US3840068A - Permafrost structural support with heat pipe stabilization - Google Patents

Permafrost structural support with heat pipe stabilization Download PDF

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US3840068A
US3840068A US00339769A US33976973A US3840068A US 3840068 A US3840068 A US 3840068A US 00339769 A US00339769 A US 00339769A US 33976973 A US33976973 A US 33976973A US 3840068 A US3840068 A US 3840068A
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heat pipe
container
pipe element
pole
support structure
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US00339769A
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E Waters
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McDonnell Douglas Corp
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McDonnell Douglas Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • F28D15/0233Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes the conduits having a particular shape, e.g. non-circular cross-section, annular
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/32Foundations for special purposes
    • E02D27/35Foundations formed in frozen ground, e.g. in permafrost soil
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D3/00Improving or preserving soil or rock, e.g. preserving permafrost soil
    • E02D3/11Improving or preserving soil or rock, e.g. preserving permafrost soil by thermal, electrical or electro-chemical means
    • E02D3/115Improving or preserving soil or rock, e.g. preserving permafrost soil by thermal, electrical or electro-chemical means by freezing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2200/00Prediction; Simulation; Testing
    • F28F2200/005Testing heat pipes

Definitions

  • ABSTRACT Structural support assembly for use in arctic and subarctic (permafrost) areas or in any areas where the upper ground layer is subject to a severe annual freeze-thaw cycle, including the cooperative combination of a support structure and a heat pipe element installed in generally frozen soil.
  • the heat pipe is of a suitably complementary configuration and/or disposition with respect to the support structure to provide appropriate stabilization of the surrounding frozen soil.
  • the heat pipe element is disposed externally of the support structure and, in another embodiment, it is disposed internally of (and integrally combined with) such structure.
  • the external embodiment further includes one version employing a linear (straight) heat pipe element and another version employing an angular (helical) element.
  • My invention relates generally to support structures and, more particularly, to a novel and useful structural support-assembly for use in permafrost areas or in any areas having active ground layers subject to a severe annual freeze-thaw cycle.
  • Permafrost is material which is largely frozen permanently. It is usually a mixture of soil, rock and ice although it can be anything from solid rock to muddy ice. In the arctic regions, permafrost may extend from a few feet to hundreds of feet below the surface. The permafrost is separated from the surface by an upper layer (the tundra) and its surfacevegetation. The upper layer or tundra serves as insulation tolimit permafrost thaw in the summer but is subject to a seasonal freeze-thaw cycle. The permafrost thaw in the summer, however, can create an unstable condition for structures constructed in permafrost areas. This is, of course, more so in wet, ice-rich, permafrost areas than in dry, stable, permafrost areas of well drained soil or rock.
  • a gravel insulating technique is generally used in construction over such areas.
  • a raised gravel pad for example, is ordinarily employed to provide a suitable support or work area on permafrost.
  • Foundation structures embedded in permafrost are also. commonly surrounded completely by a layer of insulating gravel.
  • a relatively thick insulating'gravel layer is inadequate to prevent some subsidence and possibly accompanying damage of the supported structure or apparatus.
  • thermo-valve foundation system including a closed tubular container partially filled with a low boiling point liquid, either propane or carbon dioxide, and a layer of gravel completely surrounding its lower portion.
  • the thermo-valve tubular container operates during periods of subfreezing temperatures to absorb heat from the adjoining permafrost, to freeze the adjacent unfrozen soil and increase its strength of adhesion to the foundation.
  • the container itself serves as a foundation piling or support pole which is used with a gravel layer completely surrounding its lower portion.
  • thermo-valve system is obviously limited by practical considerations in height or length and location whereas a wooden utility pole of any substantial height or length can be economically used in any location.
  • my invention is preferably accomplished by providing a structural support assembly for use in arctic, subarctic and similar regions, including a cooperative combination of a support structure and a heat pipe element, which can be directly and easily installed in generally frozen soil to provide a stable support for various apparatus and structures.
  • the heat pipe element is of a suitably complementary configuration and/or disposition with respect to the support structure to provide appropriate stabilization of the surrounding frozen soil.
  • the heat pipe element can beof either a linear (straight) configuration or an angular (helical) one positioned adjacent to the surface of the lower embedded portion of the pole. Both straight and helical elements extend at least over the embedded length of their respective poles and protrude a predetermined distance linearly above the ground for heat exchange purposes.
