US4084045A - Galvanic cells employing uncompressed particles of FeS as the cathode - Google Patents
Galvanic cells employing uncompressed particles of FeS as the cathode Download PDFInfo
- Publication number
- US4084045A US4084045A US05/660,854 US66085476A US4084045A US 4084045 A US4084045 A US 4084045A US 66085476 A US66085476 A US 66085476A US 4084045 A US4084045 A US 4084045A
- Authority
- US
- United States
- Prior art keywords
- cathode
- cells
- fes
- anode
- particles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002245 particle Substances 0.000 title claims abstract description 23
- 229910052744 lithium Inorganic materials 0.000 claims abstract description 17
- 239000011244 liquid electrolyte Substances 0.000 claims abstract description 4
- 239000011149 active material Substances 0.000 claims description 10
- 239000003792 electrolyte Substances 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 4
- WNXJIVFYUVYPPR-UHFFFAOYSA-N 1,3-dioxolane Chemical compound C1COCO1 WNXJIVFYUVYPPR-UHFFFAOYSA-N 0.000 claims description 3
- FICAQKBMCKEFDI-UHFFFAOYSA-N 3,5-dimethyl-1,2-oxazole Chemical compound CC=1C=C(C)ON=1 FICAQKBMCKEFDI-UHFFFAOYSA-N 0.000 claims description 3
- MHCFAGZWMAWTNR-UHFFFAOYSA-M lithium perchlorate Chemical group [Li+].[O-]Cl(=O)(=O)=O MHCFAGZWMAWTNR-UHFFFAOYSA-M 0.000 claims description 3
- 229910001486 lithium perchlorate Inorganic materials 0.000 claims description 3
- 239000003381 stabilizer Substances 0.000 claims description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 abstract description 13
- 150000003839 salts Chemical class 0.000 abstract description 10
- MBMLMWLHJBBADN-UHFFFAOYSA-N Ferrous sulfide Chemical compound [Fe]=S MBMLMWLHJBBADN-UHFFFAOYSA-N 0.000 description 13
- -1 polytetrafluoroethylene Polymers 0.000 description 12
- 239000000843 powder Substances 0.000 description 6
- 239000010406 cathode material Substances 0.000 description 5
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000001427 coherent effect Effects 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical class OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 2
- 239000010405 anode material Substances 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000003085 diluting agent Substances 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000011255 nonaqueous electrolyte Substances 0.000 description 2
- 239000011236 particulate material Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000010963 304 stainless steel Substances 0.000 description 1
- SBUOHGKIOVRDKY-UHFFFAOYSA-N 4-methyl-1,3-dioxolane Chemical compound CC1COCO1 SBUOHGKIOVRDKY-UHFFFAOYSA-N 0.000 description 1
- KXDHJXZQYSOELW-UHFFFAOYSA-M Carbamate Chemical compound NC([O-])=O KXDHJXZQYSOELW-UHFFFAOYSA-M 0.000 description 1
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 1
- 239000005751 Copper oxide Substances 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical class O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- GRHILCFNWQILJP-UHFFFAOYSA-N ethyl n,n-dimethylcarbamate Chemical compound [CH2]COC(=O)N(C)C GRHILCFNWQILJP-UHFFFAOYSA-N 0.000 description 1
- 210000005224 forefinger Anatomy 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 235000013980 iron oxide Nutrition 0.000 description 1
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 239000011356 non-aqueous organic solvent Substances 0.000 description 1
- 239000012811 non-conductive material Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical class OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 210000003813 thumb Anatomy 0.000 description 1
- YNJBWRMUSHSURL-UHFFFAOYSA-N trichloroacetic acid Chemical class OC(=O)C(Cl)(Cl)Cl YNJBWRMUSHSURL-UHFFFAOYSA-N 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical class OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/581—Chalcogenides or intercalation compounds thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/552—Terminals characterised by their shape
- H01M50/559—Terminals adapted for cells having curved cross-section, e.g. round, elliptic or button cells
- H01M50/56—Cup shaped terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/14—Cells with non-aqueous electrolyte
- H01M6/16—Cells with non-aqueous electrolyte with organic electrolyte
Definitions
- High energy density galvanic cells can be prepared in a variety of forms including so-called button cells, cylindrical cells and flat ribbon cells.
