US5318664A - Patterning of indium-tin oxide via selective reactive ion etching - Google Patents
Patterning of indium-tin oxide via selective reactive ion etching Download PDFInfo
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- US5318664A US5318664A US07/791,715 US79171591A US5318664A US 5318664 A US5318664 A US 5318664A US 79171591 A US79171591 A US 79171591A US 5318664 A US5318664 A US 5318664A
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- indium
- tin oxide
- plasma
- etching
- improvement recited
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- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 title claims abstract description 116
- 238000001020 plasma etching Methods 0.000 title claims description 14
- 238000000059 patterning Methods 0.000 title description 7
- 238000005530 etching Methods 0.000 claims abstract description 58
- 239000001301 oxygen Substances 0.000 claims abstract description 36
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 36
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 28
- 239000007789 gas Substances 0.000 claims abstract description 27
- 230000008021 deposition Effects 0.000 claims abstract description 22
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 10
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 10
- 239000010703 silicon Substances 0.000 claims abstract description 10
- 239000010936 titanium Substances 0.000 claims abstract description 9
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052581 Si3N4 Inorganic materials 0.000 claims abstract description 8
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000011733 molybdenum Substances 0.000 claims abstract description 8
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 8
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052814 silicon oxide Inorganic materials 0.000 claims abstract description 8
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 8
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 50
- 238000000034 method Methods 0.000 claims description 40
- 239000000758 substrate Substances 0.000 claims description 37
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 26
- 238000000151 deposition Methods 0.000 claims description 26
- 229910052786 argon Inorganic materials 0.000 claims description 13
- 239000007800 oxidant agent Substances 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 10
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 10
- 150000001875 compounds Chemical class 0.000 claims description 10
- 239000011261 inert gas Substances 0.000 claims description 10
- 150000002500 ions Chemical class 0.000 claims description 10
- 230000001590 oxidative effect Effects 0.000 claims description 9
- -1 chlorine ions Chemical class 0.000 claims description 6
- 229910052757 nitrogen Inorganic materials 0.000 claims description 5
- 239000000460 chlorine Substances 0.000 claims description 3
- 229910052801 chlorine Inorganic materials 0.000 claims description 3
- 150000002902 organometallic compounds Chemical class 0.000 claims description 2
- 229910044991 metal oxide Inorganic materials 0.000 claims 9
- 150000004706 metal oxides Chemical class 0.000 claims 9
- 230000000873 masking effect Effects 0.000 claims 5
- 239000003575 carbonaceous material Substances 0.000 claims 3
- 230000003213 activating effect Effects 0.000 claims 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 claims 2
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 claims 1
- 229910003437 indium oxide Inorganic materials 0.000 claims 1
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 claims 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims 1
- 229910001887 tin oxide Inorganic materials 0.000 claims 1
- 210000002381 plasma Anatomy 0.000 description 30
- 229920002120 photoresistant polymer Polymers 0.000 description 27
- 230000008569 process Effects 0.000 description 27
- 150000003254 radicals Chemical class 0.000 description 14
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 7
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 7
- 238000004544 sputter deposition Methods 0.000 description 7
- 230000000717 retained effect Effects 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 239000004973 liquid crystal related substance Substances 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012776 electronic material Substances 0.000 description 2
- 229910052738 indium Inorganic materials 0.000 description 2
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 2
- 238000010849 ion bombardment Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 238000001039 wet etching Methods 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 229910021417 amorphous silicon Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- WCYWZMWISLQXQU-UHFFFAOYSA-N methyl Chemical compound [CH3] WCYWZMWISLQXQU-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 150000002926 oxygen Chemical class 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical compound [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
- H10F71/138—Manufacture of transparent electrodes, e.g. transparent conductive oxides [TCO] or indium tin oxide [ITO] electrodes
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/53—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone involving the removal of at least part of the materials of the treated article, e.g. etching, drying of hardened concrete
- C04B41/5338—Etching
- C04B41/5346—Dry etching
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/91—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics involving the removal of part of the materials of the treated articles, e.g. etching
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- the present invention relates to the field of patterning indium-tin oxide films, and more particularly, to the patterning of such films by plasma etching.
