US3914487A - Fabric with discrete spaced projections of synthetic plastic material - Google Patents

Fabric with discrete spaced projections of synthetic plastic material Download PDF

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Publication number
US3914487A
US3914487A US409271A US40927173A US3914487A US 3914487 A US3914487 A US 3914487A US 409271 A US409271 A US 409271A US 40927173 A US40927173 A US 40927173A US 3914487 A US3914487 A US 3914487A
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US
United States
Prior art keywords
fabric
article
projections
synthetic plastic
plastic material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US409271A
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English (en)
Inventor
Claude Azoulay
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Individual
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Individual
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Publication of US3914487A publication Critical patent/US3914487A/en
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Classifications

    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/23907—Pile or nap type surface or component
    • Y10T428/23957—Particular shape or structure of pile
    • Y10T428/23964—U-, V-, or W-shaped or continuous strand, filamentary material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
    • Y10T428/2481—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including layer of mechanically interengaged strands, strand-portions or strand-like strips
    • Y10T428/24818—Knitted, with particular or differential bond sites or intersections
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249987—With nonvoid component of specified composition
    • Y10T428/249988—Of about the same composition as, and adjacent to, the void-containing component
    • Y10T428/249989—Integrally formed skin

Definitions

  • the present invention relates generally to a fabric, and more particularly to a fabric having a plurality of discrete spaced projections of synthetic plastic material which are bonded to and project from a surface of the fabric.
  • fabric is employed in this disclosure is intended to refer to fabrics in general, although the invention is applicable with particular advantage to stretch fabrics, such as single knits anddouble knits, to mention only two possibilities.
  • baby sleepers or baby crawlers. These are usually made from a knit fabric, being in effect one-piece suits which are provided on the legs with foot portions into which the foot of the child is intended tofit. If the garment is made of a non-stretch fabric, then of course the desired anti-skid characteristic which should be imparted to.
  • the soles of the foot portions can be provided simply by depositing a layer of synthetic plastic or the like on the sole. This assumes, however, that the foot portion is large enough so that it does not become stretched as the foot of the child is inserted into it. Under those circumstances, a non-stretch fabric can be satisfactorily coated with a synthetic plastic or the like which affords it the desired anti-skid characteristics.
  • the fabric is a stretch fabric, for instance a single knit, a double knit, a knitted terry cloth or the like.
  • the appeal of the garment is, of course, that the fabric is capable of stretching. This means that the provision of anti-skid characteristics to the fabric must not interfere with the stretching of the fabric itself.
  • a layer of synthetic plastic or the like is applied to the soles of the feet of a baby sleeper which is made of a stretchable fabric, the insertion of the childs foot into the foot portion of the garment, with the resultant stretching of the garment material, will cause the layer of synthetic plastic to tear, unless the layer is strong enough to prevent this, in which case it will also prevent the desired stretching of the fabric itself.
  • one feature of the invention resides in an article of manufacture which, briefly stated, comprises a stretch fabric, and a plurality of discrete spaced projections of expanded synthetic plastic material which are bonded to the fabric and project from a surface thereof.
  • These projections have anti-skid properties and thus afford the article the desired anti-skid characteristics without, however, in any way disadvantageously influencing the stretch capability of the fabric. This is so because the projections are spaced apart from one another and are discrete projections, rather than being in form of a continuous layer of synthetic plastic material.
  • the projections themselves can be somewhat deformed when weight is placed upon them, or can even slightly tilt as the child walks or crawls, or as the user of the article performs some other movements which could cause such tilting, the anti-skid characteristics are further enhanced.
  • FIG. 1 is a top-plan view showing an article according to the present invention
  • FIG. 2 is a vertical section through an apparatus for making the novel article, and showing the article being made;
  • FIG. 3 is a fragmentary vertical section through a completed article according to the present invention.
  • Reference numeral 1 identifies a fabric, and in particular a stretch fabric such as a single knit fabric, a double knit fabric, a knitted terry cloth, a stretch-nylon fabric or a Banlon (TM) fabric.
  • stretch fabric such as a single knit fabric, a double knit fabric, a knitted terry cloth, a stretch-nylon fabric or a Banlon (TM) fabric.
  • TM Banlon
  • Bonded to the fabric 1 is a plurality of discrete spaced projections of expanded synthetic plastic material, i.e., foam material.
  • I have taken this opportunity to show different geometric shapes of these projections, round ones being identified with reference numeral 2, diamond-shaped ones with reference numeral 3, star-shaped ones with reference numeral 4 and zigzag-shaped ones with reference numeral 5.
