US5116570A - Stainless maraging steel having high strength, high toughness and high corrosion resistance and it's manufacturing process - Google Patents
Stainless maraging steel having high strength, high toughness and high corrosion resistance and it's manufacturing process Download PDFInfo
- Publication number
- US5116570A US5116570A US07/758,637 US75863791A US5116570A US 5116570 A US5116570 A US 5116570A US 75863791 A US75863791 A US 75863791A US 5116570 A US5116570 A US 5116570A
- Authority
- US
- United States
- Prior art keywords
- weight
- strength
- corrosion resistance
- maraging steel
- toughness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910001240 Maraging steel Inorganic materials 0.000 title claims abstract description 21
- 230000007797 corrosion Effects 0.000 title claims abstract description 16
- 238000005260 corrosion Methods 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 26
- 239000000956 alloy Substances 0.000 claims abstract description 26
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052742 iron Inorganic materials 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims abstract description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 16
- 229910052719 titanium Inorganic materials 0.000 claims description 12
- 229910052721 tungsten Inorganic materials 0.000 claims description 12
- 229910052804 chromium Inorganic materials 0.000 claims description 11
- 229910052782 aluminium Inorganic materials 0.000 claims description 10
- 230000032683 aging Effects 0.000 claims description 5
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 3
- 238000005242 forging Methods 0.000 claims description 2
- 238000005098 hot rolling Methods 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 description 20
- 239000010959 steel Substances 0.000 description 20
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 19
- 239000010936 titanium Substances 0.000 description 13
- 239000011651 chromium Substances 0.000 description 11
- 239000000203 mixture Substances 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- 229910000734 martensite Inorganic materials 0.000 description 7
- 230000000704 physical effect Effects 0.000 description 6
- 238000005275 alloying Methods 0.000 description 5
- 239000011159 matrix material Substances 0.000 description 5
- 230000035882 stress Effects 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 229910000765 intermetallic Inorganic materials 0.000 description 4
- 239000002244 precipitate Substances 0.000 description 4
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 4
- 239000010937 tungsten Substances 0.000 description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000006104 solid solution Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910001068 laves phase Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/50—Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
Definitions
- This invention relates to the stainless maraging steel with high strength, high toughness and high corrosion resistance and it's manufacturing process.
- the maraging steels have been used in many fields such as dies, rocket motor cases, load cells and gears, etc., which require high strength with high toughness.
- the conventional alloy system is 18% Ni--Co--Mo maraging steel of U.K. Pat. 936557.
- the Co and Mo which are expensive alloying elements, increase the fabrication cost of maraging steels.
- the price of the Co which is a strategic material, has increased rapidly due to the deficiency of supply in world market. Therefore, the demand for maraging steel of new composition has been increased in order to substitute the present alloys.
- the Co-free 20-25% Ni maraging steel of U.K. Pat. 948354 was developed, but this steel has difficulty in commercialization due to poor toughness.
- the 20% Ni and 25% Ni maraging steels of France Pat. 2127799 have improved tensile strength to about 130 kg/mm 2 and elongation to about 9%, however, they have poor ductility and the corrosion resistance was not considered.
- the Co-free maraging steel of Korean Pat. Publication No. 87-2074 is known, but this steel include Mo, which is an expensive alloying elements, and have poor ductility without considering corrosion resistance.
- the 18% Ni maraging steel has higher resistance to stress corrosion cracking and hydrogen embrittlement compared with the medium carbon low alloy steels, while, if it is used in corrosive atmosphere or used as part contacting with water, then the protective surface treatment is necessary. Therefore, the stainless maraging steel(IN-736), which have improved toughness and corrosion resistance instead of lowered strength compared with conventional maraging steels, was developed, however, this include Mo and the corrosion resistance is not good. While, the Co-and MO-free maraging steel having high strength and high toughness was developed as Korean Pat. Publication No. 90-402 by one of our inventors, but this steel has poor ductility and corrosion resistance.
