US3866468A - Drill pipe monitoring systems - Google Patents

Drill pipe monitoring systems Download PDF

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US3866468A
US3866468A US294963A US29496372A US3866468A US 3866468 A US3866468 A US 3866468A US 294963 A US294963 A US 294963A US 29496372 A US29496372 A US 29496372A US 3866468 A US3866468 A US 3866468A
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electrical
pipe
signal
signals
alarm
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US294963A
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Hubert Irvin Smith
Fred L Ott
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DRILL AU MATION Inc
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DRILL AU MATION Inc
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Priority to CA182,314A priority patent/CA1010145A/en
Priority to US05/522,628 priority patent/US3942594A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01PMEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
    • G01P3/00Measuring linear or angular speed; Measuring differences of linear or angular speeds
    • G01P3/42Devices characterised by the use of electric or magnetic means
    • G01P3/44Devices characterised by the use of electric or magnetic means for measuring angular speed
    • G01P3/48Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage
    • G01P3/4802Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage by using electronic circuits in general
    • G01P3/4805Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage by using electronic circuits in general by using circuits for the electrical integration of the generated pulses
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B44/00Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B45/00Measuring the drilling time or rate of penetration
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01PMEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
    • G01P1/00Details of instruments
    • G01P1/07Indicating devices, e.g. for remote indication
    • G01P1/08Arrangements of scales, pointers, lamps or acoustic indicators, e.g. in automobile speedometers
    • G01P1/10Arrangements of scales, pointers, lamps or acoustic indicators, e.g. in automobile speedometers for indicating predetermined speeds
    • G01P1/103Arrangements of scales, pointers, lamps or acoustic indicators, e.g. in automobile speedometers for indicating predetermined speeds by comparing the value of the measured signal with one or several reference values

Definitions

  • ABSTRACT 22 Filed; Oct 4 1972 Disclosed is a system for monitoring the speed at which a pipe string is lowered into or pulled out of a [21] App! 2943 well bore during a well drilling operation.
  • the system includes a unit which derives an electrical signal as a [52] US. Cl. 73/151 function of instantaneQuS P Speed and "wnlwring [51] Int. Cl. E2lb 47/00 System which compares SigmllS rcpresenmtiv of 5 Field f Search 73 5 152 515; stantaneous velocities with respect to predetermined 1 250; 75 40; 24 1 velocity limits and provides physiological indications whenever such limits are transgressed.
  • references Cited are visual indicator means and recorder means, as well UNITED STATES PATENTS as a loop control system for automatic regulation of 2447208 8/1948 Rendel 324/161 x the Speed 3382,713 5/1968 Chutter 73/151 14 Claims, 4 Drawing Figures PATENTED FEB I 8l975 SHEET 1 or 2 SHEET 2 OF 2 Iutim DRILL PIPE MONITORING SYSTEMS BACKGROUND OF THE INVENTION
  • This invention pertains to methods and apparatus for monitoring and deriving indications of the speed at which a pipe string travels while such pipe string is lowered into or pulled out of a well bore during a well drilling operation.
  • a drilling bit at the end of a drill string or pipe is rotated to cut into the earth formations.
  • the drill string or string of pipe is made up of pipe joints, usually about feet in length, which are coupled to one another by threaded tool joints. As the well is drilled, additional pipe joints are added to the string of pipe.
  • the drill string or pipe is removed, for example, to change the bit or to perform another operation, such as obtaining a log of the formations. Thereafter, the pipe is returned to continue drilling or to run a string of casing into the hole.
  • the process of removing and reinserting a string of pipe is called tripping".
  • the pipe joints are successively un-coupled or coupled as the case may be and the sections of pipe or joint sections are stacked in the drilling rig.
  • pipe joints are interconnected lengths of two or three pipe joint sections, sometimes referred to a doubles and Thribbles or pipe stands when they are vertically stacked in the drilling rig. In this relationship, the pipe joints also are said to be racked in the derrick.
  • the drilling rig has a device called a rotary table which is used to rotate the drilling string.
  • a rotary table on the derrick floor of the rig are releasable slips which are used to releaseably support the pipe string in the borehole during the tripping operation.
  • the slips serve to hold the upper end of the pipe string in the rotary table and prevent the pipe string from dropping into the well.
  • a vertically movable traveling block in the rig derrick is used to bring a double or thribble pipelength or stand into a position where such a stand can be theadedly coupled to the upper end of the pipe supported in the rotary table.
  • the traveling block supports and lowers the string of pipe into the well bore until the upper end is just above the slips, whereupon the slips in the rotary table are re-engaged with the pipe string.
  • This operation is continued until the bit at the lower end of the pipe string is in drilling position. From the time that the pipe string begins its motion from a stop or rest position, it first accelerates to a running-in speed which is essentially a constant speed, and then it decelerates to a stopped condition.
  • a drilling fluid (commonly called mud") is used where the functions and properties of the drilling fluid are intended to promote a safe and speedy drilling and completion of the well.
  • mud commonly called mud
  • the pipe string While the pipe string is being moved into the bore hole or from a bore hole, hydraulic effects or pressure surges relative to the borehole are created which can damage the subsequent productivity of hydrocarbonbearing formations. Excessive surge pressure can also lead to loss of drilling fluid through pressure induced fractures of the formation which can cause sticking of the drill pipe, excessive loss of mud and other complications.
  • Swab and surge pressures can be minimized by reducing the viscosity charateristics of the drilling fluid, providing adequate borehole to pipe clearances, and minimizing flow constrictions in the pipe string. These factors are considered and taken into account when planning the drilling operations for a well. While a round trip of the pipe string is being made, however, these pressures can only be controlled by driller in control of the pipe speed. Commonly, a listing or schedule with optimum velocities in terms of information such as pull 10 stands at seconds per stand etc. is available for use by the driller. This schedule can be computed by hand or by a computer.
  • the driller will then attempt to pull or run the pipe string at a uniform velocity by noting the total time required for moving one stand or a joint of pipe over a given distance.
  • the driller cannot give undivided attention to the pipe speed requirements because he must be attentive to the actions of his other crew members in the synchronized operation of moving a pipe string as well as the other equipment under his control.
  • the schedule cannot always take into consideration miscellaneous factors, which sometime affect velocity, such as the amount of drag on the moving pipe, the position of the hoisting equipment and the behavior of the machinery. Moreover, even if the operation follows the schedule and average speed is within the prescribed limits, it is possible for the instantaneous speeds to be excessive and cause damage.
  • tripping the pipe is a synchronized operation of the drilling crew to move the pipe into or out of the borehole in as short a time as possible, not only to reduce costs but also to reduce the risks involved in not having the pipe in the hole where mud control can be maintained.
  • the technology to date for the driller to determine proper run-in or run-out speeds of a string of pipe involves only rudimentary execution procedures based on the elapsed time for moving a section of pipe.
  • a stop watch is sometimes used as the determinant for the velocity, and it will be appreciated that this can only establish average values for velocities.
  • This technique has the very obvious disadvantage that excessive velocities may occur even though the average velocity is kept within limits and the imprecisencss of the operation can unknowingly cause well damage.
  • a preselected or desired velocity range for moving the pipe can be established and the instantaneous pipe speed monitored relative to the velocity range so that the driller can optimize the speed of the operation while eliminating or minimizing the risks of excessive speeds.
  • apparatus which includes means for deriving an indication of the instantaneous speed or velocity of the pipe in terms of an electrical signal and means for comparing the electrical signal relative to preset signal values for providing an output indication whenever velocity limits are exceeded.
  • the system is further provided with means for selectively limiting effective operation of the system to movement of the pipe in one direction, and means for dropping out the alarm indicator upon stopping of the pipe.
