US4883719A - Method of surface impregnation of wood articles and wood articles made therewith - Google Patents
Method of surface impregnation of wood articles and wood articles made therewith Download PDFInfo
- Publication number
- US4883719A US4883719A US07/272,495 US27249588A US4883719A US 4883719 A US4883719 A US 4883719A US 27249588 A US27249588 A US 27249588A US 4883719 A US4883719 A US 4883719A
- Authority
- US
- United States
- Prior art keywords
- weight
- wood
- parts
- monomer
- approximately
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002023 wood Substances 0.000 title claims abstract description 56
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000005470 impregnation Methods 0.000 title claims abstract description 11
- 239000004033 plastic Substances 0.000 claims abstract description 6
- 229920003023 plastic Polymers 0.000 claims abstract description 6
- PYGSKMBEVAICCR-UHFFFAOYSA-N hexa-1,5-diene Chemical group C=CCCC=C PYGSKMBEVAICCR-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000007872 degassing Methods 0.000 claims abstract description 4
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 3
- 238000002791 soaking Methods 0.000 claims abstract description 3
- 239000004641 Diallyl-phthalate Substances 0.000 claims description 18
- QUDWYFHPNIMBFC-UHFFFAOYSA-N bis(prop-2-enyl) benzene-1,2-dicarboxylate Chemical compound C=CCOC(=O)C1=CC=CC=C1C(=O)OCC=C QUDWYFHPNIMBFC-UHFFFAOYSA-N 0.000 claims description 18
- 239000000178 monomer Substances 0.000 claims description 15
- 238000006116 polymerization reaction Methods 0.000 claims description 7
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 claims description 5
- JHQVCQDWGSXTFE-UHFFFAOYSA-N 2-(2-prop-2-enoxycarbonyloxyethoxy)ethyl prop-2-enyl carbonate Chemical compound C=CCOC(=O)OCCOCCOC(=O)OCC=C JHQVCQDWGSXTFE-UHFFFAOYSA-N 0.000 claims description 2
- 150000002978 peroxides Chemical class 0.000 claims 3
- 239000000975 dye Substances 0.000 claims 2
- 239000003063 flame retardant Substances 0.000 claims 2
- 238000000465 moulding Methods 0.000 description 8
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- 230000035515 penetration Effects 0.000 description 5
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 240000004731 Acer pseudoplatanus Species 0.000 description 3
- 235000002754 Acer pseudoplatanus Nutrition 0.000 description 3
- 235000006485 Platanus occidentalis Nutrition 0.000 description 3
- 239000000565 sealant Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 235000010319 Acer grandidentatum Nutrition 0.000 description 2
- 235000010328 Acer nigrum Nutrition 0.000 description 2
- 235000002629 Acer saccharinum Nutrition 0.000 description 2
- 244000046139 Acer saccharum Species 0.000 description 2
- 235000010157 Acer saccharum subsp saccharum Nutrition 0.000 description 2
- 239000004342 Benzoyl peroxide Substances 0.000 description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
- 241000183024 Populus tremula Species 0.000 description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000003750 conditioning effect Effects 0.000 description 2
- 210000000245 forearm Anatomy 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 235000012069 sugar maple Nutrition 0.000 description 2
- 240000004923 Populus tremuloides Species 0.000 description 1
- 235000011263 Populus tremuloides Nutrition 0.000 description 1
- 206010041662 Splinter Diseases 0.000 description 1
- KYIKRXIYLAGAKQ-UHFFFAOYSA-N abcn Chemical compound C1CCCCC1(C#N)N=NC1(C#N)CCCCC1 KYIKRXIYLAGAKQ-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 210000002421 cell wall Anatomy 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 230000003678 scratch resistant effect Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/08—Impregnating by pressure, e.g. vacuum impregnation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/15—Impregnating involving polymerisation including use of polymer-containing impregnating agents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L97/00—Compositions of lignin-containing materials
- C08L97/02—Lignocellulosic material, e.g. wood, straw or bagasse
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/06—Unsaturated polyesters
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/4935—Impregnated naturally solid product [e.g., leather, stone, etc.]
- Y10T428/662—Wood timber product [e.g., piling, post, veneer, etc.]
Definitions
- This invention pertains to a method of surface impregnation of wood articles with a plastic and the resulting wood articles.
- Plastic impregnation of wood is known. Indeed a number of processes that deal with the treatment of wood with vinyl monomer modified unsaturated polyester resins, i.e., a monomer-prepolymer combination have been described in the literature.
- the monomer normally styrene, has a very low viscosity in relation to the ester prepolymer.
- the styrene can substantially penetrate the wood leaving the polyester more concentrated in the surface region.
- this separation will result in a chemical gradient in the wood. After polymerization the surface tends to remain tacky and is unsuitable as a finish.
- U.S. Pat. No. 2,591,768 also deals with the problem of surface tackiness by applying liquid sealants, e.g., high melting waxes, to the wood prior to polymerization.
