US3902846A - Permanent press modification of cellulosic fabrics - Google Patents

Permanent press modification of cellulosic fabrics Download PDF

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Publication number
US3902846A
US3902846A US135776A US13577671A US3902846A US 3902846 A US3902846 A US 3902846A US 135776 A US135776 A US 135776A US 13577671 A US13577671 A US 13577671A US 3902846 A US3902846 A US 3902846A
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Prior art keywords
fabric
aminoplast
temperature
aminoplast material
formaldehyde
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US135776A
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James E Tracy
Paul M Schumacher
Alan L Peterkofsky
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Celanese Corp
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Celanese Corp
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Priority to CH580972D priority Critical patent/CH580972D/xx
Application filed by Celanese Corp filed Critical Celanese Corp
Priority to US135776A priority patent/US3902846A/en
Priority to FR7213548A priority patent/FR2133841A1/fr
Priority to LU65194D priority patent/LU65194A1/xx
Priority to IT23385/72A priority patent/IT959603B/en
Priority to CA140,041A priority patent/CA988928A/en
Priority to BE782389A priority patent/BE782389A/en
Priority to NL7205317A priority patent/NL7205317A/xx
Priority to BR2412/72A priority patent/BR7202412D0/en
Priority to DE19722219368 priority patent/DE2219368A1/en
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D487/00Heterocyclic compounds containing nitrogen atoms as the only ring hetero atoms in the condensed system, not provided for by groups C07D451/00 - C07D477/00
    • C07D487/02Heterocyclic compounds containing nitrogen atoms as the only ring hetero atoms in the condensed system, not provided for by groups C07D451/00 - C07D477/00 in which the condensed system contains two hetero rings
    • C07D487/04Ortho-condensed systems
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G12/00Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C08G12/02Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes
    • C08G12/26Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/39Aldehyde resins; Ketone resins; Polyacetals
    • D06M15/423Amino-aldehyde resins