- ITO Indium-tin oxide
- ITO Indium-tin oxide
- liquid crystal displays where one of the electrodes which controls the state of the display is disposed between the viewer and the liquid crystal material. It is also used where a transparent electrode is needed in a solid state imager where that electrode is disposed between the light sensitive portion of the structure and the source of the light.
- indium-tin oxide can be wet etched using hydrochloric acid, however, such etching of indium-tin oxide is not widely used because the HCl tends to undercut the photoresist mask pattern while it is etching the indium-tin oxide with the result that poor resolution is obtained.
- etching processes which are used to pattern a layer on top of a substrate must either not etch the substrate material or must etch the substrate material at a much slower rate than they etch the material being patterned. This is in order to ensure that the etching process can be reliably stopped at a point where the etching of the material being patterned has gone to completion, and the substrate is still unaffected or has been only minimally affected by the etching process.
- An etchant which has this characteristic is referred to as a selective etchant. It is generally accepted that, for etch stop purposes, a selective etchant must etch the material it is desired to remove at least five times faster than it etches the underlying material it is desired to leave in place.
- a preferred selective etchant is one which is selective for the material to be patterned and against all other materials which it may be desired to have underneath that material-to-be-patterned.
- Indium-tin oxide in electronic applications, typically is disposed on a substrate whose exposed surface includes one or more of silicon, molybdenum, aluminum, titanium, silicon nitride, silicon oxide (typically silicon dioxide), which it is desired to retain in the final structure.
- silicon oxide typically silicon dioxide
- silicon etches essentially ten times faster than indium-tin oxide; molybdenum etches more than six times faster than indium-tin oxide; aluminum etches at essentially two-thirds the rate of indium-tin oxide; silicon oxide and silicon nitride each etch at substantially one-half the rate at which indium-tin oxide etches and titanium etches at substantially one-third the rate at which indium-tin oxide etches.
- Use of other halogenated etchants results in similar non-selective etching of indium-tin oxide. Even when a halogenated etchant contains a source of organic radicals, the much faster etch rates of the halogenated compounds predominate and substantially no etching results from the interaction of organic radicals and the metal being etched.
- an alternative process known as lift-off is used to pattern indium-tin oxide films.
- a photoresist layer is deposited on the substrate and patterned with a re-entrant profile to expose the underlying substrate in those locations where the indium-tin oxide film is desired.
- the indium-tin oxide film is then deposited over that structure, which includes the exposed portions of the substrate and the remaining photoresist.
- the remaining photoresist is removed from the substrate using a solvent in which the photoresist is soluble, leaving in place that portion of the indium-tin oxide which was deposited directly on the substrate surface.
- a primary object of the present invention is to provide a process for etching indium-tin oxide which is selective to common electronics materials such as silicon, molybdenum, aluminum, silicon oxide, silicon nitride and titanium.
- Another object of the present invention is to provide a two-step process for selectively etching indium-tin oxide in which the first etching step uses an initial etchant which is not sufficiently selective with respect to other common electronics materials, but which relatively rapidly etches the indium-tin oxide, and in which a second etching step uses a final etchant which is slower in etching indium-tin oxide, but which is substantially selective with respect to other common electronics materials.
- Another object of the present invention is to provide a method of etching indium-tin oxide in a non-halogenated organic-radical-containing plasma without depositing films on non-etching portions of the electronic component or the reactor.
- Another object of the present invention is to provide an organic radical plasma etching process which does not result in film deposition on non-etching surfaces.
- the relative concentrations of the oxidizing ions and the organic radicals is selected to be effective for etching the indium-tin oxide and preventing the deposition of films on non-etching portions of the component being etched and on the surface of the reactor.
- Methane or acetone may preferably serve as the non-halogenated source of the organic radicals and oxygen may preferably serve as the oxidizing agent.
- This plasma also preferably includes argon in order to increase ion bombardment of the component being etched in order to accelerate the etching rate.
- the partial pressure of the oxygen source gas is preferably greater than about 75% of the partial pressure of the acetone. This is an effective etching composition in that it etches ITO without depositing films on the non-etching portions of the structure.
