US3884727A - Method of coating wire screen cloth - Google Patents
Method of coating wire screen cloth Download PDFInfo
- Publication number
- US3884727A US3884727A US317335A US31733572A US3884727A US 3884727 A US3884727 A US 3884727A US 317335 A US317335 A US 317335A US 31733572 A US31733572 A US 31733572A US 3884727 A US3884727 A US 3884727A
- Authority
- US
- United States
- Prior art keywords
- screen cloth
- wire screen
- coating
- wire
- chromic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 37
- 239000004744 fabric Substances 0.000 title claims abstract description 36
- 239000011248 coating agent Substances 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims description 15
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims abstract description 27
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 claims abstract description 20
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 12
- 230000005484 gravity Effects 0.000 claims description 7
- 229940117975 chromium trioxide Drugs 0.000 claims description 6
- GAMDZJFZMJECOS-UHFFFAOYSA-N chromium(6+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Cr+6] GAMDZJFZMJECOS-UHFFFAOYSA-N 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000009835 boiling Methods 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 4
- 239000010953 base metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 238000010306 acid treatment Methods 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/73—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
- C23C22/74—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process for obtaining burned-in conversion coatings
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2915—Rod, strand, filament or fiber including textile, cloth or fabric
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/10—Scrim [e.g., open net or mesh, gauze, loose or open weave or knit, etc.]
- Y10T442/102—Woven scrim
- Y10T442/109—Metal or metal-coated fiber-containing scrim
Definitions
- ABSTRACT Wire cloth screen is coated with an abrasive and cor- 521 US. Cl. l48/6.2; 117/99; 148/315 rosive resistant material y immersing the wire cloth [51] Int. Cl. C23c 1/10 into a Chromic acid Solution and then heating to form [58] Field of Search 148/6.l6, 31.5, 6.2; a hard chromic Oxide, coating- The coating Process 7 99; 1 2/34 199 may be repeated to obtain the desired coating thickness. The coating serves to bond the wires together at 5 References Cited the points of intersection and the heating stress re- UNITED STATES PATENTS 12/1951 Cohen 204/42 lieves the wire.
- Wire screen cloth is used for many purposes and is often subjected to abrasion, impact and corrosive, conditions.
- wire screen cloth is used classifying equipment to separate materials according to particle size and abrasion can be a seriou's problem.
- the screens are usually vibrated or moved in some manner to produce relative motion between the screen and, the particles. The material moving on the *screen abrades the screen and the most serious wear occurs at,the intersections of the wires. At these intersections fine particles become lodged between the two wires and the abrasive action of the particles causes rapid destruction of the wire.
- wire screen cloth the wires are straightened, crimp'ed, or formed into special shapes and woven into the desired pattern on the weaving machine. This processing of the wire work hardens the metal.
- the work hardened wire resists abrasive action but it is also subject to more rapid failure by fatigue. It would therefore be desirable to anneal the wire to increase its elastic limit. 7
- An object of the present invention is to treat wire' screen cloth so as to provide a coating thereon which will also bond the wires together at the intersection. Another object of the invention is to bond the wires together' to prevent the abrasive action at the point of contact of the wires and to increase the load bearing properties. A further object-of the invention is to provide such a coating on the wire screen cloth which will be abrasive and corrosive resistant.
- Wire screen cloth to be treated in accordance with the present invention is first cleaned to remove any grease or oil from the surface. Also, if the wire is excessively oxidized, the oxide is removed such as by an acid treatment and then slightly re-oxidized by rapidly heating and then cooling. This re-oxidation step forms a porous oxidizing layer. The wire is then immersed in a chromic acid solution which penetrates the oxide layer on the wire surface. The wire screen cloth is then removed from the solution and heated to convert the chromic acid to chromicoxide according to the following reaction:
- This heat treating process produces a strong oxide bond between the porous oxidized layer and the base metal of the wire.
- the immersion-heating cycle is repeated as many times as desired to produce the desired coating thickness and to densify the porous oxide surface. Since chromic oxide is a very hard material having a hardness of 9.3 on the Moh scale, this densified coating on the metal makes it resistant to abrasion.
- Chromium trioxideTechnical grade i Water to produce a solution with a specific gravity of Solution B is prepared by dissolving the chromium trioxide in'the water, bringing'the solution to a slow boil, and very slowly adding the'activated charcoal while stirring. Although the exact reaction which takes place is: not known, it is believed that the heating of the solutionwwi th the activated charcoal removes some of theoxygenzwhich leaves the solution ascai'bon dioxide with the Cro radicals linking to forrnlachain.
- the compounds which-are formed are thought to contain CrO radicals and hexavalent chromium which are re..- ferred to as chromyl compounds, Slow boilingis con ⁇ tinued until no noticeable chemical reactiorris taking place. The resulting solution has an increased viscosity,
- Typical Range Alumina Alcoa T-61 minus 325 mesh
- 61 lbs. 40-80 lbs.
