US5278260A - Process for the preparation of epoxy resins with concurrent addition of glycidol and epihalohydrin - Google Patents
Process for the preparation of epoxy resins with concurrent addition of glycidol and epihalohydrin Download PDFInfo
- Publication number
- US5278260A US5278260A US07/959,863 US95986392A US5278260A US 5278260 A US5278260 A US 5278260A US 95986392 A US95986392 A US 95986392A US 5278260 A US5278260 A US 5278260A
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- Prior art keywords
- glycidol
- process according
- reaction
- epoxy resins
- compound
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/02—Polycondensates containing more than one epoxy group per molecule
- C08G59/04—Polycondensates containing more than one epoxy group per molecule of polyhydroxy compounds with epihalohydrins or precursors thereof
- C08G59/06—Polycondensates containing more than one epoxy group per molecule of polyhydroxy compounds with epihalohydrins or precursors thereof of polyhydric phenols
- C08G59/063—Polycondensates containing more than one epoxy group per molecule of polyhydroxy compounds with epihalohydrins or precursors thereof of polyhydric phenols with epihalohydrins
Definitions
- the present invention relates to a process for the preparation of epoxy resins having a defined content of ⁇ -glycol groups.
- Epoxy resins containing ⁇ -glycol units are known.
- EP-A 99 334 discloses a process for the preparation of such epoxy resins having a high content of ⁇ -glycol groups by subjecting an already prepared epoxy resin to an aftertreatment with polyhdric phenols and glycidol.
- a further method of preparing epoxy resins which contain ⁇ -glycol groups comprises subjecting epoxy resins to partial hydrolysis to form a diol from the epoxy group (q.v. Lee & Neville, "Handbook of Epoxy Resins", McGraw-Hill, New York, 1982, 5-39).
- the drawback of these methods is, first, that epoxy resins must be prepared as starting materials and, second, that it is only possible to control with difficulty the ⁇ -glycol content of the final products.
- the present invention relates to a process for the preparation of epoxy resins having a specific reproducible content of ⁇ -glycol groups, which process comprises adding at least 0.0085 mol of glycidol or glycidol precursor compound per hydroxy-equivalent of a phenolic compound A which contains 2, 3 or 4 phenolic hydroxyl groups during the reaction of said phenolic compound A with an epihalohydrin which is unsubstituted or substituted in 2- or 3-position by C 1 -C 4 alkyl.
- phenols which are conventionally used for the preparation of epoxy resins are suitable for use as phenolic compounds A which contain 2 to 4 phenolic hydroxyl groups.
- phenols are: diphenols (such as resorcinol) or triphenols (phloroglucinol), which may also be substituted; naphthalenes containing 2, 3 or 4 hydroxyl groups, such as 1,4-dihydroxynaphthalene; biphenyls and other binuclear aromatic compounds which contain methylene, isopropylidene, O--, SO 2 --, S-- or NR-bridges (R ⁇ H or lower alkyl or phenyl) and 2 to 4 hydroxyl groups attached to the aromatic nuclei, such as preferably bisphenol A, bisphenol F or bisphenol S, wherein the benzene nuclei may also contain halogen atoms, for example tetrabromobisphenol A.
- Further compounds are novolaks derived from phenols or cresols.
- Compound A is preferably a dihydric phenol, and is most preferably bisphenol A.
- Suitable epichlorohydrins which are unsubstituted or substituted by C 1 -C 4 alkyl in 2- or 3-position are typically epichlorohydrin, epibromohydrin, epiiodohydrin, or the epichlorohydrins which are substituted by C 1 -C 4 alkyl in 2- or 3-position, for example 2-methylepichlorohydrin.
- epichlorohydrin or 2-methylepichlorohydrin.
- Epichlorohydrin is especially preferred.
- the reaction can be carried out in the presence or absence of a catalyst. It is preferred to use a catalyst.