  • FIG. 1 is a schematic illustration of a drilling system for drilling a well bore
  • FIG. 2 is an electrical schematic diagram of the system embodying the present invention
  • FIG. 3 is a partial view in cross-section of a drum for a drilling line on a drawworks
  • FIG. 4 is a schematic illustration of another type of drilling system control.
  • FIG. 1 there is shown a well that traverses earth formations 10.
  • the well is illustrated as having surface casing 11 for the first few hundred feet and a protective-liner 12 set in place in the next, lower section.
  • the drilling of the well is accomplished by means of a conventional rotary bit 13 attached to a drilling string 14.
  • the drill string 14 extends to the earths surface where it passes through conventional well head equipment 15 that includes blowout preventers and other well-known equipment.
  • the drill string 14 is rotated by means of a rotary table 16 in a rig derrick 17. On the derrick 17 one threbble section of pipe 18 is illustrated for purposes of explanation.
  • slips 19 on the rotary table suspend and support the pipe string in the borehole while the pipe section 18, which is uncoupled from the string, is placed in the pipe rack.
  • elevators 20 are used for latching onto or gripping the pipe string.
  • the elevators 20 are attached to a traveling block 21 which is coupled by a drilling line 22 to a drawworks 23.
  • the drilling line 22 is suspended in the center of the rig near the apex by a crown block 24.
  • the operation for removing a string of pipe from a wellbore starts by the driller releasing the drawworks 23 and lowering the elevators 20 to the derrick floor 17. There the crew (sometimes called roughnecks) latch the elevators 20 to the protruding stand of the string of pipe.
  • the driller opens the throttle on the drawworks 23, releases the drawworks brakes, and the drill pipe is on its way up.
  • the driller stops the upward movement of the traveling block 21 when the elevators 20 carry the pipe up to a derrickman positioned above the drilling rig floor and a joint connection is above the table 16.
  • the slips 19 are then set by the crew on the derrick floor and the crew uses tongs to uncouple a pipe section.
  • the bottom of the disconnected stand of pipe is placed on the rig floor while the derrickman swings the top of the stand of pipe into the derrick pipe rack.
  • the elevators 20 are released from the pipe string so that the traveling block 21 and elevators 20 can be lowered at full speed to the rig floor. This operation is repeated until all of the pipe string is removed from the well bore.
  • the elevators 20 pick up the upper end of a stand of pipe which is racked in the rig, and the crew couples the stand of pipe to the pipe string supported by the slips 19.
  • the slips 19 are then released and the pipe string lowered into the borehole.
  • the slips 19 are again set.
  • the elevators 20 are next released and the traveling block raised to pick up the upper end of another stand of pipe and the operation is repeated.
  • FIG. 2 there is a schematic illustration of a system which includes a sensor 30 for detecting speed from a drawworks and producing electrical signals as a function of the speed.
  • the sensor 30 illustrated involves a tooth gear 31 which can have magnetically susceptible teeth and a pick-up coil 32.
  • the gear 31 can be coupled to the drilling line drum so that the electrical pulse output of pick-up coil 32, as a function of time, is indicative of the speed.
  • the pulse signal 8; is supplied to an electrical tachometer 34 which includes a converter 33.
  • the converter 33 converts the pulse signal S to a direct current voltage signal S where the level of the signal is a function of the electrical pulse input rate.
  • An alternate embodiment would provide D.C. voltage signal, from a DC.
  • the voltage signal S provides one input to a computation circuit 61.
  • the circuit 61 also receives a reference input voltage signal S from a voltage source (not shown).
  • the signal S provides a preset or preselected electrical signal representative of a desired speed.
  • the computation circuit 61 subtracts the voltage value of the signal S from the voltage value for the signal S and divides by the voltage value for the signal S
  • the computation produces an output signal S, which is a per centage function of the velocity deviation.
  • This output signal S is supplied to an indicating meter 62; thus an indication of how much the velocity deviation is in terms of percentage is defined by meter 61.
  • the voltage signals 8, and S are also supplied directly to pens in a recorder 60 for a direct recording of their independent values.
  • the percentage deviation output signal S, from the computation circuit 61 also is supplied via the comparator circuits 61a and 61b to the solenoid coils 35 and 37 of the alarm relays 36 and 38.
  • the high and low percentage deviations at which the alarm relays 36 and 38 are energized are individually selectable and adjustable by potentiometer means 62a and 62b. If the detected speed is excessive and the corresponding S signal exceeds the S signal by the preselected percentage, the relay switch 36 is energized. If the detected speed is too slow and the corresponding S signal is less than the S signal by the second preselected percentage, the relay switch 38 is energized.
  • the system for indicating the occurrence of excessive speed includes a first horn and light indicator set where the horn 39 and light 40 are electrically coupled in a parallel relationship.
  • An input for the horn 39 and light 40 is coupled to the normally open contact 41 of the relay switch 36.
  • a second horn and light indicator set includes a horn 43 and light 44 electrically coupled in a parallel relationship.
  • One input for the horn 43 and the light 44 is coupled to the normally open contact 45 of the relay switch 38.
  • electrical power at a movable contact 46 can be applied to the horn and light set for an indication of too-slow speed.
  • the relay system includes the relay switch 38 which has its movable contact 46 normally closed with a contact 47 coupled to a light means 48 which is grounded. Illumination of the light means 48 is indicative of normal operation within the speed limits.
  • the movable contact 46 of the relay switch 38 is coupled to a stationary contact 49 of the relay switch 36 so that if the velocity is not too great, the movable contact 42 normally closes with the stationary contact 49.
  • the movable contact 42 of the relay switch 36 is coupled to a stationary contact 50 of a pressure responsive switch 51.
  • the pressure responsive switch 51 normally closes a movable contact 52 with the stationary contact 50 when the drill line carries the pipe load and normally opens the contacts 50 and 52 when the traveling block is free of the load.
  • the movable contact 52 is, in turn, coupled to a movable contact 53 of a voltage sensitive relay 54.
  • the stationary contact 55 of the voltage sensitive relay is coupled via an on-off switch 56 to a source of direct current 57.
  • the electrical output of the converter 33 is coupled to the solenoid coil 58 of the voltage sensitive relay 54 so that when the speed decreases to a low value, the corresponding voltage signal S is insufficient to keep the relay actuated and the relay switch will open.
  • the output of the converter 33 is also coupled via a switch contact set 59 to the drive system (X) of the recorder 60.
  • the pressure switch 51 when the pressure switch 51 is operated, the recorder drive is actuated and the strip or other chart in the recorder is moved as a function oftime.
  • Also included in the pressure responsive switch 51 are a set of contacts 62a which, when closed, provide electrical continuity between the computation circuit 61 and the meter 62. Thus, meter 62 is operated only when the pressure switch 51 is operated.
  • the on-off switch 56 is first operated.
  • the drawworks 23 will produce a signal to the converter 33 for either direction of movement and when the speed produces the electrical signal, the voltage sensitive relay 54 is actuated. If the pipe is attached to the line, i.e., there is a load on the drilling line, then the pressure switch 51 will condition the indicator circuits for operation. If there is no load and the empty blocks are traveling between locations, the switch 51 will prevent the indicators from operating.
  • the speed signal S from the converter 33 is applied to the recorder 60 and to the computation circuit 61.
  • the computation circuit 61 is supplied with a reference signal S which is representative of the desired speed.
  • the alarm comparator circuits 61a and 61b are preset to any desired low or high deviation from the desired speed and whenever the preset values are transgressed either the solenoid coil 35 or the solenoid coil 37 receives a control signal. If solenoid coil 35 is energized because the velocity signal S is too low then power from source 57 is applied via the relay switch 36 to the horn 39 and the light 40. On the other hand, if the solenoid coil 37 is energized, then switch 38 applies electrical power from the power source 57 via the switch 38 to the horn 43 and light 44.
