US4554388A - Process for isomerization and transalkylation of alkylphenols - Google Patents

Process for isomerization and transalkylation of alkylphenols Download PDF

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US4554388A
US4554388A US06/577,849 US57784984A US4554388A US 4554388 A US4554388 A US 4554388A US 57784984 A US57784984 A US 57784984A US 4554388 A US4554388 A US 4554388A
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Karl-Heinz Keim
Joachim Korff
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Rheinbraun AG
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Rheinische Braunkohlenwerke AG
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C37/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
    • C07C37/48Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by exchange of hydrocarbon groups, which may be substituted, from the same of other compounds, e.g. transalkylation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C37/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring

Definitions

  • This invention relates to a process for isomerization and transalkylation of alkylphenols and for phenolderivatives in the presence of a catalyst comprising ironoxide (s) and at least one additional oxide and in the case of 2,4,6-trimethylphenol and 2,4-dimethylphenol as alkylphenol feed, of ironoxide (s) or of a catalyst comprising ironoxide (s) and at least one additional oxide.
  • GB-PS No. 695 464 discloses a process in which the use of aluminum silicate and of mixed oxides of silicon, beryllium, magnesium, aluminum, zirconium and titanium for isomerizations and transalkylations of alkylphenols is described.
  • a process has been found for isomerization and transalkylation of alkylphenols and/or phenol derivatives b reacting the alkylphenols and/or phenol derivatives, optionally in the presence of phenol, at temperatures of 200°-550° C., pressures of 1-300 bar (at reaction temperature) and residence times of 0,1-10 hours in the presence of metal oxides as catalyst, characterized in that the process is carried out in the presence of
  • Preferred reaction conditions are 250°-450° C., 10-150 bar (at reaction temperature) and residence times of 0,5-7 hrs.
  • the reaction can be carried out continuously or discontinuously.
  • Useful technical reactors are tubular reactors, the tubes of which are filled with pelletized or granular catalyst. However the catalyst can also be applied in different shapes.
  • the inventive process can also be carried out in fluid bed systems, using a grinded catalyst. These procedures and devices are known to the artisan.
  • inventive isomerizations and transalkylations of alkylphenols and phenolderivatives are preferrentially carried out in the presence of phenol, but they can also be carried out in the presence of other added phenolderivatives, for example of cresols or anisol.
  • reaction can be carried out in the gas phase, the liquid phase is generally preferred.
  • Working up of the reaction product can be carried out by conventional separation processes like distillation, extraction and cristallyzation.
  • the residue which remains after these separation procedures can be recycled to the isomerization and transalkylation process, leading to an almost complete conversion of the residue, optionally after having separated resinous material.
  • table 1 has been carried out with a catalyst consisting of Fe 2 O 3 /SiO 2 /Cr 2 O 3 /BaO with a Fe 2 O 3 -portion being higher than 90% by weight.
  • Residence time was 1-4 hours.
  • hydrogen was applied with a pressure of 1 and 30 bar (at normal temperature).
  • Reaction temperature was 400° C.
  • the feed is shown.
  • the residue was a product which could not be distilled at 190° C. and 3 mbar.
  • 67,32 weight-% were methylated phenols with more than two methyl groups.
  • the second column from the right side represents the total amount of desired, economically valuable mono- and dimethylphenols.
  • the column at the right side represents the quantity of phenol consumed.
  • the feed was a residue taken from a technical phenol alkylation unit, from which mono- and dimethylphenols had been essentially distilled off.
  • the table shows that with the catalyst used, after a residence time of 4 hours, a product can be obtained, which consists of 41,62 weight-% of mono- and dialkylphenols (27,9 weight-% of mono-methyl phenols) dispatchied by a decrease of higher alkylphenols of 34,7 weight-% and of the residue of 40,8 weight-%. Comparable results are obtained, if anisol is added instead of phenol.
  • Table 3 shows examples with various inventive catalysts and as a comparative example the reaction with Fe 3 O 4 as catalyst without addition of a further oxide.
  • the comparative example indicates the effect of an additional oxide.
  • the quantity of iron oxide (s) in the catalyst generally amounted to at least 60 weight-%. Lower quantities of iron oxide (s) lead to inferior results.
  • the ratio of phenol to alkylphenol was 50:50 weight-%.
  • the quantities of products shown in the tables are specified in weight percent.
  • Table 6 containes comparative examples with Al 2 O 3 /SiO 2 and a catalyst consisting of mixed oxides without iron oxide (s). This catalyst consisted predominantly of nickel oxide and small amounts of SiO 2 , Cr 2 O 3 and K 2 O.

Abstract

This invention relates to a process for isomerization and transalkylation of alkylphenols and for phenol-derivatives in the presence of a catalyst comprising ironoxide (s) and at least one additional oxide and in the case of 2,4,6-trimethylphenol and 2,4-dimethylphenol as alkylphenol feed, of ironoxide (s) or of a catalyst comprising ironoxide (s) and at least one additional oxide.

