US496335A - And john w - Google Patents
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- Publication number
- US496335A US496335A US496335DA US496335A US 496335 A US496335 A US 496335A US 496335D A US496335D A US 496335DA US 496335 A US496335 A US 496335A
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- United States
- Prior art keywords
- wheel
- shaft
- stirring
- floor
- track
- Prior art date
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- Expired - Lifetime
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- 238000003756 stirring Methods 0.000 description 62
- 238000004890 malting Methods 0.000 description 34
- 235000013339 cereals Nutrition 0.000 description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 238000001035 drying Methods 0.000 description 10
- 239000002184 metal Substances 0.000 description 8
- 230000035784 germination Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 241001078665 Cardiostigma Species 0.000 description 4
- 240000005979 Hordeum vulgare Species 0.000 description 4
- 235000007340 Hordeum vulgare Nutrition 0.000 description 4
- 230000000750 progressive Effects 0.000 description 4
- 201000005804 Eastern equine encephalitis Diseases 0.000 description 2
- 210000001513 Elbow Anatomy 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 230000000875 corresponding Effects 0.000 description 2
- 230000001419 dependent Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001105 regulatory Effects 0.000 description 2
- 230000000630 rising Effects 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/04—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring
- B22C5/0486—Movable devices for cutting or mixing material laying on the ground
- B22C5/049—Movable devices for cutting or mixing material laying on the ground using rotating tools
Definitions
- This invention is an improvement in devices for stirring grain which is undergoing the malting process, and either while in the I5 growing or the drying chambers or compartments of a malt-house.
- I-Ieretofore machinery has been employed for this purpose, but our present invention is an improvement on such devices and has for zo its object to provide a stirring device, antomatic in its action, which when being impelled or operated by suitable motive power will pass in a direct line over a malting floor, stirring or turning the barley evenly and thor- 2 5 oughly in its progress, and which after eachI complete advance movement will return to its starting point without disturbing the grain.
- a maltstirring or turning device which has (l) a rotary movement by which the grain is lifted up from the loor, turned' over and deposited again on the ⁇ door; (2) a forward rectilinear movement bodily over or across the iloor space, by which all the portions of the grain are successively lifted and turned, and (3) a retrograde movement bodily through a higher plane, by which after each advance the stirrer is returned to its starting point without dis- 4o turbing the grain.
- Figure l is a plan view of our improved machine as arranged in a chamber with a malt drying door; but it may be here stated that the same ma- 5: chine arranged in a similar manner would be u used for stirring the malt in the growing or germinating chambers, but the floor in such chambers would be imperforate.
- Fig. 2 is a side elevation, with some parts removed of 6o
- Fig. 3 is a transverse section of the machine on the dotted line 8. 7.1.2. 3. et. 5. and 6 of Fig. 2.
- Fi'g ⁇ u14 is a transverse section of the stirring wheel on a larger scale.
- Fig. 5 is a plan of a portion of' 65 the shaft, hub, pinion and driving chain of the stirring wheel.
- the barley to be malted after having undergone the preliminary process of soaking is spread on the floor 7e of the growing chambers, or after germination in such chambers on the floor of the kiln or drying chamber, on either of which iioors it is necessary to turn or stir it periodically.
- A is the wheel 75 which we prefer to employ as the device for eecting this turning or stirring, in connection with the other apparatus or parts which comprise the combination subject of our invention.
- This wheel which is illustrated 8o more in detaill in Fig. 4, is mounted on ashaft A3 to which are attached hubs A2. yFrom these hubs radiate arms a which are 'twisted and bent forward as shown, and to these latter are attached sheet metal buckets a.
- each bucket is made of bent sheet metal, and the leading end of each bucket is fastened about two-thirds of the way up the side of the next preceding bucket, as at a2; it is then bent into a semi-cylindrical form on that 9o portion of its perimeter which is nearest the 'hub and forms about a semi-cylinder in the part between the arms at this point.
- the nearest approach of the sheet metal bucket to the center of the stirring wheel is about one-third from the extreme circumference to the axis of the shaft.
- the outer edge of the rear portion of this bucket is formed upon a curve of greater diameter than the cylindrical portion just referred to, and the edges of this roo bucketare fastened to the arms a, as shown.
- a metal scoop Arranged continuous with the outer edge or side of the bucket there is a metal scoop which extends out to the extreme periphery of the wheel. If this wheel be revolved in the direction of the edges of the scoops through a bed of grain, with a constantly progressive motion, it will lift the grain from its position on the bed, and will spill it again behind the wheel as it advances, and if the advance of the wheel and its rotation be properly regulated the grain will be lodged substantially on the same part of the floor from which it was gathered up.
