US3876390A

US3876390A - Columbium treated, non-aging, vacuum degassed low carbon steel and method for producing same

Info

Publication number: US3876390A
Application number: US386151A
Authority: US
Inventors: James A Elias; Rollin E Hook
Original assignee: Armco Inc
Current assignee: Armco Inc
Priority date: 1971-01-18
Filing date: 1973-08-06
Publication date: 1975-04-08
Anticipated expiration: 1992-04-08

Abstract

A process of producing non-aging, low carbon steel having substantially no yield point elongation in the annealed condition and freedom from critical grain growth. A molten steel having an analysis typical of steel intended for rimmed or killed drawing steel is vacuum degassed to decarburize to a maximum carbon content of about 0.015%, and columbium (niobium) is added in an amount at least sufficient to combine with the carbon present in the steel. The cast material is hot rolled, finishing at 1500.degree. - 1700.degree.F (about 1,090.degree. 1,200.degree.K) and coiled at a temperature of about 1500.degree.F (about 1090.degree.K) or less. The columbium addition retards the rate of recrystallization of the cold rolled product, and a wide spectrum of mechanical properties can be obtained in the final product by control of the final annealing time and temperature within the range of 1000.degree. to 1700.degree.F (about 810.degree. to 1200.degree.K). A preferred product is cold rolled and annealed strip suitable for deep drawing, porcelain enameling, hot dip metallic coating and the like, containing at least about 0.025% uncombined columbium at the hot rolling stage, as determined by analysis at room temperature, which has an average plastic strain ratio of at least 1.8, and a uniform grain size between ASTM 8 and 10.

Description

United States Patent (191 Elias et al.

Ill 3,876,390

[ 1 Apr. 8, 1975 l l COLUMBIUM TREATED. NON-AGING.

VACUUM DEGASSED LOW CARBON STEEL AND METHOD FOR PRODUCING SAME [75] inventors: James A. Elias, Middletown; Rollin E. Hook, Dayton. both of Ohio [73] Assignee: Armco Steel Corporation,

Middletown. Ohio [22] Filed: Aug. 6, i973 [2l] Appl. No: 386.l5l

Related U.S. Application Data [60] Division of Ser. No. H.077. Janv l8. l97l Pat. No. 3 76l.324, which is a continuation-in-part of Ser. No. l5.4l5. March 2. I970. abandoned Primary liramincrL. Dewayne Rutledge Assistant Eruminer-Arthur .I. Steiner Attorney. Agent, or Firm-Melville. Strasser. Foster & Hoffman [57] ABSTRACT A process of producing nonaging. low carbon steel having substantially no yield point elongation in the annealed condition and freedom from critical grain growth. A molten steel having an analysis typical of steel intended for rimmed or killed drawing steel is vacuum degassed to decarburize to a maximum carbon content of about 001571. and columbium (niobium) is added in an amount at least sufficient to combine with the carbon present in the steel. The cast material is hot rolled, finishing at lS00 |700F (about l.090 1.200K) and coiled at a temperature of about l500F (about l090K) or less. The columbium addition retards the rate of recrystallization of the cold rolled product, and a wide spectrum of mechanical properties can he obtained in the final product by control of the final annealing time and temperature within the range of I000 to l700F (about 810 to l200K). A preferred product is cold rolled and annealed strip suitable for deep drawing. porcelain enameling. hot dip metallic coating and the like. containing at least about 0.025% uncombined columbium at the hot rolling stage. as determined by analysis at room temperature. which has an average plastic strain ratio of at least 1.8. and a uniform grain size between ASTM 8 and 10.

4 Claims, 10 Drawing Figures PATENTECAPR 8i975 3.876.390

I I I I 20 4O 60 60 I00 I20 TIME MIMJ TE 5 HA RDNES5 Rb Q RIM MED FIG. 2

Y I I I COLD REDUCTION RHENTEDAPR 8 i975 '24 z STRAIN Ti TREATED w w m 5 m w m PATENTED &975

SHEET 5 BF 6 PATENTEBAPR'BxQYs seam s or 55 9 Q Q G 6 s 0 o Q Q G G O @90 m6 -llllllilGlIIIO. I l l l l i t ill 0 G 1 d 0 0 u 0 2 J l umaamwwWWLMmmLm WT: PCT Cb WCOMBINED l COLUMBTUM TREATED. NON-AGING. VACUUM DEGASSED LOW CARBON STEEL AND METHOD FOR PRODUCING SAME CROSS-REFERENCE TO RELATED APPLICATION This application is a division of application Ser. No. 107.077. filed Jan. 18. l97l. now U.S. Pat. No. 3.761.324. which in turn is a continuationin-part of Ser. No. l5.4l5. filed Mar. 2. 1970. now abandoned.

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to non-aging low car bon. columbium-treated steel ha\ing no yield point elongation in the annealed condition. which has excellent surface characteristics and substantial freedom from non-metallic inclusions and a wide spectrum of mechanical properties. and to a method for Producing the steel. While the term columbium is used herein. it should be understood that niobium is the same element. Although not so limited. the steel of the present invention in the form of sheet stock has particular utility in deep drawing and stretching operations. in metallic coating processes. and in the production of enameled steel.

2. Description of the Prior Art Both carbon and nitrogen give rise to yield point elongation in low carbon steels which have been recrystallization annealed. but strain aging which results in a return of yield point elongation after temper rolling in such steels is usually due to nitrogen. Such strain aging is prevented by adding aluminum which eliminates nitrogen from solution by formation of aluminum nitride. lf aluminum stabilized steels are subjected to high temperature after temper rolling. carbon will cause strain aging unless it also is removed from solid solution. Early workers in the art have stated that elements such as titanium. columbium, vanadium. zirconium. and chromium. if added in sufficient amounts to combine with all the carbon present in the steel. will eliminate aging and yield point elongation. Such elements have a strong affinity for carbon and form stable carbides. thereby removing soluble carbon from ferrite to such a low level that the as annealed yield point elongation is eliminated and strain aging is eliminated as well. The literature has indicated generally that the effectiveness of such elements in preventing aging increases with increasing affinity for carbon in the order chromium, Zirconium. vanadium. columbium and titanium. See Journal of Iron and Steel Institute. 142. pages l99-22l ([940); Iron and Steel, June 1963. pages 326334.