  • other shapes are fully conceivable, for instance ring shapes or the like, and are intended to be included in the protection afforded the invention. It will also be understood that any single type of geometric configuration or any desired combination of them, can be employed. 2
  • FIG. 2 shows diagrammatically an apparatus for bonding the projections 2, 3, 4 or 5 to the fabric 1.
  • the latter is again identified with reference numeral 1, and it will be seen to have disposed on its exposed surface (with its upper surface the fabric 1 rests on a table or plate 6) a layer 7 of synthetic plastic foam material, that is a layer of expanded synthetic plastic material.
  • a platen mounted on a support 1 l which can be moved upwardly away from and downwardly towards the fabric 1 and foam 7.
  • the side of the platen 10 which faces the support 6 is formed with a plurality of projections having the illustrated configuration and cross-sectional shape.
  • the elements 10 and l 1 can be heated in suitable manner, for instance by having resistance wires embedded in the elements 9 and/or 11, or in other suitable manner, by circulating heated fluid through them, or by means ofRF energy, to name some possibilities.
  • the projections of the platen 10 will cut through the layer 7 but they are so selected as to their length that they will not cut into or through the fabric 1. Since the platen and its projections are heated, those portions of the foam layer 7 which are located beneath the lower free end faces of the projections will be heated and temporarily melted so that their material can penetrate the interstices of the fabric 1 and become bonded to the same as the material of the layer 7 subsequently solidifies again.
  • the material of the layer 7 in the first place it must be a thermoplastic material since it must be capable of being rendered bondable with the fabric 1 under the heat of the platen 10. Furthermore, it is an expanded synthetic plastic material, for instance a foam plastic, and expanded PVC has been found to be particularly advantageous. Since it is desirable that the exposed surface of the projections 2-5, that is the surface which faces away from the fabric 1, be not cellular but be continuous and non-cellular, it is advantageous if so-called cast foam is used. Such foam is made by pouring foamable plastic onto a release paper or the like, and allowing the layer to foam.
  • the projections 2 (or the projections 35) will have the desired anti-skid property, due to the material of which they are made. Their surfaces will have a high coefficient of friction, and the anti-skid property is further enhanced by the fact that when weight is placed upon the projections 2 they tend to be compressed resiliently due to the fact that they are of expanded synthetic plastic material. On the other hand, they do not interfere with the stretching of the material of the garment or fabric 1, since they are discrete projections which are spaced from one another and do not adhere or cohere with one another but only to the fabric 1.
  • the anti-skid properties are primarily due to the fact that the projections 2-5 are of expanded synthetic plastic material, that is foam plastic material, although as pointed out earlier the compressibility of the foam plastic material does contribute to some extent. Such material does per se have a high coefficient of friction and thus afiords the desired anti-skid properties.
  • the projections according to the present invention have their surfaces which face away from the fabric 1, exposed so that they can contact an upper surface with respect to which the fabric 1 is to exhibit anti-skid properties.
  • the invention although particularly suitable for use with stretch fabrics, can also be used with non-stretch fabrics. If so, it will be appreciated that the degree of anti-skid protection afforded by the projections 25 of the present invention will be the same as that which is afforded if the fabric 1 is a stretchable fabric. Of course, the consideration of not wishing to interfere with the stretching of the fabric would not apply under these circumstances, but the consideration of affording anti-skid protection would still exist and be highly advantageous.
  • An article of manufacture composed essentially of stretch fabric; and a plurality of discrete spaced antiskid projections consisting of expanded synthetic plastic foam material bonded to said fabric and projecting from only one surface thereof, said projections having uncovered high-friction faces of said material which are to contact a surface with respect to which skid protection is to be obtained, whereby the anti-skid characteristic of said stretch fabric and the stretching characteristic of said stretch fabric do not interfere with one another.
  • An article of manufacture composed essentially of a textile fabric; and a plurality of discrete spaced projections consisting of expanded synthetic plastic foam material having a high coefficient of friction, said projections being bonded to said fabric, projecting from only one surface thereof and having integral uncovered surfaces adapted to engage a surface on which skid-protection is to be obtained, whereby the anti-skid characteristic of said textile fabric and the stretching characteristic of said textile fabric, do not interfere with one another.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Laminated Bodies (AREA)
US409271A 1972-10-23 1973-10-18 Fabric with discrete spaced projections of synthetic plastic material Expired - Lifetime US3914487A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR7237489A FR2203699B1 (it) 1972-10-23 1972-10-23