Definitions

  • This invention relates to a novel aminoplast material.
  • the invention also relates to a process for producing the aminoplast material and to the method for using same to impart "permanent press" properties to fab rics, particularly cellulosic fabrics.
  • the term "permanent press resins is understood to mean substances which, when applied to fabrics, impart to the fabrics properties of wrinkle resistance and durable press.
  • the property of wrinkle resistance (which is synonomous with terms such as wrinkle-recovery, crease resistance", and the like) refers to the ability ofa fabric to resist wrinkling and to retain smoothness of shape and hand upon repeated wear and laundering.
  • the property of durable press (which is synonomous with terms such as crease retention and the like) is understood to mean the ability of a treated fabric to drip-dry without loss of crease and to be worn without ironing, although fastidious wearers may insist on some touch-up ironing.
  • textile finishing agents should impart to the substrate fabric a finish which does not suffer nor otherwise cause acid damage to the substrate fabric as a result of hypochlorite bleaching, and should be durable to alkaline conditions normally encountered in laundering.
  • Another object is to provide a process for producing a novel composition of matter which, when applied to a fabric, and particularly to a cellulosic fabric, imparts a colorless, permanent press finish thereto.
  • Another object is to provide a permanent press fabric finish
  • Yet another object is to provide a process for applying to a fabric, and particularly to a cellulosic fabric, a permanent press finish.
  • the product resulting from the reaction of compound (A), above, with formaldehyde according to the present invention is a novel aminoplast material, (B), comprising mono, di-, tri-, and tetramcthylolated 2,7dioxo-4,5-dimethyldecahydropyrimido-l4,5-d1-pyrimidine.
  • the various compounds constituting this aminoplast material are collectively represented by following structural formula:
  • whercin n represents an integer from 1 to 4, inclusive.
  • the compound 2,7-dioxo-4,5-dimethyldecahydropyrimido-[4,5-dj-pyrimidine, is reported in 92 Monurslzqfrefrwr Chcmit 31 l96l) as a crystalline solid melting at 277C.
  • This material can be prepared according to the aforementioned reference by the acid catalysed reaction between acetaldehyde and urea in aqueous mcnstruum.
  • the ratio of the concentration of acetaldchyde to that of urea in the reaction system is at least about l.5, and preferably between about 1.8 and about 2.2.
  • the reaction is desirably conducted at atmospheric pressure and at an elevated temperature, preferably at a temperature of between about 50C. and about C, with the atmospheric reflux temperature of the reaction system being especially preferred.
  • lt is a feature of the present invention that the 2,7- dioxo-4,5-dimethyl-dccahydropyrimido-[ 4,5-d lpyrimidine must be employed in a high state of purity, i.c., in crystalline form.
  • this material it is especially important that this material be free of color bodies which become noticeable when the aminoplast (B) is applied to a fabric, or during the lifetime of the treated fabric.
  • a suitable cooling means e.g., an ice-bath
  • the rate of addition is adjusted, if necessary, in order to maintain the reaction system at a temperature of about 20C.
  • the reaction mixture is heated to atmospheric reflux temperature and maintained thereat for l hour. Thereafter, the reaction mixture is cooled to abient temperature, diluted with water, and filtered to isolate the crystalline product, (A).
  • the product is washed with water, then with methanol, and finally recrystallized from water. After drying the recrystallized product at 70C., it weighs 1467 parts (25 percent of the theoretical yield based on urea) and melts at 275280C. Elemental analysis of the product corresponds to the formula C,,H N,O
  • the reaction of 2,7-dioxo-4,5-dimethyldecahydropyrimido-[4,5-d]-pyrimidine, (B), with formaldehyde to produce the novel aminoplast material of the present invention is accomplished by con tacting (A) with between about 2.80 and about 5.0 molar equivalents of formaldehyde in a hydroxylic medium.
  • the hydroxylic solvent used should be capable of dissolving the reactants and also capable of being separated from the aminoplast material formed in the reaction by evaporative means.
  • the preferred solvent is water.
  • concentrations of the reactants in the hydroxylic medium are not critical provided dissolution of the reactants can take place.
  • the concentrations of reactants are preferably those which result in a concentration of aminoplast material which in turn results in the desired amount of resin pick-up" experienced by the fabric within the pad bath.
  • the reaction is conducted in formalin, i.e., an aqueous solution of formaldehyde in which the concentration of the latter is between about 35 and about 40 percent.
  • formalin i.e., an aqueous solution of formaldehyde in which the concentration of the latter is between about 35 and about 40 percent.
  • paraformaldehyde can be used in lieu of or in addition to formalin as the formaldehyde source.
  • the amount of formaldehyde used can range between 2.80 and 5.0 molar proportions, and preferably between about 2.90 and about 3.05 molar proportions per molar proportion of 2,7-dioxo-4,5-dimethyldecahydropyrimido-[4,5-dl-pyrimidine.
  • the reaction between 2,7-dioxo-4,5-dimethyldecahydropyrimido[4,5-dj-pyrimidine and formalde hyde according to the present invention is catalysed by acid or base.
  • the reaction can be conducted at a pH of less than or greater than 7.
  • the reaction is conducted under basic conditions.
  • the reaction is conducted at a pH of greater than about 8 and less than about 12, with a pH of between about 9 and about 10 being especially preferred.
  • the temperature and pressure at which the 2,7- dioxo-4,5-dimethyl-deeahydropyrimido-[4,5-d]- pyrimidine and formaldehyde are reacted are not critical. Desirably, the reaction is conducted at an elevated temperature and atmospheric pressure, with a tempera ture corresponding to the atmospheric reflux temperature of the reaction menstruum being preferred.
  • the time required for completion of the reaction is generally less than 1 hour. The exact time required depends upon the reaction temperature, concentration of the catalyst (i.e., the pH) and reactants.
  • a conventional titration method for determining when a particular reaction system has reached equilibrium is referred to in concentration with Example I hereinbelow.
  • the aminoplast material (B) of the present invention is water-soluble, and is conveniently applied to a fabric in the form of an aqueous solution. Accordingly, the reaction mixture, and preferably the aqueous reaction mixture in which the aminoplast material is formed, can be used directly as the pad bath solution into which the fabric to be treated is immersed or dip treated. The fabric is then wrung out by conventional means (e.g., between a pair of rollers) to remove excess liquid, and subsequently cured.
  • the curing of the aminoplast resin on the substrate fabric is performed according to the present invention under conditions of elevated temperature and acid catalysis.
  • a temperature of between about 275F. and about 425F. is generally effective in curing the instant aminoplast material to form a permanent press finish on the treated fabric.
  • a curing temperature of between about 300F. and about 350F. is employed.
  • the time required for curing depends upon the curing temperature and catalyst concentration.
  • the curing step is completed between about 5 seconds and about 30 minutes and preferably between about 3 and about l5 minutes.