Thus. titanium has been considered the most effective element in eliminating aging and yield point elongation in low carbon steels, with columbium considered almost as effective, and other elements such as vanadium and chromium considered somewhat less effective.

U.S. Pat. No. 3.l83,078. issued May ll, l965. to T. Ohtake et al.. discloses a process for producing nonaging enameling iron having good drawability. This process involves producing a molten steel containing less than 0.04% carbon and an analysis otherwise comparable to conventional rimmed steel (except for a preferred manganese content of 0.05% maximum), vacuum degassing the molten steel to reduce the carbon content to less than 0.02% less than 0.020% sulfur and 0.002 to 0.007% nitrogen, adding aluminum and titalll nium in amounts sufficient to combine with the carbon. nitrogen and sulfur present in the steel. In the preferred practice some aluminum is added first in order to combine with residual oxygen and nitrogen. thereby making most of the titanium available for combination with carbon. sulfur and any residual nitrogen not combined with aluminum.

French Pat. No. l.5l [.529 granted Dec. 18. l967. to Yavvata Iron and Steel Co. Ltd. (the assignee of the above mentioned U.S. Pat.) discloses a process similar to that of the U.S. Pat. for the production ofcold rolled sheet stock having good deep drawing and stretching properties. In the process of this French patent a molten steel is subjected to vacuum degassing with the addition of aluminum as a deoxidizing agent to produce a degassed steel containing less than 0.0209 carbon and less than 0.015% oxygen. Titanium is added in a weight ratio of4: l to the carbon. and the degassed steel is then cast. hot rolled with a finishing temperature above 780C (1.053K). cold rolled at a reduction rate above 3071. and finally annealed at a temperature be tween 650 and l.000C (923 and l273K). The resulting sheet stock is stated to have a strong {I l l} orientation normal to the sheet surface. or cube-on-corner texture. and to have a plastic strain ratio (r value) ranging from about 1.75 to 2.47 depending on the processing used. The ASTM grain size ranges from 7.5 to 10.

The r values set forth in the Yawata French patent are not identified as to which r value is designated. In any event. titanium-bearing steels produced by similar processing by applicants and others in the United States indicate that average r values above about 2.0 cannot be obtained.

in the present application the average plastic strain ratio Fis the standard calculated as F fiilrflongitudiriall r( transverse) 2r(dia gonal )1.

While the addition of titanium to a vacuum degassed steel results in a product having non-aging properties and no yield point. the product nevertheless suffers from a number of disadvantages. Since titanium is a strong nitride. oxide and sulfide former. as well as a carbide former. a larger addition of titanium than the amount theoretically necessary to combine with carbon is required because of the reaction of part of the titanium with nitrogen. oxygen and sulfur present in the steel. Thus, although the theoretical stoichiometric ratio of titanium to carbon is about 4:1. this must be increased initially to a ratio of about 8:l because titanium reacts with the residual sulfur and nitrogen in the steel. In addition, still more of the titanium is lost as a result of titanium oxide formation which goes into the slag. It has therefore been found that in commercial practice titanium must be added in a weight ratio to carbon of as high as 16:] in order to obtain a non-aging steel having no yield point. The titanium recovery may thus be on the order of 50 to under such circumstances.

The formation of oxides. nitrides and sulfides of titanium in the steel results in objectionable non-metallic inclusions of these compounds and adversely affects the surface quality of the product.

Titanium in solution in the steel may prevent the healing of hot cracks, as is known to be the case with aluminum.

The great affinity of titanium for oxygen in the air also renders the molten steel less fluid during casting.

Moreover. the titanium bearing steels ofthe type dis' closed in the above mentioned French patent have in herently low strength. not exceeding about 20.000 psi yield strength (138 MN/m which cannot be increased substantially by the final annealing treatment.

Due to the above disadvantages and to the increased cost resulting from the practical necessity of adding up to four times the theoretical amount of titanium needed. vacuum degassed. titanium-treated steels have not gained commercial acceptance over rimmed and killed steels for deep drawing. stetching. coating. or enameling applications.

It has previously been reported by Abrahamson et al. in Transactions Metallurgical Society of AIME." Vol. 2l8. Dec. 1960. pages H] 1104. that columbium and zirconium substantially retard the rate of recrystallization during annealing of cold rolled material in comparison to alloying elements such as titanium and chromium. These findings were based on one-hour anneals with increasing temperature throughout each an neal. However. no practical benefit or advantage has ever previously been derived from this knowledge.

SUMMARY The present invention provides a non-aging low carbon steel having substantially no yield point elongation and freedom from critical grain growth in both the hot rolled and the cold rolled and annealed condition. which avoids the disadvantages of the prior art titanium-bearing steels and moreover exhibits a high degree of near cube-on-corner crystalline orientation. and superior Furlues. and a relatively small grain size which is stable over a broad temperature range. Furthermore the material is producible with a broad spectrum of properties in either the hot rolled or cold rolled conditions. The method ofthis invention comprises the steps of providing a molten steel having a maximum carbon content of about 0.05% and sufficient manganese to combine substantially completely with the sulfur pres ent in the steel; vacuum degassing the steel to a carbon content of about 0.0l57r maximum. an oxygen content of about 0.0[071 maximum. and a nitrogen content of about 0.0129? maximum; adding columbium in an amount at least sufficient to retard the recrystallization rate of the steel when subsequently solidified; casting and solidifying the degassed steel; hot rolling the steel to band thickness, finishing at a temperature of about l.500 to l.700F (about l,090 to 1.200K); and coiling at a temperature of about l,500F (about 1.090K) or less. The hot rolled product is highly desirable for some applications as coiled or as annealed. Usually the hot rolled product will be pickled and cold reduced to final gauge. followed by a final anneal at a temperature and for a length of time selected to produce a desired strength level and ductility in the finished strip or sheet.

The hot rolled product may be used as coiled or may be subjected to a final anneal within the temperature range of 1.350 to l.700F (about l.005 t0 1,200K). The cold rolled product will ordinarily be subjected to a final anneal within the temperature range of l.0OO to l.600F (about 810 to l.l45K). In either case the final anneal may be either batch or continuous. or as incidental but necessary to hot dip metallic coating. and may range from seconds to about 16 hours. For maximum hardness and strength in the hot rolled product the coiling temperature should range between about 940F and about 1.300F (about 775 and carbon 0.002 to 0.015% colum- 0.02 to 0.30% bium" manganese 0.05 to 0.60% sulfur up to 0.035% oxygen up to 0.0100; nitrogen up to 0.012% aluminum up to 0.08% phosphorus residual silicon residual remainder substantially iron. *1 antalurn is commonly present as an impurity in columbium and in small amounts is not undesirable. and \\ill act similarly.

