US3928160A - Colour pickup tubes and method of manufacturing the same - Google Patents
Colour pickup tubes and method of manufacturing the same Download PDFInfo
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- US3928160A US3928160A US503329A US50332974A US3928160A US 3928160 A US3928160 A US 3928160A US 503329 A US503329 A US 503329A US 50332974 A US50332974 A US 50332974A US 3928160 A US3928160 A US 3928160A
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- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 239000000126 substance Substances 0.000 claims abstract description 65
- 239000000758 substrate Substances 0.000 claims abstract description 23
- 230000003287 optical effect Effects 0.000 claims abstract description 15
- 206010021143 Hypoxia Diseases 0.000 claims abstract description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 31
- 239000001301 oxygen Substances 0.000 claims description 31
- 229910052760 oxygen Inorganic materials 0.000 claims description 31
- 239000012298 atmosphere Substances 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 26
- 238000004544 sputter deposition Methods 0.000 claims description 19
- 239000010408 film Substances 0.000 claims description 18
- 239000011261 inert gas Substances 0.000 claims description 13
- 239000012789 electroconductive film Substances 0.000 claims description 11
- ORWQBKPSGDRPPA-UHFFFAOYSA-N 3-[2-[ethyl(methyl)amino]ethyl]-1h-indol-4-ol Chemical compound C1=CC(O)=C2C(CCN(C)CC)=CNC2=C1 ORWQBKPSGDRPPA-UHFFFAOYSA-N 0.000 claims description 5
- 230000006872 improvement Effects 0.000 claims description 4
- 238000009499 grossing Methods 0.000 claims description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 18
- 239000000377 silicon dioxide Substances 0.000 description 8
- 235000012239 silicon dioxide Nutrition 0.000 description 7
- 230000002950 deficient Effects 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 230000003247 decreasing effect Effects 0.000 description 4
- 230000001603 reducing effect Effects 0.000 description 4
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 229910001882 dioxygen Inorganic materials 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 239000005388 borosilicate glass Substances 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 238000001259 photo etching Methods 0.000 description 2
- 229920002120 photoresistant polymer Polymers 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000012300 argon atmosphere Substances 0.000 description 1
- 238000010420 art technique Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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- 230000008021 deposition Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000075 oxide glass Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J29/00—Details of cathode-ray tubes or of electron-beam tubes of the types covered by group H01J31/00
- H01J29/86—Vessels; Containers; Vacuum locks
- H01J29/89—Optical or photographic arrangements structurally combined or co-operating with the vessel
Definitions
- ABSTRACT In a colour pickup tube of the class comprising a substrate, an optical colour analyzing filter formed on the substrate, a layer of transparent inorganic substance formed on the filter, and a photoelectric converting element formed on the layer of transparent inorganic substance, the last mentioned layer includes two successive layers of different degree of oxygen deficiency.
- This invention relates to a colour pickup tubes for use in a colour television transmitter, and more particularly to a colour pickup tube capable of preventing discolouration of the optical colour analyzing filter (hereinafter merely called a stripe filter) utilized in the colour pickup tube and a method of manufacturing the same.
- a colour pickup tube capable of preventing discolouration of the optical colour analyzing filter (hereinafter merely called a stripe filter) utilized in the colour pickup tube and a method of manufacturing the same.
- a colour pickup tube includes a stripe filter disposed at its photoelectric converting member and a transparent electroconductive film is closely deposited on the stripe filter. Further a photoconductive film is deposited on the transparent electroconductive film, thus completing the photoelectric converting element.
- this construction is disadvantageous in that where an interference filter film is used as the stripe filter, the thickness of the stripe filter deposited on a substrate causes irregularities of the transparent electroconductive film and the photoconductive film which are deposited on the stripe filter. As a consequence, there are such defects that the signal generated by the photoelectric converting element varies in accordance with the configurationof the stripe filter and that the projections of the filter are damaged by friction during the course of manufacturing.