  • Substances suitable for catalysing the curing process include any conventional acid catalysts heretofore known to be useful in catalysting the curing of conventional aminoplast materials.
  • Such catalysts are employed in conventional amounts, e.g., at concentrations of between about 1 percent and about 50 percent by weight based on the weight of aminoplast materials and includes as a general category those water-soluble inorganic salts which behave as latent acid catalysts, e.g., ammonium chloride, magnesium chloride, zinc nitrate, and the like.
  • the aqueous reaction mixture containing the novel aminoplast material (B) dissolved therein is cooled to ambient temperature, brought to a pH of about 7.0, and filtered to remove any insolubles which may be present. Then, a conventional amount ofa curing catalyst is dissolved in the filtrate, and the fabric to be treated is immersed therein.
  • the amount of resin picked up by the substrate fabric is determined in large measure by the concentration of the aminoplast material in the aqueous pad-bath solution.
  • the concentration of the aminoplast material in the pad bath solution (which can be determined gravimetrically) ranges between about 2 percent or less and about 65 percent by weight or more for cellulosic fabrics.
  • a padbath concentration of between about 5 percent and about 45 percent is used, with a concentration of between percent and about 25 percent being especially preferred.
  • the particular desired concentration of aminoplast material in any given instance is conveniently achieved by appropriate adjustment of the concentrations of reactants (i.e., formaldehyde and 2,7- dioxo-4,5-dimethyl-decahydropyrimido-[4,5-d]- pyrimidine) or by the judicious addition of water to an initially relatively highly concentrated solution of aminoplast materialv
  • the treated fabric is withdrawn from the bath, wrung between rollers made of an inert material (e.g., metal, ceramic, rubber, and the like), preferably rubber rollers or adjacent, cooperatively functioning stainless steel/rubber rollers, dried and simultaneously or subsequently heat cured at a temperature within the aforementioned range.
  • the heat curing step can, if desired, be conducted by contacting the fabric with heated metal rollers, preferably heated stainless steel rollers.
  • the percent pickup of the aminoplast composition is measured as: 70 Wet Pickup, after immersion in the pad bath solution; Dry Pickup, after curing; /r Dry Pickup, after I wash; and "/1 Dry Pickup, after 21 washes.
  • Fabric, particularly cellulosic fabrics, treated with compound (B) according to the present invention exhibit, as will be seen hereinafter, very desirable and valuable permanent press properties.
  • the examples which follow teach the novel composition of the instant discovery and processes for preparing same.
  • treatment of fabrics with aminoplast material (B) is fully disclosed, as well as a number of tests comparing the latters efficacy with that of the following commercially popular resin forming compounds:
  • PERMAFRESH* 113B (dimethyloldihydroxyethyleneurea) DMDHEU Trademark for permanent press compound sold by Sun Chemical (0., Wood River Junction, R.l. Trademark for permanent press compound sold by American (yanamid Cd, Bound Brook, NJ.
  • Example I This example illustrates the novel aminoplast material (B) of the present invention and the process for producing same.
  • the clear filtrate contains 2.5 percent free formaldehyde as determined by the sodium sulfite method" described in Walker, Formaldehyde, 3d ed., p. 486 (Reinhold, N.Y., l964).
  • the concentration of aminoplast material in the aqueous fil trate is 60 percent by weight as determined gravimetrieally, i.e., by evaporating an aliquot sample of the solution at C. for 6 hours and weighing the residue.
  • Example ll This example illustrates a variant of the procedure used in Example I to produce the aminoplast material of the present invention.
  • the product 2,7-dioxo-4,S-dimethyl-dccahydropyrimido-l4,5-d1-pyrimidine/formaldchyde composition (8) of Example II. above, is used to treat plain weave white 50/50 cottonpolyester (PE) cloth, of the type used in shirts or household goods (e.g., sheets and pillowcases).
  • PE cottonpolyester
  • Example II TABLE V TEARING STRENGTH BY THE TONGUE (SINGLE RIP) METHOD Break Load (in pounds) Conventional soil redeposition test showed the product of Example II, i.e., compound (B), to be superior to Pcrmafrcsh l I3B (DMDHEU). Using a small amount of anti-soiI-rcdeposition agent for polyester/- cotton blends when subjecting the fabric of Example II, treated as taught in the same Example.
  • the anti-soil-redeposition agent used is a water-soluble methyl cellulose derivative (4000 cps) bearing the trademark METHOCEL--HG and sold by Dow Chemical Corp., Midland, Michigan.
  • a concentration of 1%, by weight, of Mcthocel'HG is added to the conventional soil redeposition test soiling bath alluded to hereinabove; the concentration, viz., 171 by weight, is based on the total weight of the soil bath.
  • the use of methyl cellulose derivatives (Methocel) is claimed in copending application Scr. No. 22,140, filed Apr. 2, I970, by A. S. Fort et al and now Pat. No. 3,668,000.
  • a process for imparting a permanent press finish to a cellulosic fabric wherein the fabric is contacted with an aqueous solution of an aminoplast material, said aminoplast material being a product of the reaction of and a molar excess of formaldehyde, and reaction with the fabric is effected at an elevated temperature in the presence of an acidic catalyst 2.
  • the process of claim I wherein the aminoplast is tetramcthylolatcd.
  • a process for imparting a permanent press finish to a cellulosic fabric comprising:
  • step (a) conducting step (a) in the presence of an acid curing catalyst
  • step (b) subsequently exposing the fabric treated in step (b) to an elevated temperature to cure the aminoplast material, said aminoplast material being formed by l. contacting a molar proportion ofa compound having the formula I l H H with between about 2.8 and about 5.0 molar proportions of formaldehyde;
  • step (1) in an aqueous medium; 3. conducting step l in the presence of a catalytic amount of an acid or base; and 4. conducting step l) at a temperature between ambient temperature and the reflux temperature of the aqueous medium to effect reaction between said depicted compound and formaldehyde.
  • step l at a temperature between ambient temperature and the reflux temperature of the aqueous medium to effect reaction between said depicted compound and formaldehyde.
  • step (a) contacting the fabric with an aqueous solution of an aminoplast material; b. conducting step (a) in the presence of an acid curing catalyst; and e. subsequently exposing the fabric treated in step (b) to a temperature of at least about 275F. to cure the aminoplast material, said aminoplast material being formed by l. contacting a molar proportion of initially crystalline 2,7-dioxo-4,5-dimethyl-decahydropyrimido- [4,5-d]-pyrimidine with between about 2.80 and about 5.0 molar proportions of formaldehyde; 2. conducting step l in an aqueous medium; 3. conducting step l in the presence of a catalytic amount of an acid or base; and 4.
  • step (1) at a temperature between ambient temperature and the reflux temperature of the aqueous medium to effect reaction be tween the 2,7-dioxo-4,5-dimcthyldecahydropyrimido-[ 4,5-d ]-pyrimidine and formaldehyde,
  • the concentration of the aminoplast material in the aqueous solution used in step (a) is between about 2 percent and about percent by weight;
  • the acid curing catalyst used in step (b) is selected from the group consisting of inorganic salts which behave as latent acid catalysts;
  • the temperature employed in step (c) is between about 300F. and about 350F.