- a great variety of organic solvents, electrolyte salts and anodically and cathodically active materials are known to be useful in such cells.
- such cells comprise a container, an anode containing anodic material, a cathode containing cathodic material reducible by the anodic material, a conductive electrolyte in contact with both anode and cathode, a non-conductive separator to prevent physical contact between anode and cathode and yet allow passage of electrolyte, and anode and cathode contacts to make an electrical circuit.
- the material employed as a cathode must either be conductive itself or must incorporate a conductivity aid such as carbon.
- the art generally employs the cathodically active material in coherent form made, usually, by tightly pressing, sintering or otherwise compacting the material. Very often a binder such as polytetrafluoroethylene is used. Metal screens are sometimes used to hold the active material together and to increase the physical strength of the formed cathode.
- Iron sulfide which is itself conductive, is known as a useful cathodic agent in galvanic cells.
- a cell utilizing an iron sulfide cathode is disclosed in U.S. Pat. No. 3,796,604.
- the cathodes of said patent employ both polytetrafluoroethylene and carbon in addition to the active iron sulfide. It will be appreciated, however, that where diluents such as carbon or binders are used, the resultant cells will suffer a decrease in their maximum energy/unit weight ratio since the amount of active material per unit of cell weight is necessarily lowered by the presence of such diluents.
- U.S. Pat. No. 3,639,174 also describes a coherent iron sulfide-containing cathode.
- U.S. Pat. No. 3,796,606 describes compressed powders (not iron sulfide) as cathodic materials. Highly compressed powders are taught in "High Energy Batteries", Jasinski, Plenum Press, NY 1967, pp. 191 to 197. For low-drain situations, granular copper oxide is known to be useful as a cathodically active material; see “The Primary Battery”, Heise et al., John Wiley and Sons, 1971, p. 195.
- a sealed galvanic cell comprising a container holding a cathode of cathodically active material, an anode, a conductive nonaqueous liquid electrolyte and a separator between the anode and the cathode, the improvement which comprises uncompressed FeS particles as the cathodically active material, said particles being about 0.04 to 1 mm in diameter.
- Size of particulate material is conveniently expressed in terms of sieves employing the standard screen scale. Sieve data can be found on page F-143 of the "Handbook of Chemistry and Physics", 54th edition, 1973-1974, published by Chemical Rubber Publishing Company, Cleveland, Ohio.
- the size range for iron sulfide particles useful in the present invention includes material that passes through a 16 mesh screen but is retained on a 325 mesh screen. The size range is thus from about 1 mm to 0.044 mm in dimension. Segregation of sizes to narrower limits within the range presented above affects performance of the cells only slightly.
- ferrous sulfide FeS
- FeS commercial ferrous sulfide
- the usual impurities found in ferrous sulfide such as other iron sulfides and iron oxides can be tolerated in the cells of the invention.
- Satisfactory iron sulfide can also be prepared by mixing iron and sulfur powders in a 1:1 atom ratio and heating at 600° to 650° C for 10 to 30 minutes.
- the FeS cathodically active particles disclosed and described herein can be employed in the familiar "C” and “D” cells as well as in “button” cells which are usually from about 0.05 to more than 0.1 inch in thickness.
- the preferred anodically active material used with the FeS particle is lithium metal. Sodium or other alkali metals are useful under some conditions.
- the invention cells can employ any nonaqueous electrolyte which is sufficiently conductive and nonreactive with other cell constituents.
- the electrolyte should have a conductivity at 25° C of at least 1 ⁇ 10 -4 ohm -1 cm -1 .
- a solution of 5% to 25% of a nonreactive salt in a suitable anhydrous solvent will provide the required conductivity.
- Useful nonaqueous organic solvents include tetrahydrofuran, dimethyl carbonate, propylene carbonate, 1,3-dioxolane, 4-methyl-1,3-dioxolane, 1,2-dimethoxyethane, dimethylformamide, trimethyl carbamate, ethyl-N,N-dimethyl carbamate, the dimethyl ether of diethylene glycol and various mixtures of these.
- Other ingredients such as stabilizers, for instance, can be employed in the solvents listed above. Typical stabilizers are 3,5-dimethylisoxazole, pyridine and triethylamine.
- a large number of electrolyte salts are useful in the cells of the invention. Such salts must have sufficient solubility and dissociation to provide conductivity of at least about 1 ⁇ 10 -4 ohm -1 cm -1 in the electrolyte solution.