The present invention constitutes a discovery that columbium is unexpectedly superior to titanium both from the processing and product standpoints in a number of significant respects.

For example. applicants have discovered that the previously reported slow recrystallization rate of the columbium-bearing cold rolled steel of this invention permits the attainment ofa broad spectrum of mechanical properties if certain processing controls are ob served. Recrystallization ofthe cold rolled structure of the steel of this invention is unlike any other low carbon steel. Recrystallization begins at the strip surfaces and proceeds inwardly such that a banded structure is frequently seen in a partially recrystallized product. Alternatively. the time and temperature of the final anneal may be so selected as to result in substantial recrystallization throughout the strip.

In the process of the present invention. sulfur is com bined with manganese. and for this purpose the manga nese content preferably is maintained at a weight ratio to sulfur ofabout 7: l Aluminum may be added to combine with oxygen and nitrogen, and when so added the weight ratio ofaluminum to oxygen is preferably 1. [2:] while the ratio of aluminum to nitrogen is preferably 2:1. Since enough aluminumand manganese are present to combine effectively with sulfur, oxygen and nitrogen, and since columbium has less affinity for oxygen. sulfur, and nitrogen than does aluminum at the temperatures involved. substantially all the columbium added during or after the degassing step and after the alumi num addition is available to combine with carbon. Much higher efficiency results. and columbium recoveries of to obtainable.

Aluminum may be omitted. or another nitride former such as titanium may be substituted. If a nitride former is omitted, the nitrogen will be comined with columbium. If tight coil annealng in a nitrogen-hydrogen atmosphere is to be practiced. aluminum should be added since the steel picks up nitrogen from the annealing atmosphere which would combine with columbium if insufficient uncombined aluminum is present thereby resulting in a product having an as annealed yield point elongation if nitrification occurs to the degree that uncombined nitrogen is present. When open coil annealing is to be practiced. this precaution need not be observed.

The use of columbium in place of titanium. the addition of sufficient aluminum to combine with oxygen and nitrogen and the maintenance of sufficient manga nese to combine with the sulfur present in the steel result in a material having surface characteristics superior to that of titanium-bearing steel. and the nonmetallic inclusions are substantially eliminated in the process of the present invention by removal in the slag. It is well known in the art that titaniumbearing steels contain an objectionable amount of inclusions and have poor surface quality.

The steel of the present invention has consistently higher plastc strain ratios than do titaniunrbearing steels similarly processed.

It has been found that high plastic strain ratios are obtained when columbium is added in an amount greater than that required to combine with carbon and any uncombined nitrogen; i.e.. when columbium is present in the hot rolled thin bar in uncombined form (apparently in solid solution) a texture is obtained which. after subsequent cold reduction. recrystallizes upon annealing into a final product having a high degree of near cube-on-corner orientation such as 554} and {322}. More specifically. average plastic strain ratios of 1.8 or higher are obtained when at least 0.025% by weight of columbium is present in uncombined form in the hot rolled thin bar, as determined by actual sheet analysis at room temperature.

The steel of the present invention. whether cast in ingot form or continuously cast. can be hot rolled by standard practices and on conventional rolling equipment. thereby assuring low processing costs and avoidance of capital outlay for new plant equipment.

The atomic weight of columbium is 92.9l and hence the theoretical stoichiometric ratio for complete reaction with the carbon (atomic weight 12.01) present in the steel is about 7.75: l Titanium has an atomic weight of 47.90 and the theoretical stoichiometric ratio of titanium to carbon is thus about 4: 1. It has been found that a columbium to carbon ratio of l0:l. or preferably I211. will produce a material which is completely non aging and which has no yield point elongation. A columbium to carbon ratio of 8:1 may produce a material which has marginal stability in that it might show some yield point elongation under certain annealing conditions. However. a steel which does have some yield point elongation can be subjected to a standard temper rolling step which will eliminate the yield point. and the material will be non-aging because of the low carbon content. Alternatively such a material could be decarburized after cold rolling. either in a separate step or as an incident to the final recrystallization anneal. to produce complete stability. A steel having a columbium to carbon ratio of less than 8:] is thus considered within the scope of this invention. In contrast to this. when it is realized that a ratio of titanium to carbon of as high as 16:1 is required in actual practice. because of its reactivity with other elements and the low recovery, despite a theoretical stoichiometric ratio of 4:1, the marked superiority in effectiveness and efficiency of columbium over titanium is apparent.

Although the high cost of columbium would appear at first blush to preclude its use in a low carbon steel for applications such as coating. enameling and the like. applicants have found that the use of columbium results in reduction of processing costs. elimination of some operations. lower rejections and higher yields which more than offset the cost of the columbium addition and the vacuum degassing step.

BRIEF DESCRIPTION OF THE DRAWINGS Reference is hereby made to the accompanying drawings wherein:

FIG. 1 is a graphic representation of recrystallization response as a function of annealing time and hardness of columbium-bearing steels in comparison with titanium-bearing steels:

FIG. 2 is a graph showing the relationship between T and percent cold reduction for rimmed. aluminum killed. titanium and columbium treated steels:

FIG. 3 is a graph showing the effect of varying columbium to carbon ratios on yield point elongation and yield stress;

FIG. 4 is a graphic comparison of yield strengths of columbium bearing steel of the invention with titanium-bearing steel and a commercial grade enameling steel after straining and firing.

FIGS. 5-9 are photomicrographs at [00x magnification of sections of a steel of the invention showing the mechanism of recrystallization during final annealing; and

FIG. 10 is a graph showing the relationship between Fund the amount of uncombined columbium present in the hot rolled product.

DESCRIPTION OF THE PREFERRED EMBODIMENTS A heat of steel may be melted in an open hearth. basic oxygen furnace. or electric furnace. having a typcal but non-limiting analysis of steel intended for rimmed or killed drawing steel (0.02 to 0.05% carbon. 0.l to 0.35% manganese. 0.01 to 0.020% sulfur. 0.00l to 0.010% nitrogen. and balance substantially iron). The molten steel is subjected to decarburization by vacuum degassing in conventional equipment. prefera bly with argon bubbling to assist in removal of impurities and to avoid temperature stratification. some aluminum is preferably added before degassing in order to stun the heat. i.e.. to prevent excessive evolution of gases. Other deoxidants. such as silicon. may also be added in small amounts.