- the resulting film of the silicon dioxide shows a condition of oxygen deficiency of the order of SiO, to SiO
- the stripe filter is formed on the substrate by photoetching technique the resulting stripe filter contains absorbed or adhered photoresist, photoresist removing liquid or other organics, which cannot be removed completely from the substrate. Accordingly, while these foreign substances still remaining if the transparent inorganic film were deposited on the stripe filter, reducing action would occur on the surface of the stripe filter due to said deficient oxygen condition of the transparent inorganic substance and to the energy which is generated.
- a novel colour pickup tube including a layer of transparent inorganic substance capable of preventing 0 the discolouration of the stripe filter and an improved method of manufacturing such improved colour pickup tube capable of depositing the layer of the transparent inorganic substance in a relatively short sputtering time.
- a colour pickup tube of the class comprising a substrate, an optical colour analyzing filter formed on the substrate, a layer of transparent inorganic substance formed on the optical colour analyzing filter, and a photoelectric converting element including a transparent electroconductive film and a photoconductive film which are successively applied onto the layer of the transparent inorganic substance, characterized in that the layer of the transparent inorganic substance includes two successive layers of different degree of oxygen deficiency and that one layer has a larger thickness than the filter.
- a method of manufacturing a colour picture tube of the class wherein an optical colour analyzing filter is formed on a substrate, a layer of transparent inorganic substance is formed on the optical colour analyzing filter, and then a photoelectric converting element is formed by successively applying a transparent electroconductive film and a photoconductive layer upon the ,layer of transparent inorganic substance, characteriied in that a first layer of the transparent inorganic substance is applied upon the filter in a mixed atmosphere of an inert gas and oxygen, and then a second layer of the transparent inorganic substance is applied on the first layer in atmosphere containing a smaller quantity of oxygen than the mixed atmosphere.
- the method just described is modified such that the layer of the transparent inorganic substance is formed upon the filter in a mixed atmosphere of an inert gas and oxygen, and that the oxygen content of the mixed atmosphere is reduced gradually thereby gradually varying the degree of oxygen deficiency of the layer from the filter toward the photoelectric converting element.
- the layer of the transparent inorganic substance does not contain any interfere between layers of different degree of oxygen deficiency, the layer as a whole functions in the same manner as the two layers prepared by the first mentioned method and having different degree of oxygen deficiency.
- FIGURE shows a crosssectional view of a portion of the photoelectric converting element of a colour pickup tube embodying the invention.
- the photoelectric converting element shown in the accompanying drawing comprises a substrate of an insulator l, a stripe filter 2 deposited on one surface of the substrate, and a layer 3 of transparent inorganic substance made of an oxide, for example silicon dioxide SiO or glass, having a thickness of about from 1 to 5 microns and formed on the upper surface of the stripe filter 2 and an oxygen deficient layer 4 of transparent inorganic substance SiO to Slo having a thickness of from 3 to 50 microns and formed on the surface of the layer of the transparent inorganic substance 3.
- an oxide for example silicon dioxide SiO or glass
- the first layer 3 is formed by carrying out the low speed sputtering process for a short time so as to avoid the formation of the oxygen deficient condition, or even if such condition is resulted, to make such oxygen deficient condition to be negligibly small, thereby preventing as far as possible the reducing action that might occur between the stripe filter and the transparent inorganic substance, whereas the thicker layer 4 is formed in a short time by high speed sputtering process at the sacrifice of the oxygen deficient condition.
- a transparent electroconductive film 5 is deposited on the surface of the layer 4 of the inorganic substance by a conventional process and then a photoconductive film 6 is deposited on the transparent conductive film 5.
- the method of manufacturing the colour pickup tube of this invention is as follows. More particularly, the interference (dichroic) stripe filter 2 is formed on the substrate 1 by photoetching technique according to the conventional practice. Then a high frequency two electrode type sputtering apparatus filled with a mixture of an inert gas, for example argon, and oxygen is used. in such atmosphere, the layer 3 of the transparent inorganic substance is deposited on the surface of the stripe filter 2 by sputtering for an interval sufficient to grow up the layer 3 to a thickness larger than the thickness of the stripe filter, for example I to 5 microns.
- an inert gas for example argon
- the same transparent inorganic material is deposited on the layer 3 to a thickness of 3 to 50 microns, thereby forming the layer 4.