- the more useful salts are those with cations chosen from groups IA and IIA of the periodic table.
- the most useful salts are those wherein lithium, sodium or potassium are the cations.
- complex salts are useful, including tetrafluoroborates, hexafluorophosphates, hexafluoroarsenates, tetrachloroaluminates, and perchlorates.
- Also useful are salts of trichloroacetic acid, trifluoroacetic acid and trifluoromethanesulfonic acid.
- the most preferred salt is LiClO 4 .
- FIG. 1 is a cross-sectional view of a typical button-cell comprised of container 1, L-shaped gasket 2, cover 3, lithium anode 4, separator 5, FeS cathode particles 6, and crimped cup-edge 7.
- FIG. 2 is a cross-sectional view of a typical cylindrical cell representative of standard "D" and "C” cells.
- FIG. 3 is a cross-sectional view, reduced in size, along 3--3 of FIG. 2.
- a typical button cell of FIG. 1 is constructed according to the following procedure.
- the cell container 1 is constructed by stamping from a 0.015 inch thick stainless steel plate a container having sides extending about 0.115 inch above its base.
- the container can be round or rectangular in shape and should be etched, say, in mixed HCl--HNO 3 as described in more detail in coassigned U.S. Pat. No. 3,756,789.
- the nonconductive plastic gasket 2 is a continuous, formed band of polypropylene.
- the gasket is the same shape in outline as the container and fits snugly inside it.
- the gasket has an offset at about 0.05 inch from the bottom of the container so that a shoulder exists at that point.
- the gasket thickness below the shoulder is about 0.05 inch and the thickness of the remainder of the gasket, above the shoulder and to its top edge, level with the top edge of the container, is about 0.02 inch.
- the cover 3 is stamped from stainless steel of the same type used for forming the container.
- the edge of the cover under 1/16 inch wide around its perimeter, is depressed by about 1/32 inch from its central portion.
- the cover fits snugly inside the gasket in the container, the cover's edge resting on the lower, offset shoulder portion of the gasket.
- the assembly of the battery involving active metal nonaqueous electrolyte systems is best performed in a dry atmosphere, as in a dry box.
- the shaped and fitted nonconductive gasket is placed within the container.
- a flat piece of lithium metal 4 shaped to fit closely inside the gasket, is placed in position on the previously etched surface.
- the lithium anode is pressed tightly into the container so that a conductive bond is made between it and the bottom of the container.
- a nonconductive separator 5 of the same shape and slightly larger circumference is then placed over the lithium.
- the separator can be made of paper, plastic or any coherent, liquid-permeable, nonconductive material.
- the separator has the same circumference as the lid and must be large enough to effectively cover the lithium and preserve it from contact with the cathode material.
- the cover 3 is inverted and is filled to overflowing with particulate FeS 6.
- a straight edge is drawn across the surface of the particulate material to level it with the edge of the cover.
- the container, with lithium and separator in it is then inverted, placed over the cover, and the edge of the cover is seated firmly within the gasket periphery.
- the unsealed cell is then re-inverted.
- the cover 3 is in contact with the iron sulfide cathode material and provides a conductive cathode contact.
- the bottom of the container 1 is bonded to the lithium anode and provides a conductive anode contact.
- Electrolyte is added by first placing the container which has been constructed as explained above into a receptacle therefor, evacuating the receptacle and finally flooding the receptacle and container with electrolyte.
- the assembly is then placed (still inside the dry box) on a fixed base and a plate is lowered under mild pressure to cover the top except for the small circumferential ledge which rests on the gasket shoulder.
- a die is then pressed over the upstanding edges of the container, exerting radial pressure around the entire perimeter of the container to produce a tight seal between the inner edge of the gasket and the outer edge of the cover and between the outer edge of the gasket and the inner wall of the container. As the die reaches its final position these upstanding edges are bent inwardly 7, at an angle of about 60° to 90° to hold gasket and cover in place.
- a typical cylindrical cell of FIGS. 2 and 3 can be constructed according to the following procedure.
- Steel can 8 is formed by a deep-drawing operation.
- An expanded portion near the rim forms shoulder 23 on which polypropylene seal ring 9 will rest.
- the can also has a location dimple 16, which will serve to center the inner sub-assembly.