- liquid sealants e.g., high melting waxes
- Japanese Patents no. 74/92,204 and 74/92,205 (Urasugi et al.) describe the use of a diallyl phthalate monomer-prepolymer mixture dissolved in acetone (approx. a 50:50 ratio) to produce a wood-polymer composite having reduced stickiness.
- acetone approximately a 50:50 ratio
- the volatile and highly flammable acetone is allowed to evaporate before thermal polymerization. Since acetone can swell the wood cell wall, the wood will undergo dimensional changes during treatment and potentially result in some distortion.
- An object of this invention is to provide a method for the surface impregnation of a finished sanded wood article with a plastic.
- Another object of the present invention is to provide a method for the impregnation of the surface substrate region of sanded wood articles resulting in a tough buffable surface finish.
- the third object of the present invention is to provide a wood surface substrate impregnation method which avoids:
- the articles may then be buffed to the desired finish.
- the monomer-prepolymer may be diallyl m-phthalate or diethylene glycol bis (allyl carbonate).
- finished-sanded wood articles are loaded into a basket and placed in a vacuum-pressure vessel.
- the wood is degassed to a specified partial pressure and a diallyl phthalate monomer-prepolymer solution is drawn into the treatment chamber while maintaining the specified partial pressure until the wood articles are covered.
- the pressure is then raised to atmospheric pressure and the articles are allowed to soak in the confining solution for 4 hours or until such time that adequate penetration is achieved.
- the basket is then raised out of the solution and allowed to drain. Polymerization is carried out in a forced air oven at approximately 200-210 deg. F to avoid gross warpage.
- the cured articles are then buffed to the desired finish.
- the polymerizable solution is prepared as follows:
- Trembling aspen sapwood moulding 1.5 ⁇ 5/16 ⁇ 30 inches, was placed in a vacuum-pressure vessel, degassed to 400 torr and held for 15 minutes. The solution shown above was drawn into the vessel while maintaining 400 torr until the mouldings were completely covered. The partial pressure was returned to atmospheric and the mouldings were allowed to soak for 4 hours. They were then removed, allowed to drain and cured overnight at 200 deg. F. Finally, the treated mouldings were buffed to the desired finish.
- the conversion of polymerizable solution to polymer ranged from 70-80% when corrected for moisture content loss (typically 6-9%).
- the treated surface was much more scratch resistant and had the feel of a higher density wood moulding but without the equivalent weight. It was possible to nail the treated moulding, except within 1 to 1.5 inches of an exposed end where the polymer concentration was greatest.
- the degassing pressure from 400 torr, the solution uptake in the aspen can be altered. After impregnation the density of the monomer-prepolymer solution (1.145 g/cc. at 70 deg. F with 25% by weight of prepolymer) increases and catalysed monomer must be added to maintain the solution density at 1.145 g/cc.
- Example 1 finish-sanded sycamore shotgun stocks and forearms, provided by U.S. Repeating Arms of New Haven, CT., were impregnated.
- the uptake of polymerizable solution ranged from 20-30% and the conversion ranged from 70-80% when corrected for moisture content loss (6-9%).
- the buffed surface had higher abrasion resistance than untreated sycamore.
- finish-sanded sugar maple sapwood brush handles were impregnated.
- the uptake of polymerizable solution ranged from 25-40% and depended on the size and configuration of the brush handle.
- the conversion ranged from 60-70%.
- the brush handles were more moisture resistant after treatment.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Forests & Forestry (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
Description
______________________________________ Chemical Parts by weight ______________________________________ diallyl phthalate monomer 100 diallyl phthalate prepolymer 25 benzoyl peroxide 1 t-butyl perbenzoate 2 ______________________________________ Optionally, 3 parts of 1,1'-azobis (cyclohexanecarbonitrile) can be substituted for the benzoyl peroxide and t-butyl perbenzoate combination. Solid diallyl phthalate prepolymer can be mechanically mixed with the diallyl phthalate monomer to form the solution. Complete dissolution takes 5 to 7 days. Another approach is to polymerize diallyl phthalate monomer using the usual methods of producing "prepolymers" and interrupt the polymerization process before gelation sets in (at about 25% conversion).