  • the switch relay 53 is set for a drop out value to disconnect the light and horn sets whenever the signal reaches a predetermined lower value. This value will correspond to a slower average speed used when actually handling the pipe.
  • the foregoing described system is, of course, susceptible to modifications.
  • the tachometer 34 comprised of converter 33, computation circuit 61, and the alarm comparator circuit 61a and 61b, as described in manufactured and distributed commercially.
  • a differential tachometer which is referred to as dynalco DT series can be used and will accept pulse-type inputs.
  • the pressure switch 51 can be applied and used on the drill line, the weight indicator or other suitable and appropriate locations.
  • the signal S can be supplied by a computer or by a manually adjustable device.
  • the recorder 60 may be continuously driven on a straight time base. On the footage basis, as illustrated, a variable speed motor in the recorder would be powered by the speed or velocity voltage signal.
  • FIG. 3 which is a partial illustration of a drilling line drum of the drawworks 23, there is disposed along a flange 26 of the drum a roller 27 which is attached to a transducer device 28.
  • the rotational motion of the flange 26 through a friction drive rotates the roller 27 and, in turn, transducer 28 produces an electrical output signal as a function of the rotation of roller 27.
  • the rotation of roller 27 and the output signal oftransducer 28 is a function of velocity of the drilling line which is a function of the speed of the pipe.
  • Transducer 28 may be constructed and adapted to provide a direct current signal where the polarity is dependent upon the direction of rotation of roller 27, in which case a double pole, double throw polarity reversing switch 128 is necessary to provide a positive input voltage S,. However, switch 128 is not required if transducer 28 provides a non-direction-dependent voltage signal, such as a pulse type signal.
  • the magnitude of the signal from transducer 28, which varies as a function of speed, is affected by the location of the wheel 27 relative to the axis of the drum, the size of wheel 27 and a number of other factors. All of these factors can be electrically compensated so that a signal proportional to the speed or velocity of the drilling line can be obtained. Thus, an analog signal can be derived directly from this type of pick-up or sensor.
  • the speed of the pipe travel is also proportioned from the drawworks 23 which provides a drive of a sensor 65.
  • the sensor 65 is a transducer which provides electrical output signals S, calibrated in terms of instantaneous pipe speed.
  • the drawworks 23 is powered by an engine means 69 which can be speeded up or slowed down to regulate the pipe speed by means of a throttle control.
  • the throttle control is regulatable and controlled proportionately to an input electrical signal 8,.
  • An electrical controller means 66 is provided which is arranged to compare input electrical signals S to a preselected reference signal value S and provide a compensating control signal S, whenever S, and S differ by a predetermined value.
  • the reference electrical signal S can be generated by a computer means 68 which is suitably programmed to calculate the optimum speed and provide a corresponding electrical signal S
  • a flow meter 67 can be coupled into the mud return line to provide an electrical signal O which is representative ofthe flow rate.
  • the Q signal would be used to decrease the S signal value in the event the bit becomes clogged with materials in the borehole or should excessive mud line pressures occur for any other reason. Of course, a decrease S signal will decrease the speed of the pipe movement.
  • a method for monitoring the speed-of pipe relative to a well bore comprising the steps of:
  • Alarm means for a drilling system for providing an indication whenever predetermined linear speed values for travel of a pipe string relative to a borehole are exceeded by the actual speed of pipe being moved relative to a borehole
  • the drilling system includes means for moving a pipe string linearly relative to a borehole, and means for producing electrical input signals representative of actual linear speed of a pipe being moved relative to a borehole
  • said alarm means including selectively operable preset means for establishing an electrical preset condition which is representative of a linear speed limit, means for receiving and correlating said electrical input signals to said preset means where such input signals are representative of actual linear speed of a pipe being moved relative to a borehole, said correlating means being constructed and arranged for providing output signals whenever such an input signal reaches said electrical preset condition, and
  • said preset means and said correlating means include current comparison means which are adapted for receiving a reference electrical current signal representative of a desired predetermined speed limit and for receiving electrical input signals as electrical currents for comparison of a reference signal to such input signals, said current comparison means being constructed and arranged for response to such reference signal and such input signals for producing first output electrical signals whenever a deviation of the electrical current of such input signals from the electrical current of such reference signal exceeds a predetermined current value and for producing second output electrical signals whenever a deviation of the electrical current of such input signals from the electrical current of such reference signal is below a predetermined current value.
  • comparison means for receiving electrical input signals which are proportional to an instantaneous speed of a pipe string during movement through a borehole and for receiving a preset electrical signal proportional to a predetermined speed of pipe movement, said comparison means being constructed and arranged for comparing such electrical signals to such present electrical signal for providing output electrical signals whenever such input signals deviate relative to such preset electrical signal in excess of a predetermined value, alarm means for producing alarm indications, and means coupled to said alarm means and said comparison means and responsive to the occurrence of such output signals for actuating said alarm means.
  • said comparison means is constructed and arranged for producing output signals which are representative of a difference between an input signal and a preset signal value, and said alarm system further includes means for dividing such output signals by the value of an input signal to determine a percentage of deviation.
  • said comparison means is constructed and arranged for producing said output signals as first output signals for pipe movement at speed values at a predetermined deviation greater than said preset signal and as second output signals for pipe movement at speed values at a predetermined deviation less than said preset signal,
  • said alarm means including first and second separate alarm indicators responsive to output signals for providing an alarm indication
  • said first and second alarm indicators respectively being coupled to said comparison means and respectively operative in response to said first and second output signals.
  • the alarm system of claim 10 and further including means constructed and arranged for response to direction of travel of the pipe relative to a borehole for actuating said supplying means only for one direction of travel.
  • a system for use with a drilling system in moni-. toring the speed of a pipe string while it is being run into or out of a well bore comprising:
  • transducer means constructed and arranged for translating the linear speed of a pipe string being moved by traveling block means into a direct current electrical input signal representative of such 5 speed
  • traveling block means for moving a pipe means linearly with respect to a borehole
  • comparison means coupled to said transducer means for receiving the input signals from said transducer means for comparing such signals to a preset electrical signal value in said comparison means for providing first output signals whenever such input signals are below said preset signal value by a predetermined magnitude or second output signals whenever such input signals are above said preset signal by a predetermined magnitude
  • first and second alarm indicator means coupled to said comparison means for receiving respectively such first and second output signals and for producing an indication in response to an output signal.
  • alarm means coupled to said input electrical signal means for providing an indication whenever a string of pipe is moved relative to a borehole with an actual linear speed which exceeds a predetermined linear speed limit value
  • said alarm means including preset means for selectively establishing a predetermined linear speed limit value by selective adjustment of an electrical parameter in said alarm means
  • a system for use in a drilling system for monitor- 50 ing the speed of a pipe string while it is being run into or out of a well bore comprising:
  • transducer means constructed and arranged for translating the linear speed of a pipe string being moved by traveling block means into direct current electrical input signals representative of such speed
  • traveling block means for moving a string of pipe relative to a borehole
  • electrical comparison means for receiving input signals from said transducer means and for comparing such signals to a preset electrical signal value and for providing first output signals whenever said input signals are less than said preset signal by a predetermined magnitude and for providing second output signals whenever said input signals are greater than said preset signal by a predetermined magnitude
  • said supplying means being actuatable by said first output signal for supplying an actuating signal to said first alarm means and being actuatable by said second output signal for supplying an actuating signal to said second alarm means.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
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Abstract

Disclosed is a system for monitoring the speed at which a pipe string is lowered into or pulled out of a well bore during a well drilling operation. The system includes a unit which derives an electrical signal as a function of instantaneous pipe speed and a monitoring system which compares signals representative of instantaneous velocities with respect to predetermined velocity limits and provides physiological indications whenever such limits are transgressed. Also included are visual indicator means and recorder means, as well as a loop control system for automatic regulation of the speed.

