US3910483A - Two-piece, paperboard container construction - Google Patents

Two-piece, paperboard container construction Download PDF

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Publication number
US3910483A
US3910483A US521911A US52191174A US3910483A US 3910483 A US3910483 A US 3910483A US 521911 A US521911 A US 521911A US 52191174 A US52191174 A US 52191174A US 3910483 A US3910483 A US 3910483A
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US
United States
Prior art keywords
tray
lid
panels
panel
end panel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US521911A
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English (en)
Inventor
Dale Louis Ritter
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
International Paper Co
Original Assignee
International Paper Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by International Paper Co filed Critical International Paper Co
Priority to US521911A priority Critical patent/US3910483A/en
Priority to CA230,054A priority patent/CA1014535A/en
Priority to GB38975/75A priority patent/GB1527253A/en
Priority to DE19752543785 priority patent/DE2543785A1/de
Priority to NZ178849A priority patent/NZ178849A/xx
Application granted granted Critical
Publication of US3910483A publication Critical patent/US3910483A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/4212—Information or decoration elements, e.g. content indicators, or for mailing
    • B65D5/4216—Cards, coupons or the like formed integrally with, or printed directly on, the container or lid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/20—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
    • B65D5/28—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form with extensions of sides permanently secured to adjacent sides, with sides permanently secured together by adhesive strips, or with sides held in place solely by rigidity of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/4212—Information or decoration elements, e.g. content indicators, or for mailing
    • B65D5/4233—Cards, coupons, labels or the like formed separately from the container or lid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/64—Lids
    • B65D5/68—Telescope flanged lids