- the total thickness of the two layers of the transparent inorganic substance is made to be from 3 to 50 microns.
- the layer 4 of the transparent inorganic substance may be polished or ground down to a level indicated by a dotted line and then the transparent conductive film and the photoconductive film may be deposited thereon.
- the thickness of the layers of the transparent inorganic substance is determined depending upon such factors as the configuration of the interference (dichroic) stripe filter, the type of the photoelectric converting element, the desired picture quality, and the design requirement. For example, to obtain a high quality pickup tube having a stripe filter that reflects red and blue lights, it is advantageous to form the layer of the transparent inorganic substance having a thickness of about 40 microns, then polish the surface of the layer to remove the surface irregularity there for reducing the thickness of the layer to about 30 microns.
- a second transparent substance layer of silicon dioxide was deposited to the thickness of about 8 microns thereby the total thickness of said first and second layers becoming about 10 microns.
- the time required for the completion of said layer thickness was about 19 hours. Further the stripe filter made through theabove-mentioned process did not show discolouration anymore.
- any other suitable transparent inorganic substance such as oxide glass including borosilicate glass and quartz glass may be used.
- the composition of the atmosphere mixture instead of quickly decreasing the oxygen content of the mixture of an inert gas and oxygen, it is also possible to gradually change the composition of the atmosphere mixture by gradually closing the value provided for a pipe for supplying oxygen thereby gradually varying the composition of the transparent inorganic substance.
- the resulting layer of the inorganic substance does not contain any discrete interface but actually the player functions as if it were composed of two discrete "Mayers of different compositions. Also it may be available that the atmosphere does not contain any of oxygen gas when the second transparent inorganic substance layer is deposited.
- the two layers of the transparent inorganic substance can be formed in the same apparatus, it is possible to prevent deposition of dust or forming of scratches.
- said first layer of said transparent inorganic substance is formed in the mixed atmosphere of an inert gas and oxygen wherein 6 the fractional pressure of oxygen is more than l0 torr.
- said second layer of said transparent inorganic substance is formed under the atmosphere wherein the fractional pressure of oxygen is less than 10' torr.
- a colour pickup tube of the class wherein an optical colour analyzing filter is formed on a substrate, a layer of transparent inorganic substance is formed on said optical colour analyzing filter, and then a photoelectric coverting element is formed by successively applying a transparent electroconductive film and a photoconductive film upon said layer of transparent inorganic substance, the improvement where said layer of transparent inorganic substance is sputtered upon said filter in a mixed atmosphere of an inert gas and oxygen. and the oxygen content of said mixed atmosphere is gradually reduced thereby gradually varying the degree of oxygen deficiency of said layer from said filter toward said photoelectric converting element.
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- Optical Filters (AREA)
- Color Television Image Signal Generators (AREA)
- Formation Of Various Coating Films On Cathode Ray Tubes And Lamps (AREA)
- Image-Pickup Tubes, Image-Amplification Tubes, And Storage Tubes (AREA)
Abstract
In a colour pickup tube of the class comprising a substrate, an optical colour analyzing filter formed on the substrate, a layer of transparent inorganic substance formed on the filter, and a photoelectric converting element formed on the layer of transparent inorganic substance, the last mentioned layer includes two successive layers of different degree of oxygen deficiency.
Description
United States Patent 1 Nobutoki 1 COLOUR PICKUP TUBES AND METHOD OF MANUFACTURING THE SAME [75] Inventor: Saburo Nobutoki, Mobara, Japan [73] Assignee: Hitachi, Ltd Tokyo, Japan [22] Filed: Sept. 5, 1974 [21] Appl. No.: 503,329
Foreign Application Priority Data Oct. 5, 1973 Japan 48-111445 US. Cl. 204/192; 178/72; 313/371; 313/384; 313/386 int. Cl. C23C 15/00; H011 31/00 Field of Search 204/192; 313/371, 384, 313/386 [56] References Cited UNITED STATES PATENTS 8/1959 Knight 204/192 X 10/1959 Weimer 313/371 12/1959 Tou1on..... 313/371 12/1970 Rigo 204/192 X Dec. 23, 1975 3,607,384 9/1971 Banks 117/215 3,647,663 3/1972 Cunningham et 31...... 204/192 3,761,375 9/1973 Pierce ct 204/192 3,804,738 4/1974 Lechaton 204/192 3,830,717 8/1974 Singer et al 204/192 OTHER PUBLICATIONS Kozuma et 3.1., Some Properties of Silica Film made by RF Glow Discharge Sputtering," Japan J. App. Phys, V01. 9, No. 8, Aug. 1970, pp. 983-991.