Description

United States Patent 1 1 3,866,468
Smith et al.
[ Feb. 18, 1975 [54] DRILL PIPE MONITORING SYSTEMS 3,465,326 9/1969 Weir et al. 324/161 X Inventors: Hubert Irvin Smith; Fred L. on, 3,638,485 2/1972 Knauth 73/155 both of Houston Primary E.\'aminer.lerry W. Myracle [73] Assignee: Drill-Au-Mation, Inc., Houston,
Tex. [57] ABSTRACT 22 Filed; Oct 4 1972 Disclosed is a system for monitoring the speed at which a pipe string is lowered into or pulled out of a [21] App! 2943 well bore during a well drilling operation. The system includes a unit which derives an electrical signal as a [52] US. Cl. 73/151 function of instantaneQuS P Speed and "wnlwring [51] Int. Cl. E2lb 47/00 System which compares SigmllS rcpresenmtiv of 5 Field f Search 73 5 152 515; stantaneous velocities with respect to predetermined 1 250; 75 40; 24 1 velocity limits and provides physiological indications whenever such limits are transgressed. Also included [56] References Cited are visual indicator means and recorder means, as well UNITED STATES PATENTS as a loop control system for automatic regulation of 2447208 8/1948 Rendel 324/161 x the Speed 3382,713 5/1968 Chutter 73/151 14 Claims, 4 Drawing Figures PATENTED FEB I 8l975 SHEET 1 or 2 SHEET 2 OF 2 Iutim DRILL PIPE MONITORING SYSTEMS BACKGROUND OF THE INVENTION This invention pertains to methods and apparatus for monitoring and deriving indications of the speed at which a pipe string travels while such pipe string is lowered into or pulled out of a well bore during a well drilling operation.
In a rotary well drilling operation, a drilling bit at the end of a drill string or pipe is rotated to cut into the earth formations. The drill string or string of pipe is made up of pipe joints, usually about feet in length, which are coupled to one another by threaded tool joints. As the well is drilled, additional pipe joints are added to the string of pipe.
From time to time during A rotary drilling operation, the drill string or pipe is removed, for example, to change the bit or to perform another operation, such as obtaining a log of the formations. Thereafter, the pipe is returned to continue drilling or to run a string of casing into the hole. The process of removing and reinserting a string of pipe is called tripping".
in removing or re-inserting a pipe string, the pipe joints are successively un-coupled or coupled as the case may be and the sections of pipe or joint sections are stacked in the drilling rig. Usually, pipe joints are interconnected lengths of two or three pipe joint sections, sometimes referred to a doubles and Thribbles or pipe stands when they are vertically stacked in the drilling rig. In this relationship, the pipe joints also are said to be racked in the derrick. I
The drilling rig has a device called a rotary table which is used to rotate the drilling string. In the rotary table on the derrick floor of the rig are releasable slips which are used to releaseably support the pipe string in the borehole during the tripping operation. For example, while going in with a pipe string, the slips serve to hold the upper end of the pipe string in the rotary table and prevent the pipe string from dropping into the well. A vertically movable traveling block in the rig derrick is used to bring a double or thribble pipelength or stand into a position where such a stand can be theadedly coupled to the upper end of the pipe supported in the rotary table. Upon interconnection of a pipe stand to the pipe string, the slips are released and the traveling block supports and lowers the string of pipe into the well bore until the upper end is just above the slips, whereupon the slips in the rotary table are re-engaged with the pipe string. This operation is continued until the bit at the lower end of the pipe string is in drilling position. From the time that the pipe string begins its motion from a stop or rest position, it first accelerates to a running-in speed which is essentially a constant speed, and then it decelerates to a stopped condition.
Typically, in well drilling operations a drilling fluid (commonly called mud") is used where the functions and properties of the drilling fluid are intended to promote a safe and speedy drilling and completion of the well. While the pipe string is being moved into the bore hole or from a bore hole, hydraulic effects or pressure surges relative to the borehole are created which can damage the subsequent productivity of hydrocarbonbearing formations. Excessive surge pressure can also lead to loss of drilling fluid through pressure induced fractures of the formation which can cause sticking of the drill pipe, excessive loss of mud and other complications.
When the pipe is removed from the borehole, the above described procedure is reversed in that the pipe joints are racked in the derrick as double or triple stands as they are successively uncoupled from the string of pipe. During the pipe removal operation, the motion of the pipe is first an acceleration to a constant speed and then deceleration to a stop condition. While coming out of the borehole, if the string of pipe is pulled too fast while being removed,'acondition known as swabbing and other undesirable hydraulic effects can occur. Swabbing is a condition involving a reduction in the total hydraulic pressure in the holeto a less than normal pressure for the hydrostatic pressure of the static drilling fluid column in the well bore. An excessive reduction in hydraulic pressure can cause the well to kick, that is, formation fluids under their in-situ pressures may enter into the drilling fluid and into the well bore. This action could cause a blow out." In soft formations, collapse of the borehole walls can also occur because of swabbing effects.
Swab and surge pressures can be minimized by reducing the viscosity charateristics of the drilling fluid, providing adequate borehole to pipe clearances, and minimizing flow constrictions in the pipe string. These factors are considered and taken into account when planning the drilling operations for a well. While a round trip of the pipe string is being made, however, these pressures can only be controlled by driller in control of the pipe speed. Commonly, a listing or schedule with optimum velocities in terms of information such as pull 10 stands at seconds per stand etc. is available for use by the driller. This schedule can be computed by hand or by a computer. The driller will then attempt to pull or run the pipe string at a uniform velocity by noting the total time required for moving one stand or a joint of pipe over a given distance. However, the driller cannot give undivided attention to the pipe speed requirements because he must be attentive to the actions of his other crew members in the synchronized operation of moving a pipe string as well as the other equipment under his control.
The schedule, however, cannot always take into consideration miscellaneous factors, which sometime affect velocity, such as the amount of drag on the moving pipe, the position of the hoisting equipment and the behavior of the machinery. Moreover, even if the operation follows the schedule and average speed is within the prescribed limits, it is possible for the instantaneous speeds to be excessive and cause damage.
If the driller simply pulls or runs the pipe very slowly, the hydraulic pressures can be controlled but this is undesirable since it is costly in terms of rig time consumed and-furthermore, excessive time periods without mud circulation (as when tripping) may lead to various well difficulties. it should be noted that an optimum velocity varies as a function of the amount of moving pipe in the hole, generally, but not necessarily, decreasing with increasing lengths of moving pipe.
It should be appreciated from the foregoing that tripping the pipe is a synchronized operation of the drilling crew to move the pipe into or out of the borehole in as short a time as possible, not only to reduce costs but also to reduce the risks involved in not having the pipe in the hole where mud control can be maintained. As noted heretofore, the technology to date for the driller to determine proper run-in or run-out speeds of a string of pipe involves only rudimentary execution procedures based on the elapsed time for moving a section of pipe. A stop watch is sometimes used as the determinant for the velocity, and it will be appreciated that this can only establish average values for velocities. This technique has the very obvious disadvantage that excessive velocities may occur even though the average velocity is kept within limits and the imprecisencss of the operation can unknowingly cause well damage.