Definitions

  • ABSTRACT Container construction for cut-up meat and the like, formed from: a generally rectangular, leak resistant tray, which includes a hand hole in each endpanel; and a telescoping lid, which includes depending side panels, overlying and adhesively bonded to the side panels of thetray, and depending end panels, overlying and adhesively bonded to only minor, upper portions of the end panels of the tray, the bottom edge of each depending end panel of the lid including a cutout which is aligned with and conforms to the upper edge of the hand hole in the underlying end panel of the tray.
  • the container also includes a label on a side panel of the tray and a cut-out in a side panel of the lid, overlying the label.
  • Two-piece, generally rectangular, paperboard container constructions for packaging a wide variety of products, such as meat, are well known. See, for example, U.S. Pats. Nos. 2,912,152, 3,399,819, and 3,721,381.
  • the tray members in such containers typically have been provided with a hand hole in each end panel, through which a hand can be insertedfor lifting the container.
  • the tray members also have been provided with waterproof, inner liners and with strong, corrugated, paperboard walls.
  • the trays usually have been formed from a single blank, having score lines defining a plurality of panels, and have often included a gusset construction between panels in the area of the I corners of the tray. See, for example, U.S. Pat. No. 3,399,819.
  • the lid members in such containers generally have been relatively simple.
  • the lid members usually have been nothing more than telescoping covers for the tray members, consisting essentially of a top wall and depending side and end walls completely covering the side and end walls of the tray members.
  • additional, external devices such as the metal straps of U.S. Pat. No. 3,721,381, or additional, container structures, such as the interfolded flap extensions and tongues of U.S. Pats. Nos. 2,912,152 and 3,721,381, has been considered necessary.
  • a container construction for cut-up meat formed from a generally rectangular, leak resistant tray, which includes a hand hole in each end panel, and a telescoping lid, which in I cludes depending side panels overlying the side panels quantity of meat on the order of about 40 to 150 pounds of red meat, fish or poultry.
  • the containers have had to be strong enough to withstand abuse during the handling or mishandling of the containers and to withstand the effectsof being stacked.
  • the containers further have had to be designed so that labels, applied to them, cannot become detached or unreadably marred or obliterated.
  • each of the end panels of the lid having a cut-out in the bottom edge thereof aligned with and conforming to the upper, edge portion of the hand hole in each of the end panels of the tray; each of the lid side panels being adhesively bonded to substantially an entire tray side panel; and each of the lid end panels being adhesively bonded only to a minor, upper portion of each tray end panel, which upper portion constitutes substantially the entire area of the tray end panel outside of the hand hole and above the centerof the hand hole.
  • the container construction includes a label on a side panel of the tray and a cut-out in a side panel of the
  • an inexpensive container for relatively heavy loads of meat is provided which is strong, resists moisture, insulates, is sanitary, stacks well and is easy to handle at every step of a meat distribution system involving a centralized, meat-cutting operation.
  • FIG. 1 is a plan view of a blank which can be formed into a tray for a container in accordance with this invention.
  • FIG. 2 is a perspective view of a partially formed tray, constructed from the blank of FIG. 1.
  • FIG. 3 is a plan view of a blank for a lid of a container in accordance with this application.
  • FIG. 4 is an exploded, perspective view of the container, formed from the blank for a lid of FIG. 3 and the blank for a tray of FIG. 1.
  • FIG. 5 is a perspective view of the container of this application, with the lid being attached to the tray.
  • FIG. 1 Shown in FIG. 1 is a blank, generally 10, adapted to be formed into a generally rectangular tray 11, which is shown in FIGS. 2 and 4.
  • the tray blank 10 is provided with a bottom panel 12, a pair of side panels 13 and a pair of end panels 14.
  • the side panels 13 andthe and panels 14 are foldably connected to the bottom panel 12 along score lines in the blank between the bottom panel 12 and the side panels 13 andend panels 14.
  • the tray blank 10 also includes end flaps 15 foldably connected to the side panels 13 along score lines between the side panels 13 and end flaps 15.;
  • the tray blank 10 further includes triangular gusset panels 16 foldably connected to the end flaps 15 and to the end panels 14 along score lines in the blank 10.
  • the tray blank 10 still further includesend flap segments 17 foldably connected to the end flaps 15 along score lines therebetween.
  • the end flap segments 17 are adapted to fold in the same direction as the side panels 13.
  • the tray blank 10 also includes hand holes 18, cut out of the tray end panels 14.
  • the hand holes 18 are preferably located adjacent to, tag, about 2 inches away from, the edges 14a of the tray end panels 14 remote from the bottom panel 12.
  • the portion of the edge 18a of each hand hole 18 remotefrom the bottom panel 12, Le, adjacent tray end panel edge 14a, is preferably defined by a smooth curve, suitable for comfort-' ably pressing a hand against.
  • each tray end panel 14 is preferably not cut away, completely from the area defining the hand hole 18.
  • each hand hole edge 18a is not continuous in the area adjacent to the tray end panel edges 14a.