  • the heat pipe element broadly includes an elongated tubular container having a filling or charge of a suitable working fluid, and a heat exchanger (radiator) suitably coupled or integrally incorporated with the protruding upper portion of the tubular container. Means for attaching the lower embedded portion of the tubular container to the surface of the pole can be utilized where desired or required.
  • Each of the straight and helical heat pipe elements can be fabricated in a two-part assembly wherein the upper radiator section, located above the ground, can be readily separated and detached from the lower embedded section.
  • the upper and lower heat pipe sections are secured together in an overlapping joint. Heat transfer between the two parts is facilitated by, for example, a thermal paste used between the contiguous faces of the joined parts. While the heat removal rate with the two-part assembly is about 12 percent less than with a one-part assembly, the two-part assembly permits easy replacement of a radiator that may be damaged by large animals (migrating caribou, bears, etc.) or by vandalism.
  • This structural support assembly includes a closed, elongated, tubular container having a filling or charge of a suitable working fluid, a helical wall fin protruding radially inwards from the internal surface of the tubular container, and a heat exchanger (radiator) suit'ablycoupled or integrally incorporated with the upper portion of the tubular container.
  • the lower portion of the tubular container is installed directly in permafrost to a depth such that the upper radiator portion is positioned above the ground with its upper end located at a desired height to provide support for associated apparatus or structure.
  • FIG. 1 is a front elevational view, shown partially in section and in simplified form, of a test installation of different poles including control poles and those constructed according to this invention
  • FIG. 2 is a front elevational view, shown partially in section and in fragments, of a linear (straight) heat pipe element that is normally attached to a wooden utility pole to stabilize the surrounding permafrost in which it is installed;
  • FIG. 3 is a fragmentary sectional view of a lower part of the linear heat pipe element as taken along the line 3-3 indicated in FIG. 2;
  • FIG. 4 is a side elevational view of a central part of the linear heat pipe element as taken along the line 4-4 indicated in FIG. 2;
  • FIG. 5 is a cross sectional view of an upper part of the linear heat pipe element as taken along the line 5-5 indicated in FIG. 2;
  • FIG. 6 is a front elevational view, fragmentarily shown, of an angular (helical) heat pipe element that is normally attached to a wooden utility pole to stabilize the surrounding permafrost in which it is installed;
  • FIG. 7 is a side elevational view of a central part of the angular heat pipe element as taken along the line 7-7 indicated in FIG. 6;
  • FIG. 8 is a cross sectional view of the central part of the angular heat pipe element as taken along the line 8-8 indicated in FIG. 7;
  • FIG. 9 is a front elevational view, shown partially broken away, of a structural support assembly wherein a heat pipe element is constructed to serve simultaneously as the support structure;
  • FIG. 10 is a cross sectional view of a lower part of the support assembly as taken along the line 10-10 indicated in FIG. 9;
  • FIG. 11 is a cross sectional view of an upper part of the support assembly as taken along the linell-ll indicated in FIG. 9.
  • FIG. 1 is a front elevational view, shown partially in section and in simplified form, of a test installation of a group of different poles including a regular power pole 20, a first control pole 22 set to simulate a typical utility pole installation, a second control pole 24 set with a type AM-9 chemical grout solution added to the backfill around the pole base, a utility pole 26 with a linear heat pipe element S attached to its lower embedded portion, and another utility pole 28 with an angular heat pipe element y attached to its lower embedded portion.
  • the purpose of the chemical grout solution used in the backfill of the control pole 24 was to prevent water migration to the soil-pole interface.
  • the heat pipe elements S and y have been shown in considerably simplified forms.
  • the heat pipe poles 26 and 28 were installed on either side of the first control pole 22.
  • the four poles 22, 24, 26 and 28 were installed to evaluate the magnitude of pole jacking and the preventive effects of the heat pipe elements S and y.
  • the poles 22, 24, 26 and 28 were installed at 30 feet spacings in order that the poles can function independently but be comparable in movement.
  • Thermocouples 30 and a frost tube 32 were installed adjacent to each pole for data comparison.
  • a ground frost tube 34 was installed between the poles 22 and 26.
  • a 24-inch auger unit was used to drill the installation holes and, as each hole was drilled, the ground conditions were observed and noted.
  • the test ground can be typified peaty organic silt to a depth of 2 feet and clay silt to a depth of 8 feet.