SUMMARY OF THE PRESENT INVENTION By means of the present invention a preselected or desired velocity range for moving the pipe can be established and the instantaneous pipe speed monitored relative to the velocity range so that the driller can optimize the speed of the operation while eliminating or minimizing the risks of excessive speeds. This is accomplished by apparatus which includes means for deriving an indication of the instantaneous speed or velocity of the pipe in terms of an electrical signal and means for comparing the electrical signal relative to preset signal values for providing an output indication whenever velocity limits are exceeded. The system is further provided with means for selectively limiting effective operation of the system to movement of the pipe in one direction, and means for dropping out the alarm indicator upon stopping of the pipe.
BRIEF DESCRIPTION OF THE DRAWINGS The present invention may be more easily understood and will become more apparent from the following description when taken in conjunction with the drawings, in which:
FIG. 1 is a schematic illustration of a drilling system for drilling a well bore,
FIG. 2 is an electrical schematic diagram of the system embodying the present invention,
FIG. 3 is a partial view in cross-section of a drum for a drilling line on a drawworks, and
FIG. 4 is a schematic illustration of another type of drilling system control.
DESCRIPTION OF THE PREFERRED EMBODIMENT The tripping of a pipe string relative to a well bore should be accomplished in the shortest possible time without causing damage to the well or creating hazardous conditions. With the known parameters of the well, safe maximum velocity values for moving the pipe can be defined. Minimum velocities, of course, do not of themselves create problems, but in the tripping of the well a certain rhythmical operation is developed between the various operators. The judgement of the hoist operator who controls speed of the pipe string is assisted if both the upper and lower velocity limits are defined so that he can maintain an established or defined rhythmical time operation relative to movement of the pipe.
Referring now to FIG. 1, there is shown a well that traverses earth formations 10. The well is illustrated as having surface casing 11 for the first few hundred feet and a protective-liner 12 set in place in the next, lower section. The drilling of the well is accomplished by means of a conventional rotary bit 13 attached to a drilling string 14. The drill string 14 extends to the earths surface where it passes through conventional well head equipment 15 that includes blowout preventers and other well-known equipment. The drill string 14 is rotated by means of a rotary table 16 in a rig derrick 17. On the derrick 17 one threbble section of pipe 18 is illustrated for purposes of explanation. When the pipe string 14 is being pulled from the well bore, slips 19 on the rotary table suspend and support the pipe string in the borehole while the pipe section 18, which is uncoupled from the string, is placed in the pipe rack. In making a trip, elevators 20 are used for latching onto or gripping the pipe string. The elevators 20 are attached to a traveling block 21 which is coupled by a drilling line 22 to a drawworks 23. The drilling line 22 is suspended in the center of the rig near the apex by a crown block 24.
The operation for removing a string of pipe from a wellbore starts by the driller releasing the drawworks 23 and lowering the elevators 20 to the derrick floor 17. There the crew (sometimes called roughnecks) latch the elevators 20 to the protruding stand of the string of pipe. The driller opens the throttle on the drawworks 23, releases the drawworks brakes, and the drill pipe is on its way up. The driller stops the upward movement of the traveling block 21 when the elevators 20 carry the pipe up to a derrickman positioned above the drilling rig floor and a joint connection is above the table 16. The slips 19 are then set by the crew on the derrick floor and the crew uses tongs to uncouple a pipe section. Upon disconnection of the pipe section, the bottom of the disconnected stand of pipe is placed on the rig floor while the derrickman swings the top of the stand of pipe into the derrick pipe rack. As soon as the derrickman has control of the upper end of the pipe stand, the elevators 20 are released from the pipe string so that the traveling block 21 and elevators 20 can be lowered at full speed to the rig floor. This operation is repeated until all of the pipe string is removed from the well bore.
For returning the pipe to the well bore, the foregoing described operations are simply reversed. This is, the elevators 20 pick up the upper end of a stand of pipe which is racked in the rig, and the crew couples the stand of pipe to the pipe string supported by the slips 19. The slips 19 are then released and the pipe string lowered into the borehole. When the upper end of the pipe string is just above the rotary table, the slips 19 are again set. The elevators 20 are next released and the traveling block raised to pick up the upper end of another stand of pipe and the operation is repeated.
Referring now to FIG. 2, there is a schematic illustration of a system which includes a sensor 30 for detecting speed from a drawworks and producing electrical signals as a function of the speed. The sensor 30 illustrated involves a tooth gear 31 which can have magnetically susceptible teeth and a pick-up coil 32. The gear 31 can be coupled to the drilling line drum so that the electrical pulse output of pick-up coil 32, as a function of time, is indicative of the speed. The pulse signal 8;, is supplied to an electrical tachometer 34 which includes a converter 33. The converter 33 converts the pulse signal S to a direct current voltage signal S where the level of the signal is a function of the electrical pulse input rate. An alternate embodiment would provide D.C. voltage signal, from a DC. generator in lieu of pulse device 30 and pulse converter 33. The voltage signal S provides one input to a computation circuit 61. The circuit 61 also receives a reference input voltage signal S from a voltage source (not shown). The signal S provides a preset or preselected electrical signal representative of a desired speed. The computation circuit 61 subtracts the voltage value of the signal S from the voltage value for the signal S and divides by the voltage value for the signal S The computation produces an output signal S, which is a per centage function of the velocity deviation. This output signal S, is supplied to an indicating meter 62; thus an indication of how much the velocity deviation is in terms of percentage is defined by meter 61. The voltage signals 8, and S are also supplied directly to pens in a recorder 60 for a direct recording of their independent values.
The percentage deviation output signal S, from the computation circuit 61 also is supplied via the comparator circuits 61a and 61b to the solenoid coils 35 and 37 of the alarm relays 36 and 38. The high and low percentage deviations at which the alarm relays 36 and 38 are energized are individually selectable and adjustable by potentiometer means 62a and 62b. If the detected speed is excessive and the corresponding S signal exceeds the S signal by the preselected percentage, the relay switch 36 is energized. If the detected speed is too slow and the corresponding S signal is less than the S signal by the second preselected percentage, the relay switch 38 is energized.
The system for indicating the occurrence of excessive speed includes a first horn and light indicator set where the horn 39 and light 40 are electrically coupled in a parallel relationship. An input for the horn 39 and light 40 is coupled to the normally open contact 41 of the relay switch 36. Thus, when the solenoid coil 35 of the relay is actuated, the relay 36 is operated and electrical power at a movable contact 42 can be applied to the horn 39 and light 40 and result in an indication of the occurrence of excessive speed.
A second horn and light indicator setincludes a horn 43 and light 44 electrically coupled in a parallel relationship. One input for the horn 43 and the light 44 is coupled to the normally open contact 45 of the relay switch 38. Thus, when the solenoid coil 37 and the relay switch 38 operate, electrical power at a movable contact 46 can be applied to the horn and light set for an indication of too-slow speed.
The relay system includes the relay switch 38 which has its movable contact 46 normally closed with a contact 47 coupled to a light means 48 which is grounded. Illumination of the light means 48 is indicative of normal operation within the speed limits. The movable contact 46 of the relay switch 38 is coupled to a stationary contact 49 of the relay switch 36 so that if the velocity is not too great, the movable contact 42 normally closes with the stationary contact 49. The movable contact 42 of the relay switch 36 is coupled to a stationary contact 50 of a pressure responsive switch 51. The pressure responsive switch 51 normally closes a movable contact 52 with the stationary contact 50 when the drill line carries the pipe load and normally opens the contacts 50 and 52 when the traveling block is free of the load. The movable contact 52 is, in turn, coupled to a movable contact 53 of a voltage sensitive relay 54. The stationary contact 55 of the voltage sensitive relay is coupled via an on-off switch 56 to a source of direct current 57.