  • thisdiscontinuity in the hand hole edges 18a is of a sufficiently short distance so that each tray end panel portion 1417 can fold inwardly of the tray 11, along the discontinuity in edge 18a, and out of the hand hole, area 18.
  • the first adhesiveipattern 19 can be formed from any adhesive conventionally utilized to bondpaperboard panels.
  • the adhesive pattern 19 can be formed from a cold set resin adhesive, such as polyvinyl acetate.
  • the adhesive pattern 19 is a hot melt adhesive pattern, applied to the tray blank 10 when the tray blank is formed into the 20 on the tray side panels 13.
  • each hand hole 18 can be considered as continuous and including the fold line along which the end panel portion 14b folds inwardly of tray 11.
  • the handhole 18 can be considered as a continuous hole, having the end panel portion 14b completely folded out of the area of the hand hole 18.
  • the tray blank 10 can be suitably constructed from any paperboard material conventionally utilized in forming containers for heavy loads of red meat, poultry about to 90 pounds, preferably about to 70 pounds.
  • tray 11 intended to form the interior surface of the tray 11, intended to form the interior surface of the tray 11,. is preferably provided with a layer of a barrier material) which will render the tray 11 moisture resistant.
  • any conventional material which is a bar-' rier to water can be utilized.
  • barrier materials which can be suitably utilized are films of polyethylene,.polypropylene or saran.
  • the first adhesive pattern 19 is adapted to bond the end flaps 15,.
  • tern 20 is adapted to bond the tray side panels 13 to overlying side panels of a lid member.
  • the second adhesive pattern 20 also can be any conventional adhesive utilized to bond paperboard panels.
  • the second adhesive pattern 20 also is formed from a hot melt adhesive, applied in such a manner as to cover substantially the entire, exteriorp surfaceof each tray side panel 13 when bonded to the side panels of the lid member.
  • FIG. 2 Shown in FIG. 2 is a partially assembled tray 11, formed from the tray blank 10 of FIG. 1. As seen in FIG. 2, the upstanding side panels 13 and end panels 14 1 define a generally rectangular tray 11. One end of the tray 11 in FIG. 2 is completely formed. At the formed end of the tray 11, the end panels 14 are adhesively bonded to the end flaps 15 by means of the first adhesive pattern 19, with the end flap segments 17 covering the hand hole 18.
  • FIG. 3 Shown in FIG. 3 is a blank, generally '21, adapted to be formed into a lid 22, shownin FIG. 4.
  • the lid blank 21 is provided with a top panel 23, centrally located in the lid blank 21, a pair of side panels 24 and a pair of end panels 25.
  • the side panels 24 and end panels 25 of the lid blank 21 are foldably attached to the top panel 23 along score lines in the lid blank 21 between the respective panels.
  • a cut-out 26 is provided in one or both of the side panels 24, and a cut-out 27 is provided in the edge 25a of each lid end panel 25, remote from the top panel 23.!
  • the shape and location of the cut-out 27 in each end panel 25 is considered very important in accordance with this invention.
  • the edge of cut-out 27 should substantially conform to the shape of the upper, edge portion of the hand hole 18, i.e., the portion of the hand hole edge 18a, in each end panel 14 of assembled tray 11, closest to tray end panel edge 14a.
  • the edge of cutout 27 should also be spaced from the top panel 23 by about the same distance that the upper, edge portion of the hand hole 18 is spaced from the tray end panel edge 14a.
  • the shape of the cut-out 27 and its spacing from the top panel 23 substantially correspond with the shape and spacing from tray end panel edge 14a of the edge of the upper half of hand hole 18 in assembled tray 11, i.e., the half of the hand hole edge 18a which is closest to tray end panel edge 14a. It is particularly preferred that both the edge of the upper half of hand hole 18 and the edge of cut-out 27, which conforms to and is aligned with the edge of the upper half of hand hole 18, are substantially arcuate.
  • each lid end panel edge 25a, outside of cut-out 27, is also considered very important in accordance with this invention.
  • the lid end panel edge 25a, except for the arcuate cut-out 27, should be spaced from the top panel 23 a distance about equal to or greater than, preferably a distance equal to, the distance separating the center of the hand hole 18 and the tray end panel edge 14a.
  • the surface of the lid blank 21, shown in FIG. 3, which is intended to form the interior surface of the lid 22, is preferably provided with a layer of a barrier material.
  • a barrier material any conventional material adapted to provide a barrier against water can be utilized.
  • the barrier materials which can be utilized are the materials utilized in the layer of barrier material for the inner surface of the tray 11.
  • the surface of the lid blank 21, which is intended to form the interior surface of the lid 22, also is provided on the lid end panels 25 with a third adhesive pattern 28.
  • the third adhesive pattern 28 is adapted to bond the interior surface of each lid end panel 25 to the exterior surface of a tray end panel 14.
  • any conventional adhesive utilized to bond paperboard panels can be utilized.
  • the third adhesive pattern 28 is formed from a hot melt adhesive, applied in such a manner as to substantially cover the entire interior surface of each lid end panel 25 when bonded to a tray end panel 14.
  • An improved, two-piece container 29 of this application can be formed by placing the lid 22 over the filled tray 11 and bonding the lid side panels 24 to the tray side panels 13 and bonding the lid end panels 25 to the tray end panels 14.
  • the second adhesive pattern is utilized for the purpose of bonding the lid side panels 24 to the tray side panels 13, the second adhesive pattern is utilized. However, if desired, an ad-.