The balance of the aluminum is added preferably during the vacuum degassing but after decarburizing.

The addition of aluminum above the amount necessary to combine with nitrogen and oxygen may not be desirable since it may adversely affect the quality of the final product. More specifically, the presence of excess aluminum in the product may interfere with the healing of hot-short cracks which may is present, although hotshortness is avoided by ensuring a manganese content high enough to combine substantially completely with the sulfur present in the steel. For this purpose a ratio of manganese to sulfur of about 7:1 should be observed. but higher manganese contents can be be tolerated and would not adversely affect the final properties.

Columbium is added after the aluminum preferably during degassing, or in the ladle or mold if proper distribution means are provided.

A columbium to carbon ratio of l2:l is preferred in order to ensure complete and permanent removal of carbon by formation of columbium carbide. However,

still higher columbium ratios may be utilized. in order to promote grain orientation and desired mechanical properties in the final product.

Silicon is preferably not added. but minor amounts can be tolerated. Other elements in normal residual amounts can also be tolerated.

The degassed steel should have the following preferred analysis. and the composition of the final product will also be substantially the same:

Latrhnn (H105 to 1|.1lllli columbium 0.118 to 0.12; manganese (l. 10 to 0.55) sull'ur up to 0.02; o\ \gen up to 0.004; nitrogen up to 0.0110; aluminum 01115 to 0.020% phosphorus up to (1.010; silicon up to t1 t1l 5;

remainder substantially iron. except for incidental impurities.

The degassed and treated steel may then be cast into ingot molds. or may be strand cast by conventional practices.

Where continuous hot rolling is to be practiced. the ingots are reduced to slab thickness. reheated if neces sary. hot rolled to band thickness. and coiled.

A conventional hot band finishing temperature of 1.500 to 1.700F (about 1.090" to 1.200K) is preferred and is not critical in the practice of the present invention. However. a Finishing temperature below about 1.500F (about 1.090K1 results in higher power requirements. and it is more difficult to obtain the desired thickness. A finishing temperature substantially abote about 1.700F (about 1.200K) requires higher rolling speeds. and a thicker and hotter bar is sent into the finishing stands.

A rapid quench to a coiling temperature between about l.l00 and 1.300F (about 865 and 975K) is preferred although higher or lower coiling temperature extending to the practical limits may be practiced. ln general. coiling at higher temperature tie. up to 1.500F or about 1.090K) results in a softer product. while coiling at lower temperatures (i.e.. down to 940F or about 775"K) results in a harder product. Quenching to such low coiling temperatures is difficult to achieve on existing equipment.

As an adjunct or alternative to coiling at a relatively high temperature. a continuous or batch anneal of the hot rolled band can be carried out at a temperature up 8 to about 1.750F (about 1.230K) in order to obtain a hot rolled product having the maximum degree of softness and ductility.

The coiled material is then pickled and cold rolled substantially to final gauge. preferably without intermediate annealing. in accordance with conventional practice. The cold reduction may be on the order of to and does not constitute a limitation on the process ofthe invention. Higher degrees of cold reduction up to result in higher Tvalues.

The cold rolled strip is then subjected to a final anneal in a protective atmosphere. which may be either continuous or batch.

It will be understood that the hot rolled band or thin bar is a product which is sold commercially. and its properties are dependent on the composition of the steel and the coiling temperature, i.e., the rate of cooling from the finishing temperature to the coiling temperature and the degree of annealing which occurs in the compact coil as it cools slowly. Unlike conventional low carbon or titanium-treated steels. the hot rolled product can be produced with a wide spectrum of mechanical properties ranging from high strength and hardness to moderate and low strength and accompanying high ductility. Of course the plastic strain ratio will be substantially 1.0. as for any hot rolled. low carbon steel.

Table 1A below illustrates the range of mechanical properties of 0.100 inch (2.54 mm) thick hot rolled thin bar produced in an experimental mill processed ton 145 metric ton) open hearth melted and vacuum degassed heat containing 0.11% columbium and 0.005% carbon (columbiumzcarbon ratio of 22:1 Table 18 below illustrates the range of mechanical properties of 0.077 inch (1.96 mm) thick hot rolled thin bar produced in an experimental mill processed ton 154 metric ton) electric furnance melted and vacuum degassed heat containing 0.14% columbium and 0.008% carbon (Cb:C ratio of 17:1). Quenching from the hot rolling finishing temperature of about A 1.600F (about 1.145K) to a low coiling temperature of 1.100F (about 865K or below results in a fine dispersion of columbium carbide precipitates which contribute to the high strength and hardness developed in the hot rolled product. while the employment of higher coiling temperatures. from l300 to 1,500F (about 975 to 1.090K) results in a coarser dispersion of these precipitates and lower strength and hardness.

TABLE IA Hot Rolled Thin bar (0100" or 2.54 mm thick) Mill Produced and Processed Steel Containing 0.1 1% Columbium and 0.005% Carbon Tensile Yield Coiling Hardness Strengjh Strength Z Elong. Temp. R ksi N/m ksi MN/m in 2" BF 6K TABLE 113 Hot Rolled Thin Bar (0.077" or 1.96 mm thick) Mill Produced and Processed Steel Containing 0.14% Columbium and 0.008% Carbon Tensile Yield Coiling Hardness Strength Strength Z Elong Temp. R ksi MN/m ksi MN/m In 2" OF OK 940 775 76 67.8 468 48.7 336 25 1100 865 75 65.0 449 46.2 319 30 1300 975 60 52.6 364 31.1 214 40 Regardless of the strength and hardness produced by quenching from the finishing temperature to a low coiling temperature. the hot rolled band can be rendered soft and ductile by post annealing. lf the band is annealed in the ferritic range (below the A. temperature of about 1.670F or 1.183K). no grain growth occurs but the columbium carbide precipitates are coarsened. and a softer and more ductile product is produced. Annealing somewhat above the austenitization temperature results in a coarser grained transformed ferrite and an even softer product than can be obtained by annealing at a temperature in the ferritic range. Table A below illustrates the effect of such post annealing temperatures on hot rolled material which had been coiled at 1100F (about 865K).