Primary Examiner-John H. Mack Assistant Examiner-Aaron Weisstuch Attorney, Agent, or FirmCharles E. Pfund, Esq.
[57] ABSTRACT In a colour pickup tube of the class comprising a substrate, an optical colour analyzing filter formed on the substrate, a layer of transparent inorganic substance formed on the filter, and a photoelectric converting element formed on the layer of transparent inorganic substance, the last mentioned layer includes two successive layers of different degree of oxygen deficiency.
7 Claims, 1 Drawing Figure U.S. Patent Dec. 23, 1975 3,928,160
COLOUR PICKUP TUBES AND METHOD OF MANUFACTURING THE SAME BACKGROUND OF THE INVENTION This invention relates to a colour pickup tubes for use in a colour television transmitter, and more particularly to a colour pickup tube capable of preventing discolouration of the optical colour analyzing filter (hereinafter merely called a stripe filter) utilized in the colour pickup tube and a method of manufacturing the same.
Generally, a colour pickup tube includes a stripe filter disposed at its photoelectric converting member and a transparent electroconductive film is closely deposited on the stripe filter. Further a photoconductive film is deposited on the transparent electroconductive film, thus completing the photoelectric converting element. However, this construction is disadvantageous in that where an interference filter film is used as the stripe filter, the thickness of the stripe filter deposited on a substrate causes irregularities of the transparent electroconductive film and the photoconductive film which are deposited on the stripe filter. As a consequence, there are such defects that the signal generated by the photoelectric converting element varies in accordance with the configurationof the stripe filter and that the projections of the filter are damaged by friction during the course of manufacturing. To eliminate these defects it has been proposed to make fiat the conductive film by embedding such transparent inorganic substance in'the recesses formed between the stripes of the filter as an oxide and glass including borosilicate glass, silicon dioxide and quartz glass. These inorganic substances are filled in the recesses by sputtering technique in an inert gas atmosphere. However, it was found that when an oxide is deposited on the stripe filter, the film of the resulting transparent inorganic substance becomes unstable due to deficiency of oxygen. For example, when silicon dioxide SiO is sputtered in argon atmosphere, the resulting film of the silicon dioxide shows a condition of oxygen deficiency of the order of SiO, to SiO Further, when the stripe filter is formed on the substrate by photoetching technique the resulting stripe filter contains absorbed or adhered photoresist, photoresist removing liquid or other organics, which cannot be removed completely from the substrate. Accordingly, while these foreign substances still remaining if the transparent inorganic film were deposited on the stripe filter, reducing action would occur on the surface of the stripe filter due to said deficient oxygen condition of the transparent inorganic substance and to the energy which is generated.
when the substance impinges upon the stripe filter. a consequence, the stripe filter is discoloured, thus greatly impairing its ability as a filter.
Various methods have been proposed to obviate this defect including a method wherein the so-called four electrode type sputtering process is used for sputtering the inorganic substance at a low temperature thus decreasing the energy at the time of impinging the substance onto the stripe filter and hence decreasing the temperature rise of the substrate sputtered, and a method wherein the sputtering speed is decreased for minimizing the temperature rise of the substrates sputtered. However, these solutions greatly delay the growth of the layer of the transparent inorganic substance. For example, it takes more than several tens SUMMARY OF THE INVENTION Accordingly, it is an object of this invention to provide a novel colour pickup tube including a layer of transparent inorganic substance capable of preventing 0 the discolouration of the stripe filter and an improved method of manufacturing such improved colour pickup tube capable of depositing the layer of the transparent inorganic substance in a relatively short sputtering time. According to one aspect of this invention there is provided a colour pickup tube of the class comprising a substrate, an optical colour analyzing filter formed on the substrate, a layer of transparent inorganic substance formed on the optical colour analyzing filter, and a photoelectric converting element including a transparent electroconductive film and a photoconductive film which are successively applied onto the layer of the transparent inorganic substance, characterized in that the layer of the transparent inorganic substance includes two successive layers of different degree of oxygen deficiency and that one layer has a larger thickness than the filter.