Description

BACKGROUND OF THE INVENTION
(1) Field of the Invention
This invention relates to a process for isomerization and transalkylation of alkylphenols and for phenolderivatives in the presence of a catalyst comprising ironoxide (s) and at least one additional oxide and in the case of 2,4,6-trimethylphenol and 2,4-dimethylphenol as alkylphenol feed, of ironoxide (s) or of a catalyst comprising ironoxide (s) and at least one additional oxide.
(2) Description of the Prior Art
Isomerization and transalkylation of alkylphenols in the presence of acidic catalysts are known for a long time. GB-PS No. 695 464 discloses a process in which the use of aluminum silicate and of mixed oxides of silicon, beryllium, magnesium, aluminum, zirconium and titanium for isomerizations and transalkylations of alkylphenols is described.
In DE-OS No. 18 04 632 isomerizations and transalkylations are disclosed with mixed catalysts consisting of alumina and silicic acid.
The known processes however are not satisfactory with regard to technical scale operation, since the conversion to desirable products from an economical point of view, for example to monoalkylphenols, 2,6-resp. 2,4-dimethylphenol or 2,3,6-trimethylphenol is relatively low. This is also the case if alkylphenols comprising several alkyl groups, are converted in the presence of phenol.
Effective, technically useful catalysts, which permit the isomerization and transalkylation of alkylphenols with up to five alkyl groups and alkylphenols mixtures, which additionally contain residues originating from technical units, in the presence of relatively small amounts of added phenol in order to obtain useful products are not known. With the catalysts of the state of the art only negligible amounts of residues are converted to desirable products.
SUMMARY OF THE INVENTION
According to the present invention, a process has been found for isomerization and transalkylation of alkylphenols and/or phenol derivatives b reacting the alkylphenols and/or phenol derivatives, optionally in the presence of phenol, at temperatures of 200°-550° C., pressures of 1-300 bar (at reaction temperature) and residence times of 0,1-10 hours in the presence of metal oxides as catalyst, characterized in that the process is carried out in the presence of
(a) iron oxide (s)
(b) at least one oxide selected from the groups consisting of
1. B, Al, Ce
2. Si, Ge, Sn, Ti, Zr
3. Cr, V
4. Li, Na, K, Rb, Cs, Be, Mg, Ca, Sr, Ba, Mn, La.
Furthermore a process has been found for isomerization and transalkylation of 2,4,6-trimethylphenol and/or 2,4-dimethylphenol by reacting these alkylphenols in the presence of phenol and/or alkylated phenols at temperatures of 200°-550° C., pressures of 1-300 bar (at reaction temperature) and residence times of 0,1-10 hours in the presence of metal oxide (s), characterized in that the process is carried out in the presence of a catalyst consisting of iron oxide (s) or of a catalyst consisting of iron oxide (s) and at least one oxide selected from the groups consisting of
1. B, Al, Ce, Ga, In, Sc, Y
2. Si, Ge, Sn, Pb, Ti, Zr, Hf
3. Cr, V, Nb, Ta, Mo, W, Re, Co, Ni, Ru, Ir
4. Li, Na K, Rb, Cs, Be, Mg, Ca, Sr, Ba, Mn, La, Ca, Zn, Cd
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Preferred reaction conditions are 250°-450° C., 10-150 bar (at reaction temperature) and residence times of 0,5-7 hrs. The reaction can be carried out continuously or discontinuously. Useful technical reactors are tubular reactors, the tubes of which are filled with pelletized or granular catalyst. However the catalyst can also be applied in different shapes. The inventive process can also be carried out in fluid bed systems, using a grinded catalyst. These procedures and devices are known to the artisan.
The investigations of applicant have shown that it is of advantage to work under inert gas pressure, for example in a hydrogen atmosphere, nitrogen, CO2 or steam atmosphere. Thus addition of water can be advantageous.
The inventive isomerizations and transalkylations of alkylphenols and phenolderivatives are preferrentially carried out in the presence of phenol, but they can also be carried out in the presence of other added phenolderivatives, for example of cresols or anisol.
Although the reaction can be carried out in the gas phase, the liquid phase is generally preferred. Working up of the reaction product can be carried out by conventional separation processes like distillation, extraction and cristallyzation. The residue which remains after these separation procedures can be recycled to the isomerization and transalkylation process, leading to an almost complete conversion of the residue, optionally after having separated resinous material.
EXAMPLES AND TABLES
The following examples and tables illustrate the invention in more detail.
The examples of table 1 have been carried out with a catalyst consisting of Fe2 O3 /SiO2 /Cr2 O3 /BaO with a Fe2 O3 -portion being higher than 90% by weight.