TABLE 11A is not subject to coil breaking during winding onto or unwinding from a mandrel. Hence the hot rolled band can be hot dip metallic coated on continuous coating lines without coil breaks; this has been practically im- 5 possible with steels of the prior art. The coated strip can be roller or stretcher-leveled to produce a high de gree of flatness without undergoing fluting or stretcher strains. The steel does not exhibit stretcher strains during forming. which can cause breakage and/or poor surface appearance in conventional low carbon steels. In the cold rolled and annealed strip a wide spectrum of properties can be produced ranging from high strength with limited ductility to moderate strength with high ductility and high Fvalues. which are required 15 for good deep dravvability. The properties of the strip Post Annealed Hot Rolled Thin Bar (0.100" or 2.54 mm thick) Mill Produced and Processed Steel Containing 0.l l r Columbium and 0.005% Carbon Tensile Yield Post Annual Grain Size Hardness Stren th Stren th 95 Elongv Condition ASTM R, ksi E/lN/m" ksi N/m in 2' Continuous Strip Anneal in Ferritic Range (1600F-l I45Ki 8-9 46 46.0 3 l '7 25.0 172 47 Continuous Strip Anneal above Austenitization Temperature (l700F-l200K) 5-6 40 4 l ,0 283 24.0 loo 4) The sluggish response in softening of the steels of the invention makes it possible to retain the hot rolled properties after hot dip metallic coating, even where the hot rolled band is subjected to relatively high temperatures, such as 1,350F (about l,005K), for a short time, as in aluminum coating. This is illustrated in Table "8 below, where material having a columbium to carbon ratio of 17:1 was coiled at 940F (about 780K). (The properties before coating are given in Table IB above.)

TABLE IIB Aluminum-Coated Hot Rolled Thin Bar (0.077" or [.96 mm thick) Mill Produced and Processed Steel Containing 0.14% Columhium and 0.008% Carbon Tensile Yield Hardness Stren th Stren th 9 Elong. Condition R ksi N/m" ksi fiIN/m in 2" As Coated (l350F or l005K Strip Temperature) Stretch and Roller Leveled 74 65.0 449 54.0 373 20 The hot rolled band or thin bar of the present invention does not exhibit yield point elongation and hence greater than in any low carbon ferritic steel, either rimmed. aluminum-killed or titanium-treated. The

graph of FIG. 1 illustrates the recrystallization response. as a function of decrease in hardness. with time at annealing temperatures of l.200F and 1300F (about 920 and 975K) for columbium treated and titanium-treated steels.

Moreover. the formation of columbium carbide precipitates provides inherent strengthening of the steel which can also be controlled by proper selection of the final annealing conditions. Table III illustrates the spectrum of tensile and yield strengths which are developed by annealing at l.200f (about 920K) and 1.300F (about 975K). respectively. a mill produced I60 ton (l45 metric ton) open hearth heat containing 0.l W: columbium and 0.005% carbon. vacuum degassed, poured into ingot molds. hot rolled to 0.100 (2.54 mm) thickness. coiled at 1,300F (about 975K) and cold reduced 65% is compared to a titanium-treated steel and to conventional aluminum-killed and rimmed steels. The superiority in Tvalues ofthe steel of the invention. within the cold reduction range of 50 to 90% is apparent.

The previously discussed sluggish softening response in steels of the present invention provides potential for the production of full hard metallic coated strip which has heretofore been impossible to produce with aluminum coatings. A full hard product is one having cold reduced properties such as a yield strength of 90 ksi (62] MNlm or higher as coated. During metallic coating the strip is usually heated to 1.250F (about 950K) or higher to clean the surface and to bring it to the coating temperature. Prior art rimmed, killed or titaniumtreated steels recrystallize very rapidly at temperatures near l,200F (about 920K) and thus lose full hard properties. The alloy of this invention can be an- TABLE III Spectrum of Properties Developed on Annealing l200F (920K) l300F (975K) Annealing Time T.S. 0.5% Y.S. Z Elong. T.S. 0.5% VS. 9% Elong.

Hrs. ksi MN/m ksi MN/m in 2" ksi MN/m ksi MN/m in 2" l 7L3 492 67.2 464 [0.5 49.2 340 27.7 l9l 39.7

4 58. 402 48.0 332 Ill 46.] 3H? 2H) I45 45.6

In 53.6 370 40.0 276 29.2 45.4 313 20.2 I39 48.2

Yield Point Elongation 07:. all conditions.

The properties developed by annealing following cold reduction are related to and dependent on the strength and hardness of the hot rolled band or thin bar. The greater the hardness exhibited by the hot rolled thin bar before cold reduction. the greater will be the strength exhibited by the annealed strip for any given annealing condition. Hot rolled thin bar processed to exhibit less than maximum hardness. e.g., by coiling at a relatively high temperature (e.g.. l,300F about 975K or above) or by post annealing. will have more moderate strength and greater ductility after cold reduction and annealing. The effect of thin bar hardness on mechanical properties after cold reduction and annealing is shown in Table IV. for an experimental mill-produced heat having a columbium:carbon ratio of 22zl.

to simulate commercial controlled grain practice, with a finishing temperature of 1.600F (about l,l45K) and a coiling temperature of l,l0OF (about 865K).l The hot rolled band was cold reduced 60% and an-l TABLE IV.EFFECT OF HOT ROLLED THIN BAR HARDNESS ON COLD ROLLED AND ANNEALED PROPERTIES 1,200 F. anneal (920 K.)

1.300 F. anneal (975 K.)

Percent elong. Percent elong. T.S. (k.s.l.) 0.5% Y.S. (k.s.t.) in in. T S. (k.s.1 0.5% Y.S. (k.s.l.) in 21m.

A B C A B C A B C A B C A B C A B C Hardness, RB

NOTE.T0 obtain MN/rn', multiply by 6.9.

The effect of cold reduction on the plastic strain ratio is graphically illustrated in FIG. 2 where a steel of this invention having a columbium to carbon ratio of I71] Coiled 1,100" F. (about 810 FL), cold reduced 65%, annealed. Coiled 1.300 F. (about 975 K.). cold reduced 05%. annealed. Coiled 1,301? F. (about 975 K.). annealed 1,600 F. (about 1.145 K.). cold reduced 65% annealed.

from FIG. 3 that in steels of the specified carbon con-j tent which have been subjected to the process of the present invention. a columbium to carbon ratio of 8:1 or greater renders the steels of yield point elongation even when sulfur. oxygen and nitrogen are present. Since the stoichiometric ratio of columbium to carbon in columbium carbide is 7.75: l. the graph of FIG. 3 illustrates the high efficiency and effectiveness of columbium in combining selectively with carbon and removing carbon from solution.