According to another aspect of this invention, there is provided a method of manufacturing a colour picture tube of the class wherein an optical colour analyzing filter is formed on a substrate, a layer of transparent inorganic substance is formed on the optical colour analyzing filter, and then a photoelectric converting element is formed by successively applying a transparent electroconductive film and a photoconductive layer upon the ,layer of transparent inorganic substance, characteriied in that a first layer of the transparent inorganic substance is applied upon the filter in a mixed atmosphere of an inert gas and oxygen, and then a second layer of the transparent inorganic substance is applied on the first layer in atmosphere containing a smaller quantity of oxygen than the mixed atmosphere.
According to still further aspect of this invention, the method just described is modified such that the layer of the transparent inorganic substance is formed upon the filter in a mixed atmosphere of an inert gas and oxygen, and that the oxygen content of the mixed atmosphere is reduced gradually thereby gradually varying the degree of oxygen deficiency of the layer from the filter toward the photoelectric converting element. Although the layer of the transparent inorganic substance does not contain any interfere between layers of different degree of oxygen deficiency, the layer as a whole functions in the same manner as the two layers prepared by the first mentioned method and having different degree of oxygen deficiency.
BRIEF DESCRIPTION OF THE DRAWING Further objects and advantages of the invention can be more fully understood from the following detailed description taken in conjunction with the accompanying drawing in which a single FIGURE shows a crosssectional view of a portion of the photoelectric converting element of a colour pickup tube embodying the invention. Description of the Preferred Embodiment The photoelectric converting element shown in the accompanying drawing comprises a substrate of an insulator l, a stripe filter 2 deposited on one surface of the substrate, and a layer 3 of transparent inorganic substance made of an oxide, for example silicon dioxide SiO or glass, having a thickness of about from 1 to 5 microns and formed on the upper surface of the stripe filter 2 and an oxygen deficient layer 4 of transparent inorganic substance SiO to Slo having a thickness of from 3 to 50 microns and formed on the surface of the layer of the transparent inorganic substance 3. To form the thinner layers 3 of the transparent inorganic substance on the surface of the stripe filter 2, the first layer 3 is formed by carrying out the low speed sputtering process for a short time so as to avoid the formation of the oxygen deficient condition, or even if such condition is resulted, to make such oxygen deficient condition to be negligibly small, thereby preventing as far as possible the reducing action that might occur between the stripe filter and the transparent inorganic substance, whereas the thicker layer 4 is formed in a short time by high speed sputtering process at the sacrifice of the oxygen deficient condition. In this manner by forming duplicate layers of the transparent inorganic substance the resistance of the stripe filter against discolouration can be greatly improved while at the same time it is not necessary to form the layer of the inorganic substance free from the oxygen deficient condition over a long period thereby saving the cost and time of the manufacturing step. To complete the photoelectric converting element, thereafter a transparent electroconductive film 5 is deposited on the surface of the layer 4 of the inorganic substance by a conventional process and then a photoconductive film 6 is deposited on the transparent conductive film 5.
The method of manufacturing the colour pickup tube of this invention is as follows. More particularly, the interference (dichroic) stripe filter 2 is formed on the substrate 1 by photoetching technique according to the conventional practice. Then a high frequency two electrode type sputtering apparatus filled with a mixture of an inert gas, for example argon, and oxygen is used. in such atmosphere, the layer 3 of the transparent inorganic substance is deposited on the surface of the stripe filter 2 by sputtering for an interval sufficient to grow up the layer 3 to a thickness larger than the thickness of the stripe filter, for example I to 5 microns. Then, after reducing the content of the oxygen in the atmosphere or completely removing the oxygen, the same transparent inorganic material is deposited on the layer 3 to a thickness of 3 to 50 microns, thereby forming the layer 4. The total thickness of the two layers of the transparent inorganic substance is made to be from 3 to 50 microns. Thereafter, as above described the transparent electroconductive film and the photoconductive film are successively formed on the layer 4.