Abstract

The compound, 2,7-dioxo-4,5-dimethyl-decahydropyrimido-( 4,5-d)pyrimidine, is reacted with between about 2.80 molar proportions and about 5.0 molar proportions of formaldehyde in aqueous medium to produce an aminoplast material. When applied to a fabric and cured, the aminoplast material forms a finish which imparts permanent press properties to the fabric.

Description

United States Patent 1 1 Tracy et a1.
[4 1 Sept. 2, 1975 1 PERIVIANENT PRESS MODIFICATION OF CELLULOSIC FABRICS [75] Inventors: James E. Tracy, Bernardsville; Paul M. Schumacher, Hackettstown; Alan L. Peterkofsky, Newark, all of [73] Assignee: Celanese Corporation, New York,
[22] Filed: Apr. 20, 1971 2] Appl. No.: 135,776
FOREIGN PATENTS OR APPLICATIONS 1 155,661 6/1969 United Kingdom 260/2564 OTHER PUBLICATIONS Zigeunner et a1., Monatshefte fuer Chemiec92. 3 |4 1, 1961 Ziguenner et a1., Monatshefte fuer Chemie. 92, 4250, 1961 Gagliardi, D. D., in Advances in Textile Processing, Vol. 1, J. E. Lynn and Jv .1. Press, eds, lnterscience, New York, 1961, pp. 170 and 191.
Primary Examiner-George F. Lesmes Assistant ExaminerJ. Cannon Attorney, Agem, or Firm-Thomas J. Morgan; John A. Shedden ABSTRACT The compound, 2,7-dioxo-4,5dimethyldecahydropyrimido[4,5-d]-pyrimidine, is reacted with between about 2.80 molar proportions and about 5.0 molar proportions of formaldehyde in aqueous medium to produce an aminoplast material. When ap plied to a fabric and cured, the aminoplast material forms a finish which imparts permanent press properties to the fabric.
5 Claims, No Drawings PERMANENT PRESS MODIFICATION OF CELLULOSIC FABRICS BACKGROUND OF THE INVENTION This invention relates to a novel aminoplast material. The invention also relates to a process for producing the aminoplast material and to the method for using same to impart "permanent press" properties to fab rics, particularly cellulosic fabrics.
The term "permanent press resins is understood to mean substances which, when applied to fabrics, impart to the fabrics properties of wrinkle resistance and durable press. The property of wrinkle resistance (which is synonomous with terms such as wrinkle-recovery, crease resistance", and the like) refers to the ability ofa fabric to resist wrinkling and to retain smoothness of shape and hand upon repeated wear and laundering. The property of durable press (which is synonomous with terms such as crease retention and the like) is understood to mean the ability of a treated fabric to drip-dry without loss of crease and to be worn without ironing, although fastidious wearers may insist on some touch-up ironing.
Various methods are known for imparting permanent-press properties to fabrics, particularly fabrics derived from cellulosic materials (e.g., "regenerated" cellulosic materials such as rayon and natural cellulosic materials such as cotton and cotton/polyester blends and the like). However, these prior art techniques suffer a number of disadvantages. Thus, for example, some processes heretofore employed to impart permanent-press properties to cellulosic fabrics result in finished products which when bleached with the usual hypochlorite bleaching solutions, retain an undesirable amount of chlorine, which is released as hydrochloric acid upon subsequent exposure to heat, e.g., ironing, thereby causing damage to the fabrics. Moreover, it is generally recognized in the fabric finishing art that fabrics treated with heretofore known permanent press resins tend to be discolored and will experience further substantial and unsightly discoloration on scorching. Accordingly, the overall performance of heretofore known textile finishing agents leaves much to be desired. Thus, for permanent press white cottons, textile finishing agents should impart to the substrate fabric a finish which does not suffer nor otherwise cause acid damage to the substrate fabric as a result of hypochlorite bleaching, and should be durable to alkaline conditions normally encountered in laundering.
Therefore, it is an object of the present invention to provide a novel composition of matter which, when applied to a fabric, particularly a cellulosic fabric, imparts a colorless. permanent press finish thereto.
Another object is to provide a process for producing a novel composition of matter which, when applied to a fabric, and particularly to a cellulosic fabric, imparts a colorless, permanent press finish thereto.
Another object is to provide a permanent press fabric finish,
Yet another object is to provide a process for applying to a fabric, and particularly to a cellulosic fabric, a permanent press finish.
These and other objects of the present invention, well as a fuller understanding of the advantages thereof can be had by reference to the following detailed description and claims.
SUMMARY OF THE INVENTION with a specific amount of formaldehyde under carefully controlled reaction conditions. The product resulting from the reaction of compound (A), above, with formaldehyde according to the present invention is a novel aminoplast material, (B), comprising mono, di-, tri-, and tetramcthylolated 2,7dioxo-4,5-dimethyldecahydropyrimido-l4,5-d1-pyrimidine. The various compounds constituting this aminoplast material are collectively represented by following structural formula:
--:---(cH on) H... N. T
ca, ca,
whercin n represents an integer from 1 to 4, inclusive.
The compound 2,7-dioxo-4,5-dimethyldecahydropyrimido-[4,5-dj-pyrimidine, is reported in 92 Monurslzqfrefrwr Chcmit 31 l96l) as a crystalline solid melting at 277C. This material can be prepared according to the aforementioned reference by the acid catalysed reaction between acetaldehyde and urea in aqueous mcnstruum. The ratio of the concentration of acetaldchyde to that of urea in the reaction system is at least about l.5, and preferably between about 1.8 and about 2.2. The reaction is desirably conducted at atmospheric pressure and at an elevated temperature, preferably at a temperature of between about 50C. and about C, with the atmospheric reflux temperature of the reaction system being especially preferred.
lt is a feature of the present invention that the 2,7- dioxo-4,5-dimethyl-dccahydropyrimido-[ 4,5-d lpyrimidine must be employed in a high state of purity, i.c., in crystalline form. In addition, it is especially important that this material be free of color bodies which become noticeable when the aminoplast (B) is applied to a fabric, or during the lifetime of the treated fabric.