- a pinion D which is cogged or toothed at its end, but provided with a smooth portion on the side of the stirring wheel and formed with a collar or flange, as shown.
- a sleeve or block C which is loose on the shaftA, permitting the free revolution of the same within it, and which is secured to one of the links of a chain B.
- B is an endless lag chain which passes around two sprocket Wheels E placed at opposite ends of the floor space upon which the grain is spread.
- One of these sprocket wheels is mounted on and fixed to a shaft that carries a gear wheel F which receives its motion from a pinion F engaging therewith and mounted on a driving shaft carrying a belt pulley F3 to which power may be applied.
- Inside the lines of the chainsB and sprocket wheels E are the sides of the tank or receptacle which confines the germinating or drying grain that is to be stirred by the wheel A. The wheel A reaches across this tank and comes close to its sides so that ends to the wheel are not necessary.
- the sprocket wheels and driving mechanism above described are supported on vertical posts G rising from the floor timbers of the chamber in which the machineis placed, and these posts also support the track stringers D2 the width of which is approximately that of the diameter of the sprocket wheels E.
- These stringers have semicircular ends corresponding in radius with the sprocket wheels and to their upper and lower and end edges are applied racks D with which the pinions D engage.
- At the ends of the stringers D2 are secured curved guides in the forms of hoods D3 the axes of which are'coincident with the axes of the sprocket wheels.
- the operation of the machine is as follows: Power being applied to the driving pulley F3, rotation is imparted to the cog wheel F and the sprocket wheels on the shafts of the same. This sets in motion the endless chains B, which drag forward the shaft of the stirring wheel. The engagement of the pinions on this shaft with the stationary racks causes said shaft and wheel to revolve. The forward movement of the wheel A being along the lower rack section, the scoops and buckets of the wheel lift the grain and then deposit it again on the floor. The wheel on reaching the end of its forward course travels to the upper rack section and returns along the same to its starting point, being thereby raised so as not to reach the bed of grain.
- This hose roller is hollow and has a hollow shaft at one end 7L, which communicates through a stuffing box with the pipe 71..
- This pipe communicates by an elbow with the perforated pipe h2, which extends across the machine and one end of which is carried in a bracket h3 dependent from the carriage.
- Roll wheel H2 which meshes into roll wheel H3 is on the axis of the roller I-I; on the exterior of the roller II is coiled a flexible hose I-I, one end of which commmunicates with the cavity of the roller H or a pipe extending from the periphery to the hollow shaft, and the other end of which is attached-to a source of water supply. It is obvious that water can be supplied through the hose to the radial pipe or interior of the roller H and through the hollow bearing h and the pipe 72, to the perforated pipe h2, and this perforated pipe IOO TIO
- the apparatus can, by moving the apparatus along the malt tank, be carried to any placeand deliver its water to any portion of the lengthl of the tank. It is desirable that this water shall be sprinkled upon the grain as it falls from the bucket of the stirring wheel A; consequently the pipe h and the perforated pipe h2 are ar-V ranged to be in the line ofthe vertical tangent of the wheel A, and in order that they shall always hold this position there are attached to the carrier two pendants K2 which come together at or about the line of the axis of the Wheel A, and there form a fork, one blade of which is shown at K3 in Fig. 2, and the other blade of which isshown at K4 in the same figure.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Description
(No Model.) 4 Sheets-Sheet 1. E. C. BAKER 8a J. W. FREE.
MALTING MACHINERY.
Patented Apr. 2 1893.
'I VE GUQ Oo G0090 oeee' @ccoo cacao oqoe cacao oooao 00000 00000 00000 00000 00000 00000 "Il rl 0 l/ ooooo ooooo 00u90 ooooa 0 00000 00000 eoooa oeoco oeooo -.-eo -ea .00 OO oo oo 00 G0 ao oo e@A oo 00 oo oo oo oo oo oo oo oo 00 G0 oo oo voe 00 o.,o oo 0 o o O60 000 00000 00000 00000 00000 00000 00000 Q00 96600 C0600 een:
-QQ Q'aea ooaoo EEE THE NORRIS PETERS C04 PHDTOLITHO.. WASNINGYDN, D. 0,
(No Model.) y 4 sheets-sheen, y H. C. BAKER 8v J. FREE.
MALTING MACHINERY. No. 496,335. Patented Apr. 25, 1893.
co. Fumo-uma.. maximum. D. c.
4sneets-shet 3. Y H. C. BAKER & J. W. FREE.