Publications (1)

Publication Number Publication Date
US3914487A true US3914487A (en) 1975-10-21

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
US409271A Expired - Lifetime US3914487A (en) 1972-10-23 1973-10-18 Fabric with discrete spaced projections of synthetic plastic material

Country Status (9)

Country Link
US (1) US3914487A (it)
AU (1) AU6171573A (it)
BE (1) BE806268A (it)
CA (1) CA989721A (it)
DE (1) DE2352775A1 (it)
FR (1) FR2203699B1 (it)
IL (1) IL43504A0 (it)
IT (1) IT998825B (it)
NL (1) NL7314393A (it)

Cited By (28)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070148409A1 (en) * 2005-08-02 2007-06-28 Victor Rios Silicone compositions, methods of manufacture, and articles formed therefrom
US20080113143A1 (en) * 2006-10-31 2008-05-15 David Stirling Taylor Flexible Material and Method of Manufacturing the Flexible Material
US20090162596A1 (en) * 2005-08-02 2009-06-25 World Properties, Inc. Silicone compositions, methods of manufacture, and articles formed therefrom
US20090162651A1 (en) * 2005-08-02 2009-06-25 World Properties, Inc. Silicone compositions, methods of manufacture, and articles formed therefrom
US20100024100A1 (en) * 2008-08-01 2010-02-04 Nike, Inc. Layered Apparel With Attachable And Detachable Elements
USRE41346E1 (en) * 1999-07-13 2010-05-25 Stirling Mouldings Limited Flexible material
US20100183814A1 (en) * 2005-08-02 2010-07-22 Victor Rios Silicone compositions, methods of manufacture, and articles formed therefrom
US20110159226A1 (en) * 2007-05-23 2011-06-30 Daniel Kim Protective materials and methods for producing protective materials
CN102922794A (zh) * 2012-11-23 2013-02-13 吴江东旭纺织布行 一种止滑布
US8683618B2 (en) 2009-09-24 2014-04-01 Nike, Inc. Apparel incorporating a protective element
US8702895B2 (en) 2010-04-07 2014-04-22 Nike, Inc. Cushioning elements for apparel and other products and methods of manufacturing the cushioning elements
US8713719B2 (en) 2009-06-23 2014-05-06 Nike, Inc. Apparel incorporating a protective element and method of use
US8719965B2 (en) 2009-09-24 2014-05-13 Nike, Inc. Apparel incorporating a protective element
US8764931B2 (en) 2011-05-19 2014-07-01 Nike, Inc. Method of manufacturing cushioning elements for apparel and other products
USRE45402E1 (en) 1999-07-13 2015-03-03 Stirling Mouldings Limited Flexible material
US20150174442A1 (en) * 2011-12-28 2015-06-25 John Inzer Gripper wraps
US9149084B2 (en) 2009-06-23 2015-10-06 Nike, Inc. Apparel incorporating a protective element and method for making
US9386812B2 (en) 2011-07-25 2016-07-12 Nike, Inc. Articles of apparel incorporating cushioning elements
US9398779B2 (en) 2011-02-25 2016-07-26 Nike, Inc. Articles of apparel incorporating cushioning elements and methods of manufacturing the articles of apparel
US9505203B2 (en) 2010-11-30 2016-11-29 Nike, Inc. Method of manufacturing dye-sublimation printed elements
US9675122B2 (en) 2009-06-23 2017-06-13 Nike, Inc. Apparel incorporating a protective element
US10034498B2 (en) 2011-07-25 2018-07-31 Nike, Inc. Articles of apparel incorporating cushioning elements
US10264834B2 (en) * 2016-03-25 2019-04-23 Nike, Inc. Foam nodes for creating stand off on apparel items
US10390573B2 (en) 2008-08-01 2019-08-27 Nike, Inc. Apparel with selectively attachable and detachable elements
US10499694B2 (en) 2008-08-01 2019-12-10 Nike, Inc. Apparel with selectively attachable and detachable elements
US10959476B2 (en) 2011-07-25 2021-03-30 Nike, Inc. Articles of apparel incorporating cushioning elements
US20220105992A1 (en) * 2020-10-02 2022-04-07 Subaru Corporation Vehicle floor board and method for manufacturing the same
EP4023701A1 (en) * 2020-12-30 2022-07-06 G-Fun Industrial Corporation Film material with tactile structure and method for producing the same