The compound 2,7-dioxo-4.5-dimcthyldecahydropyrimido-l4,5dl-pyrimidinc suitable for use in the present invention is conveniently and preferably prepared according to the following procedure, it being understood, of course, that other methods of synthesis can be used without departing from the spirit of the invention. Thus 5285 parts by weight 120 moles) of acetaldehyde are charged to a suitable conventional reaction vessel and cooled to below 20C. Then a solution of 3600 parts by weight (60 moles) of urea and 645 parts by weight of reagent grade sulfuric acid (98 percent) in 4275 parts by weight of water are added dropwise with stirring to the acetaldehyde. During the addition, a suitable cooling means (e.g., an ice-bath) is applied to the reaction vessel, and the rate of addition is adjusted, if necessary, in order to maintain the reaction system at a temperature of about 20C. When the addition is complete, the reaction mixture is heated to atmospheric reflux temperature and maintained thereat for l hour. Thereafter, the reaction mixture is cooled to abient temperature, diluted with water, and filtered to isolate the crystalline product, (A). The product is washed with water, then with methanol, and finally recrystallized from water. After drying the recrystallized product at 70C., it weighs 1467 parts (25 percent of the theoretical yield based on urea) and melts at 275280C. Elemental analysis of the product corresponds to the formula C,,H N,O
The reaction of 2,7-dioxo-4,5-dimethyldecahydropyrimido-[4,5-d]-pyrimidine, (B), with formaldehyde to produce the novel aminoplast material of the present invention is accomplished by con tacting (A) with between about 2.80 and about 5.0 molar equivalents of formaldehyde in a hydroxylic medium. The hydroxylic solvent used should be capable of dissolving the reactants and also capable of being separated from the aminoplast material formed in the reaction by evaporative means. The preferred solvent is water. The concentrations of the reactants in the hydroxylic medium are not critical provided dissolution of the reactants can take place. In applying the novel aminoplast material of the present invention to a fabric, it is advantageous to do so by simply immersing the substrate fabric into an aqueous solution (pad bath) of the aminoplast material, said solution being simply the aqueous reaction mixture in which the aminoplast material is formed, modified, of course, by the addition thereto of a suitable curing catalyst or catalyst system of the type described hereinbelow. Accordingly, the concentrations of reactants are preferably those which result in a concentration of aminoplast material which in turn results in the desired amount of resin pick-up" experienced by the fabric within the pad bath.
In an especially preferred mode of the present process the reaction is conducted in formalin, i.e., an aqueous solution of formaldehyde in which the concentration of the latter is between about 35 and about 40 percent. Alternatively, paraformaldehyde can be used in lieu of or in addition to formalin as the formaldehyde source. The amount of formaldehyde used can range between 2.80 and 5.0 molar proportions, and preferably between about 2.90 and about 3.05 molar proportions per molar proportion of 2,7-dioxo-4,5-dimethyldecahydropyrimido-[4,5-dl-pyrimidine. The use of formaldehyde in amounts such that the molar ratio of formaldehyde to (A) is less than about 2.80:] is undesirable because the product aminoplast would in such case be contaminated with substantial quantities of materials which tend to inhibit the performance of the aminoplast material as a permanent press resin. On the other hand, the use ofa formaldehyde to 2,7-dioxo-4,5 dimethyl-deeahydropyrimido-[4.5 -d l-pyrimidinc molar ratio in excess of about 3.05zl is also less desirable, and the use of ratio in excess of about 5:1 is particularly undesirable. The reason for this is believed to be that when a quantity of formaldehyde is present which substantially exceeds that which is stoichiometrically required for the formation of trimethylol 2,7 dioxo-4,5-dimethyl-decahydropyrimido-[4,5-d1- pyrimidine, such excess tends to contaminate the aminoplast material with formaldehyde and with byproducts derived therefrom during the course of evaporative distillation to remove the excess formaldehyde or during curing operations, these being processes which generally require elevated temperatures.
The reaction between 2,7-dioxo-4,5-dimethyldecahydropyrimido[4,5-dj-pyrimidine and formalde hyde according to the present invention is catalysed by acid or base. In aqueous media, the reaction can be conducted at a pH of less than or greater than 7. Desirably, the reaction is conducted under basic conditions. Preferably, the reaction is conducted at a pH of greater than about 8 and less than about 12, with a pH of between about 9 and about 10 being especially preferred.
The temperature and pressure at which the 2,7- dioxo-4,5-dimethyl-deeahydropyrimido-[4,5-d]- pyrimidine and formaldehyde are reacted are not critical. Desirably, the reaction is conducted at an elevated temperature and atmospheric pressure, with a tempera ture corresponding to the atmospheric reflux temperature of the reaction menstruum being preferred. The time required for completion of the reaction is generally less than 1 hour. The exact time required depends upon the reaction temperature, concentration of the catalyst (i.e., the pH) and reactants. A conventional titration method for determining when a particular reaction system has reached equilibrium is referred to in concentration with Example I hereinbelow.
The aminoplast material (B) of the present invention is water-soluble, and is conveniently applied to a fabric in the form of an aqueous solution. Accordingly, the reaction mixture, and preferably the aqueous reaction mixture in which the aminoplast material is formed, can be used directly as the pad bath solution into which the fabric to be treated is immersed or dip treated. The fabric is then wrung out by conventional means (e.g., between a pair of rollers) to remove excess liquid, and subsequently cured.
The curing of the aminoplast resin on the substrate fabric is performed according to the present invention under conditions of elevated temperature and acid catalysis. A temperature of between about 275F. and about 425F. is generally effective in curing the instant aminoplast material to form a permanent press finish on the treated fabric. Preferably, a curing temperature of between about 300F. and about 350F. is employed. The time required for curing depends upon the curing temperature and catalyst concentration. Desirably, the curing step is completed between about 5 seconds and about 30 minutes and preferably between about 3 and about l5 minutes. Substances suitable for catalysing the curing process include any conventional acid catalysts heretofore known to be useful in catalysting the curing of conventional aminoplast materials. Such catalysts are employed in conventional amounts, e.g., at concentrations of between about 1 percent and about 50 percent by weight based on the weight of aminoplast materials and includes as a general category those water-soluble inorganic salts which behave as latent acid catalysts, e.g., ammonium chloride, magnesium chloride, zinc nitrate, and the like.