Residence time was 1-4 hours. As an inert gas, hydrogen was applied with a pressure of 1 and 30 bar (at normal temperature). Reaction temperature was 400° C. In the first line the feed is shown. In all examples a mixture of 20 weight-% of phenol and 80 weight percent of a mixture of methylphenols and residue of a technical phenol-alkylation unit was used. The residue was a product which could not be distilled at 190° C. and 3 mbar. 67,32 weight-% were methylated phenols with more than two methyl groups. The second column from the right side represents the total amount of desired, economically valuable mono- and dimethylphenols. The column at the right side represents the quantity of phenol consumed. As a whole (without added phenol) the feed was a residue taken from a technical phenol alkylation unit, from which mono- and dimethylphenols had been essentially distilled off.
The table shows that with the catalyst used, after a residence time of 4 hours, a product can be obtained, which consists of 41,62 weight-% of mono- and dialkylphenols (27,9 weight-% of mono-methyl phenols) accompagnied by a decrease of higher alkylphenols of 34,7 weight-% and of the residue of 40,8 weight-%. Comparable results are obtained, if anisol is added instead of phenol.
At a residence time of 1 hour and a hydrogen pressure of 30 bar, 33,63 weight-% of mono- and dialkylphenols (23,6 weight-% monomethylphenols) are obtained, accompagnied by a corresponding decrease of residue. At a residence time of 1 hour and 30 bar of hydrogen pressure, 33,71 weight-% of mono- and dimethylphenols are obtained.
                                  TABLE 1                                 
__________________________________________________________________________
Product composition, weight-%                                             
                                           higher   o-,m-,p-,Cr           
                                                          phenol          
     resicence                                                            
          bar                                                             
             Ph.                                                          
                T      o-  m-  p-  2,4-                                   
                                       2,6-                               
                                           methyl                         
                                                dist.                     
                                                    2,4-                  
                                                          con-            
catalyst                                                                  
     time hrs                                                             
          H.sub.2                                                         
             feed                                                         
                °C.                                                
                   Ph  cresol                                             
                           cresol                                         
                               cresol                                     
                                   DMP DMP phenols                        
                                                residue                   
                                                    2,6-DMP               
                                                          sumed           
__________________________________________________________________________
feed               20,0                                                   
                        0,06                                              
                           0,01                                           
                               0,12                                       
                                   1,71                                   
                                       0,14                               
                                           67,32                          
                                                10,64                     
                                                     2,04 --              
Fe.sub.2 O.sub.2 :                                                        
     1     1 20 400                                                       
                   7,83                                                   
                       11,56                                              
                           7,58                                           
                               4,07                                       
                                   7,22                                   
                                       3,28                               
                                           43,36                          
                                                15,1                      
                                                    33,71  60,85          
SiO.sub.2                                                                 
Cr.sub.2 O.sub.3 :                                                        
BaO-                                                                      
100:2:                                                                    
1:1                                                                       
Fe.sub.2 O.sub.2 :                                                        
     1    30 20 400                                                       
                   9,54                                                   
                       13,92                                              
                           6,21                                           
                               3,44                                       
                                   7,11                                   
                                       2,95                               
                                           51,63                          
                                                5,2 33,63 52,3            
SiO.sub.2                                                                 
Cr.sub.2 O.sub.3 :                                                        
BaO-                                                                      
100:2:                                                                    
1:1                                                                       
Fe.sub.2 O.sub.2 :                                                        
     2    30 20 400                                                       
                   8,04                                                   
                       13,23                                              
                           8,17                                           
                               4,43                                       
                                   8,47                                   
                                       4,34                               
                                           47,12                          
                                                6,2 38,64 59,8            
SiO.sub.2                                                                 
Cr.sub.2 O.sub.3 :                                                        
BaO-                                                                      
100:2:                                                                    
1:1                                                                       
Fe.sub.2 O.sub. 2 :                                                       
     4    30 20 400                                                       
                   8,12                                                   
                       13,24                                              
                           9,68                                           
                               5,0 9,04                                   
                                       4,66                               
                                           43,96                          
                                                6,3 41,62 59,4            
SiO.sub.2                                                                 
Cr.sub.2 O.sub.3 :                                                        
BaO-                                                                      
100:2:                                                                    
1:1                                                                       
Fe.sub.2 O.sub.2 :                                                        
     2    50 20 400                                                       
                   8,85                                                   
                       14,38                                              
                           6,87                                           
                               3,64                                       
                                   7,87                                   
                                       3,35                               
                                           52,24                          
                                                2,8 36,11  55,75          
SiO.sub.2                                                                 
Cr.sub.2 O.sub.3 :                                                        
BaO-                                                                      
100:2:                                                                    
1:1                                                                       
Fe.sub.2 O.sub.3 :                                                        
     2    50    400                                                       
                   anisol                                                 
SiO.sub.2 :  feed  21,2                                                   
                        0,05                                              
                           0,01                                           
                               0,11                                       
                                   1,70                                   
                                       0,13                               
                                           66,87                          
                                                 9,93     --              
Cr.sub.2 O.sub.3 :                                                        
     2    50    400                                                       
                   phenol                                                 
                       14,41                                              
                           7,01                                           
                               3,68                                       
                                   7,93                                   
                                       3,36                               
                                           52,13                          
                                                 2,64                     
                                                    36,39  55,46          
BaO                8,84                                                   
__________________________________________________________________________
Comparative examples are shown in table 2. with conventional catalysts.