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3708952A1 (de) * 1986-10-10 1988-04-21 Hoersteler Teppichfabrik Wilke Bodenbelag, insbesondere fuer autoteppiche und schmutzmatten
DE29600161U1 (de) * 1996-01-05 1996-04-04 ACUS Heimtextil & Zonacus AB, 22962 Siek Rutschfester textiler Bodenbelag
DE29900035U1 (de) 1999-01-05 1999-04-01 Kühne, Michael, 41539 Dormagen Bekleidungsstück

Citations (4)

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Publication number Priority date Publication date Assignee Title
US2648619A (en) * 1950-04-15 1953-08-11 Edward D Andrews Fabric coated sponge rubber and method of making same
US2823156A (en) * 1955-05-03 1958-02-11 Columbus Coated Fabrics Corp Vinyl coated knit fabric
US3647505A (en) * 1970-08-10 1972-03-07 Knut L Bjorn Larsen Method of forming friction protrusions on elastic, open-mesh garment fabric
US3804699A (en) * 1971-06-25 1974-04-16 Ludlow Corp Slip-resistant mat

Family Cites Families (1)

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Publication number Priority date Publication date Assignee Title
FR1570467A (it) * 1967-12-18 1969-06-13

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2648619A (en) * 1950-04-15 1953-08-11 Edward D Andrews Fabric coated sponge rubber and method of making same
US2823156A (en) * 1955-05-03 1958-02-11 Columbus Coated Fabrics Corp Vinyl coated knit fabric
US3647505A (en) * 1970-08-10 1972-03-07 Knut L Bjorn Larsen Method of forming friction protrusions on elastic, open-mesh garment fabric
US3804699A (en) * 1971-06-25 1974-04-16 Ludlow Corp Slip-resistant mat