- Suitable catalysts are: the nucleophilic catalysts disclosed in FR-A-2 063 025, such as imidazoles, benzimidazoles, imidazolines, dihydropyrimidines tetrahydropyrimidines, dihydroquinazolines, more particularly methylimidazole or phenylimidazole, preferably 2-phenylimidazole.
- Suitable catalysts may also be alkali metal hydroxides and alkaline earth metal hydroxides, preferably sodium hydroxide, as well as alkali metal alcoholates and alkaline earth metal alcoholates of formula X n ⁇ (OR.sup. ⁇ ) n , wherein X is the alkali metal ion or alkaline earth metal ion, R is C 1 -C 12 alkyl, preferably C 1 -C 4 alkyl, and n has the valency of the alkali metal ion or alkaline earth metal ion. Sodium methylate is especially preferred.
- quarternary ammoniums salts preferably hydroxides or halides of formula ##STR1## wherein R 1 , R 2 and R 3 are each independently of one another unsubstituted or OH-substituted alkyl of 1 to 16 carbon atoms, and R 4 is alkyl of 1 to 16 carbon atoms, phenyl or benzyl, and Y is hydroxyl or halogen.
- R 1 , R 2 and R 3 are each independently of one another unsubstituted or OH-substituted alkyl of 1 to 16 carbon atoms, and R 4 is alkyl of 1 to 16 carbon atoms, phenyl or benzyl, and Y is hydroxyl or halogen.
- tetralkylammonium salts most preferably tetramethylammonium salts.
- R 8 is preferably an alkyl group of 1 to 10, most preferably 1 to 4, carbon atoms, such as methyl, ethyl, propyl, n-butyl, sec-butyl and n-decyl.
- phosphonium halide catalysts are methyltriphenylphosphonium iodide, ethyltriphenylphosphonium iodide, propyltriphenylphosphonium iodide, n-butyltriphenylphosphonium iodide, n-decyltriphenylphosphonium iodide, ethyltributylphosphonium iodide, ethyltriphenylphosphonium chloride and ethyltriphenylphosphonium bromide.
- C 1 -C 4 Alkyltriphenylphosphonium iodides are especially preferred.
- Such catalysts are disclosed, for example, in GB-B-1 204 760. Suitable catalysts are also phosphorus compounds which are described in the following patent specifications: U.S. Pat. Nos. 3,547,881, 4,048,141, 4,132,706, GB 1 398 197 and GB 1 485 345.
- the most preferred catalyst is 2-phenylimidazole.
- the amount of catalyst used may vary within a wide range and is preferably from 0.0001 to 10% by weight, more particularly from 0.0002 to 5% by weight, more particularly still from 0.0005 to 1% by weight and, most preferably, from 0.005 to 1% by weight, based on the total weight of the educts present in the reaction mixture.
- the reaction can be carried out without a solvent or in a solvent, a mixture of solvents or a mixture of solvent and water, 5-95% solutions of the reactants being preferred.
- Suitable solvents are typically toluene, xylene, methyl ethyl ketone, methyl isobutyl ketone, butyl acetate, dioxane, isopropanol or 2-ethoxyethanol, preferably isopropanol.
- Epichlorohydrin may preferably be used as solvent.
- reaction temperatures are normally in the range from 20° to 200° C., preferably from 40° to 120° C.
- reaction time is normally from one hour to several hours.
- Glycidol can also be added in the form of other compounds which form glycidol under the prevailing reaction conditions, for example 3-chloro-1,2-propanediol, 2-chloro-1,3-propanediol, 3-bromo-1,2-propanediol or 2-bromo-1,3-propanediol. It is preferred to use glycidol in the form of 3-chloro-1,2-propanediol.
- the products prepared by the process of this invention contain a defined content of ⁇ -glycol groups. This content depends on the amount of glycidol or 3-chloro-1,2-propanediol used. Regard must be had to the fact that, in the reaction of a phenolic compound A with an epihalohydrin, as described by N. S. Enikolopyan et al. in J. Polym. Sci., Chem. Ed. 20, (1982) pp. 1231-1245, irrespective of an addition of glycidol, a certain content of ⁇ -glycol groups is always present in the resultant product, for example from ca. 0.1 to ca. 0.2 equivalent/kg, which content may, however, vary.