- the interior of can 8 is etched with a mixture of diluted hydrochloric and nitric acids, rinsed thoroughly, and dried to promote bonding thereto of the lithium anode 10.
- Insulating plastic film 17 (it can be, say, polyethylene) is affixed to the inside bottom of can 8 by melt-coating.
- Lithium anode 10 is cut in a rectangular shape from a sheet of the metal. All operations involving lithium metal are carried out under an inert atmosphere.
- the anode is bonded to the etched inner surface of the can by mild pressure. Said pressure can be supplied by squeezing between thumb and forefinger, or by a suitable tool.
- the ends of the rolled sheet should butt as tightly as possible near 11.
- Separator 12 is cut in a rectangular shape, slightly longer and somewhat wider than anode 10. Separator 12 is placed inside the can next to the lithium cylinder; it extends slightly beyond the lithium near the bottom of the can at 13, and extends considerably more beyond the lithium near the top of the can. At this time, the separator is not yet folded down toward the axis of the cylinder, as shown in FIG. 2 of the finished cell, but remains standing upright where it will serve as a guide during the addition of FeS particles 18. Separator 12 overlaps itself at 11 in FIG. 3.
- the lower end of separator 12 can be formed around the lower end of anode 10 by use of a special tool consisting of a rolling disc attached co-axially to the end of a long, thin rod.
- Steel can 14 is formed by deep-drawing, to be the basis of the inner cell sub-assembly.
- Insulating and locating disc 15 is formed from polypropylene by injection molding. This disc contains an outer annular recess and a central location dimple. If desired, can 14 can at this point be filled with an inert substance such as sand to minimize overheating and to make the cell more resistant to crushing. The open end of can 14 is pressed to form a friction fit into the outer annular recess in disc 15.
- Steel lid 20 is stamped with a protruding positive contact. If desired, insulating adhesive paper or tape 21 may be affixed thereto. Nickel foil contact tab 22 is spot-welded to the inside of lid 20. Injection molded polypropylene seal ring 9 is placed around lid 20, where it stays by friction fit.
- the inner sub-assembly is inserted into the outer sub-assembly being careful that the circumference of disc 15 does not scrape against separator 12 hard enough to displace it. Such displacement can be prevented by coiling a thin piece of springy shim stock inside the outer sub-assembly prior to the insertion of the inner sub-assembly, then withdrawing this protective sheath after said insertion.
- the central dimple in 15 should fit over locating dimple 16.
- Liquid electrolyte is now pipetted into the cell, where it wets and is imbibed by the FeS particles 18 and separator 12. Gas bubbles, if present, are eliminated by vibrating, tapping, or partial evacuation.
- the exposed center of the bottom of can 14 is wiped dry, and nickel tab 22 spot-welded to it.
- the upper sub-assembly is pushed firmly onto can shoulder 23.
- the upper rim of can 8 is crimped inward, sealing the cell tightly by radial compression against the vertical walls of seal ring 9.
- Invention cells into which FeS particles were snugly packed but not pressed in any manner, were subjected to mechanical shock by dropping them from a height of 4 ft onto a hard surface, then allowed to stand 4 days before discharge.
- the cells had performance fully equal to unshocked cells. Apparently then, there was no migration of fine ferrous sulfide particles through the separator.
- the button cells of Examples 1 to 5 were constructed as described herein and had an active cathode area of 6.87 cm 2 and an active cathode weight of 1.86 gms. No appreciable pressure was exerted upon the FeS particles when sealing the cells.
- the cells employed an electrolyte of 20% lithium perchlorate, 22% glyme (the dimethylether of ethylene glycol), 0.5% 3,5-dimethylisoxazole, and 57.5% dioxolane, by weight.
- the cells were tested by discharging continuously through a set resistance at room temperature until the voltage fell below 0.80 volt.
- Table below data are presented for discharge through five different resistances, and the data converted to that which would be expected from a 50 cm 2 "D" cell.
- the ordinary "D" cell in home flashlight use discharges through about 2 to 4 ohms resistance per cell.
- a group of cells were also prepared (Comparisons A to E) using the same materials as those of Examples 1 to 5, but with cathodes pressed at 24,000 lbs/in 2 pressure and having an active cathode area of 6.72 cm 2 and an active cathode weight of 2.29 to 2.35 grams.