- a partial oxygen pressure of substantially 75% of the acetone partial pressure is preferred because that provides the fastest etching rate which does not cause film deposition.
- This plasma etching system etches indium-tin oxide at a relatively slow rate, but substantially eight times faster than any of the other common electronics materials.
- a preferred process for etching indium-tin oxide comprises initially etching the indium-tin oxide in a chlorinated plasma to relatively rapidly remove indium-tin oxide until only a thin layer of the indium-tin oxide remains to be removed from the substrate. This chlorinated etch must be stopped before the substrate is exposed because of the relatively high rate at which it etches other common electronics materials. Thereafter, the remainder of the indium-tin oxide which is to be removed in the process of patterning that indium-tin oxide, is etched in the above-described organic-radical/oxidizing agent containing plasma.
- FIGS. 1-6 illustrate successive steps in the process of depositing and patterning an indium-tin oxide film in accordance with the present invention.
- FIG. 7 is a graph showing the effect of relative partial pressures of oxygen and acetone on ITO etching, photoresist etching and film deposition.
- FIG. 1 is a perspective illustration of an electronic substrate 12 on which it is desired to form a patterned indium-tin oxide layer.
- the substrate 12 will typically include a variety of electronic structures which, depending upon the application, may include transistors, including amorphous silicon transistors in the case of liquid crystal displays, and other components as may be considered desirable, such as light emitting or light sensitive areas.
- An indium-tin oxide film is preferably deposited on this substrate in a sputtering system by briefly back sputtering the surface of the substrate 12 to clear the surface of any contaminants, including thin incidental oxide films formed as a result of exposure of the substrate 12 to air.
- indium-tin oxide is sputtered on the substrate 12 in a known way until, as illustrated in FIG. 2, a layer 20 of indium-tin oxide of desired thickness has been formed over the entire upper surface of the substrate.
- the substrate, with its indium-tin oxide film, is then removed from the sputtering apparatus and provided with a coating of photoresist 30, as illustrated in FIG. 3.
- photoresist Any appropriate photoresist may be employed, either one which is spun on as a liquid or one which is laminated as a sheet. Either positive or negative photoresists may be used in accordance with the desired method of exposure and development.
- the photoresist layer 30 is then exposed to actinic light either through a mask or by direct writing with a laser beam or other tightly focused light source.
- the exposed photoresist is then developed in its appropriate developer to provide the structure shown in FIG. 4 in which portions 32 of the photoresist have been retained on top of the indium-tin oxide film and a window 34 has been opened in the photoresist.
- the structure illustrated in FIG. 4 is then inserted in a plasma etching reactor, the reactor is sealed and purged in its normal manner and a gas mixture comprising a source of oxidizing ions and a non-halogenated source of organic radicals which are capable of reacting with indium-tin oxide to produce volatile metal organic compounds are introduced into the reactor, preferably along with an inert gas such as argon.
- the source of oxidizing ions is preferably oxygen gas.
- the plasma discharge is then initiated to produce the organic radicals and oxidizing ions. Where the organic radicals strike the indium-tin oxide layer, they react with the indium-tin oxide to produce volatile metallorganic compounds which are carried away from the substrate 12 by the flowing gas in the plasma reactor.
- the organic radicals strike the photoresist 32 or other surfaces within the reactor, they have, in the prior art, resulted in deposition of a film.
- Such deposition is prevented in accordance with the present invention by the presence of the oxygen in a relative concentration which is sufficient to prevent the deposition of organic material on any of the surfaces within the reactor.
- This etching is continued until the indium-tin oxide has been completely removed within the window 34 to provide the structure illustrated in FIG. 5 in which the indium-tin oxide portions 22, which are protected by the retained photoresist portions 32, are retained on the substrate 12.
- the retained photoresist 32 is removed from the substrate 12 by dissolving it in an appropriate solvent or by exposure to oxygen atoms in a plasma, to leave the structure illustrated in FIG. 6 in which a patterned indium-tin oxide film 22 is disposed on the substrate 12.