The electrical output of the converter 33 is coupled to the solenoid coil 58 of the voltage sensitive relay 54 so that when the speed decreases to a low value, the corresponding voltage signal S is insufficient to keep the relay actuated and the relay switch will open. The output of the converter 33 is also coupled via a switch contact set 59 to the drive system (X) of the recorder 60. Thus, when the pressure switch 51 is operated, the recorder drive is actuated and the strip or other chart in the recorder is moved as a function oftime. Also included in the pressure responsive switch 51 are a set of contacts 62a which, when closed, provide electrical continuity between the computation circuit 61 and the meter 62. Thus, meter 62 is operated only when the pressure switch 51 is operated.
in the operation of the foregoing system, the on-off switch 56 is first operated. The drawworks 23 will produce a signal to the converter 33 for either direction of movement and when the speed produces the electrical signal, the voltage sensitive relay 54 is actuated. If the pipe is attached to the line, i.e., there is a load on the drilling line, then the pressure switch 51 will condition the indicator circuits for operation. If there is no load and the empty blocks are traveling between locations, the switch 51 will prevent the indicators from operating.
Assuming a pipe load which is being transported by the traveling block so that switches 54 and 51 are actuated, then power is normally applied from the source 57 through switch 36 and 38 to the indicator light 48. Operation of the light 48 is indicative of a normal operation.
The speed signal S from the converter 33 is applied to the recorder 60 and to the computation circuit 61. The computation circuit 61 is supplied with a reference signal S which is representative of the desired speed. The alarm comparator circuits 61a and 61b are preset to any desired low or high deviation from the desired speed and whenever the preset values are transgressed either the solenoid coil 35 or the solenoid coil 37 receives a control signal. If solenoid coil 35 is energized because the velocity signal S is too low then power from source 57 is applied via the relay switch 36 to the horn 39 and the light 40. On the other hand, if the solenoid coil 37 is energized, then switch 38 applies electrical power from the power source 57 via the switch 38 to the horn 43 and light 44.
It will be readily apparent that while the traveling block isdecelerating to a stopped position, this will usually cause the meter to traverse the low velocity limit. To eliminate the nuisance of receiving the physiological indications each time that this event occurs, the switch relay 53 is set for a drop out value to disconnect the light and horn sets whenever the signal reaches a predetermined lower value. This value will correspond to a slower average speed used when actually handling the pipe.
The foregoing described system is, of course, susceptible to modifications. The tachometer 34, comprised of converter 33, computation circuit 61, and the alarm comparator circuit 61a and 61b, as described in manufactured and distributed commercially. A differential tachometer which is referred to as dynalco DT series can be used and will accept pulse-type inputs. The pressure switch 51 can be applied and used on the drill line, the weight indicator or other suitable and appropriate locations. The signal S can be supplied by a computer or by a manually adjustable device. The recorder 60 may be continuously driven on a straight time base. On the footage basis, as illustrated, a variable speed motor in the recorder would be powered by the speed or velocity voltage signal.
In FIG. 3, which is a partial illustration of a drilling line drum of the drawworks 23, there is disposed along a flange 26 of the drum a roller 27 which is attached to a transducer device 28. The rotational motion of the flange 26 through a friction drive rotates the roller 27 and, in turn, transducer 28 produces an electrical output signal as a function of the rotation of roller 27. The rotation of roller 27 and the output signal oftransducer 28 is a function of velocity of the drilling line which is a function of the speed of the pipe. Transducer 28 may be constructed and adapted to provide a direct current signal where the polarity is dependent upon the direction of rotation of roller 27, in which case a double pole, double throw polarity reversing switch 128 is necessary to provide a positive input voltage S,. However, switch 128 is not required if transducer 28 provides a non-direction-dependent voltage signal, such as a pulse type signal. The magnitude of the signal from transducer 28, which varies as a function of speed, is affected by the location of the wheel 27 relative to the axis of the drum, the size of wheel 27 and a number of other factors. All of these factors can be electrically compensated so that a signal proportional to the speed or velocity of the drilling line can be obtained. Thus, an analog signal can be derived directly from this type of pick-up or sensor.
Referring now to FIG. 4, a system is illustrated for automatic control. In this system, the speed of the pipe travel is also proportioned from the drawworks 23 which provides a drive of a sensor 65. The sensor 65 is a transducer which provides electrical output signals S, calibrated in terms of instantaneous pipe speed. The drawworks 23 is powered by an engine means 69 which can be speeded up or slowed down to regulate the pipe speed by means of a throttle control. The throttle control is regulatable and controlled proportionately to an input electrical signal 8,. An electrical controller means 66 is provided which is arranged to compare input electrical signals S to a preselected reference signal value S and provide a compensating control signal S, whenever S, and S differ by a predetermined value.
The reference electrical signal S can be generated by a computer means 68 which is suitably programmed to calculate the optimum speed and provide a corresponding electrical signal S As a further control measure, a flow meter 67 can be coupled into the mud return line to provide an electrical signal O which is representative ofthe flow rate. The Q signal would be used to decrease the S signal value in the event the bit becomes clogged with materials in the borehole or should excessive mud line pressures occur for any other reason. Of course, a decrease S signal will decrease the speed of the pipe movement.
The foregoing description of the system which involves control of the throttle principally achieves the control of speed while coming out of the hole with the pipe string. While going in the hole, the control signal 5., would be applied to the drawworks brake control systems.
While particular embodiments of the present invention have been shown and described, it is apparent that changes and modifications may be made without departing from this invention in its broader aspects; and, therefore, the aim in the appended claims is to cover all such changes and modifications as fall within the true spirit and scope of this invention.
What is claimed is:
1. A method for monitoring the speed-of pipe relative to a well bore comprising the steps of:
producing a first electrical signal as a function of the actual speed of the pipe as it moves relative to a well bore,
producing a second electrical signal as a function of a desired speed value, comparing said first and second electrical signals and producing at least one electrical output signal as a function of the pre-established difference between said first and second electrical signals, and applying said one output signal to an alarm means.
2. The method of claim 1 and wherein said first electrical signal is produced for only one direction of the pipe.
3. Alarm means for a drilling system for providing an indication whenever predetermined linear speed values for travel of a pipe string relative to a borehole are exceeded by the actual speed of pipe being moved relative to a borehole where the drilling system includes means for moving a pipe string linearly relative to a borehole, and means for producing electrical input signals representative of actual linear speed of a pipe being moved relative to a borehole,
said alarm means including selectively operable preset means for establishing an electrical preset condition which is representative of a linear speed limit, means for receiving and correlating said electrical input signals to said preset means where such input signals are representative of actual linear speed of a pipe being moved relative to a borehole, said correlating means being constructed and arranged for providing output signals whenever such an input signal reaches said electrical preset condition, and
means for receiving said output signals and for producing a physiological indication in response thereto.
4. The apparatus of claim 3 wherein said preset means and said correlating means include current comparison means which are adapted for receiving a reference electrical current signal representative of a desired predetermined speed limit and for receiving electrical input signals as electrical currents for comparison of a reference signal to such input signals, said current comparison means being constructed and arranged for response to such reference signal and such input signals for producing first output electrical signals whenever a deviation of the electrical current of such input signals from the electrical current of such reference signal exceeds a predetermined current value and for producing second output electrical signals whenever a deviation of the electrical current of such input signals from the electrical current of such reference signal is below a predetermined current value.
5. The alarm means of claim 4 and further including means for receiving such reference signal and said input signals for determining the percentage of deviation of the actual speed of a pipe being moved relative to a borehole to the preset electrical condition.
6. The apparatus of claim 4 and further including means for selectively enabling said alarm means, said enabling means being connectable to a drilling system and to said alarm indication means and including means for response to movement of pipe in a given direction relative to a borehole for operating said selectively enabling means.