The example, carried out with so-called white pearls (Al2 O3 /SiO2) is to be compared with the example of table 1, where a residence time of 2 hours has been applied.
The result demonstrates that the quantity of mono- and dialkylphenols obtained, decreases from 38,64 weight-% (25,83 monomethylphenols) in the total product to 30,09 weight-% (20,2 weight-% monomethylphenols), accompagnied by an increase of non-distillable residue to 25,7 weight-%, whereby 73,25 weight-% of added phenol is consumed.
Also the use of γ-Al2 O3 leads to a considerably lower yield with regard to mono- and dialkylphenols (18,56 weight-% of monomethylphenols).
                                  TABLE 2                                 
__________________________________________________________________________
Product composition, weight-%                                             
                                          higher   o-,m-,p-,Cr            
     resicence                                                            
          bar                                                             
             Ph.                                                          
                T     o-  m-  p-  2,4-                                    
                                      2,6-                                
                                          methyl                          
                                               dist.                      
                                                   2,4-and                
                                                         phenol           
catalyst                                                                  
     time hrs                                                             
          H.sub.2                                                         
             feed                                                         
                °C.                                                
                   Ph cresol                                              
                          cresol                                          
                              cresol                                      
                                  DMP DMP phenols                         
                                               residue                    
                                                   2,6-DMP                
                                                         consumed         
__________________________________________________________________________
white-                                                                    
pearls                                                                    
Al.sub.2 O.sub.3,                                                         
     2    30 20 400                                                       
                   5,35                                                   
                      7,53                                                
                          9,09                                            
                              3,59                                        
                                  6,78                                    
                                      3,10                                
                                          38,86                           
                                               25,7                       
                                                   30,09 73,25            
(10%)                                                                     
SiO.sub.2                                                                 
(90%)                                                                     
α-                                                                  
     2    30 20 400                                                       
                   8,62                                                   
                      8,56                                                
                          4,83                                            
                              5,17                                        
                                  8,14                                    
                                      2,54                                
                                          53,34                           
                                                8,8                       
                                                   29,24 56,9             
Al.sub.2 O.sub.3                                                          
__________________________________________________________________________
Table 3 shows examples with various inventive catalysts and as a comparative example the reaction with Fe3 O4 as catalyst without addition of a further oxide.
The comparative example indicates the effect of an additional oxide.
                                  TABLE 3                                 
__________________________________________________________________________
Product composition, weight-%                                             
                                 p-         higher   o-,m-,p-,Cr          
                                                           phenol         
       resicence                                                          
            bar                                                           
               Ph.                                                        
                  T      o-  m-  cre-                                     
                                    2,4-                                  
                                        2,6-                              
                                            methyl                        
                                                 dist.                    
                                                     2,4-                 
                                                           con-           
catalyst                                                                  
       time hrs                                                           
            H.sub.2                                                       
               feed                                                       
                  °C.                                              
                     Ph  cresol                                           
                             cresol                                       
                                 sol                                      
                                    DMP DMP phenols                       
                                                 residue                  
                                                     2,6-DMP              
                                                           sumed          
__________________________________________________________________________
--     --   -- -- -- 20,0                                                 
                          0,06                                            
                             0,01                                         
                                 0,12                                     
                                    1,71                                  
                                        0,14                              
                                            67,32                         
                                                 10,64                    
                                                      2,04 --             
Fe.sub.2 O.sub.3 :SiO.sub.2 :                                             
       2    30       8,04                                                 
                         13,23                                            
                             8,17                                         
                                 4,43                                     
                                    8,47                                  
                                        4,34                              
                                            47,12                         
                                                 6,2 38,64 59,8           
Cr.sub.2 O.sub.3 :BaO                                                     
100:2:1:1                                                                 
Fe.sub.2 O.sub.3 :SiO.sub.2 :                                             
       2    30       6,79                                                 
                         12,51                                            
                             8,16                                         
                                 4,33                                     
                                    9,16                                  
                                        4,68                              
                                            46,57                         
                                                 7,8 38,84 66,05          
Cr.sub.2 O.sub.3 100:4:1                                                  
Fe.sub.2 O.sub.3 :SiO.sub.2 :                                             
       2    30       7,39                                                 
                         13,21                                            
                             7,78                                         
                                 4,28                                     
                                    8,86                                  
                                        4,16                              
                                            49,32                         
                                                 5,0 38,29 63,05          
MnO:CaO                                                                   
100:2:1:0,2                                                               
Fe.sub.2 O.sub.3 :ZrO.sub.2 :                                             
       2    30       9,22                                                 
                         13,11                                            
                             6,59                                         
                                 3,6                                      
                                    7,27                                  
                                        3,07                              
                                            50,44                         
                                                 6,7 33,64 53,9           
Cr.sub.2 O.sub.3 :BaO                                                     
100:2:1:1                                                                 
Fe.sub.2 O.sub.3 :SiO.sub.2 :                                             
       2    30       7,99                                                 
                         13,12                                            
                             6,76                                         
                                 3,78                                     
                                    7,56                                  
                                        3,6 46,69                         
                                                 10,5                     
                                                     34,82 60,05          
V.sub.2 O.sub.5 :BaO                                                      
100:2:1:0,2                                                               
Fe.sub.3 O.sub.4                                                          
       2    30       16,33                                                
                          7,31                                            
                             3,25                                         
                                 2,77                                     
                                    6,07                                  
                                        1,54                              
                                            55,33                         
                                                 7,4 20,94 18,35          
Fe.sub.2 O.sub.3 :SiO.sub.2                                               
       2    30       7,5 12,42                                            
                             7,51                                         
                                 4,44                                     
                                    8,32                                  
                                        3,97                              
                                            55,84                         
                                                 8,2 36,66 57,1           
100:2                                                                     
__________________________________________________________________________
In table 4 experimental results are shown whereby the catalyst of table 1 has been used and the same conditions as indicated in table 1, with 2,4,6-trimethylphenol as feed and the addition of 22,2 weight-% of phenol. In a comparative experiment, Al2 O3 /SiO2 (10/90 weight-%) was used. In both cases the reaction temperature was 370° C.