According to a preferred mode of carrying out the fabric treatment process of the present invention, the aqueous reaction mixture containing the novel aminoplast material (B) dissolved therein is cooled to ambient temperature, brought to a pH of about 7.0, and filtered to remove any insolubles which may be present. Then, a conventional amount ofa curing catalyst is dissolved in the filtrate, and the fabric to be treated is immersed therein. The amount of resin picked up by the substrate fabric is determined in large measure by the concentration of the aminoplast material in the aqueous pad-bath solution. Generally, the concentration of the aminoplast material in the pad bath solution (which can be determined gravimetrically) ranges between about 2 percent or less and about 65 percent by weight or more for cellulosic fabrics. Preferably, a padbath concentration of between about 5 percent and about 45 percent is used, with a concentration of between percent and about 25 percent being especially preferred. The particular desired concentration of aminoplast material in any given instance is conveniently achieved by appropriate adjustment of the concentrations of reactants (i.e., formaldehyde and 2,7- dioxo-4,5-dimethyl-decahydropyrimido-[4,5-d]- pyrimidine) or by the judicious addition of water to an initially relatively highly concentrated solution of aminoplast materialv After saturating the fabric with the pad bath solution, the treated fabric is withdrawn from the bath, wrung between rollers made of an inert material (e.g., metal, ceramic, rubber, and the like), preferably rubber rollers or adjacent, cooperatively functioning stainless steel/rubber rollers, dried and simultaneously or subsequently heat cured at a temperature within the aforementioned range. The heat curing step can, if desired, be conducted by contacting the fabric with heated metal rollers, preferably heated stainless steel rollers.
In the present invention, the percent pickup of the aminoplast composition is measured as: 70 Wet Pickup, after immersion in the pad bath solution; Dry Pickup, after curing; /r Dry Pickup, after I wash; and "/1 Dry Pickup, after 21 washes.
As will be seen hereinafter, all tests are comparative tests using commercial resins as controls and comparing these resins with the novel composition (B) of the instant discovery. The tests recorded herein, other than resin pickup characteristics, are intended to illustrate the effectiveness of compound (8) with respect to wrinkle recovery, hand, deterioration of fabric soil redeposition. and the like. Obviously, permanent press resins are not attractive if they deleteriously affect fiber strength, if wrinkle recovery is poor, etc.
Fabric, particularly cellulosic fabrics, treated with compound (B) according to the present invention exhibit, as will be seen hereinafter, very desirable and valuable permanent press properties. The examples which follow teach the novel composition of the instant discovery and processes for preparing same. In addition, treatment of fabrics with aminoplast material (B) is fully disclosed, as well as a number of tests comparing the latters efficacy with that of the following commercially popular resin forming compounds:
PERMAFRESH* 113B (dimethyloldihydroxyethyleneurea) DMDHEU Trademark for permanent press compound sold by Sun Chemical (0., Wood River Junction, R.l. Trademark for permanent press compound sold by American (yanamid Cd, Bound Brook, NJ.
AEROTEX 82 (carbamate) The following examples are merely intended to be illustrative of certain of the preferred embodiments within the spirit and scope of the present invention and, therefore, are not to be interpreted too restrictively; parts and percentages given in the examples are by weight, unless otherwise indicated.
DESCRIPTION OF THE PREFERRED EMBODIMENTS The following examples are presented for the pur pose of illustrating (but not limiting) the present invention. In the examples, parts and percentages are by weight unless otherwise indicated.
Example I This example illustrates the novel aminoplast material (B) of the present invention and the process for producing same.
To a suitable reaction vessel equipped with conventional agitation means are charged 239 grams (2.94 moles) of 37 percent formalin (uninhibited") and l5 grams of a l() percent aqueous solution of sodium carbonate. To the resulting mixture are added, with agita tion, I98 grams 1.0 mole) of crystalline 2,7-dioxo-4,5- dimethyl-decahydropyrimido-[4,5-d]-pyrimidine. The reaction mixture, which has a pH of between about 9 and about 9.5, is heated to reflux temperature over the course of about 20 minutes and maintained at the reflux temperature for about 5 minutes. The reaction mixture was then cooled to ambient temperature, the pH is adjusted to 7.0, and the reaction mixture filtered to remove insolubles. The clear filtrate contains 2.5 percent free formaldehyde as determined by the sodium sulfite method" described in Walker, Formaldehyde, 3d ed., p. 486 (Reinhold, N.Y., l964). The concentration of aminoplast material in the aqueous fil trate is 60 percent by weight as determined gravimetrieally, i.e., by evaporating an aliquot sample of the solution at C. for 6 hours and weighing the residue.
Example ll This example illustrates a variant of the procedure used in Example I to produce the aminoplast material of the present invention.
To a suitable reaction vessel equipped with conventional agitation means are charged 2919 grams (36 moles) of 37 percent formalin (uninhibited) and [35 grams ofa l0 percent aqueous solution of sodium carbonate. To the resulting mixture are added, withagitation, l782 grams (9 moles) of crystalline 2,7-dioxo-4,5- dimethyl-decahydropyrimido-{4,5-dl-pyrimidine. The reaction mixture is then heated at reflux temperature for 5 minutes and cooled to ambient temperature. An
additional charge of I35 grams of percent aqueous sodium carbonate and 990 grams (5 moles) of (A) are added and the reaction mixture is again heated to reflux temperature and maintained thereat for 30 minutes. Upon recooling the reaction mixture to ambient temperature. neutralizing the pH. and filtering, a solution of aminoplast material, (B), is obtained which contains 2.0 percent unreacted formaldehyde.