7. In an alarm system for use with a drilling system and for monitoring the speed of a pipe string while it is being run into or out of a well bore, means for moving a pipe string linearly relative to a borehole, and means for producing electrical input signals representative of actual linear speed of a pipe being moved relative to a borehole,
comparison means for receiving electrical input signals which are proportional to an instantaneous speed of a pipe string during movement through a borehole and for receiving a preset electrical signal proportional to a predetermined speed of pipe movement, said comparison means being constructed and arranged for comparing such electrical signals to such present electrical signal for providing output electrical signals whenever such input signals deviate relative to such preset electrical signal in excess of a predetermined value, alarm means for producing alarm indications, and means coupled to said alarm means and said comparison means and responsive to the occurrence of such output signals for actuating said alarm means.
8. The alarm system of claim 7 wherein said comparison means is constructed and arranged for producing output signals which are representative of a difference between an input signal and a preset signal value, and said alarm system further includes means for dividing such output signals by the value of an input signal to determine a percentage of deviation.
9. The alarm system of claim 7 wherein said comparison means is constructed and arranged for producing said output signals as first output signals for pipe movement at speed values at a predetermined deviation greater than said preset signal and as second output signals for pipe movement at speed values at a predetermined deviation less than said preset signal,
said alarm means including first and second separate alarm indicators responsive to output signals for providing an alarm indication,
said first and second alarm indicators respectively being coupled to said comparison means and respectively operative in response to said first and second output signals.
10. The alarm system of claim 9 and further including visual indicator means, and means responsive to said first output signals for selectively supplying an actuating signal to said indicator means whenever said input signals are within the limits of said predetermined deviations, said supplying means being responsive to said first output signals for disconnecting said actuating signals from said first indicator means and for applying said actuating signals to said-first alarm means and re-- sponsive to said second output signals for disconnecting said actuating signals from said second indicator means and for applying said actuating signals to said second alarm means.
11. The alarm system of claim 10 and further including means constructed and arranged for response to direction of travel of the pipe relative to a borehole for actuating said supplying means only for one direction of travel.
12. A system for use with a drilling system in moni-. toring the speed of a pipe string while it is being run into or out of a well bore, comprising:
transducer means constructed and arranged for translating the linear speed of a pipe string being moved by traveling block means into a direct current electrical input signal representative of such 5 speed,
traveling block means for moving a pipe means linearly with respect to a borehole, comparison means coupled to said transducer means for receiving the input signals from said transducer means for comparing such signals to a preset electrical signal value in said comparison means for providing first output signals whenever such input signals are below said preset signal value by a predetermined magnitude or second output signals whenever such input signals are above said preset signal by a predetermined magnitude, first and second alarm indicator means coupled to said comparison means for receiving respectively such first and second output signals and for producing an indication in response to an output signal. 13. Apparatus for use in a drilling system where a string of pipe is moved into or out of a borehole, said apparatus including means for producing input electrical signals as a function of the actual linear speed of a string of pipe moved relative to a borehole,
means for moving a string of pipe linearly relative to a borehole,
alarm means coupled to said input electrical signal means for providing an indication whenever a string of pipe is moved relative to a borehole with an actual linear speed which exceeds a predetermined linear speed limit value,
said alarm means including preset means for selectively establishing a predetermined linear speed limit value by selective adjustment of an electrical parameter in said alarm means,
means for correlating input electrical signals from said input electrical signal means to such electrical parameter in said alarm means and for providing output electrical signals whenever such input electrical signals and such preset electrical parameter in said preset means reach a predetermined correlation, and
means coupled to said correlating means for receiving said output signals and for producing a physiological indication in response thereto.
14. A system for use in a drilling system for monitor- 50 ing the speed of a pipe string while it is being run into or out of a well bore, comprising:
transducer means constructed and arranged for translating the linear speed of a pipe string being moved by traveling block means into direct current electrical input signals representative of such speed,
traveling block means for moving a string of pipe relative to a borehole,
electrical comparison means for receiving input signals from said transducer means and for comparing such signals to a preset electrical signal value and for providing first output signals whenever said input signals are less than said preset signal by a predetermined magnitude and for providing second output signals whenever said input signals are greater than said preset signal by a predetermined magnitude,
termined magnitude, and
said supplying means being actuatable by said first output signal for supplying an actuating signal to said first alarm means and being actuatable by said second output signal for supplying an actuating signal to said second alarm means.

Claims (14)

1. A method for monitoring the speed of pipe relative to a well bore comprising the steps of: producing a first electrical signal as a function of the actual speed of the pipe as it moves relative to a well bore, producing a second electrical signal as a function of a desired speed value, comparing said first and second electrical signals and producing at least one electrical output signal as a function of the preestablished difference between said first and second electrical signals, and applying said one output signal to an alarm means.
2. The method of claim 1 and wherein said first electrical signal is produced for only one direction of the pipe.
3. Alarm means for a drilling system for providing an indication whenever predetermined linear speed values for travel of a pipe string relative to a borehole are exceeded by the actual speed of pipe being moved relative to a borehole where the drilling system includes means for moving a pipe string linearly relative to a borehole, and means for producing electrical input signals representative of actual linear speed of a pipe being moved relative to a borehole, said alarm means including selectively operable preset means for establishing an electrical preset condition which is representative of a linear speed limit, means for receiving and correlating said electrical input signals to said preset means where such input signals are representative of actual linear speed of a pipe being moved relative to a borehole, said correlating means being constructed and arranged for providing output signals whenever such an input signal reaches said electrical preset condition, and means for receiving said output signals and for producing a physiological indication in response thereto.
4. The apparatus of claim 3 wherein said preset means and said correlating means include current comparison means which are adapted for receiving a reference electrical current signal representative of a desired predetermined speed limit and for receiving electrical input signals as electrical currents for comparison of a reference signal to such input signals, said current comparison means being constructed and arranged for response to such reference signal and such input signals for producing first output electrical signals whenever a deviation of the electrical current of such input signals from the electrical current of such reference signal exceeds a predetermined current value and for producing second output electrical signals whenever a deviation of the electrical current of such input signals from the electrical current of such reference signal is below a predetermined current value.
5. The alarm means of claim 4 and further including means for receiving such reference signal and said input signals for determining the percentage of deviation of the actual speed of a pipe being moved relative to a borehole to the preset electrical condition.
6. The apparatus of claim 4 and further including means for selectively enabling said alarm means, said enabling means being connectable to a drilling system and to said alarm indication means and including means for response to movement of pipe in a given direction relative to a borehole for operating said selectively enabling means.
7. In an alarm system for use with a drilling system and for monitoring the speed of a pipe string while it is being run into or out of a well bore, means for moving a pipe string linearly relative to a borehole, and means for producing electrical input signals representative of actual linear speed of a pipe being moved relative to a borehole, comparison means for receiving electrical input signals which are proportional to an instantaneous speed of a pipe string during movement through a borehole and for receiving a preset electrical signal proportional to a predetermined speed of pipe movement, said comparison means being constructed and arranged for comparing such electrical signals to such present electrical signal for providing output electrical signals whenever such input signals deviate relative to such preset electrical signal in excess of a predetermined value, alarm means for producing alarm indications, and means coupled to said alarm means and said comparison means and responsive to the occurrence of such output signals for actuating said alarm means.
8. The alarm system of claim 7 wherein said comparison means is constructed and arranged for producing output signals which are representative of a difference between an input signal and a preset signal value, and said alarm system further includes means for dividing such output signals by the value of an input signal to determine a percentage of deviation.