- the addition of glycidol results in a higher desired content of ⁇ -glycol groups. However, the process of this invention enables this higher content to be predetermined, i.e. defined.
- Preferred epoxy resins prepared by the process of this invention have a content of ⁇ -glycol groups of at least 0.2 equivalent/kg, but those having a content of more than 0.3 equivalent/kg are especially preferred.
- the products prepared by the process of this invention can be cured by crosslinking with conventional hardners for epoxy resins, for example polycarboxylic anhydrides, polyamines or polyhydric phenols, to give final products having good flexibility.
- conventional hardners for epoxy resins for example polycarboxylic anhydrides, polyamines or polyhydric phenols
- the products can be used for surface protection, for making castings, especially in the electrical field, and prepregs and laminates. They can also be used in the field of photopolymerisation and as solder and insulating varnishes.
- the resin residue is almost 100% of theory, based on bisphenol A.
- the resin is filtered hot in a filter press (ex Seitz, Switzerland) over a filter having a pore size Supra 200.
- the epoxy value is 5.28 equivalents/kg.
- the amount saponifiable chlorine is 0.11%, and of ⁇ -glycol groups 0.36 equivalent/kg.
- the viscosity at 25° C. is 11 300 mPas.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Epoxy Compounds (AREA)
Abstract
Description
Claims (11)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/959,863 US5278260A (en) | 1990-04-12 | 1992-10-13 | Process for the preparation of epoxy resins with concurrent addition of glycidol and epihalohydrin |
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
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CH128290 | 1990-04-12 | ||
CH1282/90 | 1990-04-12 | ||
US68205191A | 1991-04-08 | 1991-04-08 | |
US93856492A | 1992-08-28 | 1992-08-28 | |
US07/959,863 US5278260A (en) | 1990-04-12 | 1992-10-13 | Process for the preparation of epoxy resins with concurrent addition of glycidol and epihalohydrin |
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US93856492A Continuation-In-Part | 1990-04-12 | 1992-08-28 |
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US5278260A true US5278260A (en) | 1994-01-11 |
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US07/959,863 Expired - Fee Related US5278260A (en) | 1990-04-12 | 1992-10-13 | Process for the preparation of epoxy resins with concurrent addition of glycidol and epihalohydrin |
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Cited By (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5844062A (en) * | 1997-04-29 | 1998-12-01 | Industrial Technology Research Institute | Process for preparing phenolepoxy resins in the absence of an aqueous phase |
US6433217B1 (en) | 1998-09-23 | 2002-08-13 | Gerrit Gerardus Rosenbrand | Process for the preparation of glycidylesters of branched carboxylic acids |
US20070112224A1 (en) * | 2003-11-20 | 2007-05-17 | Solvay (Societe Anonyme) | Process for producing dichloropropanol from glycerol, the glycerol coming eventually from the conversion of animal fats in the manufacture of biodiesel |
US20080154050A1 (en) * | 2005-05-20 | 2008-06-26 | Patrick Gilbeau | Method for Making an Epoxide |
US20080207930A1 (en) * | 2005-05-20 | 2008-08-28 | Patrick Gilbeau | Process For Producing a Chlorhydrin From a Multihydroxylated Aliphatic Hydrocarbon and/or Ester Thereof in the presence of Metal Salts |