- This plasma etching process avoids the problems of undercutting which are experienced with wet etching and avoids the problem of overetching the substrate 12 which is inescapable in the prior art processes where the common electronic materials silicon, molybdenum, aluminum, silicon oxide, silicon nitride or titanium are present as part of the exposed surface of the substrate 12 prior to the deposition of the indium-tin oxide.
- FIG. 7 is a graph illustrating the etch rate of photoresist, the deposition rate of a carbon film and the etch rate of indium-tin oxide in a plasma in accordance with the present invention as a function of the partial pressure of oxygen for a constant partial pressure of acetone (10 mtorr). It will be observed from the graph that for an oxygen partial pressure of greater than about 7.5 mtorr, there is no deposition of a carbon film. Since the etch rate of photoresist goes up with increasing oxygen partial pressure and the etch rate of indium-tin oxide goes down with increasing oxygen partial pressure, the minimum oxygen partial pressure which ensures the prevention of a deposition of a carbon film is the preferred oxygen partial pressure. It will be observed that this oxygen partial pressure is roughly 75% of the acetone partial pressure.
- FIG. 7 shows the partial pressures used to obtain the data illustrated in FIG. 7.
- the FIG. 7 data was taken by etching a different sample in each of the indicated plasmas and then measuring the thickness decrease for the ITO film after a fixed etching time of 15 minutes.
- the thickness decrease for the photoresist was measured in the same way.
- the actual thickness of any deposited film was measured directly and converted to a constant growth rate which would have produced that thickness in the 15 minute etch time.
- the use of the minimum oxygen is also desirable from the point of view of minimizing the quantity of photoresist required for the selective patterning.
- An appropriate gas mixture for use in this process is 20% to 40% acetone, 35% to 50% argon and 15% to 30% oxygen.
- FIG. 7 and Table 1 are specific to acetone, it will be understood that other non-halogenated organic gases may be used as a source of the organic radicals in the etching plasma.
- non-halogenated organic gases may be used as a source of the organic radicals in the etching plasma.
- ethanol, propanol, or butanone can be used in this process as the source of organic radicals.
- the relative partial pressure of oxygen and other organic gases will generally be different than the desirable values for the acetone/oxygen system.
- the preferred relative pressures can easily be determined by taking data on such a gas system in the same manner as the FIG. 7 data was taken. Consequently, this invention is applicable to any non-halogenated source gas for the organic radicals which provides effective etching of the indium-tin oxide.
- Table 2 lists the etch rate in angstroms per minute for a variety of electronic materials, in the acetone/argon/oxygen system in accordance with the present invention in the center column and in a hydrogen chloride plasma in the right-hand column.
- a hydrogen chloride plasma etches silicon ten times faster than it etches indium-tin oxide, etches molybdenum six and two thirds times faster than it etches indium-tin oxide, etches aluminum two thirds as fast as it etches indium-tin oxide, etches silicon oxide and silicon nitride one-half as fast as it etches indium-tin oxide and etches titanium one-third as fast as it etches indium-tin oxide.
- the relative etch rates between the indium-tin oxide and the photoresist are more favorable in the plasma in accordance with the present invention, but are not considered a serious problem in either etchant since a sufficiently thick photoresist layer may be added on top of the indium-tin oxide layer to ensure that the photoresist will remain intact throughout the etching process.
- indium-tin oxide etches 2.4 times faster in the hydrogen chloride plasma than it does in the acetone/oxygen plasma. Consequently, in order to minimize etching time, it is preferred to etch the indium-tin oxide in a hydrogen chloride or similar plasma until only a relatively thin layer of indium-tin oxide is left to be removed from the substrate. The plasma is then preferably changed to the acetone/oxygen plasma or similar suitable non-halogenated mixture to complete the etching because of the self-terminating nature of the etching in the acetone/oxygen plasma.
- inert gases other than argon, such as nitrogen, can be used in the plasma gas source to provide additional ion bombardment of the structure being etched. While a reactive ion etching (RIE) apparatus is preferred for use with the invention, it should be understood that a standard plasma system may also be employed.