9. The alarm system of claim 7 wherein said comparison means is constructed and arranged for producing said output signals as first output signals for pipe movement at speed values at a predetermined deviation greater than said preset signal and as second output signals for pipe movement at speed values at a predetermined deviation less than said preset signal, said alarm means including first and second separate alarm indicators responsive to output signals for providing an alarm indication, said first and second alarm indicators respectively being coupled to said comparison means and respectively operative in response to said first and second output signals.
10. The alarm system of claim 9 and further including visual indicator means, and means responsive to said first output signals for selectively supplying an actuating signal to said indicator means whenever said input signals are within the limits of said predetermined deviations, said supplying means being responsive to said first output signals for disconnecting said actuating signals from said first indicator means and for applying said actuating signals to said first alarm means and responsive to said second output signals for disconnecting said actuating signals from said second indicator means and for applying said actuatinG signals to said second alarm means.
11. The alarm system of claim 10 and further including means constructed and arranged for response to direction of travel of the pipe relative to a borehole for actuating said supplying means only for one direction of travel.
12. A system for use with a drilling system in monitoring the speed of a pipe string while it is being run into or out of a well bore, comprising: transducer means constructed and arranged for translating the linear speed of a pipe string being moved by traveling block means into a direct current electrical input signal representative of such speed, traveling block means for moving a pipe means linearly with respect to a borehole, comparison means coupled to said transducer means for receiving the input signals from said transducer means for comparing such signals to a preset electrical signal value in said comparison means for providing first output signals whenever such input signals are below said preset signal value by a predetermined magnitude or second output signals whenever such input signals are above said preset signal by a predetermined magnitude, first and second alarm indicator means coupled to said comparison means for receiving respectively such first and second output signals and for producing an indication in response to an output signal.
13. Apparatus for use in a drilling system where a string of pipe is moved into or out of a borehole, said apparatus including means for producing input electrical signals as a function of the actual linear speed of a string of pipe moved relative to a borehole, means for moving a string of pipe linearly relative to a borehole, alarm means coupled to said input electrical signal means for providing an indication whenever a string of pipe is moved relative to a borehole with an actual linear speed which exceeds a predetermined linear speed limit value, said alarm means including preset means for selectively establishing a predetermined linear speed limit value by selective adjustment of an electrical parameter in said alarm means, means for correlating input electrical signals from said input electrical signal means to such electrical parameter in said alarm means and for providing output electrical signals whenever such input electrical signals and such preset electrical parameter in said preset means reach a predetermined correlation, and means coupled to said correlating means for receiving said output signals and for producing a physiological indication in response thereto.
14. A system for use in a drilling system for monitoring the speed of a pipe string while it is being run into or out of a well bore, comprising: transducer means constructed and arranged for translating the linear speed of a pipe string being moved by traveling block means into direct current electrical input signals representative of such speed, traveling block means for moving a string of pipe relative to a borehole, electrical comparison means for receiving input signals from said transducer means and for comparing such signals to a preset electrical signal value and for providing first output signals whenever said input signals are less than said preset signal by a predetermined magnitude and for providing second output signals whenever said input signals are greater than said preset signal by a predetermined magnitude, first and second alarm means respectively for producing alarm signals, indicator means for providing indications of proper operation, means coupled to said comparison means for supplying an actuating signal to said indicator means whenever said input signal is less than said predetermined magnitude, and said supplying means being actuatable by said first output signal for supplying an actuating signal to said first alarm means and being actuatable by said second output signal for supplying an actuating signal to said second alarm means.
US294963A 1972-10-04 1972-10-04 Drill pipe monitoring systems Expired - Lifetime US3866468A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
US294963A US3866468A (en) 1972-10-04 1972-10-04 Drill pipe monitoring systems
CA182,314A CA1010145A (en) 1972-10-04 1973-10-01 Drill pipe velocity monitoring system
US05/522,628 US3942594A (en) 1972-10-04 1974-11-11 Drill pipe monitoring system

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0148003A1 (en) * 1984-01-04 1985-07-10 Mobil Oil Corporation Measuring torque and hook load during drilling
FR2562147A1 (en) * 1984-03-30 1985-10-04 Nl Industries Inc METHOD OF OPTIMIZING THE MANEUVER SPEED OF A DRILL ROD TRAIN
US5115871A (en) * 1990-03-12 1992-05-26 Schlumberger Technology Corporation Method for the estimation of pore pressure within a subterranean formation
FR2721303A1 (en) * 1994-06-20 1995-12-22 Forasol Device for controlling a device, in particular a winch used to raise or lower a load.
CN102359347A (en) * 2011-10-20 2012-02-22 中联重科股份有限公司 Drill rod monitoring method, controller, monitoring system and drilling machine of mechanical lock type drilling machine
CN102383776A (en) * 2011-09-19 2012-03-21 中联重科股份有限公司 Drill rod with rod monitoring method, controller and system of drilling machine and drilling machine
NO20170976A1 (en) * 2017-06-15 2018-12-17 Mhwirth As Drilling system and method

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US2447208A (en) * 1945-05-17 1948-08-17 Carnegie Illinois Steel Corp Extensometer for indicating percent elongation
US3382713A (en) * 1965-02-18 1968-05-14 Philip G. Chutter Drilling rig instrument system
US3465326A (en) * 1965-07-26 1969-09-02 Ici Ltd Speed detection
US3638485A (en) * 1969-06-05 1972-02-01 Walter T Knauth Apparatus for totalizing liquid volumes in a plurality of containers

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2447208A (en) * 1945-05-17 1948-08-17 Carnegie Illinois Steel Corp Extensometer for indicating percent elongation
US3382713A (en) * 1965-02-18 1968-05-14 Philip G. Chutter Drilling rig instrument system
US3465326A (en) * 1965-07-26 1969-09-02 Ici Ltd Speed detection
US3638485A (en) * 1969-06-05 1972-02-01 Walter T Knauth Apparatus for totalizing liquid volumes in a plurality of containers

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4549431A (en) * 1984-01-04 1985-10-29 Mobil Oil Corporation Measuring torque and hook load during drilling
EP0148003A1 (en) * 1984-01-04 1985-07-10 Mobil Oil Corporation Measuring torque and hook load during drilling
FR2562147A1 (en) * 1984-03-30 1985-10-04 Nl Industries Inc METHOD OF OPTIMIZING THE MANEUVER SPEED OF A DRILL ROD TRAIN
US5115871A (en) * 1990-03-12 1992-05-26 Schlumberger Technology Corporation Method for the estimation of pore pressure within a subterranean formation
FR2721303A1 (en) * 1994-06-20 1995-12-22 Forasol Device for controlling a device, in particular a winch used to raise or lower a load.
EP0688938A1 (en) * 1994-06-20 1995-12-27 FORASOL Société Anonyme Device for the control of rotary drawworks
CN102383776B (en) * 2011-09-19 2013-01-23 中联重科股份有限公司 Drill rod with rod monitoring method, controller and system of drilling machine and drilling machine
CN102383776A (en) * 2011-09-19 2012-03-21 中联重科股份有限公司 Drill rod with rod monitoring method, controller and system of drilling machine and drilling machine
CN102359347A (en) * 2011-10-20 2012-02-22 中联重科股份有限公司 Drill rod monitoring method, controller, monitoring system and drilling machine of mechanical lock type drilling machine
CN102359347B (en) * 2011-10-20 2013-05-15 中联重科股份有限公司 Drill rod monitoring method, controller, monitoring system and drilling machine of mechanical lock type drilling machine
NO20170976A1 (en) * 2017-06-15 2018-12-17 Mhwirth As Drilling system and method
NO344337B1 (en) * 2017-06-15 2019-11-04 Mhwirth As Method of operating a drilling system
US10731426B2 (en) 2017-06-15 2020-08-04 Mhwirth As Drilling system and method

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