MALTING MACHINERY.
No'. 496,335. PatentedApr. 25,1893.
(No Model.)
vus-mums mens mow-umu.. msnmsmpn. c,
(No Model.) 4'sn'eets-sneen 4.
H. C. BAKER 8v J. W. FREE.
MALTING MACHINERY. No. 496,335. Patented'Apr..y 25,1893.
-l'plVEN-rmf.
@Wd/@g2 UNITED STATES PATENT OFFICE.
HURBERT C. BAKER, OF HARTFORD, CONNECTICUT, AND JOHN W. FREE, OF
NEW YORK, N. Y., ASSIGNORS TO THE AMERICAN MALT MANUFACTURING COMPANY, OF WEST VIRGINIA.
IVIALTING MACHINERY.
SPECIFICATION forming part of Letters Patent No. 496,335, dated April 25, 1893. Application filed October 15, 1891. Serial No. 408,742- (No model.)
.To @ZZ whom it may concern.'
Be it known that we, HURBERT C. BAKER, of Hartford, in the countyof Hartford and State of Connecticut, and JOHN W. FREE, of the city, county, and State of New York, both citizens of the United States, have invented cer' tainnew and useful Improvements in Malting Machinery, of which the following is a specification, reference being had to the drawlo ings accompanying and forming a part of the same.
This invention is an improvement in devices for stirring grain which is undergoing the malting process, and either while in the I5 growing or the drying chambers or compartments of a malt-house.
I-Ieretofore machinery has been employed for this purpose, but our present invention is an improvement on such devices and has for zo its object to provide a stirring device, antomatic in its action, which when being impelled or operated by suitable motive power will pass in a direct line over a malting floor, stirring or turning the barley evenly and thor- 2 5 oughly in its progress, and which after eachI complete advance movement will return to its starting point without disturbing the grain. To accomplish this, we have devised,and in this our invention broadly consists,-a maltstirring or turning device which has (l) a rotary movement by which the grain is lifted up from the loor, turned' over and deposited again on the` door; (2) a forward rectilinear movement bodily over or across the iloor space, by which all the portions of the grain are successively lifted and turned, and (3) a retrograde movement bodily through a higher plane, by which after each advance the stirrer is returned to its starting point without dis- 4o turbing the grain. By means of such an apparatus it is evident that all the grain on any floor may be evenly and perfectly treated whether during its germination or its drying, and the process of malting, which by the most approved appliances heretofore employed has been more or less uncertain, is rendered much more thorough and perfect.
Our invention also resides in certain details of mechanism which will be more fully here-l 5o inafter set forth.
one end ofthe machine.
In the accompanying drawings which illustrate our invention in detail: Figure l is a plan view of our improved machine as arranged in a chamber with a malt drying door; but it may be here stated that the same ma- 5: chine arranged in a similar manner would be u used for stirring the malt in the growing or germinating chambers, but the floor in such chambers would be imperforate. Fig. 2 is a side elevation, with some parts removed of 6o Fig. 3 is a transverse section of the machine on the dotted line 8. 7.1.2. 3. et. 5. and 6 of Fig. 2. Fi'g`u14 is a transverse section of the stirring wheel on a larger scale. Fig. 5 is a plan of a portion of' 65 the shaft, hub, pinion and driving chain of the stirring wheel.
It will be understood that the barley to be malted after having undergone the preliminary process of soaking is spread on the floor 7e of the growing chambers, or after germination in such chambers on the floor of the kiln or drying chamber, on either of which iioors it is necessary to turn or stir it periodically.'
' Referring now to Fig. 1, A is the wheel 75 which we prefer to employ as the device for eecting this turning or stirring, in connection with the other apparatus or parts which comprise the combination subject of our invention. This wheel, which is illustrated 8o more in detaill in Fig. 4, is mounted on ashaft A3 to which are attached hubs A2. yFrom these hubs radiate arms a which are 'twisted and bent forward as shown, and to these latter are attached sheet metal buckets a. These buckets are made of bent sheet metal, and the leading end of each bucket is fastened about two-thirds of the way up the side of the next preceding bucket, as at a2; it is then bent into a semi-cylindrical form on that 9o portion of its perimeter which is nearest the 'hub and forms about a semi-cylinder in the part between the arms at this point. The nearest approach of the sheet metal bucket to the center of the stirring wheel is about one-third from the extreme circumference to the axis of the shaft. The outer edge of the rear portion of this bucket is formed upon a curve of greater diameter than the cylindrical portion just referred to, and the edges of this roo bucketare fastened to the arms a, as shown. Arranged continuous with the outer edge or side of the bucket there is a metal scoop which extends out to the extreme periphery of the wheel. If this wheel be revolved in the direction of the edges of the scoops through a bed of grain, with a constantly progressive motion, it will lift the grain from its position on the bed, and will spill it again behind the wheel as it advances, and if the advance of the wheel and its rotation be properly regulated the grain will be lodged substantially on the same part of the floor from which it was gathered up.