- the pressed cathodes incorporated a suitably sized piece of 12 mesh stainless steel screen of 0.010 inch thickness. No other binder or conductivity aid was used.
- These cells were tested in the same manner as those of the Examples. The results given for the Examples and the Comparisons are the better of a duplicate pair.
- mA refers to milliamperes and mA-H refers to milliampere hours.
- the factors used to convert the milliampere hours for the button cells to the corresponding milliampere hours for the "D" cells are: 7.44 for the pressed FeS, and 7.23 for the loose FeS.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Battery Electrode And Active Subsutance (AREA)
- Secondary Cells (AREA)
- Primary Cells (AREA)
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US05/660,854 US4084045A (en) | 1976-02-24 | 1976-02-24 | Galvanic cells employing uncompressed particles of FeS as the cathode |
CA272,323A CA1079352A (en) | 1976-02-24 | 1977-02-22 | Galvanic cells employing uncompressed particles of fes as the cathode |
JP1826877A JPS52103636A (en) | 1976-02-24 | 1977-02-23 | Galvanic battery using nonncompressive fes particles as cathode |
FR7705259A FR2342561A1 (fr) | 1976-02-24 | 1977-02-23 | Cellules galvaniques utilisant comme electrode positive des particules non comprimees de sulfure ferreux |
NL7701941A NL7701941A (nl) | 1976-02-24 | 1977-02-23 | Galvanische cel. |
GB7587/77A GB1571347A (en) | 1976-02-24 | 1977-02-23 | Galvanic cells employing uncompressed particles of fes as the cathode |
DE19772708023 DE2708023A1 (de) | 1976-02-24 | 1977-02-24 | Verschlossene galvanische zelle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US05/660,854 US4084045A (en) | 1976-02-24 | 1976-02-24 | Galvanic cells employing uncompressed particles of FeS as the cathode |
Publications (1)
Publication Number | Publication Date |
---|---|
US4084045A true US4084045A (en) | 1978-04-11 |
Family
ID=24651240
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US05/660,854 Expired - Lifetime US4084045A (en) | 1976-02-24 | 1976-02-24 | Galvanic cells employing uncompressed particles of FeS as the cathode |
Country Status (7)
Country | Link |
---|---|
US (1) | US4084045A (enrdf_load_stackoverflow) |
JP (1) | JPS52103636A (enrdf_load_stackoverflow) |
CA (1) | CA1079352A (enrdf_load_stackoverflow) |
DE (1) | DE2708023A1 (enrdf_load_stackoverflow) |
FR (1) | FR2342561A1 (enrdf_load_stackoverflow) |
GB (1) | GB1571347A (enrdf_load_stackoverflow) |
NL (1) | NL7701941A (enrdf_load_stackoverflow) |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4332869A (en) * | 1980-09-12 | 1982-06-01 | Ray-O-Vac Corporation | Metal-rich iron sulfide cathode material |
US4401735A (en) * | 1979-12-28 | 1983-08-30 | Duracell International Inc. | Non-aqueous Li/MnO2 cell |
US4416960A (en) * | 1980-01-28 | 1983-11-22 | Exxon Research And Engineering Co. | Li/TiS2 Current producing system |
US4450214A (en) * | 1982-06-14 | 1984-05-22 | Union Carbide Corporation | Lithium halide additives for nonaqueous cell systems |
US4489145A (en) * | 1983-10-18 | 1984-12-18 | Abraham Kuzhikalail M | Lithium battery |
US4526846A (en) * | 1982-06-14 | 1985-07-02 | Duracell Inc. | Corrosion prevention additive |
US4761487A (en) * | 1986-06-10 | 1988-08-02 | The United States Of America As Represented By The United States Department Of Energy | Method for improving voltage regulation of batteries, particularly Li/FeS2 thermal batteries |
US5766797A (en) * | 1996-11-27 | 1998-06-16 | Medtronic, Inc. | Electrolyte for LI/SVO batteries |
US6017656A (en) * | 1996-11-27 | 2000-01-25 | Medtronic, Inc. | Electrolyte for electrochemical cells having cathodes containing silver vanadium oxide |
US6248473B1 (en) | 1997-07-25 | 2001-06-19 | Eveready Battery Company, Inc. | Composite cover for a battery |