- the object of present invention is to develop a Co-free maraging steel, with the substitution of W for Mo, having improved ductility and corrosion resistance without deteriorating strength and toughness.
- the invented new stainless maraging steel contains, in weight percent, 8% to 12% chromium, 7% to 12% nickel, 2% to 6% tungsten, 0.1% to 0.5% aluminium, 0.1% to 0.4% titanium and balance essentially iron.
- the invented stainless maraging steel which has above composition, is manufactured as following process.
- the electrolytic iron Ni, Cr, Al, Ti with 99.9% purity and W powder with 99.95% purity are used for melting. Thereafter, Fe, Ni and Cr are melted first in a vacuum induction furnace or electrical furnace and then alloying elements of W, Ti and Al are added.
- the melt is obtained as having composition, in weight percent, of 8% to 12% Cr, 7% to 12% Ni, 2% to 6% W, 0.1% to 5.0% Al and 0.1% to 0.4% Ti.
- This molten melt is cast into a mould to make ingots.
- the cast ingots are homogenized at 1200°-1250° C. for 1-3 hours, and then hot-forged and hot-rolled at 1200°-1250° C.
- the hot-rolled plates are solution-treated at 800°-1000° C. for 1-3 hours followed by air cooling to get uniform martensite structure.
- the fine intermetallic compounds are precipitated in martensitic matrix through aging at 400°-600° C. for 1-25 hours.
- the invented new stainless maraging steel contains, in weight percent, 8% to 12% chromium, 7% to 12% nickel, 2% to 6% tungsten, 0.1% to 0.5% aluminium, 0.1% to 0.4% titanium and the balance essentially iron.
- Chromium (8-12 weight percent) is added to improve the corrosion resistance. If Cr amount is either less than 8% or more than 12%, the uniform martensite structure is not formed as the matrix of stainless maraging steel.
- Nickel (7-12 weight percent) is necessary to form uniform martensitic matrix. Ni amounts was lowered compared with the 18Ni maraging steel and the total amount of Ni and Cr was controlled.
- Tungsten (2-6 weight percent) is added to increase the strength by forming stable precipitate or by solid solution hardening effect at high temperature.
- W the desirable content of W is selected.
- Aluminium 0.1-0.5 weight percent
- Titanium 0.1-0.4 weight percent
- the desirable content of Ti is selected.
- the invented stainless maraging steel which has above composition, is manufactured as following processes.
- the electrolytic iron Ni, Cr, Al, Ti with 99.9% purity and W powder with 99.95% purity are used for melting. Thereafter, Fe, Ni and Cr are melted first in a vacuum induction furnace or electrical furnace and then alloying elements of W, Ti and Al are added.
- the melt is obtained as having composition, in weight percent, of 8% to 12% Cr, 7% to 12% Ni, 2% to 6% W, 0.1% to 0.5% Al and 0.1% to 0.4% Ti.
- This molten melt is cast into a mould to make ingots.
- the cast ingots are homogenized at 1200°-1250° C. for 1-3 hours, and then hot-forged and hot-rolled at 1200°-1250° C.
- the hot-rolled plates are solution-treated at 800°-1000° C. for 1-3 hours followed by air cooling to get uniform martensite structure.
- the fine intermetallic compounds are precipitated in martensitic matrix through aging at 400°-600° C. for 1-25 hours.
- the invented five alloys (No 1-No. 5) listed in Table 1 were melted in an induction furnace and cast into mould to make ingots.
- the cast ingots were homogenized at 1250° C. for 1 hour and then followed by hot-forging and hot-rolling.
- the standard tensile specimens and Charpy V-Notch impact specimens were machined from the hot-rolled plates were solution-treated at 830° C. for 1 hour followed by aging treatment at 480° C. for 3 hours.
- alloy No. 1 which does not contain Ti and W, are lower than those of other alloys (alloy No. 2-5), while the elongation of alloy No. 1 is higher than other alloys as shown in Table 2 and 3. This results indicated that the alloy No. 1 is not precipitation hardened.