An example with 2,4,6-triethylphenol and 20 weight-% of added phenol is also shown in table 4.
                                  TABLE 4                                 
__________________________________________________________________________
Product composition, weight-%                                             
                        o-                 higher   o-,m-,p-,Cr           
                                                          phenol          
       resicence                                                          
            bar 2,4,6-  cre-                                              
                           m-  p-  2,4-                                   
                                       2,6-                               
                                           methyl                         
                                                dist.                     
                                                    2,4-                  
                                                          con-            
catalyst                                                                  
       time hrs                                                           
            H.sub.2                                                       
                TMP pH  sol                                               
                           cresol                                         
                               cresol                                     
                                   DMP DMP phenols                        
                                                residue                   
                                                    2,6-DMP               
                                                          sumed           
__________________________________________________________________________
            2,4,6-                                                        
            TMP                                                           
--     --   370° C.                                                
                77,1                                                      
                    22,2                                                  
                        0,1                                               
                           --  0,05                                       
                                    0,61                                  
                                       0,02                               
                                           0,02 --   0,69 --              
Fe.sub.2 O.sub.3 :SiO.sub.2 :                                             
       2    30  36,89                                                     
                    2,99                                                  
                        13,24                                             
                           --  5,55                                       
                                   28,01                                  
                                       10,67                              
                                           0,35  2,3                      
                                                    57,47 86,41           
Cr.sub.2 O.sub.3 :BaO                                                     
100:2:1:1                                                                 
white pearls                                                              
       2    30  25,76                                                     
                    2,75                                                  
                        6,44                                              
                           5,36                                           
                               3,46                                       
                                   10,52                                  
                                       4,98                               
                                           27,23                          
                                                13,5                      
                                                    30,76 87.5            
__________________________________________________________________________
            4,6-tri-                                                      
            ethylphenol                                                   
            pure + 20                                                     
            Gew. % phenol                                                 
                    phenol o-ethylphenol                                  
                                   m-ethylphenol                          
                                           p-ethylphenol                  
__________________________________________________________________________
Fe.sub.2 O.sub.3 :SiO.sub.2 :                                             
       2    30      2,1    12,7    --      5,3                            
Cr.sub. 2 O.sub.3 :BaO                                                    
100:2:1:1                                                                 
__________________________________________________________________________
                    2,4-diethylphenol                                     
                               2,6-diethylphenol                          
                                         higher ethylphenlols             
                                                    2,4,6-triethylphenol  
__________________________________________________________________________
Fe.sub.2 O.sub.3 :SiO.sub.2 :                                             
                    29,4       9,2       7,9        33,4                  
Cr.sub.2 O.sub.3 :BaO                                                     
100:2:1:1                                                                 
__________________________________________________________________________
Furthermore investigations of applicant have shown that surprisingly and non-obvious to the artisan, with 2,4,6-trimethylphenol and 2,4-dimethylphenol as starting materials, not only combinations of iron oxide (s) with numerous additional oxides, but also iron oxide (s) alone lead to selective isomerizations and transalkylations, whereby in contrast to the state of the art no meta-substituted phenols are obtained, however very low quantities of residue.
Results according to the instant invention with iron oxide catalysts are shown in tables 5 (feed: 2,4,6-trimethylphenol) and 6 (2,4-dimethylphenol).
The experiments have been carried out at 400° C., at a pressure of 30 bar (at normal temperature) and residence time of 2 hours.
The investigations of applicant have led to the result (not shown in the tables) that also at different temperatures, pressures and residence times, selectivities and very low quantities of residue are obtained.