Annealing conditions also affect yield point elongation of laboratory-produced steels within the range of columbium to carbon ratios of about 7:1 to 10:1. Thus, in a laboratory-produced steel having a columbium:- carbon ratio of about 7:1. annealing at 1.300F (about 975K) produced transient instability for an annealing time up to about 8 hours. but continuation of the an' neal up to 16 hours resulted in reducing the yield point elongation back to a value ofless than 1%. On the other hand. annealing at temperatures in the range of l,400 to 1.600F (about 1.035 to 1145K) resulted in both transient and persistent types of instability for annealing times up to 16 hours.

In a laboratory-producd steel having a columbium to carbon ratio of 10: l. annealing within the temperature range of 1,400" to 1.500F (about l.035 to 1.090K) produced temporary instability for an annealing time of about 2 hours. but when continued for a time up to 8 hours. the yield point elongation was reduced to a value of on the other hand. annealing at 1.600F (about l.l45l() produced both transient and persistent instability for annealing times up to 9 hours.

In contrast to this, in a laboratory-produced steel having a columbium to carbon ratio of about 12.5:1, the material was completely and permanently free of yield point elongation under annealing conditions ranging from temperatures of 1,300F to 1.600F (about 975 to 1.145K) for times of minutes to 16 hours.

Transient instability may only be a phenomenon 14 1,145K However. as indicated previously. the material can be temper rolled to eliminate the yield point elongation. and the product would thereafter be nonaging.

One of the most significant properties of the steel of the present invention is freedom from critical grain growth. which makes the material particularly useful for enameling steel. The firing of porcelain enamel coated drawn parts results in critical grain growth when conventional or titanium-treated steels are used. and this has been a problem of long standing. Critical grain growth results in an extreme loss in strength because of the large ferrite grain size which develops along the critically strained regions of a drawn part in the annealing which occurs as a result of firing the applied frit. Applicants have found that the columbium-treated steels of the present invention not only show freedom from critical grain growth but even show enhanced strength as a result of critical straining of the drawn parts. Table V and FIG. 4 compare an experimental columibium-bearing mill produced heat of the steel of the present invention with a titanium-bearing enameling steel of the composition disclosed in the above mentioned U.S. Pat. No. 3.133078, and a standard commercially available grade of enameling steel sold under the registered trademark UNIVIT. The columnium-treated steel is the same heat as that described in Table 111 above. The graph of FIG. 4 shows that the steel of the present invention gradually increases in strength with inceasing degrees of strain up to 16% and never decreases to the orginal strength, while the titani' um-treated steel increases in strength when strained up through 8% but exhibits a loss in strength below the original strength when strained 12% or more. The commercial enameling steel exhibits a loss in a strength as a result ofeven the slightest degree of strain. Moreover. Table V shows that the grain size of the steel of the present invention remains constant even when strained TABLE V Critical Grain Growth After Firing at 1450F (about 1060Kl for 5 Minutes C b-Treated Armco UNlVlT Grade Mill Produced Steel Ti-Treated Steel Enameling Steel 1 Strain ASTM ASTM ASTM Before Y.S. '1' Grain .S. "1 Grain (5. Z Grain Firing ksI MN/m YPE Size ksi MN/m YPE Size ksi MN/m YPE Size 0 19.4 134 0 8 17.0 117 0 8-9 34.6 238 8.0 8-9 4 24.7 170 0 8 22.6 156 0 8-9 32.6 225 4.2 89 8 29.2 202 0 8 27.9 192 O 8 32.3 223 2.5 8-9 12 33.8 233 0 8 14.2 98 0 l 2 13.6 94 0 l 16 35.6 246 0 8 15.5 107 0 1-3 14.0 97 0 2- 3 20 29.2 202 O 8 15.0 103 0 3-4 13.7 95 0 3-4 24 25.6 l77 0 8 16.5 114 0.8 4-5 found in laboratory produced materials, probably as a result of the relatively rapid cooling of ingots and hot bands which results in very fine carbide precipiates. Such a phenomenon has not been found in a mill produced heat with a marginal columbium to carbon ratio.

The presence of a yield elongation in steels having a columbium to carbon ratio in the range of 7:1 to 10:1 at annealing temperatures of 1.500 to 1.600? (about l,090 to 1,145K) would minimize the value of this in vention for use of such material in hot dip continuous coating with aluminum or zinc. since such a coating process involves annealing for a short time at temperatures between 1,350 and l,600F (about l,005and beyond 16 percent.

A preferred columbium treated steel of the present invention, containing 0.11% columbium and 0.005% carbon was processed through the hot rolling and coiling stages and then subjected to a variety of subsequent operations. The mechanical properties are set forth in Table VI below. It is significant to note that comparable strengths and elongations and high ?values can be obtained on cold reduced sheet by both batch annealing and hot dip metallic coating. The coated hot rolled product can be produced with the same strengths and high elongation values as are obtained with cold rolled. batch annealed and/or coated products.

TABLE VI Mill Produced Drawing Quality Steel Containing 0.1 19' Columbium and (1.0056? Carbon 6% Yield Tensile Hardness Strength Strength Elong.

Condition R, ksi MN/m" ksi MN/m" in 2" r Open coil annealed at 13X0F (about l020Kl 8 hrs. after 651' cold reduction to 20 gauge. then .1 5 temper rolled 4i -14 2l.0- 145- 45.0 310- 45 48 1.95- l'nr flatness 22.0 152 46.0 31-4 210 Box annealed at l37SF (about ll|ZllKl 11 hrs. after as; cold reduction to 20 gauge. then 2''; temper rolled 1'4 200-- 138- 45.0 310 44 2.1 for flatness 21.0 145 Zinc coated after 70; cold reduction to 22 gauge: slllp temp. 1500 lhll0F luhout 108 0 40 22.ll- 152- 400- 314- 40-41 1.78 I145Kl 23.0 159 47.0 324 Zinc coated alter .Ill-t" (26,-; mml hot rolled band; strip temp.

l500 lbtlll F (about lll9l| 43 -47 22.() 152- 440- 304- 45 47 1.0 ll-15l\') 25.0 172 45.0 310 Yield Point Elongation 0%. all conditions.