Alternatively, the layer 4 of the transparent inorganic substance may be polished or ground down to a level indicated by a dotted line and then the transparent conductive film and the photoconductive film may be deposited thereon. The thickness of the layers of the transparent inorganic substance is determined depending upon such factors as the configuration of the interference (dichroic) stripe filter, the type of the photoelectric converting element, the desired picture quality, and the design requirement. For example, to obtain a high quality pickup tube having a stripe filter that reflects red and blue lights, it is advantageous to form the layer of the transparent inorganic substance having a thickness of about 40 microns, then polish the surface of the layer to remove the surface irregularity there for reducing the thickness of the layer to about 30 microns.
4 In one embodiment of this invention, a stripe filter 2 was formed on a=substrate I through the well-known prior art technique, thereafter a first transparent sub stance layer of silicon dioxide was deposited on said 5 substrate is the-thickness of about 2 microns in the mixed atmosphere where the pressure thereof was 10' Torr. and the fractional pressure of oxygen gas was l Torr. Hence the fractional pressure of oxygen gas in the mixed atmosphere was reduced to Torr.
9 Then, a second transparent substance layer of silicon dioxide was deposited to the thickness of about 8 microns thereby the total thickness of said first and second layers becoming about 10 microns. The time required for the completion of said layer thickness was about 19 hours. Further the stripe filter made through theabove-mentioned process did not show discolouration anymore.
In the meantime, in accordance with the aforesaid method in which a slower sputtering speed is adapted 20 to avoid the temperature rise of a substrate, it takes 32 As the relatively thin first layer is formed at a low speed and the relatively thick second layer is formed at a high speed it is possible to form the layers of the transparent inorganic substance at substantially the same interval as by the prior art method, and yet it is possible to 35 efficiently prevent discolouration of the stripe filter.
Although silicon dioxide was used as the transparent inorganic substance which was sputtered, any other suitable transparent inorganic substance such as oxide glass including borosilicate glass and quartz glass may be used.
In the foregoing egamples it is possible to stabilize the layer of .the transparent inorganic substance by heating the substrate to a temperature near the softening temperature of glass.
instead of quickly decreasing the oxygen content of the mixture of an inert gas and oxygen, it is also possible to gradually change the composition of the atmosphere mixture by gradually closing the value provided for a pipe for supplying oxygen thereby gradually varying the composition of the transparent inorganic substance. The resulting layer of the inorganic substance does not contain any discrete interface but actually the player functions as if it were composed of two discrete "Mayers of different compositions. Also it may be available that the atmosphere does not contain any of oxygen gas when the second transparent inorganic substance layer is deposited.
In addition to the advantages described above, as the two layers of the transparent inorganic substance can be formed in the same apparatus, it is possible to prevent deposition of dust or forming of scratches.
For this reason, it is possible to produce colour pickup tubes of excellent quality at a high yield.
What is claimed is:
L in amethod of manufacturing a colour pickup tube of the class wherein an optical colour analyzing filter is formed on a substrate, a layer of transparent inorganic substance is formed on said optical colour analyzing filter, and then a photoelectric converting element is formed by successively applying a transparent electroconductive film and a photoconductive film upon said layer of transparent inorganic substance, the improvement which comprises the steps of sputtering a first layer of said transparent inorganic substance upon said filter in a first mixed atmosphere of an inert gas and oxygen, and then sputtering a second layer of said transparent inorganic substance upon said first layer in a mixed atmosphere containing inert gas and a smaller quantity of oxygen than said first mixed atmosphere.
2. The method according to claim l wherein said first layer is formed to have larger thickness than said filter.
3. The method according to claim 1 wherein said first layer is formed at a lower speed sputtering then said second layer is formed by high speed sputtering.
4. The method according to claim 1 wherein after mechanically smoothing the surface of said first layer, said second layer is formed on the smoothed surface.