The product 2,7-dioxo-4,S-dimethyl-dccahydropyrimido-l4,5-d1-pyrimidine/formaldchyde composition (8) of Example II. above, is used to treat plain weave white 50/50 cottonpolyester (PE) cloth, of the type used in shirts or household goods (e.g., sheets and pillowcases). The test procedure is as follows:
Bath: Compound tested (dry weight basis) Surfactant (Triton*X- I00) Softener (l.ubritron"*KN) CatalystKR(Mgcl solution W" Water Standard Pad Bath 70-80% Wet Pickup Dry at 220F for 2 minutes Cure at 325F for l2 minutes 7-906 Dry Pickup After wash Procedure:
The following table shows the pick-up properties of each of the controls as compared with compound (C), the product of Example II, above;
TABLE II RESIN ADD-ON 94 Dry k Dry '2; Wet '1; Wet Pickup Pickup Pickup Pickup (after I wash) (after 2| washes] Aerotex 82 78 7.0 5.4 3.1 Permafrcsh 78 8.7 6.5 3.5 I I] B Product of 75.5 8.0 3.5 2.5 Ex. II
Wrinkle recovery characteristics of the fabric of Example III, above, treated with the compounds of Table II is determined by a well-known method: ASTM D- l29567Warp direction only. The results of these tests follow:
TABLE III WRINKLE RECOVERY Recovery in Degrees After Initial Wash Cycles Blank (Untreated 50/50 PE:Cotton) I07 I20 Aerotcx 82 I42 I42 CONTROLS Pcrmafresh I l 38 I45 I44 Product of Ex. II I43 I45 ill Cantilever stiffness of the fabric of Example Ill using the compounds of Table II is determined using the method: ASTM D-l388-64-Warp direction only. The results are as follows:
TABLE IV CANTILEVER STIFFNESS Flexural Rigidity (mg-cm.)
After 20 Initial Wash Cycles Blank (Untreated 50/50 PE:Cotton) 79.95 67.58 Aerotex 82 88.68 62. I 7 CONTROLS Permafresh ll3B 89.43 55.94 Product of Ex. Il 96.65 67.07
Tearing strength of the fabric of Example II, above, using the compounds of Table II is determined by the method: ASTM D-226164T-Warp direction only. The results are as follows:
TABLE V TEARING STRENGTH BY THE TONGUE (SINGLE RIP) METHOD Break Load (in pounds) Conventional soil redeposition test showed the product of Example II, i.e., compound (B), to be superior to Pcrmafrcsh l I3B (DMDHEU). Using a small amount of anti-soiI-rcdeposition agent for polyester/- cotton blends when subjecting the fabric of Example II, treated as taught in the same Example. to an otherwise conventional soil redeposition test showed the fabric treated with 2,7-dioxo-4,5-dimcthyldecahydropyrimido-l4,5-dl-pyrimidinc/formaldehyde compound (B) performed as well as the Aerotex 82 treated fabric and better than the Permafresh 113B- treated fabric under the same conditions. In other words, the Aerotex 82treated fabric and the compound (B)-treated fabric both remained almost completely white. The anti-soil-redeposition agent used is a water-soluble methyl cellulose derivative (4000 cps) bearing the trademark METHOCEL--HG and sold by Dow Chemical Corp., Midland, Michigan. A concentration of 1%, by weight, of Mcthocel'HG is added to the conventional soil redeposition test soiling bath alluded to hereinabove; the concentration, viz., 171 by weight, is based on the total weight of the soil bath. The use of methyl cellulose derivatives (Methocel) is claimed in copending application Scr. No. 22,140, filed Apr. 2, I970, by A. S. Forschirm et al and now Pat. No. 3,668,000.
As is evident from Tables III and IV, above, the wrinkle recovery and stiffness performance of compound (B) compares very faborably with the performance of the commercial resins, even after multiple Iaunderings. This indicates, in the case of wrinkle recovery, good bonding of the compound (B) resin to the fabric. Tear strength data reported in Table V, above, showed compound (B), like the commercial controls, produced no 9 significant deterioration in fiber strength. Abrasion resistance tests (ASTM D-l l75-64T) not tabulated hereinabove. likewise indicated no significant deterioration in fiber strength.
Pursuant to statutory requirements, there are described above the invention and what are now considered its best embodiments. it should be understood, however. that the invention can be practiced otherwise than as specifically described. within the scope of the appended claims.
We claim:
1. A process for imparting a permanent press finish to a cellulosic fabric wherein the fabric is contacted with an aqueous solution of an aminoplast material, said aminoplast material being a product of the reaction of and a molar excess of formaldehyde, and reaction with the fabric is effected at an elevated temperature in the presence of an acidic catalyst 2. The process of claim I wherein the aminoplast is tetramcthylolatcd.
3. A process for imparting a permanent press finish to a cellulosic fabric comprising:
a. contacting the fabric with an aqueous solution of an aminoplast material;
b. conducting step (a) in the presence of an acid curing catalyst; and
cv subsequently exposing the fabric treated in step (b) to an elevated temperature to cure the aminoplast material, said aminoplast material being formed by l. contacting a molar proportion ofa compound having the formula I l H H with between about 2.8 and about 5.0 molar proportions of formaldehyde;
2. conducting step (1) in an aqueous medium; 3. conducting step l in the presence of a catalytic amount of an acid or base; and 4. conducting step l) at a temperature between ambient temperature and the reflux temperature of the aqueous medium to effect reaction between said depicted compound and formaldehyde. 4. A process for imparting a permanent press finish to a cellulosie fabric comprising:
a. contacting the fabric with an aqueous solution of an aminoplast material; b. conducting step (a) in the presence of an acid curing catalyst; and e. subsequently exposing the fabric treated in step (b) to a temperature of at least about 275F. to cure the aminoplast material, said aminoplast material being formed by l. contacting a molar proportion of initially crystalline 2,7-dioxo-4,5-dimethyl-decahydropyrimido- [4,5-d]-pyrimidine with between about 2.80 and about 5.0 molar proportions of formaldehyde; 2. conducting step l in an aqueous medium; 3. conducting step l in the presence of a catalytic amount of an acid or base; and 4. conducting step (1) at a temperature between ambient temperature and the reflux temperature of the aqueous medium to effect reaction be tween the 2,7-dioxo-4,5-dimcthyldecahydropyrimido-[ 4,5-d ]-pyrimidine and formaldehyde,
5. The process according to claim 4 wherein:
the concentration of the aminoplast material in the aqueous solution used in step (a) is between about 2 percent and about percent by weight;
the acid curing catalyst used in step (b) is selected from the group consisting of inorganic salts which behave as latent acid catalysts; and
the temperature employed in step (c) is between about 300F. and about 350F.