The correlation between average plastic strain ratio and the amount of uncombined columbium in the hot rolled thin bar is graphically illustrated in FIG. 10. Data were obtained from a number of continuously-cast heats and from a number of ingot heats, each type being subjected to the same processing conditions. The ingots or slabs were hot rolled with a finishing temperature of l.650F (l.l70K) and coiled at l,200F (920K). The hot rolled thin bar ranged between 0.090 and 0.100 inch (2.29 and 2.54 mm) in thickness.

The columbium carbon and aluminum contents were intentionally varied in these heats, while the remaining elements were maintained constant within commercially practicable limits. More specifically, the total columbium contents were varied between about 0.068%

and 0.25% carbon between 0.00227: 7r and 0.020%.

and aluminum between less than 0.002% and 0.070% Other elements were within the following ranges:

manganese 0.3 0.5% sulfur 0008 0.019% nsygcn 0.001 (LUV/r nitrogen 0.004 0.003)? phosphorus and silicon residual rernn inder substantiall} iron The amount of uncombined columbium was calculated by either of the following two formulae, depending upon whether or not aluminum was added to combine with nitrogen.

2. "/2 Cb,,,,,.,,,,,,, 7r Ch 7.75% C total where tulul m'id sol/ S 0 1f titanium is used as a nitride former rather than aluminum. these formulae can be appropriately modified to account for this substitution.

in FIG. 10 Fvalues are for the final product after 62% cold reduction and annealing at 1375F (1,020K),

while the percentages of uncombined columbium are calculated by formulae 1 and/or 2 using percentage values of total columbium, total carbon, total nitrogen and acid-soluble aluminum for the hot rolled thin bar, as determined by sheet analysis at room temperature. It will of course be understood that the actual percent of uncombined columbium, or columbium in solid solution, at the hot rolling temperature will not be the same as that analyzed at room temperature. However, it has been found that there is a well defined relationship between Tand the uncombined Cb determined at room temperature.

As will be apparent from FIG. 10, a marked difference in rvalues occurs between about 0.022% and about 0.026% uncombined columbium, and the critical value thus appears to be about 0.025% uncombined columbium, above which Fvalues in excess of 1.8 can be obtained. One heat, having 0.027% uncombined columbium, exhibited an r value of only L65, and this exception to all the other data is not at present explainable.

Variations in total carbon, aluminum and nitrogen contents were found to have relatively little effect on 'Fvalues, provided sufficient columbium is added to provide an excess of at least about 0.025% uncombined columbium, as determined in the hot rolled product, as

l7 18 will be apparent from a consideration of Table Vll beand l.380F (about l.020K) for 8 hours respectively Mechanical properties of these samples are set forth in TABLE V" Table Vlll below TABLE Vlll 91A1 103 1N+113G0 5 Tom .S i Yield Tensile U y Strength- Stren th- 9% Elong. 101mm (h I b Figure ksi MN/mksi /ll i/m in 2" r by formula 2 5 54.0 372 67.0 462 I8 I00 .071 2.10 .005 .0031 .0001 10 0 43.0 1% 50.0 407 1.17 .070 L97 .1198 .1103s .0048 7 31.0 214 53,0 360 33 54 .057 2.13 .079 .0020 .0055 s 25.0 17: 414.0 331 40 1.94 .100 2.06 .15 .0053 .0053 0 31.0 145 400 31s 44 1.03 .01 7 3.1 1 .1: .0043 .0057 061 3.07 .1013 .0030 000x .030 11w .001 .0000 .0003 A .(12; L07 .24 .0023 .0050 I5 While the preferred practice of the process of the 3' {.12 present invention contemplates the step of quenching .010 1.04 .13 .0001 .0051 the hot rolled material from a finishing temperature in Q3; t? mi; {353 the range of 1.500 m 1.700F (1.090 m 1.2001 1 to 2, 1 1]} m1; 1 a temperature therebelow at a rate rapid enough to W5 vlltlfl W64 cause precipitation ofcarbides in finely dispersed form. .027 1.115 .0014 .0033 .0069

U I) H 020 it will be understood that the scope of the invention is '7; Al 1.93% N 1.12%; 0 not so limited and covers a product not produced in (gy 1 1 n 0% x m g this manner which nevertheless is fully stable by reason m 5 1,6" of the columbium addition. and which has great and .034 3.13 .0 40 .0040 .0047 particular utility for drawing and/or stretching applica- .002 1.59 .073 .0047 .0062 m4 1 66 (m Um mm t1ons.enameltng.metallic coating and other uses 0 here ms 3 1,037 0 1 good ductility. absence of critical grain growth. aging .102 1.03 .20 .0022 .0042 z MI I) M: mm 059 1nd yield point elongatton lre required. 036 1 g! U44 The embodiments of the invention 1n which an exclu- .022 1.47 .094 .0076 .0075 30 sive property or privilege is claimed are defined as fol- 0 1.44 .10 .010 00x4 lows. 0 1.48 .11 .011 .0053

g 0 1. Hot dip metalhc coated. hot rolled. low carbon The data of Tablc late to the Same heats pkmed I steel having substantially no yield point elongation and The effect of addition f ffi i l bi to having tensile strengths ranging from about to 70 ksi vide at least about 0.025% uncombined columbium in 35 (275 to 435 MN/m2l after Stretching and roller the hot rolled product is confirmed by X-ray diffraction g the metallic Coating being Chosen fmm the C1355 studies. These show that the textures of hot rolled. and Consisting 0f aluminum and Zinc. id lEBl w sifitiltg cold redu ed and an e l d d t 0n[uining n essentially of from about 0.002% to about 0.015% carleast about 0.025% uncombined columbium are distin 4 from ilbOVe about (102571 to ub ut 0.30% Columguishable from the textures of comparable products 0 biumfrom about 0057' to about manganese containing less than about 0.025% uncombined colum- Sulfur p 0 bout 0.035%. oxygen up to about 0.0l0%. bium. nitrogen up to about 0.012%. aluminum up to about n FIGS. 57 the banded structure frequently associ- 0.080%. phosphorus and silicon in residual amounts. all ated with incomplete recrystallization of the steels of 45 percentages being by weight, and remainder u anthe invention is illustrated. These are etched sections. Ilkllly Wlth at east 0.025% by eight of uncomat l00X magnification. of a mill-produced and pro bined columbium being present as determined by analcessed steel containing 0.l l% columbium and 0.005% ysis at room temperature and calculated from either of carbon. hot rolled to 0.100 inch (2.54 mm) thickness.