- RIE reactive ion etching
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Abstract
Description
TABLE 1
______________________________________
Pressure Pressure Pressure Pressure
C.sub.3 H.sub.6 O
O.sub.2 Ar Total
(mtorr) (mtorr) (mtorr) (mtorr)
______________________________________
10 0 30 40
10 2 28 40
10 4 26 40
10 6 24 40
10 8 22 40
10 10 20 40
10 12 18 40
10 14 16 40
10 16 14 40
______________________________________
TABLE 2
______________________________________
(A) (B)
C.sub.3 H.sub.6 O/Ar/O.sub.2 plasma
HCl plasma
(Å/min.) (Å/min)
______________________________________
ITO 25 60
SiO.sub.2 2 30
Si.sub.2 N.sub.3
2 30
Ti 0 20
Mo 0 400
Al 2 40
Si 3 600
Resist 80 600
______________________________________
Claims (37)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US07/791,715 US5318664A (en) | 1990-06-25 | 1991-11-14 | Patterning of indium-tin oxide via selective reactive ion etching |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US54262490A | 1990-06-25 | 1990-06-25 | |
| US07/791,715 US5318664A (en) | 1990-06-25 | 1991-11-14 | Patterning of indium-tin oxide via selective reactive ion etching |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US54262490A Continuation-In-Part | 1990-06-25 | 1990-06-25 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US5318664A true US5318664A (en) | 1994-06-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US07/791,715 Expired - Lifetime US5318664A (en) | 1990-06-25 | 1991-11-14 | Patterning of indium-tin oxide via selective reactive ion etching |
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| Country | Link |
|---|---|
| US (1) | US5318664A (en) |
Cited By (26)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5607602A (en) * | 1995-06-07 | 1997-03-04 | Applied Komatsu Technology, Inc. | High-rate dry-etch of indium and tin oxides by hydrogen and halogen radicals such as derived from HCl gas |
| US5667631A (en) * | 1996-06-28 | 1997-09-16 | Lam Research Corporation | Dry etching of transparent electrodes in a low pressure plasma reactor |
| US5723366A (en) * | 1994-09-28 | 1998-03-03 | Sanyo Electric Co. Ltd. | Dry etching method, method of fabricating semiconductor device, and method of fabricating liquid crystal display device |
| US5843277A (en) * | 1995-12-22 | 1998-12-01 | Applied Komatsu Technology, Inc. | Dry-etch of indium and tin oxides with C2H5I gas |
| WO1998059381A1 (en) * | 1997-06-25 | 1998-12-30 | Applied Komatsu Technology, Inc. | Dry-etching of indium and tin oxydes |
| US5983828A (en) * | 1995-10-13 | 1999-11-16 | Mattson Technology, Inc. | Apparatus and method for pulsed plasma processing of a semiconductor substrate |
| US6037609A (en) * | 1997-01-17 | 2000-03-14 | General Electric Company | Corrosion resistant imager |
| US6069035A (en) * | 1997-12-19 | 2000-05-30 | Lam Researh Corporation | Techniques for etching a transition metal-containing layer |
| US6368978B1 (en) | 1999-03-04 | 2002-04-09 | Applied Materials, Inc. | Hydrogen-free method of plasma etching indium tin oxide |
| US6395641B2 (en) | 1995-10-13 | 2002-05-28 | Mattson Techonolgy, Inc. | Apparatus and method for pulsed plasma processing of a semiconductor substrate |
| US6623653B2 (en) * | 2001-06-12 | 2003-09-23 | Sharp Laboratories Of America, Inc. | System and method for etching adjoining layers of silicon and indium tin oxide |
| US6679996B1 (en) * | 1999-10-05 | 2004-01-20 | Hoya Corporation | Metal oxide pattern forming method |
| KR100436379B1 (en) * | 2000-04-18 | 2004-06-16 | 인터내셔널 비지네스 머신즈 코포레이션 | Method of forming patterned indium zinc oxide and indium tin oxide films via microcontact printing and uses thereof |
| US6794301B2 (en) | 1995-10-13 | 2004-09-21 | Mattson Technology, Inc. | Pulsed plasma processing of semiconductor substrates |
| US20060073706A1 (en) * | 2004-10-04 | 2006-04-06 | Sharp Laboratories Of America, Inc. | Selective etching processes of silicon nitride and indium oxide thin films for FeRAM device applications |
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