Claims (11)

1. A PROCESS FOR IMPARTING A PERMANENT PRESS FINISH TO A CELLULOSIC FABRIC WHEREIN THE FABRIC IS CONTACTED WITH AN AQUEOUS SOLUTION OF AN AMINOPLAST MATERIAL, SAID AMINOPLAST MATERIAL BEING A PRODUCT OF THE REACTION OF
2. The process of claim 1 wherein the aminoplast is tetramethylolated.
2. conducting step (1) in an aqueous medium;
2. conducting step (1) in an aqueous medium;
3. A process for imparting a permanent press finish to a cellulosic fabric comprising: a. contacting the fabric with an aqueous solution of an aminoplast material; b. conducting step (a) in the presence of an acid curing catalyst; and c. subsequently exposing the fabric treated in step (b) to an elevated temperature to cure the aminoplast material, said aminoplast material being formed by
3. conducting step (1) in the presence of a catalytic amount of an acid or base; and
3. conducting step (1) in the presence of a catalytic amount of an acid or base; and
4. conducting step (1) at a temperature between ambient temperature and the reflux temperature of the aqueous medium to effect reaction between the 2,7-dioxo-4,5-dimethyl-decahydropyrimido-(4,5-d)-pyrimidine and formaldehyde.
4. A process for imparting a permanent press finish to a cellulosic fabric comprising: a. contacting the fabric with an aqueous solution of an aminoplast material; b. conducting step (a) in the presence of an acid curing catalyst; and c. subsequently exposing the fabric treated in step (b) to a temperature of at least about 275*F. to cure the aminoplast material, said aminoplast material being formed by
4. conducting step (1) at a temperature between ambient temperature and the reflux temperature of the aqueous medium to effect reaction between said depicted compound and formaldehyde.
5. The process according to claim 4 wherein: the concentration of the aminoplast material in the aqueous solution used in step (a) is between about 2 percent and about 65 percent by weight; the acid curing catalyst used in step (b) is selected from the group consisting of inorganic salts which behave as latent acid catalysts; and the temperature employed in step (c) is between about 300*F. and about 350*F.
US135776A 1971-04-20 1971-04-20 Permanent press modification of cellulosic fabrics Expired - Lifetime US3902846A (en)

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CH580972D CH580972D (en) 1971-04-20
US135776A US3902846A (en) 1971-04-20 1971-04-20 Permanent press modification of cellulosic fabrics
FR7213548A FR2133841A1 (en) 1971-04-20 1972-04-18
IT23385/72A IT959603B (en) 1971-04-20 1972-04-19 AMINOPLASTIC MATERIAL FOR USE IN TEXTILE FINISHING AND RELATED PREPARATION PROCEDURE
LU65194D LU65194A1 (en) 1971-04-20 1972-04-19
CA140,041A CA988928A (en) 1971-04-20 1972-04-19 Permanent press fabric resin and process therefor
BE782389A BE782389A (en) 1971-04-20 1972-04-20 AMINOPLAST RESIN, ITS PREPARATION PROCESS AND ITS APPLICATIONS
NL7205317A NL7205317A (en) 1971-04-20 1972-04-20
BR2412/72A BR7202412D0 (en) 1971-04-20 1972-04-20 AMINOPLASTIC MATERIAL COMPOSITION PROCESS FOR YOUR MANUFACTURE TEXTILE FINISHING AND PROCESS TO DO IT
DE19722219368 DE2219368A1 (en) 1971-04-20 1972-04-20 Resins for permanently pressed cloths or fabrics and processes for their manufacture

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DE (1) DE2219368A1 (en)
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4038394A (en) * 1975-04-28 1977-07-26 Celanese Corporation Substituted pyrimido-[4,5-d]-pyrimidine compounds useful for repelling insects, rodents or animals from substrates

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3772292A (en) * 1970-12-30 1973-11-13 Eastman Kodak Co N-hydroxymethyl compounds,compositions containing such compounds and cellulose-containing textile materials treated therewith

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3772292A (en) * 1970-12-30 1973-11-13 Eastman Kodak Co N-hydroxymethyl compounds,compositions containing such compounds and cellulose-containing textile materials treated therewith

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4038394A (en) * 1975-04-28 1977-07-26 Celanese Corporation Substituted pyrimido-[4,5-d]-pyrimidine compounds useful for repelling insects, rodents or animals from substrates

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NL7205317A (en) 1972-10-24
IT959603B (en) 1973-11-10
BR7202412D0 (en) 1973-07-10
FR2133841A1 (en) 1972-12-01

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