-01-22 Hubbell Incorporated Luminaire housing
USD704375S1 (en) 2010-10-07 2014-05-06 Hubbell Incorporated Luminaire housing
US9523491B2 (en) 2010-10-07 2016-12-20 Hubbell Incorporated LED luminaire having lateral cooling fins and adaptive LED assembly
US10393360B2 (en) 2010-10-07 2019-08-27 Hubbell Incorporated LED luminaire having lateral cooling fins and adaptive LED assembly

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