Cited By (43)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USRE44851E1 (en) 1999-07-13 2014-04-22 Stirling Mouldings Limited Flexible material
USRE41346E1 (en) * 1999-07-13 2010-05-25 Stirling Mouldings Limited Flexible material
USRE43441E1 (en) 1999-07-13 2012-06-05 Stirling Mouldings Limited Flexible material
USRE45402E1 (en) 1999-07-13 2015-03-03 Stirling Mouldings Limited Flexible material
USRE43994E1 (en) 1999-07-13 2013-02-12 Stirling Mouldings Limited Flexible material
USRE42689E1 (en) 1999-07-13 2011-09-13 Stirling Mouldings Limited Flexible material
US20070148409A1 (en) * 2005-08-02 2007-06-28 Victor Rios Silicone compositions, methods of manufacture, and articles formed therefrom
US20090162596A1 (en) * 2005-08-02 2009-06-25 World Properties, Inc. Silicone compositions, methods of manufacture, and articles formed therefrom
US20090162651A1 (en) * 2005-08-02 2009-06-25 World Properties, Inc. Silicone compositions, methods of manufacture, and articles formed therefrom
US7625625B2 (en) 2005-08-02 2009-12-01 World Properties, Inc. Silicone compositions, methods of manufacture, and articles formed therefrom
US20100183814A1 (en) * 2005-08-02 2010-07-22 Victor Rios Silicone compositions, methods of manufacture, and articles formed therefrom
US20080113143A1 (en) * 2006-10-31 2008-05-15 David Stirling Taylor Flexible Material and Method of Manufacturing the Flexible Material
US20110159226A1 (en) * 2007-05-23 2011-06-30 Daniel Kim Protective materials and methods for producing protective materials
US10499694B2 (en) 2008-08-01 2019-12-10 Nike, Inc. Apparel with selectively attachable and detachable elements
US11284652B2 (en) 2008-08-01 2022-03-29 Nike, Inc. Apparel with selectively attachable and detachable elements
US11311061B2 (en) 2008-08-01 2022-04-26 Nike, Inc. Apparel with selectively attachable and detachable elements
US11246358B2 (en) 2008-08-01 2022-02-15 Nike, Inc. Apparel with selectively attachable and detachable elements
US11950644B2 (en) 2008-08-01 2024-04-09 Nike, Inc. Apparel with selectively attachable and detachable elements
US10390573B2 (en) 2008-08-01 2019-08-27 Nike, Inc. Apparel with selectively attachable and detachable elements
US20100024100A1 (en) * 2008-08-01 2010-02-04 Nike, Inc. Layered Apparel With Attachable And Detachable Elements
US10194707B2 (en) 2009-06-23 2019-02-05 Nike, Inc. Apparel incorporating a protective element
US8713719B2 (en) 2009-06-23 2014-05-06 Nike, Inc. Apparel incorporating a protective element and method of use
US9675122B2 (en) 2009-06-23 2017-06-13 Nike, Inc. Apparel incorporating a protective element
US9149084B2 (en) 2009-06-23 2015-10-06 Nike, Inc. Apparel incorporating a protective element and method for making
US8683618B2 (en) 2009-09-24 2014-04-01 Nike, Inc. Apparel incorporating a protective element
US8719965B2 (en) 2009-09-24 2014-05-13 Nike, Inc. Apparel incorporating a protective element
US8702895B2 (en) 2010-04-07 2014-04-22 Nike, Inc. Cushioning elements for apparel and other products and methods of manufacturing the cushioning elements
US9505203B2 (en) 2010-11-30 2016-11-29 Nike, Inc. Method of manufacturing dye-sublimation printed elements
US9756884B2 (en) 2011-02-25 2017-09-12 Nike, Inc. Articles of apparel incorporating cushioning elements and methods of manufacturing the articles of apparel
US9398779B2 (en) 2011-02-25 2016-07-26 Nike, Inc. Articles of apparel incorporating cushioning elements and methods of manufacturing the articles of apparel
US8764931B2 (en) 2011-05-19 2014-07-01 Nike, Inc. Method of manufacturing cushioning elements for apparel and other products
US10034498B2 (en) 2011-07-25 2018-07-31 Nike, Inc. Articles of apparel incorporating cushioning elements
US9386812B2 (en) 2011-07-25 2016-07-12 Nike, Inc. Articles of apparel incorporating cushioning elements
US10959476B2 (en) 2011-07-25 2021-03-30 Nike, Inc. Articles of apparel incorporating cushioning elements
US9731160B2 (en) * 2011-12-28 2017-08-15 John Inzer Gripper wraps
USD848558S1 (en) 2011-12-28 2019-05-14 Inzer Advance Designs, Inc. Weightlifting wrap
US20150174442A1 (en) * 2011-12-28 2015-06-25 John Inzer Gripper wraps
US9895594B2 (en) 2011-12-28 2018-02-20 Inzer Advance Designs, Inc. Weightlifting wrap
CN102922794A (zh) * 2012-11-23 2013-02-13 吴江东旭纺织布行 一种止滑布
US10765158B2 (en) 2016-03-25 2020-09-08 Nike, Inc. Foam nodes for creating stand off on apparel items
US10264834B2 (en) * 2016-03-25 2019-04-23 Nike, Inc. Foam nodes for creating stand off on apparel items
US20220105992A1 (en) * 2020-10-02 2022-04-07 Subaru Corporation Vehicle floor board and method for manufacturing the same
EP4023701A1 (en) * 2020-12-30 2022-07-06 G-Fun Industrial Corporation Film material with tactile structure and method for producing the same

Also Published As

Publication number Publication date
FR2203699A1 (it) 1974-05-17
CA989721A (en) 1976-05-25
FR2203699B1 (it) 1976-08-20
AU6171573A (en) 1975-04-24
BE806268A (fr) 1974-02-15
NL7314393A (it) 1974-04-25
DE2352775A1 (de) 1974-05-02
IL43504A0 (en) 1974-03-14
IT998825B (it) 1976-02-20

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