US20090198041A1 (en) * | 2006-06-14 | 2009-08-06 | Solvay (Societe Anonyme) | Crude glycerol-based product, process for its purification and its use in the manufacture of dichloropropanol |
US20100032617A1 (en) * | 2007-02-20 | 2010-02-11 | Solvay (Societe Anonyme) | Process for manufacturing epichlorohydrin |
US20100105862A1 (en) * | 2007-03-07 | 2010-04-29 | Solvay (Societe Anonyme) | Process for the manufacture of dichloropropanol |
US20100168379A1 (en) * | 2007-06-12 | 2010-07-01 | Solvay (Societe Anonyme) | Epichlorohydrin, manufacturing process and use |
US20100170805A1 (en) * | 2007-06-12 | 2010-07-08 | Solvay (Societe Anonyme) | Aqueous composition containing a salt, manufacturing process and use |
US20100212540A1 (en) * | 2007-10-02 | 2010-08-26 | Solvay (Societe Anonyme) | Use of compositions containing silicon for improving the corrosion resistance of vessels |
US20100294727A1 (en) * | 2008-01-31 | 2010-11-25 | Solvay S.A. | Process for degrading organic substances in an aqueous composition |
US20110237773A1 (en) * | 2008-12-08 | 2011-09-29 | Solvay Sa | Glycerol treatment process |
US8273923B2 (en) | 2007-06-01 | 2012-09-25 | Solvay (Societe Anonyme) | Process for manufacturing a chlorohydrin |
CN102712738A (en) * | 2009-11-04 | 2012-10-03 | 索尔维公司 | Process for manufacturing an epoxy resin |
US8314205B2 (en) | 2007-12-17 | 2012-11-20 | Solvay (Societe Anonyme) | Glycerol-based product, process for obtaining same and use thereof in the manufacturing of dichloropropanol |
US8471074B2 (en) | 2007-03-14 | 2013-06-25 | Solvay (Societe Anonyme) | Process for the manufacture of dichloropropanol |
US8507643B2 (en) | 2008-04-03 | 2013-08-13 | Solvay S.A. | Composition comprising glycerol, process for obtaining same and use thereof in the manufacture of dichloropropanol |
US8536381B2 (en) | 2008-09-12 | 2013-09-17 | Solvay Sa | Process for purifying hydrogen chloride |
US9309209B2 (en) | 2010-09-30 | 2016-04-12 | Solvay Sa | Derivative of epichlorohydrin of natural origin |
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US2558949A (en) * | 1945-09-18 | 1951-07-03 | Devoe & Raynolds Co | Polymeric polyether polyhydric alcohols |
US4215210A (en) * | 1977-06-13 | 1980-07-29 | Mitsubishi Petrochemical Company Limited | Novel α-glycol resin composition and process for its preparation |
US4465722A (en) * | 1982-07-08 | 1984-08-14 | Ciba-Geigy Corporation | Process for the preparation of epoxide resins by the advancement method |
-
1992
- 1992-10-13 US US07/959,863 patent/US5278260A/en not_active Expired - Fee Related
Patent Citations (3)
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---|---|---|---|---|
US2558949A (en) * | 1945-09-18 | 1951-07-03 | Devoe & Raynolds Co | Polymeric polyether polyhydric alcohols |
US4215210A (en) * | 1977-06-13 | 1980-07-29 | Mitsubishi Petrochemical Company Limited | Novel α-glycol resin composition and process for its preparation |
US4465722A (en) * | 1982-07-08 | 1984-08-14 | Ciba-Geigy Corporation | Process for the preparation of epoxide resins by the advancement method |
Non-Patent Citations (2)
Title |
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H. Lee & K. Neville, Handbook of Epoxy Resins, 1982, Resins 5 39. * |
H. Lee & K. Neville, Handbook of Epoxy Resins, 1982, Resins 5-39. |