The quantity of iron oxide (s) in the catalyst, generally amounted to at least 60 weight-%. Lower quantities of iron oxide (s) lead to inferior results.
The ratio of phenol to alkylphenol was 50:50 weight-%. The quantities of products shown in the tables are specified in weight percent.
In table 5 a comparative experiment is shown with Al2 O3 /SiO2 at catalyst.
The result shows that m-cresol, 2,5-dimethylphenol, 2,3-dimethylphenol and 2,3,6-trimethylphenol (all m-substituted) are formed. Furthermore 18,6 weight-% of residue were formed. Table 6 containes comparative examples with Al2 O3 /SiO2 and a catalyst consisting of mixed oxides without iron oxide (s). This catalyst consisted predominantly of nickel oxide and small amounts of SiO2, Cr2 O3 and K2 O.
The examples of table 6 clearly demonstrate that in contrast to the inventive experiments neither selectivity nor the formation of only small amounts of residue are obtained.
The same results are obtained with regard to isomerization and transalkylation of 2,4,6-trimethylphenol and/or 2,4-dimethylphenol, if these compounds contain other alkylphenols in small amounts.
The abbreviations used in the tables are:
Ph=phenol
DMP=dimethylphenol
TMP=trimethylphenol
MP=methylphenols
Cr=cresols
The experimental results summarized in the tables show the superiority of the catalysts used, according to the invention with respect to selective transformations to useful products combined with the formation of anly small amounts of residues.
In particular with 2,4,6-trimethylphenol and 2,4-dimethylphenol as feed, outstanding results are obtained.
                                  TABLE 5                                 
__________________________________________________________________________
Product composition, weight-%                                             
                                                    o-,p-Cr;              
                                                          phenol          
          o-  m-  p-  2,5-                                                
                          2,4-                                            
                              2,6-                                        
                                  2,3-                                    
                                      resid.                              
                                          2,4,6-                          
                                             2,3,6-                       
                                                dist.                     
                                                    3,4-                  
                                                          con-            
catalyst                                                                  
       Ph cresol                                                          
              cresol                                                      
                  cresol                                                  
                      DMP DMP DMP DMP DMP TMP                             
                                             TMP                          
                                                resid.                    
                                                    3,6-DMP               
                                                          sumed           
__________________________________________________________________________
white pearls                                                              
       11,6                                                               
          13,8                                                            
              15,2                                                        
                  6,2 9,3  8,1                                            
                              4,4 3,9 4,4  2,4                            
                                             2,1                          
                                                18,6                      
                                                    325   71,0            
SiO.sub.2 /Al.sub.2 O.sub.3                                               
Fe.sub.3 O.sub.4                                                          
       29,3                                                               
          19,7                                                            
              --  5,9 --   8,0                                            
                              3,1 --  --  28,9                            
                                             -- 5,1 36,7  43,0            
Fe.sub.2 O.sub.3 /Al.sub.2 O.sub.3                                        
       24,4                                                               
          21,9                                                            
              --  7,4 --  10,1                                            
                              4,2 --  --  24,7                            
                                             -- 7,3 43,6  48,3            
Fe.sub.2 O.sub.3 /                                                        
       26,7                                                               
          20,1                                                            
              --  7,8 --  15,5                                            
                              5,1 --  --  22,4                            
                                             -- 2,4 48,5  46,6            
Cr.sub.2 O.sub.3 /SiO.sub.2 /                                             
CaO                                                                       
Fe.sub.2 O.sub.3 /MoO.sub.2                                               
       25,3                                                               
          20,3                                                            
              --  6,9 --  15,1                                            
                              6,1 --  --  25,0                            
                                             -- 1,3 48,4  47,0            
K.sub.2 O                                                                 
Fe.sub.2 O.sub.3 /V.sub.2 O.sub.5                                         
       26,0                                                               
          18,9                                                            
              --  6,4 --  14,7                                            
                              5,4 --  --  25,1                            
                                             -- 3,5 45,4  45,9            
Fe.sub.2 O.sub.3 /SnO.sub.2 /                                             
       27,4                                                               
          19,7                                                            
              --  7,1 --  15,0                                            
                              6,2 --  --  23,6                            
                                             -- 1,0 48,0  44,9            
Na.sub.2 O                                                                
Fe.sub.2 O.sub.3 /NiO                                                     
       25,9                                                               
          20,1                                                            
              --  7,2 --  15,0                                            
                              6,4 --  --  24,5  0,9 48,7  47,1            
GeO.sub.2 /K.sub.2 O                                                      
Fe.sub.2 O.sub.3 /Cr.sub.2 O.sub.3                                        
       26,3                                                               
          19,9                                                            
              --  8,1 --  17,7                                            
                              5,3 --  --  22,3                            
                                             -- 0,4 51,0  46,9            
SiO.sub.2 /BaO                                                            
Fe.sub.2 O.sub.3 /RuO.sub.2                                               
       26,3                                                               
          19,6                                                            
              --  6,8 --  14,3                                            
                              5,4 --  --  25,2                            
                                             -- 2,4 46,1  46,2            
Fe.sub.2 O.sub.3 /MgO                                                     
       25,5                                                               
          21,7                                                            
              --  6,3 --  15,8                                            
                              6,8 --  --  23,1                            
                                             -- 0,8 50,6  47,3            
SiO.sub.2 /BeO                                                            
FeO.sub.3 /MnO.sub.2                                                      
       26,0                                                               
          20,8                                                            
              --  6,4 --  15,1                                            
                              6,5 --  --  23,3                            
                                             -- 1,9 48,8  46,3            
K.sub.2 O                                                                 
__________________________________________________________________________
                                  TABLE 6                                 
__________________________________________________________________________
Product composition, weight-%                                             
                                                    o-,p- phenol          
          o-  m-  p-  2,5-                                                
                          2,4-                                            
                              2,6-                                        
                                  2,3-                                    
                                      resid.                              