  • hesive pattern (not shown), corresponding to pattern 20,-can be provided on the interior surfaces of the lid side panels 24, instead of on the exterior surfaces of the tray side panels 13, to bond these lid and tray side panels together.
  • the third adhesive pattern 28 is utilized for bonding the lid end panels to the tray end panels l4,.
  • an adhesive pattern (not shown), corresponding to pattern 28, can be provided on the exterior surfaces of the tray end panels 14 instead of on the interior surfaces of the tray end panels 25, to bond these lid and tray end panels together.
  • these adhesive patterns for bonding the lid and tray, side and end panels are applied either just before or soon after the lid 22 is placed over the filled tray 1 1.
  • a label is affixed, e.g., glued, to the tray side. panels 13.
  • the label is placed in a position at which it will be visible through the lid side panel cut-out 26 afterthe lid side panels 24 are adhesively bonded to the tray side panels 13.
  • the container 29 formed from the lid 22 and tray 11 is a trim, compact, generally rectangular container for relatively heavy quantities of meat and the like.
  • The. lid side panels 24 are aligned in the resulting container 29 with the tray side panels 13 to reveal the label 30 through the lid side panel cut-out 26.
  • the two lid side panels 24 are adhesively bonded to the two tray side panels 13 over substantially the whole length and width of the tray side panels. The adhesive bonds between these panels hold the tray side panels 13 inwardly, substantially resisting the bulging effects of the contents ofthe tray.
  • each cut-out 27 in the lid end panels 25 is aligned with and conforms to an upper, edge portion of each hand hole 18.
  • this upper, edge portion of hand hole 18 includes at least the edge portion defined by the discontinuity in each hand hole edge 18a associated with tray end panel portion 14b. It is particularly preferred that each'lid end panel cut-out 27 be aligned with and conform to the edge of the upper half of hand hole 18.
  • each lid end panel edge 25a, outside of the cut-out 27, extends downwardly at least to about the center of the hand hole 18 in each tray end panel 14, preferably to the center of the hand hole.
  • Each lid end panel 25 is adhesively bonded to at least substantially the entire portion of thetray end panel 14 outside of the perimeter of the hand hole 18 and above the center of the hand hole, preferably to the entire portion of the panel 14 outside of and above the center of the hand hole.
  • the lid end panels 25 in the formed container 29 are relatively small, as compared with the tray end panels 14.
  • the lid end panels overlie and are bonded to only a minor, upper portion of the tray end panels 14.
  • the lid end panels 25 overlie. and are bonded to about 15 to 35% of the area of the tray end panels 14, especially about 20 to 25% of the area of the tray end panels 14.
  • the lid end panels 25 are relatively small so that they are out of the way and cannot obstruct the hand holes 18 of the assembled container 29. Yet, despite their small size, the lid end panels suitably reinforce the ends of the container 29 against the bulging of the tray end panels 14 due to the weight of the contents of the container. The lid end panels also reinforce the. container ends against the twisting of the container when uneven forces are apthe relatively small and inexpensive lid end panels 25 of this invention provides the resulting container construction with superior flexibility for use in a'centralized meat-cutting operation.
  • the triangular gusset panels 16 which provide a onethe case. Bulging and twisting of the container is not substantial, and the integrity of the container is maintained even during rough handling and stacking.
  • An additional, important feature of the container 29 is that it can be formed merely by the steps of placing the lid 22 over the filled tray 11, applying the second and third adhesive patterns 20 and 28 to the tray side panels 13 and lid end panels 25, respectively, applying a label to the. tray side panel 13, and pressing the lid side panels 24 and lid cnd' panels 25 over the tray side panels 13 and tray cnd panels 14. No further manipulative steps are required to provide a closed carton which can be lifted or pulled by the hand holes 18 without danger of tearing the end panels 14 of the tray 11 or separating the lid 22 from the tray 11. Still anotherimportant feature of this container-29 is that its tray member 11 includes no flaps or other members that can interfere with a machines filling the tray, applying the adhesive patterns 19, 20 and 28, or placing the lid 22 on the tray 11. g
  • a tray member which comprises a bottom panel, a pair of tray side panels and a pair of tray end panels, a hand hole being provided, in each tray end panel; and a telescoping lid member, which comprises a top panel, a pair of lid side panels overlying the tray side panels and a pair of lid end panels overlying the tray end panels, the improvement which comprises:
  • each tray end panel aligned with and conforming to the upper, edge portion of the hand hole 'in each tray end panel; each of the lid side panels overlying and being adhesively bonded to substantially an entire tray, side panel; and each of the lid end panels overlying and being adhesively bonded only to a minor, upper portion of each tray end panel, the minor portion constituting at least, substantially the entire area of the tray end panel outside, of the. hand hole and above the cen ter of the hand hole in the tray end panel.
  • each tray end panel overlain and adhesively bonded to each lid end panel is about 15 to 35% of the area of the tray end panel.
  • MASON Arresting Officer "27” should be 17 “20", second occurrence,