Cited By (44)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5844062A (en) * | 1997-04-29 | 1998-12-01 | Industrial Technology Research Institute | Process for preparing phenolepoxy resins in the absence of an aqueous phase |
US6433217B1 (en) | 1998-09-23 | 2002-08-13 | Gerrit Gerardus Rosenbrand | Process for the preparation of glycidylesters of branched carboxylic acids |
US8415509B2 (en) | 2003-11-20 | 2013-04-09 | Solvay (Societe Anonyme) | Process for producing dichloropropanol from glycerol, the glycerol coming eventually from the conversion of animal fats in the manufacture of biodiesel |
US20070112224A1 (en) * | 2003-11-20 | 2007-05-17 | Solvay (Societe Anonyme) | Process for producing dichloropropanol from glycerol, the glycerol coming eventually from the conversion of animal fats in the manufacture of biodiesel |
US9663427B2 (en) | 2003-11-20 | 2017-05-30 | Solvay (Société Anonyme) | Process for producing epichlorohydrin |
US20090275726A1 (en) * | 2003-11-20 | 2009-11-05 | Solvay (Societe Anonyme) | Process for producing epichlorohydrin |
US20090270588A1 (en) * | 2003-11-20 | 2009-10-29 | Solvay (Societe Anonyme) | Process for producing dichloropropanol |
US20080200701A1 (en) * | 2005-05-20 | 2008-08-21 | Philippe Krafft | Method For Making a Chlorohydrin Starting With a Polyhydroxylated Aliphatic Hydrocarbon |
US20080207930A1 (en) * | 2005-05-20 | 2008-08-28 | Patrick Gilbeau | Process For Producing a Chlorhydrin From a Multihydroxylated Aliphatic Hydrocarbon and/or Ester Thereof in the presence of Metal Salts |
US8173823B2 (en) | 2005-05-20 | 2012-05-08 | Solvay (Société Anonyme) | Method for making an epoxide |
US20080200642A1 (en) * | 2005-05-20 | 2008-08-21 | Solvay (Societe Anonyme) | Method For Making a Chlorhydrine by Reaction Between a Polyhydroxylated Aliphatic Hydrocarbon and a Chlorinating Agent |
US20080194847A1 (en) * | 2005-05-20 | 2008-08-14 | Solvay (Societe Anonyme) | Method for Preparing Chlorohydrin By Converting Polyhydroxylated Aliphatic Hydrocarbons |
US8591766B2 (en) | 2005-05-20 | 2013-11-26 | Solvay (Societe Anonyme) | Continuous process for preparing chlorohydrins |
US8519198B2 (en) | 2005-05-20 | 2013-08-27 | Solvay (Societe Anonyme) | Method for making an epoxide |
US8420871B2 (en) | 2005-05-20 | 2013-04-16 | Solvay (Societe Anonyme) | Process for producing an organic compound |
US8106245B2 (en) | 2005-05-20 | 2012-01-31 | Solvay (Société Anonyme) | Method for preparing chlorohydrin by converting polyhydroxylated aliphatic hydrocarbons |
US8389777B2 (en) | 2005-05-20 | 2013-03-05 | Solvay (Société Anonyme) | Continuous method for making chlorhydrines |
US8344185B2 (en) | 2005-05-20 | 2013-01-01 | SOLVAY (Société Anonyme | Method for making a chlorhydrine by reaction between a polyhydroxylated aliphatic hydrocarbon and a chlorinating agent |
US20080194851A1 (en) * | 2005-05-20 | 2008-08-14 | Solvay (Societe Anonyme) | Continuous Method for Making Chlorhydrines |
US20080154050A1 (en) * | 2005-05-20 | 2008-06-26 | Patrick Gilbeau | Method for Making an Epoxide |
US8067645B2 (en) | 2005-05-20 | 2011-11-29 | Solvay (Societe Anonyme) | Process for producing a chlorhydrin from a multihydroxylated aliphatic hydrocarbon and/or ester thereof in the presence of metal salts |
US20090198041A1 (en) * | 2006-06-14 | 2009-08-06 | Solvay (Societe Anonyme) | Crude glycerol-based product, process for its purification and its use in the manufacture of dichloropropanol |