S. The method according to claim 1 said first layer of said transparent inorganic substance is formed in the mixed atmosphere of an inert gas and oxygen wherein 6 the fractional pressure of oxygen is more than l0 torr.
6. The method according to claim I said second layer of said transparent inorganic substance is formed under the atmosphere wherein the fractional pressure of oxygen is less than 10' torr.
7. In a method of manufacturing a colour pickup tube of the class wherein an optical colour analyzing filter is formed on a substrate, a layer of transparent inorganic substance is formed on said optical colour analyzing filter, and then a photoelectric coverting element is formed by successively applying a transparent electroconductive film and a photoconductive film upon said layer of transparent inorganic substance, the improvement where said layer of transparent inorganic substance is sputtered upon said filter in a mixed atmosphere of an inert gas and oxygen. and the oxygen content of said mixed atmosphere is gradually reduced thereby gradually varying the degree of oxygen deficiency of said layer from said filter toward said photoelectric converting element.
Claims (7)
1. IN A METHOD MANUFACTURING A COLOUR PICKUP TUBE OF THE CLASS WHEREIN AN OPTICAL COLOUR ANALYZING FILTER IS FORMED ON A SUBSTRATE, A LAYER OF TRANSPARENT ING ORGANIC SUBSTANCE IS FORMED ON SAID OPTICAL COLOUR ANALYZING FILTER, AND THEN A PHOTOELECTRIC CONVETING ELEMENT IS FORMED BY SUCCESSIVELY APPLYING A TRANSPARENT ELECTROCONDUCTIVE FILM AND A PHOTOCONDUCTIVE FILM UPON SAID LAYER OF TRANSPARENT INORGANIC SUBSTANCE, THE IMPROVEMENT WHICH COMPRISES THE STEPS OF SPUTTERING A FIRST LAYER OF SAID TRANSPARENT INORGANIC SUBSTANCE UPON SAID FILTER IN A FIRST MIXED ATMOSPHERE OF AN INERT GAS AND OXYGEN, AND THEN SPUTTERING A SECOND LAYER OF SAID TRANSPARENT INORGANC SUBSTANCE UPON SAID FIRST LAYER IN A MIXED ATMOSPHERE CONTANING INERT GAS AND A SMALLER QUANTITY OF OXYGEN THAN SAID FIRST MIXED ATMOSPHERE.
2. The method according to claim 1 wherein said first layer is formed to have larger thickness than said filter.
3. The method according to claim 1 wherein said first layer is formed at a lower speed sputtering then said second layer is formed by high speed sputtering.
4. The method according to claim 1 wherein after mechanically smoothing the surface of said first layer, said second layer is formed on the smoothed surface.
5. The method according to claim 1 said first layer of said transparent inorganic substance is formed in the mixed atmosphere of an inert gas and oxygen wherein the fractional pressure of oxygen is more than 10 5 torr.
6. The method according to claim 1 said second layer of said transparent inorganic substance is formed under the atmosphere wherein the fractional pressure of oxygen is less than 10 7 torr.