- Silica (minus mesh) 39 lbs. 20-60 lbs.
- the effect of the addition of zinc oxide is to increase the viscosity of the solution so that thicker coatings are applied in each treatment step.
- the alumina and silica are also added to produce a suitable consistency for coating the wire. The amount of each is balanced to produce a coating in which the thermal expansion and elasticity of the coating is very similar to that of the base material.
- the wires can initially be coated with either Solution A or Solution B.
- the preferred procedure is to first coat with Solution A and then to increase the thickness of the coating by using Solution B until the desired thickness has been obtained.
- the coating thickness can be increased more rapidly by using Solution C, preferably after three initial coatings with Solutions A and/or B.
- Solution C would not normally be suitable for fine mesh screens since it builds up a thick coating rapidly and would greatly reduce the opening size of the smaller screen.
- a specific gravity of 1.7 has been referred to in the above examples, these specific gravities can be adjusted anywhere from 1.66
- the wire Screen cloth with the coating of chromic acid thereon is then heated to about 650 to l,200F such as by induction or radiant heat which converts the chromic acid to chromic oxide.
- the specific curing temperature would depend upon the base metal of the screen and the effect of the temperature on the heat treatment of that metal.
- the wire screen cloth is then cooled to 350F or below and immersed in the desired chromic acid solution again.
- the wire screen cloth is then heated to form another layer of chromic oxide. Since the chromic acid solution readily wets the wire screen cloth and penetrates the porous oxide layer on the wire, a strong bond is formed between the chromic oxide, the oxide layer on the wire and the base metal.
- the chromic oxide layer which is formed on the wire is very dense, smooth and abrasion resistant.
- Theoxide coating bonds the wires together which strengthens and reinforces the wire screen cloth thereby increasing the load bearing capacity.
- the heating of the wire screen cloth to convert the chromic acid to chromic oxide also relieves the stresses induced into the wire structure during drawing, straightening, crimping and weaving of the wire cloth. This greatly increases the fatigue resistance of the wire. For example, it has been found that a wire screen cloth treated in accordance with the present invention and installed on electrically vibrating screening machine will last 25 percent longer than the same untreated wire screen cloth. This test was run with a fixed load on the wire screen cloth so that only the fatigue resistant factor could be evaluated.
- a method of treating wire screen cloth so as to form a coating thereon containing chromic oxide and to bond the wires together at the points of intersection comprising the steps of:
- said chromic acid solution is a solution prepared by the process of disolving chromium trioxide in water, slowly boiling said solution, adding activated charcoal to said solution in the ratio of l to 20 pounds activated charcoal to 266 pounds chromium trioxide, and continuing said slow boiling until no noticeable reaction is taking place.
Landscapes
- Chemical & Material Sciences (AREA)
- Metallurgy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
- Treatment Of Fiber Materials (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Combined Means For Separation Of Solids (AREA)
- Printing Plates And Materials Therefor (AREA)
Abstract
Description
Claims (4)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US317335A US3884727A (en) | 1972-12-21 | 1972-12-21 | Method of coating wire screen cloth |
CA178,380A CA1002827A (en) | 1972-12-21 | 1973-08-09 | Method of coating wire screen cloth |
DE19732360466 DE2360466C3 (en) | 1972-12-21 | 1973-12-05 | Process for producing a protective layer on a metal wire gauze by treatment with a chromic acid solution |
GB5884373A GB1419288A (en) | 1972-12-21 | 1973-12-19 | Method for treating wire secreen cloth |
JP48142935A JPS4991048A (en) | 1972-12-21 | 1973-12-20 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US317335A US3884727A (en) | 1972-12-21 | 1972-12-21 | Method of coating wire screen cloth |
Publications (1)
Publication Number | Publication Date |
---|---|
US3884727A true US3884727A (en) | 1975-05-20 |
Family
ID=23233210
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US317335A Expired - Lifetime US3884727A (en) | 1972-12-21 | 1972-12-21 | Method of coating wire screen cloth |
Country Status (4)
Country | Link |
---|---|
US (1) | US3884727A (en) |