As the means for revolving the stirring wheel and at the same time imparting thereto a progressive movement, we have devised and employ the means which we shall now proceed to describe.
The devices used in connection with each end of the wheel shaft being duplicates of each other, it will only be necessary to describe one set in detail.
At the end of the shaft A3 of the stirring wheel is a pinion D which is cogged or toothed at its end, but provided with a smooth portion on the side of the stirring wheel and formed with a collar or flange, as shown. Between this pinion and the hub A2 is a sleeve or block C which is loose on the shaftA, permitting the free revolution of the same within it, and which is secured to one of the links of a chain B.
B is an endless lag chain which passes around two sprocket Wheels E placed at opposite ends of the floor space upon which the grain is spread. One of these sprocket wheels is mounted on and fixed to a shaft that carries a gear wheel F which receives its motion from a pinion F engaging therewith and mounted on a driving shaft carrying a belt pulley F3 to which power may be applied. Inside the lines of the chainsB and sprocket wheels E are the sides of the tank or receptacle which confines the germinating or drying grain that is to be stirred by the wheel A. The wheel A reaches across this tank and comes close to its sides so that ends to the wheel are not necessary.
The sprocket wheels and driving mechanism above described are supported on vertical posts G rising from the floor timbers of the chamber in which the machineis placed, and these posts also support the track stringers D2 the width of which is approximately that of the diameter of the sprocket wheels E. These stringers have semicircular ends corresponding in radius with the sprocket wheels and to their upper and lower and end edges are applied racks D with which the pinions D engage. At the ends of the stringers D2 are secured curved guides in the forms of hoods D3 the axes of which are'coincident with the axes of the sprocket wheels.
Beneath the lower horizontal rack sections and parallel therewith are guide rails T that form together with the hoods D3 a continuous track around the curved end and lower horizontal sections. Upon these tracks the smooth portions ofthe pinions D rest so that at all times during the progress of the stirring wheel A the pinions D will be held in engagement with the racks either by gravity, as when they are traveling along the upper horizontal sections of the rack, or at other times by the hoods D3 and rails D. At the same time the wheel is prevented from lateral displacement while doing its work by the engagement of the Iianges on the pinions with the sides of the rails D.
The operation of the machine is as follows: Power being applied to the driving pulley F3, rotation is imparted to the cog wheel F and the sprocket wheels on the shafts of the same. This sets in motion the endless chains B, which drag forward the shaft of the stirring wheel. The engagement of the pinions on this shaft with the stationary racks causes said shaft and wheel to revolve. The forward movement of the wheel A being along the lower rack section, the scoops and buckets of the wheel lift the grain and then deposit it again on the floor. The wheel on reaching the end of its forward course travels to the upper rack section and returns along the same to its starting point, being thereby raised so as not to reach the bed of grain. In germinatiug malt by this machine, we have found it necessary from time to time to sprinkle it, because the moisture is rapidly absorbed by the germination, or is carried olf by ventilation, and should be maintained by a supply of fresh water. In order that this may be done regularly while operating the machine, track beams I are supported on posts some little distance above the top of the wheel F. On these beams are secured tracks z' on which a carriage is mounted for carrying a sprinkling apparatus. This carriage has wheels K K, two of which are on a shaft k, shown in Fig. 3, which shaft carries a cog wheel H3. In standards K carried on top of the carriage is mounted the hose roller H. This hose roller is hollow and has a hollow shaft at one end 7L, which communicates through a stuffing box with the pipe 71.. This pipe communicates by an elbow with the perforated pipe h2, which extends across the machine and one end of which is carried in a bracket h3 dependent from the carriage. Roll wheel H2 which meshes into roll wheel H3 is on the axis of the roller I-I; on the exterior of the roller II is coiled a flexible hose I-I, one end of which commmunicates with the cavity of the roller H or a pipe extending from the periphery to the hollow shaft, and the other end of which is attached-to a source of water supply. It is obvious that water can be supplied through the hose to the radial pipe or interior of the roller H and through the hollow bearing h and the pipe 72, to the perforated pipe h2, and this perforated pipe IOO TIO
can, by moving the apparatus along the malt tank, be carried to any placeand deliver its water to any portion of the lengthl of the tank. It is desirable that this water shall be sprinkled upon the grain as it falls from the bucket of the stirring wheel A; consequently the pipe h and the perforated pipe h2 are ar-V ranged to be in the line ofthe vertical tangent of the wheel A, and in order that they shall always hold this position there are attached to the carrier two pendants K2 which come together at or about the line of the axis of the Wheel A, and there form a fork, one blade of which is shown at K3 in Fig. 2, and the other blade of which isshown at K4 in the same figure. These two members of the fork straddle the shaft A3 of the stirring wheel, and when the wheel is moved from right to left in a machine in the position represented in Fig. 2, with the shaft of the stirring wheel below the track stringer D2, the member'K3 of the fork will be engaged and lthe carriage carried forward and the hose unwound from the roller H. l/Vhen the stirring wheel reaches the hood D3 and rises up to the upper track D of the machine represented in Fig. 2, it will rise through the long notch ofthe fork and finally reach thev upper part of the fork,and as the stirring Wheel begins to travel from left to right out of the grain, the member K4 of the fork will be engaged with the shaft A3 of thestirring wheel and will drive the carriage backward reversing the action of the gears H2 H2 and roll'up the hose H upon the roll H. The water can be readily shut off at any time desired.