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  • Mechanical Engineering (AREA)
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US521911A 1974-11-07 1974-11-07 Two-piece, paperboard container construction Expired - Lifetime US3910483A (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
US521911A US3910483A (en) 1974-11-07 1974-11-07 Two-piece, paperboard container construction
CA230,054A CA1014535A (en) 1974-11-07 1975-06-24 Two-piece, paperboard container construction
GB38975/75A GB1527253A (en) 1974-11-07 1975-09-23 Two-piece paperboard container construction
DE19752543785 DE2543785A1 (de) 1974-11-07 1975-10-01 Rechteckiger behaelter fuer verhaeltnismaessig schwere materialien
NZ178849A NZ178849A (en) 1974-11-07 1975-10-03 Two piece meat packaging container-lid combination

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US521911A US3910483A (en) 1974-11-07 1974-11-07 Two-piece, paperboard container construction

Publications (1)

Publication Number Publication Date
US3910483A true US3910483A (en) 1975-10-07

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ID=24078654

Family Applications (1)

Application Number Title Priority Date Filing Date
US521911A Expired - Lifetime US3910483A (en) 1974-11-07 1974-11-07 Two-piece, paperboard container construction

Country Status (5)

Country Link
US (1) US3910483A (de)
CA (1) CA1014535A (de)
DE (1) DE2543785A1 (de)
GB (1) GB1527253A (de)
NZ (1) NZ178849A (de)

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US4869424A (en) * 1988-10-14 1989-09-26 The Mead Corporation Article container with cover
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US5076491A (en) * 1989-08-07 1991-12-31 Wifstavarfs Aktiebolag Box of corrugated fibreboard and packaging method
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USD712251S1 (en) 2011-05-10 2014-09-02 William Mitchell Scott Box
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US9051075B2 (en) 2012-09-07 2015-06-09 William M. Scott Corrugated container box and blank
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USD740564S1 (en) 2012-04-30 2015-10-13 William Mitchell Scott Box
US9193521B2 (en) 2013-03-15 2015-11-24 Mars, Incorporated Retail and recycle ready container
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US20160068300A1 (en) * 2012-09-12 2016-03-10 Agro Sevilla Aceitunas, S.C.A. Box with a lid
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US9352888B2 (en) 2012-09-07 2016-05-31 William Mitchell Scott Shipping container with grips and locking ports
US9938040B2 (en) 2016-03-17 2018-04-10 Westrock Shared Services, Llc Blanks and methods for forming a shelf-ready display container
US9994356B2 (en) 2016-03-16 2018-06-12 Westrock Shared Services, Llc Blanks and methods for forming a shelf-ready display container
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US8789703B2 (en) 2009-04-30 2014-07-29 Rock-Tenn Shared Services, Llc Shelf-ready shipper display system
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US10745170B2 (en) 2009-04-30 2020-08-18 Westrock Shared Services, Llc Shelf-ready shipper display system
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USD711738S1 (en) 2012-04-27 2014-08-26 William Mitchell Scott Box
USD740564S1 (en) 2012-04-30 2015-10-13 William Mitchell Scott Box
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Also Published As

Publication number Publication date
NZ178849A (en) 1978-03-06
CA1014535A (en) 1977-07-26
GB1527253A (en) 1978-10-04
DE2543785A1 (de) 1976-05-13

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