  • the permafrost level was at a depth of approximately 6 feet.
  • the frost tubes 32 suspend or permit the lowering therein of transparent containers of a (liquid) substance which gradually changes from a green to red color as it changes from an unfrozen to frozen condition.
  • the frost tubes 32 provide or permit the obtaining of visual indications of the (unfrozen or frozen) conditions of the soil adjacent to the poles 22, 24, 26 and 28.
  • the ground frost tube 34 was used to provide or permit the obtaining of information on the extent of ground freezing between the poles 22 and 26.
  • the heat pipe elements S and y are designed especially to cause rapid freezing of the soil around a utility pole in a radial direction along the full embedded pole portion so that the pole is firmly anchored from the ground surface into the permafrost. Water migration and frost heave due to progressive freezing and adhesion to the pole from the ground surface downward are thus precluded. Since soil expansion occurs in the radial direction, the vertical forces acting on the pole are minimized. Of course, unfrozen soil can accommodate the radial expansion, and there are no appreciable detrimental forces acting to damage a heat pipe element in the ground.
  • the primary measure of pole jacking is vertical movement throughout the year. Test results showed that the existing power pole 20 and its brace rose at a relatively rapid rate. Similarly, the plots for the first and second control poles 22 and 24 also showed that both moved upward at comparable rates. Of interest, the second control pole 24 with chemical grout added to its backfill, rose at a greater rate than any other pole. The pole 24 and stabilized soil surrounding it were apparently beingjacked as a single unit. The poles 26 and 28 with their respective linear and angular heat pipe elements S and y, however, did not establish any definite trend of movement during the same period of time and the heat pipes definitely developed a full jacket of frozen soil around their poles from the ground surface to the permafrost. It appeared that this jacket is strong enough to prevent any future upward heave.
  • the helical heat pipe element y definitely cooled the ground more rapidly than the straight heat pipe element S and created a larger frost jacket around its pole 28 but this additional freezing (above that offered by the straight heat pipe element) did not appear necessary to obtain an adequate frost anchor effective the year round.
  • One linear element S appears to be adequate to anchor its pole 26 having a diameter of approximately l2 inches.
  • two or more linear elements can be attached equiangularly spaced circumferentially about such poles.
  • a single angular element y can be used instead on very large diameterpoles.
  • FIG. 2 is a front elevational view, shown partially in section and in fragments, of the linear heat pipe element S which is normally attached to the wooden utility pole 26 (FIG. 1).
  • the heat pipe element S generally includes a lower embedded portion 36,'a central connecting tee portion 38, and an upper heat exchanger (radiator) portion 40.
  • the lower portion 36 is preferably fabricated largely of a tubular (aluminum) extrusion 42 having a central bulbous tube 44 and side flanges or fins 46a and 46b.
  • the lower portion 36 is, for example, about 96 inches long and can be conveniently fastened to the pole 26 by nails 42' and washers 44 located near the ends of flanges 46a and 46b, and at spacings of approximately 12 inches between the ends.
  • the tube 44 has a circular inner diameter nominally of onehalf inch, and is suitably sealed and covered by a cap 48 at its lower end.
  • a suitable means of corrosion protection such as galvanic protection, for example, the sacrificial washers 44', or surface coating protection (organic film or chemical conversion film) is normally required.
  • a conventional wall screen (wire mesh) wick is not used in the heat pipe element S although such means may be preferably used in the lower embedded portion 36 when it is very long (in one instance, 40 feet, for example).
  • FIG. 3 is a fragmentary sectional view of the lower end of the lower portion 36 of the linear heat pipe element S as taken along the line 3-3 indicated in FIG. 2.
  • a standard pinch-off end plug 50 is welded to the lower end of the tube 44.
  • the heat pipe element S can be suitably loaded with a working fluid such as ammonia through the end plug 50, and then closed by pinchoff and seal welding. Approximately 48 grams of ammonia is used, for example, in this illustrative embodiment.
  • the end plug 50 is covered by cap 48 which can be secured by epoxy cement to the lower end of the extrusion 42.
  • any other suitable form of pro tective cover for the pinch-off and weld can be used.
  • FIG. 4 is a side elevational view of the central connecting tee portion 38 of the linear heat pipe element S as taken along the line 44 indicated in FIG. 2.