It will now be understood from the nature of the mode of operation of the machine or combination of apparatus hereinbefore described, that the essential features of the invention, as recited above, are in large measure independent of the special means employed ,in connection with the stirring wheel or device for imparting to the same the'desired movements, and that the details of the several mechanisms described as elements essential tothe combinations of our invention may be varied in many particulars.
Having now described our invention, what we claim as new, and desire to secure by Letters Patent, is-
l. The combination with a malting floor, of a stirring wheel capable of rotation on its axis,
of forward movement bodily in a plane par-v allel with the floor, and retrograde movement bodily in a higher plane, and mechanism for imparting and guiding such movements, substantially in the manner set forth.
2. The combination with a malting floor, of a rotary stirring wheel mounted on a shaft parallel with the floor, a track supporting said shaft and advancing and returning above the iioor at different elevations, means for imparting rotation to the stirring wheel and means for setforth. l
3. The combination with a malting floor, of a continuous track above the same` advancing and returning at different elevations, a shaft traveling on and confined to said track, a stirringwheel carried by the shaft, and 'means for propelling the shaft along the track, as set forth.
4. The'combination with a malting floor, of a continuous track advancingand returning above saidfloor at different elevations in the same vertical plane, a rack or racks along the line of the track, apinion shaft traveling along the track and engaging with said rack or racks, a stirring wheel carried by the shaft and means for propelling the shaft along the track, as set forth.
5. The combination with a malting floor, of toothedpor racked tracks one above the other, a pinion shaft engaging therewith, a stirring Wheel carried by the shaft, an endless chain to which the shaft is connected with the capability of rotating, sprocket wheels supporting and driving the chain, whereby the'shaft is propelled along the tracks in oppositefdirections, and means for confining the shaft to the tracks, as set forth.
6. The combination with a malting floor, of an endless track advancing and returning above the ioor at different elevations and formed -with cogs or teeth, a pinionV shaft engaging with the tracks, a stirring wheel carried by the shaft, a driving chain lby which the shaft is drawn along the track and a guide parallel to the track for maintaining the pinion shaft in engagement therewith.
7. The combination with a malting door, of the track stringers D2 provided along their edges with racks D2, the' sprocket wheels E; chain B, pinion shaft A2 and stirring wheel A, and hoods D3 for the purpose described.
8.V The combination With a malting floor, of
propelling it alongthe track, as
stringers D2 having circular ends, racks attached to the edges of the stringers, ashaft provided with pinions engaging with said racks, a stirring wheel carried by said shaft, the endless chain B, sprocket wheels E and means for imparting rotation to the same, as set forth. 9. The combination with a malting floor, of a stirring device capableof an advancing and retrograde movement in different planes above the floor, a sprinkling device mounted on a track parallel with the planes of advancing and retrograde movement of the stirring device and a connection between the said sprinkling device and the stirring devicewhich is extensible vertically, as' set forth.
I-IURBERT C. BAKER. l JOHN W. FREE.
In presence of-' F. F. RAYMOND, 2d, J. M. DoLAN.
IOO
IIO
Publications (1)
Publication Number | Publication Date |
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US496335A true US496335A (en) | 1893-04-25 |
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US496335D Expired - Lifetime US496335A (en) | And john w |
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