JP (1) | JPS4991048A (en) |
CA (1) | CA1002827A (en) |
GB (1) | GB1419288A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4276342A (en) * | 1979-06-07 | 1981-06-30 | Johnson Elwood O | Moisture proof matting |
US4919256A (en) * | 1988-01-30 | 1990-04-24 | Gebhardt Fordertechnik Gmbh | Loading roller conveyor with drive via intermediate rollers |
EP0562752A1 (en) * | 1992-03-23 | 1993-09-29 | Xerox Corporation | A method and apparatus for dip coating an article having large open areas or a multiplicity of apertures |
US5266428A (en) * | 1992-04-20 | 1993-11-30 | Xerox Corporation | Method for fabricating an electrically conductive article of manufacture |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62222084A (en) * | 1986-02-28 | 1987-09-30 | Toshiba Corp | Steel parts |
KR920003562B1 (en) * | 1986-03-31 | 1992-05-04 | 가부시끼가이샤 도시바 | Non-ferrous metal mechanical part having a wear resistant and smooth surface |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2578400A (en) * | 1947-03-29 | 1951-12-11 | Charles C Cohn | Method for providing oxide coating on aluminum and its alloys |
US3640776A (en) * | 1969-09-10 | 1972-02-08 | Armco Steel Corp | Coated wire for use in prestressed concrete structures and method of producing same |
US3687738A (en) * | 1970-12-10 | 1972-08-29 | Diamond Shamrock Corp | Coated metal and method |
US3717509A (en) * | 1970-11-06 | 1973-02-20 | Diamond Shamrock Corp | Coated metal and method |
-
1972
- 1972-12-21 US US317335A patent/US3884727A/en not_active Expired - Lifetime
-
1973
- 1973-08-09 CA CA178,380A patent/CA1002827A/en not_active Expired
- 1973-12-19 GB GB5884373A patent/GB1419288A/en not_active Expired
- 1973-12-20 JP JP48142935A patent/JPS4991048A/ja active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2578400A (en) * | 1947-03-29 | 1951-12-11 | Charles C Cohn | Method for providing oxide coating on aluminum and its alloys |
US3640776A (en) * | 1969-09-10 | 1972-02-08 | Armco Steel Corp | Coated wire for use in prestressed concrete structures and method of producing same |
US3717509A (en) * | 1970-11-06 | 1973-02-20 | Diamond Shamrock Corp | Coated metal and method |
US3687738A (en) * | 1970-12-10 | 1972-08-29 | Diamond Shamrock Corp | Coated metal and method |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4276342A (en) * | 1979-06-07 | 1981-06-30 | Johnson Elwood O | Moisture proof matting |
US4919256A (en) * | 1988-01-30 | 1990-04-24 | Gebhardt Fordertechnik Gmbh | Loading roller conveyor with drive via intermediate rollers |
EP0562752A1 (en) * | 1992-03-23 | 1993-09-29 | Xerox Corporation | A method and apparatus for dip coating an article having large open areas or a multiplicity of apertures |
US5460859A (en) * | 1992-03-23 | 1995-10-24 | Xerox Corporation | Method and system for dip coating an article having large open areas or a multiplicity of apertures |
US5266428A (en) * | 1992-04-20 | 1993-11-30 | Xerox Corporation | Method for fabricating an electrically conductive article of manufacture |
Also Published As
Publication number | Publication date |
---|---|
GB1419288A (en) | 1975-12-31 |
JPS4991048A (en) | 1974-08-30 |
DE2360466A1 (en) | 1974-07-11 |
CA1002827A (en) | 1977-01-04 |
DE2360466B2 (en) | 1975-08-14 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: VFR, INC., 901 EAST 8TH AVENUE, KING OF PRUSSIA, P Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:COMBUSTION ENGINEERING, INC.;REEL/FRAME:004993/0109 Effective date: 19880927 |
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AS | Assignment |
Owner name: PREMIER REFRACTORIES AND CHEMICALS INC., Free format text: ASSIGNMENT OF ASSIGNORS INTEREST. EFFECTIVE 10-28-88;ASSIGNOR:VFR, INC.,;REEL/FRAME:005020/0764 Effective date: 19890118 |
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AS | Assignment |
Owner name: CONTINENTAL BANK N.A., A NATIONAL BANKING ASSOCIAT Free format text: SECURITY INTEREST;ASSIGNOR:PREMIER REFRACTORIES AND CHEMICALS INC.;REEL/FRAME:005125/0289 Effective date: 19890621 |
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Owner name: CONTINENTAL BANK N.A. A NATIONAL BANKING ASSOCIA Free format text: SECURITY INTEREST;ASSIGNOR:AMERICAN PREMIER, INC., A DE CORP.;REEL/FRAME:005971/0674 Effective date: 19911211 Owner name: CONTINENTAL BANK N.A. Free format text: SECURITY INTEREST;ASSIGNOR:AMERICAN PREMIER, INC., A DE CORP.;REEL/FRAME:005971/0674 Effective date: 19911211 |
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Owner name: PREMIER REFRACTORIES AND CHEMICALS INC., A DE CORP Free format text: RELEASE BY SECURED PARTY OF A SECURITY AGREEMENT RECORDED AT REEL 5125 FRAME 0289;ASSIGNOR:CONTINENTAL BANK N.A.;REEL/FRAME:006098/0524 Effective date: 19911211 |