  • This central portion 38 includes a tee 52, a lower tube 54, and left and right upper tubes 56 and 58.
  • the ends of the lower tube 54 extend approximately one-half inch into the upper end of tube 44 and lower passageway of tee 52, respectively, and are welded thereto.
  • the upper left and right tubes 56 and 58 connect the left tee 52 respectively to the lower ends of adapter plugs 60 and 62 mounted in left and right holes of a bottom support strap 64 as shown in FIG. 2.
  • the upper ends of the hollow adapter plugs 60 and 62 are welded respectively to the lower tubular ends of passive radiators 66 and 68 of the upper heat exchanger portion 40. While two radiators 66 and 68 have been shown, only one or more than two radiators can be appropriately used.
  • FIG. 5 is a cross sectional view of the radiators 66 and 68 of the upper portion 40, astaken along the line 5-5 indicated in FIG. 2.
  • each of the radiators 66and 68 includes'a central tubular body 70 and a plurality of radial fins 72.
  • the fins 72 are circumferentially spaced equiangularly and protrude a slightdistance (0.15 inch, for example) radially into the tubular body 70 as indicated in FIG. 5.
  • Two of the fins 72; of each radiator 66 and 68 are welded at their ends to channel members 74 which are, in turn, fastened to the utility pole 26 (FIG. 1) by lag screws 76 and washers 78.
  • the upper end of the tubular body 70 of each of the radiators 66 and 68 is closed by a solid end plug 80 and sealed by welding.
  • the upper ends of the plugs 80 of the radiators 66 and 68 are respectively mounted in left and 'right holes of a top support strap 82 as shown in FIG. 2.
  • the tubular body 70 is approximately 1 inch in diameter, and the fins 72 are approximately 2 inches wide and 72 inches long, for example. Obviously, other techniques of attaching the radiators to the pole for support can be used, especially when only one radiator is employed.
  • FIG. 6 is a front elevational view, fragmentarily shown, of the angular (helical) heat pipe element y which is normally attached to the wooden utility pole 28 (FIG. I).
  • the heat pipe element y generally includes a lower embedded portion 84, a central connecting joint and tee portion 86, and an upper heat exchanger (radiator) portion 88.
  • the lower portion 84 is fabri-' cated largely of a tubular (aluminum) extrusion having a central bulbous tube 92 and side flanges or fins 94a and 94b.
  • the tube 92 protrudes radially inwards from the flanges 94a and 94b, and the inner diameter of each coil is approximately 12.50 inches, to accom modate a utility pole 12 inches in diameter.
  • the lower portion 84 can be, for example, about 72 to 96 inches long between the ends of the coiled section, with six equally spaced coils or a nominal 12 to 16 inches lead per coil. The deeper that the pole 28 and its element y are embedded in the ground, the less can be the number of coils since a deeper embedded length tends to offset the lifting of the pole.
  • the lower portion 84 can be conveniently fastened to the pole 28 by nails 96 and washers 98 located near the ends of the coiled section along the flanges 94a and 94b, and at spacings of approximately 12 inches along the longitudinal length thereof.
  • The-lower end of the extrusion 90 of the lower portion 84 is sealed and capped in the same manner as in the linear heat pipe element S.
  • the tee 100 and everything above it, including the heat exchanger portion 88 and its left and right radiators 102 and 104, can be identical to the tee 52 and heat exchanger portion 40 and its radiators 66 and 68 of the linear heat pipe element S.
  • the central portion 86 of the angular heat pipe element y includes an overlapping joint 106 which is not used in the central portion 38 of the linear heat pipe element S. It is noted, however, that a similar overlapping joint 106a (indiand right passageways of the cated in phantom lines in FIG. 4) can be readily incorporated and used in the linear heat pipe element S, if desired or required.
  • FIG. 7 is a side elevational view of the central portion 86 of the angular heat pipe element y, as taken along the line 7-7 indicated in FIG. 6.
  • the angular heat pipe element y is essentially a two-part assembly of a separate upper heat pipe section 108 and a separate lower heat pipe section 110 which are thermally joined or connected together by the overlapping joint 106.
  • the upper heat pipe section can be readily separated and detached from the lower heat pipe section, so that it can be replaced when damaged without having to dig up the entire pole 28 and replacing an entire heat pipe element because of damage only to the upper radiator portion thereof.