Claims (17)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA000552414A CA1269899A (en) | 1987-11-20 | 1987-11-20 | Method of surface impregnation of wood articles and wood articles made therewith |
CA552414 | 1987-11-20 |
Publications (1)
Publication Number | Publication Date |
---|---|
US4883719A true US4883719A (en) | 1989-11-28 |
Family
ID=4136891
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/272,495 Expired - Lifetime US4883719A (en) | 1987-11-20 | 1988-11-17 | Method of surface impregnation of wood articles and wood articles made therewith |
Country Status (2)
Country | Link |
---|---|
US (1) | US4883719A (en) |
CA (1) | CA1269899A (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2658445A1 (en) * | 1990-02-22 | 1991-08-23 | Janier Dubry Holding Sa | Process for the treatment of a wood component with a view to stabilising it |
WO1993003896A1 (en) * | 1991-08-22 | 1993-03-04 | Compagnie Generale Des Panneaux Cogepa S.A. | Method for treating a wood element in order to stabilize it |
US5423933A (en) * | 1993-05-19 | 1995-06-13 | Horian; Richard C. | Fabrication of plastic and wood veneer composite |
US5679407A (en) * | 1993-05-28 | 1997-10-21 | Finnforest Oy | Method for the hardening of wood material |
US5848169A (en) * | 1994-10-06 | 1998-12-08 | Duke University | Feedback acoustic energy dissipating device with compensator |
CN1066382C (en) * | 1996-11-06 | 2001-05-30 | 康熙若 | Wood/plastic compound material and method for preparing same |
US20060127633A1 (en) * | 2004-12-10 | 2006-06-15 | Dimakis Alkiviadis G | Reinforced wood product and methods for reinforcing a wood product |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2591768A (en) * | 1947-08-22 | 1952-04-08 | Robert R Austin | Method of resin impregnating wood |
US2909450A (en) * | 1956-06-27 | 1959-10-20 | Koppers Co Inc | Impregnating solutions and method of impregnation therewith |
US3336959A (en) * | 1966-05-10 | 1967-08-22 | Robert F Parks | Method of impregnating wooden articles |
-
1987
- 1987-11-20 CA CA000552414A patent/CA1269899A/en not_active Expired - Fee Related
-
1988
- 1988-11-17 US US07/272,495 patent/US4883719A/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2591768A (en) * | 1947-08-22 | 1952-04-08 | Robert R Austin | Method of resin impregnating wood |
US2909450A (en) * | 1956-06-27 | 1959-10-20 | Koppers Co Inc | Impregnating solutions and method of impregnation therewith |
US3336959A (en) * | 1966-05-10 | 1967-08-22 | Robert F Parks | Method of impregnating wooden articles |
Non-Patent Citations (8)
Title |
---|
"Impregnated Bobbins Are Found to Offer Better Wear Resistance". |
"Maple Bobbins Get Protection". |
"Wood-Polymer Materials" by Meyer, Advances in Chemistry Series, American Chemical Society, Washington, D.C. (1984). |
Chemical Abstracts, vol. 84. * |
Dimensional Stabilization of Wood with Furfuryl Alcohol Resin by Stamm, ACS, Washington, D.C. 1977. * |
Impregnated Bobbins Are Found to Offer Better Wear Resistance . * |
Maple Bobbins Get Protection . * |
Wood Polymer Materials by Meyer, Advances in Chemistry Series, American Chemical Society, Washington, D.C. (1984). * |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2658445A1 (en) * | 1990-02-22 | 1991-08-23 | Janier Dubry Holding Sa | Process for the treatment of a wood component with a view to stabilising it |
WO1993003896A1 (en) * | 1991-08-22 | 1993-03-04 | Compagnie Generale Des Panneaux Cogepa S.A. | Method for treating a wood element in order to stabilize it |
US5423933A (en) * | 1993-05-19 | 1995-06-13 | Horian; Richard C. | Fabrication of plastic and wood veneer composite |
US5679407A (en) * | 1993-05-28 | 1997-10-21 | Finnforest Oy | Method for the hardening of wood material |
US5848169A (en) * | 1994-10-06 | 1998-12-08 | Duke University | Feedback acoustic energy dissipating device with compensator |
CN1066382C (en) * | 1996-11-06 | 2001-05-30 | 康熙若 | Wood/plastic compound material and method for preparing same |
US20060127633A1 (en) * | 2004-12-10 | 2006-06-15 | Dimakis Alkiviadis G | Reinforced wood product and methods for reinforcing a wood product |
Also Published As
Publication number | Publication date |
---|---|
CA1269899A (en) | 1990-06-05 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: WOOD POLYMER COMPOSITE PROCESSES LTD., P.O. BOX 35 Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:BREBNER, KEITH I.;REEL/FRAME:005142/0041 Effective date: 19890114 |
|
REMI | Maintenance fee reminder mailed | ||
REIN | Reinstatement after maintenance fee payment confirmed | ||
FEPP | Fee payment procedure |
Free format text: PETITION RELATED TO MAINTENANCE FEES FILED (ORIGINAL EVENT CODE: PMFP); ENTITY STATUS OF PATENT OWNER: SMALL ENTITY Free format text: PETITION RELATED TO MAINTENANCE FEES GRANTED (ORIGINAL EVENT CODE: PMFG); ENTITY STATUS OF PATENT OWNER: SMALL ENTITY |
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FP | Lapsed due to failure to pay maintenance fee |
Effective date: 19891128 |
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FPAY | Fee payment |
Year of fee payment: 4 |
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SULP | Surcharge for late payment | ||
STCF | Information on status: patent grant |
Free format text: PATENTED CASE |
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DP | Notification of acceptance of delayed payment of maintenance fee | ||
FPAY | Fee payment |
Year of fee payment: 8 |
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AS | Assignment |
Owner name: TINGLEY, DAN, CANADA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:WOOD POLYMER COMPOSITE PROCESSES INC.;REEL/FRAME:008613/0461 Effective date: 19970704 |