- the yield strength, tensile strength and elongation of the invented alloys are comparable to those of IN-736 (No. 5).
- the yield strength and tensile strength of the 18% Ni maraging steel were higher than those of invented alloys, while the elongation was much lower than that of invented alloys.
- the tensile properties do not vary much with varying W content. This result indicates that the tungsten does not form precipitates of intermetallic compound, but influences on the strength through solid solution hardening.
- the yield strength and tensile strength at high temperature are lower than those at room temperature. This result was due to the softening by annihilation of dislocations at high temperature.
- Table 4 shows the Charpy impact energys of stainless maraging alloys at room temperature.
- the Charpy impact energy remains almost constant with varying solution treatment temperature above 950° C. This results are due to the presence of the high temperature precipitates of the Laves phase formed during solution treatment if the composition is above the solubility limit.
- the invented alloy which does not contain expensive alloying elements such as Co and Mo, exhibits the comparable physical properties with much higher corrosion resistance "IN-736" maraging steel.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Steel (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
Description
TABLE 1
__________________________________________________________________________
Chemical compositions of stainless maraging steels.
Chemical composition (weight percent)
Alloy Sample
Fe Cr Ni Mo W Al Ti
__________________________________________________________________________
Reference No. 1
80.2
10.8
10.3
-- -- 0.21
--
Maraging No. 2
79.95
10.7
10.6
-- -- 0.21
0.31
Steel
Invented No. 3
77.95
11.3
8.64
-- 1.84
0.39
0.27
Maraging No. 4
75.95
11.2
9.61
-- 4.0
0.39
0.26
Steel
Conventional
IN-736 No. 5
77.95
10.7
9.46
2.45
-- 0.46
0.28
Maraging
Korean Pat.
No. 6
78.0
-- 18.5
-- 3.0
0.1
1.4
Steel Pub. No.
90-402
Korean Pat.
No. 7
77.1
-- 18.1
2.2
-- 0.1
2.5
Pub. No.
87-2074
__________________________________________________________________________
TABLE 2
______________________________________
Physical properties of stainless maraging steels at
room temperature
Yield Tensile
Elon-
Strength Strength
gation
Alloy Sample (MPa) (MPa) (%)
______________________________________
Reference No. 1 882 897 22.7
Maraging No. 2 1198 1299 16.3
Steel
Invented No. 3 1311 1375 14.4
Maraging No. 4 1313 1378 13.4
Steel
Con- IN-736 No. 5 1309 1370 12.8
ventional
Korean Pat.
No. 6 1600 1650 8.0
Maraging
Pub No.
Steel 90-402
Korean Pat.
No. 7 2006 2130 5.0
Pub No.
87-2074
______________________________________
TABLE 3
______________________________________
Physical properties of stainless maraging steels tested at
elevated temperature of 250° C.
Tensile
Yield Strength
Strength Elongation
Specimen
Alloy (MPa) (MPa) (%) Shape
______________________________________
No. 1 696 745 18.3 R
No. 2 1052 1136 14.6 R
No. 3 1077 1143 7.1 P
No. 4 1085 1155 7.2 P
No. 5 1055 1139 7.4 P
______________________________________
P: Plate, R: Round Bar
TABLE 4
______________________________________
Charpy impact energy of stainless maraging steels.
Charpy impact energy
Alloy (Joule)
______________________________________
No. 1 311
No. 2 80
No. 3 78
No. 4 55
No. 5 54
______________________________________
TABLE 5
______________________________________
Fracture toughness (K.sub.IC) and critical stress intensity factor
for stress corrosion cracking (K.sub.ISCC) of stainless maraging steels.
unit: MPa · m.sup.2
Fracture Toughness
Alloy K.sub.IC K.sub.ISCC
______________________________________
No. 3 140.7 90.5
No. 4 134.6 91.4
No. 5 110.2 79.4
______________________________________
TABLE 6
______________________________________
Physical properties after solution-treated at temperatures
range from 800 to 1000° C.