                                          2,4,6-                          
                                             2,3,6-                       
                                                dist.                     
                                                    Cr.;  con-            
catalyst                                                                  
       Ph cresol                                                          
              cresol                                                      
                  cresol                                                  
                      DMP DMP DMP DMP DMP TMP                             
                                             TMP                          
                                                resid.                    
                                                    2,6-DMP               
                                                          sumed           
__________________________________________________________________________
white pearls                                                              
       12,7                                                               
          13,2                                                            
              17,1                                                        
                   5,0                                                    
                      8,7  6,7                                            
                              2,1 2,6     1,1                             
                                             2,7                          
                                                28,1      69,4            
SiO.sub.2 /Al.sub.2 O.sub.3                                               
NiO/SiO.sub.2                                                             
       35,1                                                               
           8,6                                                            
               1,1                                                        
                   6,1                                                    
                      2,4 29,5                                            
                              0,5 --  --  1,2                             
                                             -- 15,5                      
                                                    15,2  40,7            
C.sub.2 O.sub.3 /K.sub.2 O                                                
Fe.sub.2 O.sub.3 /SiO.sub.2                                               
       32,8                                                               
          19,6                                                            
              --  16,9                                                    
                      --  25,3                                            
                              2,0 --  --  2,7                             
                                             -- 0,7 38,5  35,3            
Fe.sub.2 O.sub.3 /V.sub.2 O.sub.5                                         
       29,1                                                               
          23,7                                                            
              --  18,3                                                    
                      --  16,3                                            
                              6,1 --  --  3,8                             
                                             -- 2,7 48,1  40,2            
Fe.sub.2 O.sub.3 /B.sub.2 O.sub. 3                                        
       35,1                                                               
          15,9                                                            
              --  12,7                                                    
                      --  33,1                                            
                              2,1 --  --  0,5                             
                                             -- 0,6 30,7  38,6            
Cr.sub.2 O.sub.3 /BeO                                                     
Fe.sub.2 O.sub.3 /SiO.sub.2                                               
       36,2                                                               
          18,5                                                            
              --  17,6                                                    
                      --  21,5                                            
                              3,8 --  --  1,9                             
                                             -- 0,5 39,9  38,3            
Cr.sub.2 O.sub.3 /K.sub.2 O                                               
Fe.sub.2 O.sub.3 /SiO.sub.2                                               
       34,5                                                               
          19,9                                                            
              --  18,7                                                    
                      --  18,6                                            
                              3,6 --  --  3,1                             
                                             -- 1,6 42,2  40,3            
MoO.sub.2                                                                 
Fe.sub.3 O.sub.4                                                          
       32,1                                                               
          17,2                                                            
              --  15,8                                                    
                      --  28,0                                            
                              3,1 --  --  3,5                             
                                             -- 0,3 36,1  37,9            
Fe.sub.2 O.sub.3 /SiO.sub.2                                               
       31,2                                                               
          15,7                                                            
              --  16,8                                                    
                      --  27,8                                            