ormu e

1 and 2 herein. coiled at l.330F (about 975K) and cold r duced 65% 2. Hot dip metallic coated steel as claimed in claim The figures show the gradual recrystallization inwardly I, said steel consisting essentially offrom about 0.005% from the surfaces at 4. 8. and 16 hour stages of an anto about 0.0l0% carbon, from about 0.08% to about neal at l.200F (about 920K). This very unusual re- 0.l2% columbium. the weight ratio of columbium to crystallization response is not explained although it is carbon being at least about 10:1. from about 0. l0% to believed to be caused by the reduced free energy of 5g about 0.35% manganese. up to about 0.02% sulfur. oxsurface material. This structure is not only a distinygen up to about 0.004%.nitrogen up to about0.006%. guishing characteristic ofthe steel of this invention. but aluminum from about 0.0l5% to about 0.020%. subit also has advantageous aspects. For example. a parstantially all the aluminum being combined with oxytially recrystallized product has high strength and formgen and nitrogen. phosphorus up to about 0.010%. siliability superior to those of a prior art material which con up to about 0.015%. all percentages being by has the same strength due to random recrystallization weight, and remainder substantially iron. of the same percentage. In the steel of this invention, 3. Aluminum coated. cold rolled. low carbon steel the recrystallized grains are at the surfaces where their having a yield strength of about 90 ksi (620 MN/m ductility permits greater elongation of the outer fibers after hot dip aluminum coating. said steel consisting es of the section. sentially of from about 0.002% to about 0.0l5% car- Once the cold reduced structure has recrystallized, it is very stable. as shown in FIGS. 8 and 9 which have been annealed at l,300F (about 975K) for 4 hours bon. from above about 0.025% to about 0.30% columbium, from about 0.05% to about 0.60% manganese. up to about 0.035% sulfur. oxygen up to about 0.0l0%.

nitrogen up to about 0.012%. aluminum up to about 0.080%. phosphorous and silicon in residual amounts, all percentages being by weight, and remainder sub stantially iron. with at least 0.025% by weight of uncombined columbium being present as determined by analysis at room temperature and calculated from either of

formulae

1 and 2 hereinv 4. Hot dip metallic coated, cold rolled. low carbon steel having a yield strength of about 20 ksi (138 MN/m") and an Tvalue of at least about 1.75 after hot dip metallic coating. said coating being chosen from the class consisting of aluminum and zinc. said steel either of formulae l and 2 herein.

Claims

1. HOT DIP METALLIC COATED, HOT ROLLED, LOW CARBON STEEL HAVING SUBSTANTIALLY NO YIELD POINT ELONGATION AND HAVING TENSILE STRENGTHS RANGING FROM ABOUT 40 TO 70 KIS (275 TO 485 MN/M2) AFTER STRETCHING AND ROLLER LEVELING, THE METALLIC COATING BEING CHOSEN FROM THE CLASS CONSISTING OF ALUMINUM AND ZINC, SAID STEEL CONSISTING ESSENTIALLY OF FROM ABOUT 0.002% TO ABOUT 0.015% CARBON, FROM ABOVE ABOUT 0.025% TO ABOUT 0.30% COLUMBIUM, FROM ABOUT 0.05% TO ABOUT 0.06% MANGANES, SULFUR UP TO ABOUT 0.035% OXYGEN UP TO ABOUT 0.010% NITROGEN UP TO ABOUT 0.012%, ALUMINUM UP TO ABOUT 0.080%, PHOPHORUS AND SILICON IN RESIDUAL AMOUNTS, ALL PERCENTAGES BEING BY WEIGHT AND REMAINDER SUBSTANTIALLY IRON, WITH AT LEAST 0.025% BY WEIGHT OF UNCOMBINED COLUMBIUM BEING PRESENT AS DTERMINED BY ANALYSIS AT ROOM TEMPERATURE AND CALCULATED FROM EITHER OF FORMULAS 1 AND 2 HEREIN.

2. Hot dip metallic coated steel as claimed in claim 1, said steel consisting essentially of from about 0.005% to about 0.010% carbon, from about 0.08% to about 0.12% columbium, the weight ratio of columbium to carbon being at least about 10:1, from about 0.10% to about 0.35% manganese, up to about 0.02% sulfur, oxygen up to about 0.004%, nitrogen up to about 0.006%, aluminum from about 0.015% to about 0.020%, substantially all the aluminum being combined with oxygen and nitrogen, phosphorus up to about 0.010%, silicon up to about 0.015%, all percentages being by weight, and remainder substantially iron.

3. Aluminum coated, cold rolled, low carbon steel having a yield strength of about 90 ksi (620 MN/m.sup.2) after hot dip aluminum coating, said steel consisting essentially of from about 0.002% to about 0.015% carbon, from above about 0.025% to about 0.30% columbium, from about 0.05% to about 0.60% manganese, up to about 0.035% sulfur, oxygen up to about 0.010%, nitrogen up to about 0.012%, aluminum up to about 0.080%, phosphorous and silicon in residual amounts, all percentages being by weight, and remainder substantially iron, with at least 0.025% by weight of uncombined columbium being present as determined by analysis at room temperature and calculated from either of formulae 1 and 2 herein.

4. Hot dip metallic coated, cold rolled, low carbon steel having a yield strength of about 20 ksi (138 MN/m.sup.2) and an r value of at least about 1.75 after hot dip metallic coating, said coating being chosen from the class consisting of aluminum and zinc, said steel consisting essentially of from about 0.002% to about 0.015% carbon, from above about 0.025% to about 0.30% columbium, from about 0.05% to about 0.60% manganese, up to about 0.035% sulfur, oxygen up to about 0.010%, nitrogen up to about 0.012%, aluminum up to about 0.080%, phosphorus and silicon in residual amounts, all percentages being by weight, and remainder substantially iron, with at least 0.025% by weight of uncombined columbium being present as determined by analysis at room temperature and calculated from either of formulae 1 and 2 herein.