US8124814B2 (en) | 2006-06-14 | 2012-02-28 | Solvay (Societe Anonyme) | Crude glycerol-based product, process for its purification and its use in the manufacture of dichloropropanol |
US20100032617A1 (en) * | 2007-02-20 | 2010-02-11 | Solvay (Societe Anonyme) | Process for manufacturing epichlorohydrin |
US20100105862A1 (en) * | 2007-03-07 | 2010-04-29 | Solvay (Societe Anonyme) | Process for the manufacture of dichloropropanol |
US8258350B2 (en) | 2007-03-07 | 2012-09-04 | Solvay (Societe Anonyme) | Process for the manufacture of dichloropropanol |
US8471074B2 (en) | 2007-03-14 | 2013-06-25 | Solvay (Societe Anonyme) | Process for the manufacture of dichloropropanol |
US8273923B2 (en) | 2007-06-01 | 2012-09-25 | Solvay (Societe Anonyme) | Process for manufacturing a chlorohydrin |
US8399692B2 (en) | 2007-06-12 | 2013-03-19 | Solvay (Societe Anonyme) | Epichlorohydrin, manufacturing process and use |
US8378130B2 (en) | 2007-06-12 | 2013-02-19 | Solvay (Societe Anonyme) | Product containing epichlorohydrin, its preparation and its use in various applications |
US20100179300A1 (en) * | 2007-06-12 | 2010-07-15 | Solvay (Societe Anonyme) | Product containing epichlorohydrin, its preparation and its use in various applications |
US20100168379A1 (en) * | 2007-06-12 | 2010-07-01 | Solvay (Societe Anonyme) | Epichlorohydrin, manufacturing process and use |
US20100170805A1 (en) * | 2007-06-12 | 2010-07-08 | Solvay (Societe Anonyme) | Aqueous composition containing a salt, manufacturing process and use |
US8197665B2 (en) | 2007-06-12 | 2012-06-12 | Solvay (Societe Anonyme) | Aqueous composition containing a salt, manufacturing process and use |
US8715568B2 (en) | 2007-10-02 | 2014-05-06 | Solvay Sa | Use of compositions containing silicon for improving the corrosion resistance of vessels |
US20100212540A1 (en) * | 2007-10-02 | 2010-08-26 | Solvay (Societe Anonyme) | Use of compositions containing silicon for improving the corrosion resistance of vessels |
US8314205B2 (en) | 2007-12-17 | 2012-11-20 | Solvay (Societe Anonyme) | Glycerol-based product, process for obtaining same and use thereof in the manufacturing of dichloropropanol |
US20100294727A1 (en) * | 2008-01-31 | 2010-11-25 | Solvay S.A. | Process for degrading organic substances in an aqueous composition |
US8795536B2 (en) | 2008-01-31 | 2014-08-05 | Solvay (Societe Anonyme) | Process for degrading organic substances in an aqueous composition |
US8507643B2 (en) | 2008-04-03 | 2013-08-13 | Solvay S.A. | Composition comprising glycerol, process for obtaining same and use thereof in the manufacture of dichloropropanol |
US8536381B2 (en) | 2008-09-12 | 2013-09-17 | Solvay Sa | Process for purifying hydrogen chloride |
US20110237773A1 (en) * | 2008-12-08 | 2011-09-29 | Solvay Sa | Glycerol treatment process |
CN102712738A (en) * | 2009-11-04 | 2012-10-03 | 索尔维公司 | Process for manufacturing an epoxy resin |
US9309209B2 (en) | 2010-09-30 | 2016-04-12 | Solvay Sa | Derivative of epichlorohydrin of natural origin |
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Owner name: VANTICO A&T US INC., MICHIGAN Free format text: RELEASE OF SECURITY INTEREST;ASSIGNOR:CREDIT SUISSE FIRST BOSTON;REEL/FRAME:013887/0429 Effective date: 20030630 Owner name: VANTICO INC. (FORMERLY KNOWN AS AVANTI USA (SPECIA Free format text: RELEASE OF SECURITY INTEREST;ASSIGNOR:CREDIT SUISSE FIRST BOSTON;REEL/FRAME:013887/0429 Effective date: 20030630 |