7. In a method of manufacturing a colour pickup tube of the class wherein an optical colour analyzing filter is formed on a substrate, a layer of transparent inorganic substance is formed on said optical colour analyzing filter, and then a photoelectric coverting element is formed by successively applying a transparent electroconductive film and a photoconductive film upon said layer of transparent inorganic substance, the improvement where said layer of transparent inorganic substance is sputtered upon said filter in a mixed atmosphere of an inert gas and oxygen, and the oxygen content of said mixed atmosphere is gradually reduced thereby gradually varying the degree of oxygen deficiency of said layer from said filter toward said photoelectric converting element.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP11144573A JPS5639020B2 (en) | 1973-10-05 | 1973-10-05 |
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US3928160A true US3928160A (en) | 1975-12-23 |
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US503329A Expired - Lifetime US3928160A (en) | 1973-10-05 | 1974-09-05 | Colour pickup tubes and method of manufacturing the same |
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US (1) | US3928160A (en) |
JP (1) | JPS5639020B2 (en) |
DE (1) | DE2442694C3 (en) |
GB (1) | GB1450504A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3986069A (en) * | 1974-04-24 | 1976-10-12 | Tokyo Shibaura Electric Co., Ltd. | Color stripe filter with two protective layers |
US4107568A (en) * | 1973-12-03 | 1978-08-15 | Hitachi, Ltd. | Face plate for color pick-up tube |
US4405938A (en) * | 1980-06-16 | 1983-09-20 | Hitachi, Ltd. | Image pickup tube faceplate structure |
US4853098A (en) * | 1984-09-27 | 1989-08-01 | Itt Electro Optical Products, A Division Of Itt Corporation | Method of making image intensifier tube |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL8105071A (en) * | 1981-11-10 | 1983-06-01 | Philips Nv | COLOR IMAGE RECORDING DEVICE. |
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US3547786A (en) * | 1967-08-11 | 1970-12-15 | Comp Generale Electricite | Mixed protective coating of semiconductive bodies |
US3607384A (en) * | 1968-07-11 | 1971-09-21 | Western Electric Co | Thin-film resistors having positive resistivity profiles |
US3647663A (en) * | 1968-01-19 | 1972-03-07 | Texas Instruments Inc | Method of forming a composite insulating layer |
US3761375A (en) * | 1972-01-19 | 1973-09-25 | Texas Instruments Inc | Process for fabricating vidicon tube target having a high resistance sputtered semi insulating film |
US3804738A (en) * | 1973-06-29 | 1974-04-16 | Ibm | Partial planarization of electrically insulative films by resputtering |
US3830717A (en) * | 1972-10-16 | 1974-08-20 | Philips Corp | Semiconductor camera tube target |
-
1973
- 1973-10-05 JP JP11144573A patent/JPS5639020B2/ja not_active Expired
-
1974
- 1974-09-05 US US503329A patent/US3928160A/en not_active Expired - Lifetime
- 1974-09-06 DE DE2442694A patent/DE2442694C3/en not_active Expired
- 1974-09-10 GB GB3935474A patent/GB1450504A/en not_active Expired
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2901649A (en) * | 1953-06-15 | 1959-08-25 | Itt | Image storage screens and method of making same |
US2908835A (en) * | 1954-10-04 | 1959-10-13 | Rca Corp | Pickup tube and target therefor |
US2917574A (en) * | 1955-04-07 | 1959-12-15 | Westinghouse Electric Corp | Color television pickup system |
US3547786A (en) * | 1967-08-11 | 1970-12-15 | Comp Generale Electricite | Mixed protective coating of semiconductive bodies |
US3647663A (en) * | 1968-01-19 | 1972-03-07 | Texas Instruments Inc | Method of forming a composite insulating layer |
US3607384A (en) * | 1968-07-11 | 1971-09-21 | Western Electric Co | Thin-film resistors having positive resistivity profiles |
US3761375A (en) * | 1972-01-19 | 1973-09-25 | Texas Instruments Inc | Process for fabricating vidicon tube target having a high resistance sputtered semi insulating film |
US3830717A (en) * | 1972-10-16 | 1974-08-20 | Philips Corp | Semiconductor camera tube target |
US3804738A (en) * | 1973-06-29 | 1974-04-16 | Ibm | Partial planarization of electrically insulative films by resputtering |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4107568A (en) * | 1973-12-03 | 1978-08-15 | Hitachi, Ltd. | Face plate for color pick-up tube |
US3986069A (en) * | 1974-04-24 | 1976-10-12 | Tokyo Shibaura Electric Co., Ltd. | Color stripe filter with two protective layers |
US4405938A (en) * | 1980-06-16 | 1983-09-20 | Hitachi, Ltd. | Image pickup tube faceplate structure |
US4853098A (en) * | 1984-09-27 | 1989-08-01 | Itt Electro Optical Products, A Division Of Itt Corporation | Method of making image intensifier tube |
Also Published As
Publication number | Publication date |
---|---|
GB1450504A (en) | 1976-09-22 |
JPS5062726A (en) | 1975-05-28 |
JPS5639020B2 (en) | 1981-09-10 |
DE2442694B2 (en) | 1978-06-08 |
DE2442694C3 (en) | 1979-02-15 |
DE2442694A1 (en) | 1975-04-17 |
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