US20050175904A1 (en) * | 2004-02-11 | 2005-08-11 | Moltech Corporation | Electrolytes for lithium-sulfur electrochemical cells |
US20090263727A1 (en) * | 2008-04-16 | 2009-10-22 | Josephs Barry D | Lithium cell with cathode including iron disulfide and iron sulfide |
US20110143218A1 (en) * | 2009-12-14 | 2011-06-16 | Issaev Nikolai N | Battery |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5446339A (en) * | 1977-09-20 | 1979-04-12 | Hitachi Maxell | Method of producing nonnaqueous electrolyte battery |
CH639512A5 (de) * | 1978-07-06 | 1983-11-15 | Leclanche Sa | Wasserarme alkalische primaerzelle mit langer lebensdauer. |
JPS55108171A (en) * | 1979-02-13 | 1980-08-19 | Sanyo Electric Co Ltd | Nonaqueous electrolyte battery |
GB2050042B (en) * | 1979-05-21 | 1982-10-20 | Saft United Kingdom Ltd | Miniature electric cells and method of manufacture |
FR2466872B1 (fr) * | 1979-10-02 | 1986-03-07 | Celsa Composants Electr Sa | Pile au lithium. bioxyde de manganese et procede de realisation d'une telle pile |
JPS5693267A (en) * | 1979-12-17 | 1981-07-28 | Esb Int Corp | Nonnaqueous electrolyte and battery using same |
CA1174274A (en) * | 1980-09-29 | 1984-09-11 | Union Carbide Corporation | Nonaqueous cell employing an iron compound cathode and a pc-dme-licf.sub.3so.sub.3 electrolyte |
FR2652949A1 (fr) * | 1989-10-06 | 1991-04-12 | Accumulateurs Fixes | Pile cylindrique a anode de lithium et a cathode solide. |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2871281A (en) * | 1956-11-16 | 1959-01-27 | Mc Graw Edison Co | Alkaline storage battery with negative iron electrode |
US3507696A (en) * | 1968-10-02 | 1970-04-21 | Westinghouse Electric Corp | Battery with an iron electrode having a fused coating |
US3947292A (en) * | 1971-02-18 | 1976-03-30 | Westinghouse Electric Corporation | Preparation of an alkaline iron electrode material using sulfur acids |
US3953235A (en) * | 1974-12-23 | 1976-04-27 | Union Carbide Corporation | Nonaqueous cell having an electrolyte containing crotonitrile |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1489328A (en) * | 1921-12-12 | 1924-04-08 | Martin L Martus | Primary battery depolarizer |
FR2146169B3 (enrdf_load_stackoverflow) * | 1971-07-22 | 1974-04-05 | Molecular Energy Corp | |
US3898096A (en) * | 1973-06-11 | 1975-08-05 | Rockwell International Corp | Lithium-molten salt cell with transition metal chalcogenide positive electrode |
-
1976
- 1976-02-24 US US05/660,854 patent/US4084045A/en not_active Expired - Lifetime
-
1977
- 1977-02-22 CA CA272,323A patent/CA1079352A/en not_active Expired
- 1977-02-23 NL NL7701941A patent/NL7701941A/xx not_active Application Discontinuation
- 1977-02-23 FR FR7705259A patent/FR2342561A1/fr active Granted
- 1977-02-23 GB GB7587/77A patent/GB1571347A/en not_active Expired
- 1977-02-23 JP JP1826877A patent/JPS52103636A/ja active Pending
- 1977-02-24 DE DE19772708023 patent/DE2708023A1/de not_active Withdrawn
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2871281A (en) * | 1956-11-16 | 1959-01-27 | Mc Graw Edison Co | Alkaline storage battery with negative iron electrode |
US3507696A (en) * | 1968-10-02 | 1970-04-21 | Westinghouse Electric Corp | Battery with an iron electrode having a fused coating |
US3947292A (en) * | 1971-02-18 | 1976-03-30 | Westinghouse Electric Corporation | Preparation of an alkaline iron electrode material using sulfur acids |
US3953235A (en) * | 1974-12-23 | 1976-04-27 | Union Carbide Corporation | Nonaqueous cell having an electrolyte containing crotonitrile |
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4401735A (en) * | 1979-12-28 | 1983-08-30 | Duracell International Inc. | Non-aqueous Li/MnO2 cell |
US4416960A (en) * | 1980-01-28 | 1983-11-22 | Exxon Research And Engineering Co. | Li/TiS2 Current producing system |