Yield Tensile Charpy impact
Temperature
Strength Strength Elongation
energy
(°C.)
(MPa) (MPa) (%) (Joule)
______________________________________
800 900 964 16.9 182
850 864 950 16.9 190
900 861 945 17.1 194
950 800 897 17.2 200
1000 800 896 17.4 200
______________________________________
Claims (2)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019900015019A KR920006827B1 (en) | 1990-09-21 | 1990-09-21 | High strength, high toughness, high corrosion resistance stainless maraging steel and manufacturing method |
| KR15019/1990 | 1990-09-21 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US5116570A true US5116570A (en) | 1992-05-26 |
Family
ID=19303885
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US07/758,637 Expired - Lifetime US5116570A (en) | 1990-09-21 | 1991-09-12 | Stainless maraging steel having high strength, high toughness and high corrosion resistance and it's manufacturing process |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US5116570A (en) |
| KR (1) | KR920006827B1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2617856A1 (en) * | 2012-01-19 | 2013-07-24 | Hitachi Ltd. | Precipitation hardening martensitic stainless steel, and steam turbine long blade, steam turbine, and power plant using the same |
| CN103509917A (en) * | 2013-07-16 | 2014-01-15 | 太原科技大学 | Heat treatment process for refinement of maraging stainless steel grain |
| CN117758161A (en) * | 2023-12-15 | 2024-03-26 | 东北大学 | A bimodal heterostructure maraging steel and its preparation method |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113025799B (en) * | 2021-03-02 | 2022-10-11 | 中国空气动力研究与发展中心高速空气动力研究所 | A heat treatment method for large-scale wind tunnel curved flex boards |
| CN113774280A (en) * | 2021-08-25 | 2021-12-10 | 哈尔滨工程大学 | 2400 MPa-grade high-ductility high-corrosion-resistance maraging stainless steel and preparation method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA664462A (en) * | 1963-06-04 | Allegheny Ludlum Corporation | Martensitic steel | |
| US3723196A (en) * | 1970-06-18 | 1973-03-27 | Steel Corp | Age-hardening iron-base alloy with improved toughness |
| US4871511A (en) * | 1988-02-01 | 1989-10-03 | Inco Alloys International, Inc. | Maraging steel |
-
1990
- 1990-09-21 KR KR1019900015019A patent/KR920006827B1/en not_active Expired
-
1991
- 1991-09-12 US US07/758,637 patent/US5116570A/en not_active Expired - Lifetime
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA664462A (en) * | 1963-06-04 | Allegheny Ludlum Corporation | Martensitic steel | |
| US3723196A (en) * | 1970-06-18 | 1973-03-27 | Steel Corp | Age-hardening iron-base alloy with improved toughness |
| US4871511A (en) * | 1988-02-01 | 1989-10-03 | Inco Alloys International, Inc. | Maraging steel |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2617856A1 (en) * | 2012-01-19 | 2013-07-24 | Hitachi Ltd. | Precipitation hardening martensitic stainless steel, and steam turbine long blade, steam turbine, and power plant using the same |
| US9388702B2 (en) | 2012-01-19 | 2016-07-12 | Mitsubishi Hitachi Power Systems, Ltd. | Precipitation hardening martensitic stainless steel, and steam turbine long blade, steam turbine, and power plant using the same |
| CN103509917A (en) * | 2013-07-16 | 2014-01-15 | 太原科技大学 | Heat treatment process for refinement of maraging stainless steel grain |
| CN103509917B (en) * | 2013-07-16 | 2015-06-17 | 太原科技大学 | Heat treatment process for refinement of maraging stainless steel grain |
| CN117758161A (en) * | 2023-12-15 | 2024-03-26 | 东北大学 | A bimodal heterostructure maraging steel and its preparation method |
Also Published As
| Publication number | Publication date |
|---|---|
| KR920006827B1 (en) | 1992-08-20 |
| KR920006529A (en) | 1992-04-27 |
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