                              3,8 --  --  2,9                             
                                             -- 1,8       37,6            
MnO.sub.2 /CaO                                                            
Fe.sub.2 O.sub.3 /PbO                                                     
       30,0                                                               
          16,7                                                            
              --  16,1                                                    
                      --  28,5                                            
                              3,2 --  --  3,4                             
                                             -- 2,1 36,0  43,1            
Cr.sub.2 O.sub.3 /BaO                                                     
Fe.sub.2 O.sub.3 /SiO.sub.2                                               
       36,3                                                               
          17,8                                                            
              --  18,1                                                    
                      --  21,1                                            
                              2,7 --  --  3,1                             
                                             -- 0,9 38,6  27,2            
V.sub.2 O.sub.5 /BaO                                                      
__________________________________________________________________________

Claims (10)

What we claim is:
1. A process for the isomerization and transalkylation by catalytically reacting methylated or ethylated phenols and/or phenolderivatives in the presence of phenol at temperature of 200° to 550° C., pressures of 1 to 300 bar (at reaction temperature) and residence times of 0,1 to 10 hours in the presence of metal oxides as catalyst, characterized in that the process is carried out in the presence of a catalyst comprising
(a) iron oxide (s)
(b) at least one oxide selected from at least one of the groups
1. B, Al, Ce
2. Si, Ge, Sn, Ti, Zr
3. Cr, V
4. Li, Na, K, Rb, Cs, Be, Mg, Ca. Sr, Ba, Mn, La
2. A process for the isomerization and transalkylation by catalytically reacting 2,4,6-trimethylphenol and/or 2,4-dimethylphenol in the presence of phenol and/or alkylphenols at temperatures of 200°-550° C., pressures of 1 to 300 bar (at reaction temperature) and residence times of 0.1 to 10 hours in the presence of metal oxides as catalyst, characterized in that the process is carried out in the presence of a catalyst comprising iron oxide (s) or iron oxide (s) and at least one oxide selected from at least one of the groups
1. B, Al, Ce, Ga, In, Sc, Y
2. Si, Ge, Sn, Pb, Ti, Zr, Hf
3. Cr, V, Nb, Ta, Mo, W, Re, Co, Ni, Ru, Ir
4. Li, Na, K, Rb, Cs, Be, Mg, Ca, Sr, Ba, Mn, La, Cu, Zn, Cd
3. A process as claimed in claim 1 or claim 2 characterized in that the process is carried out in the liquid phase.
4. A process as claimed in claim 1 or claim 2 characterized in that the process is carried out in the presence of a catalyst, which contains at least 60 weight-% of iron oxide (s).
5. A process as claimed in claim 1 or claim 2 characterized in that the pressure range is 5-180 bar at reaction temperature.
6. A process as claimed in claim 1 or claim 2 characterized in that the temperature range is 250°-450° C.
7. A process as claimed in claim 1 or claim 2 characterized in that the residence time is 0,5-7 hours.
8. A process as claimed in claim 1 or claim 2 characterized in that the phenol added is 5-70 percent by weight of the total feed mixture.
9. A process as claimed in claim 1 or claim 2 wherein the process is carried out in an inert atmosphere.
10. A process as claimed in claim 9 wherein the inert atmosphere is hydrogen, nitrogen or a mixture thereof.
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US6291724B1 (en) * 1997-09-24 2001-09-18 General Electric Company Suppression of highly alkylated phenols in the catalytic alkylation reaction of phenol
US6593501B2 (en) 2000-09-18 2003-07-15 Asahi Kasei Kabushiki Kaisha Process for the preparation of 2,6-xylenol
CN108192053A (en) * 2018-01-25 2018-06-22 杜广新 A kind of method that high-performance Alkylphenolic Tackifying Resin is produced using phenol waste as raw material
US11485694B2 (en) 2019-02-04 2022-11-01 China Petroleum & Chemical Corporation Dealklylation and transalkylation of mixed phenols to make cresols
US11767280B2 (en) 2019-02-04 2023-09-26 China Petroleum & Chemical Corporation Process for making phenol and xylenes

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US4476329A (en) * 1983-04-04 1984-10-09 General Electric Company Selective alkylation of phenol to o-cresol
DE3406536A1 (en) * 1984-02-23 1985-09-05 Union Rheinische Braunkohlen Kraftstoff AG, 5000 Köln METHOD FOR CONVERTING META / PARA CRESOL MIXTURES
CN109954499B (en) * 2019-04-01 2023-09-26 顾卓昳 Phenol ortho-methylation catalyst and method for producing ortho-methylated phenol by using same

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US3519692A (en) * 1967-02-06 1970-07-07 Koppers Co Inc Preparation of meta-rich cresols
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US3519692A (en) * 1967-02-06 1970-07-07 Koppers Co Inc Preparation of meta-rich cresols
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6291724B1 (en) * 1997-09-24 2001-09-18 General Electric Company Suppression of highly alkylated phenols in the catalytic alkylation reaction of phenol
US6593501B2 (en) 2000-09-18 2003-07-15 Asahi Kasei Kabushiki Kaisha Process for the preparation of 2,6-xylenol
CN108192053A (en) * 2018-01-25 2018-06-22 杜广新 A kind of method that high-performance Alkylphenolic Tackifying Resin is produced using phenol waste as raw material
CN108192053B (en) * 2018-01-25 2020-10-13 杜广新 Method for producing high-performance alkyl phenolic tackifying resin by taking phenol waste as raw material
US11485694B2 (en) 2019-02-04 2022-11-01 China Petroleum & Chemical Corporation Dealklylation and transalkylation of mixed phenols to make cresols
US11767280B2 (en) 2019-02-04 2023-09-26 China Petroleum & Chemical Corporation Process for making phenol and xylenes

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EP0119421B1 (en) 1986-07-09
DE3304663C1 (en) 1984-06-20

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