US4332869A (en) * | 1980-09-12 | 1982-06-01 | Ray-O-Vac Corporation | Metal-rich iron sulfide cathode material |
US4450214A (en) * | 1982-06-14 | 1984-05-22 | Union Carbide Corporation | Lithium halide additives for nonaqueous cell systems |
US4526846A (en) * | 1982-06-14 | 1985-07-02 | Duracell Inc. | Corrosion prevention additive |
US4489145A (en) * | 1983-10-18 | 1984-12-18 | Abraham Kuzhikalail M | Lithium battery |
US4761487A (en) * | 1986-06-10 | 1988-08-02 | The United States Of America As Represented By The United States Department Of Energy | Method for improving voltage regulation of batteries, particularly Li/FeS2 thermal batteries |
US5766797A (en) * | 1996-11-27 | 1998-06-16 | Medtronic, Inc. | Electrolyte for LI/SVO batteries |
US6017656A (en) * | 1996-11-27 | 2000-01-25 | Medtronic, Inc. | Electrolyte for electrochemical cells having cathodes containing silver vanadium oxide |
US6248473B1 (en) | 1997-07-25 | 2001-06-19 | Eveready Battery Company, Inc. | Composite cover for a battery |
US20050175904A1 (en) * | 2004-02-11 | 2005-08-11 | Moltech Corporation | Electrolytes for lithium-sulfur electrochemical cells |
US7316868B2 (en) | 2004-02-11 | 2008-01-08 | Sion Power Corporation | Electrolytes for lithium-sulfur electrochemical cells |
US20090263727A1 (en) * | 2008-04-16 | 2009-10-22 | Josephs Barry D | Lithium cell with cathode including iron disulfide and iron sulfide |
US8076028B2 (en) * | 2008-04-16 | 2011-12-13 | The Gillette Company | Lithium cell with cathode including iron disulfide and iron sulfide |
US20110143218A1 (en) * | 2009-12-14 | 2011-06-16 | Issaev Nikolai N | Battery |
Also Published As
Publication number | Publication date |
---|---|
NL7701941A (nl) | 1977-08-26 |
GB1571347A (en) | 1980-07-16 |
CA1079352A (en) | 1980-06-10 |
FR2342561A1 (fr) | 1977-09-23 |
DE2708023A1 (de) | 1977-08-25 |
FR2342561B1 (enrdf_load_stackoverflow) | 1980-11-07 |
JPS52103636A (en) | 1977-08-31 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US4084045A (en) | Galvanic cells employing uncompressed particles of FeS as the cathode | |
US3736184A (en) | Metal phosphate and metal arsenate organic electrolyte cells | |
GB2038534A (en) | Nonaqueous battery construction | |
US2593893A (en) | Primary cell | |
US4302517A (en) | Unitary seal and cover support gasket for miniature button cells | |
US4158723A (en) | High specific energy battery | |
US3413154A (en) | Organic electrolyte cells | |
US4229509A (en) | Non-aqueous primary battery having a bismuth (III) sulfide cathode | |
EP0149494B1 (en) | Method for preparing positive electrode for non-aqueous electrolyte cell | |
US4060676A (en) | Metal periodate organic electrolyte cells | |
US4317873A (en) | Electric cell with a non-aqueous electrolyte | |
US4113929A (en) | Non-aqueous primary battery having a pure silver chromate cathode | |
US4016338A (en) | Galvanic element | |
JPS5772266A (en) | Alkaline manganese battery | |
US2526789A (en) | Dry cell | |
US3332802A (en) | Electric current producing cell | |
US3418172A (en) | Method of manufacturing a small, button-type alkaline cell having a loose, powdered zinc anode | |
US3925102A (en) | Divalent silver oxide cell having a unipotential discharge level | |
US4223079A (en) | Non-aqueous primary battery having a stannous sulfide cathode | |
US3476610A (en) | Battery having two positive active materials | |
CA1044753A (en) | Non-aqueous, primary battery having a blended cathode active material comprising silver chromate and a metallic phosphate | |
US3904432A (en) | Metal permanganate and metal periodate organic electrolyte cells | |
US4387143A (en) | Silver oxide primary cell | |
JPH0560233B2 (enrdf_load_stackoverflow) | ||
US4021598A (en) | Alkaline dry cell |