  • the heat removal rate with the twopart assembly, as compared to a similar one-part assembly, is about 12 percent less than the latter.
  • FIG. 8 is a cross sectional view of the central portion 86 of the angular heat pipe element y, as taken along the line 88 indicated in FIG. 7.
  • the flanges 94a and 94b of each tubular extrusion 90 of the upper and lower heat pipe sections 108 and 110 are fastened directly together by bolts 112 spaced along the length of the overlapping joint 106.
  • a layer 114 of thermal paste (such as Dow Corning DC-340) can be used between the contiguous faces of the joined sections 108 and 110 to facilitate heat transfer between the sections.
  • the length of the overlapping joint is, for example, approximately two feet.
  • the lower end of the upper heat pipe section 108 and the upper end of the lower heat pipe section 110 are each closed by a pinch-off end plug 116.
  • Ground level can be at a few inches or more below the end plug 116 of the upper heat pipe section 108.
  • FIG. 9 is a front elevational view, shown partially broken away, of a structural support assembly 118 wherein a heat pipe element is integrally combined with and constructed to serve simultaneously as a support structure.
  • the assembly 118 includes a closed, elongated, tubular container 120 having a charge of a suitable working fluid (a small amount ofliquid and remainder vapor) 122, a helical wall fin 124 protruding radially inwards a short distance from the internal surface of the tubular container, and a heat exchanger (ambient air radiator) 126 suitably coupled or integrally incorporated with the upper portion of the tubular container.
  • a suitable working fluid a small amount ofliquid and remainder vapor
  • a helical wall fin 124 protruding radially inwards a short distance from the internal surface of the tubular container
  • a heat exchanger ambient air radiator
  • the assembly 118 further includes a structural attachment means 128 located normally above radiator 126 although it can in certain applications be located on or below the radiator, and a layer 130 of thermal insulation applied in the annual freezethaw ground region or layer 132 (largely the tundra) about the tubular container 120.
  • FIG. is a cross sectional view ofa lower part of the support assembly 118 as taken along the line l0l0 indicated in FIG. 9.
  • This lower part of the assembly 118 includes the lower portion of the tubular container 120 with its helical wall fin 124, and is embedded in permafrost 134. From FIGS. 9 and 10, it can be seen that as the condensate runs down the container 120 wall, the helical wall fin 124 ensures that the wall is wetted all the way around and down.
  • the fin 124 can be a narrow strip helical coil insert, a small diameter spring wire insert or a fine helical screw thread tapped in the tubular container wall, for example, each with a suitable pitch (which can be variable along the container length) between turns.
  • a conventional wall screen (wire mesh) wick can be provided on the circumferential wall surfaces of the tubular container 120. It is noted that a helical wall fin or wall screen wick is not used in the linear or angular heat pipe elements S and y although such means can be used and may be desirable under certain conditions.
  • FIG. 11 is a cross sectional view of an upper part of the support assembly 118 as taken along the line ll-l1 indicated in FIG. 9.
  • the heat exchanger 126 is a passive radiator including a plurality of vertical fins 136 which extend radially from the upper portion of the tubular container and are equiangularly spaced circumferentially thereabout. Heat transfer is by way of the surfaces of the fins 136 to the ambient air.
  • the tubular container 120 contains a suitable working fluid 122 (such as ammonia) which normally exists as a small quantity of liquid at the bottom end of the container, with saturated vapor filling the remainder thereof.
  • This heat pipe device is highly effective, and the heat transfer process is fully operational with temperature drops of less than 1 F in the working fluid 122.
  • the (ambient air) radiator region of the tubular container 120 becomes slightly (less than 1 F) cooler than the lower portion of the container, some saturated vapor will condense in the radiator region, give up its latent heat and then return by gravity down the wall of the container to its lower end.
  • the condensation of fluid 122 in the upper portion of the tubular container 120 tends to decrease the pressure in the container, causing more vapor to flow up it and causing some evaporation of liquid in the lower embedded portion of the container.
  • the latent heat of evaporation is thus transported from the underground (embedded) region to the exposed (radiator) region by this very efficient refluxing process.
  • the process of evaporation is, of course, enhanced by the helical wall fin 124 condensate spreader.
  • the complete underground (embedded) container portion acts to remove heat from the surrounding permafrost, and the heat is removed first and most rapidly from wherever the container temperature exceeds the ambient air temperature. That is, heat is removed most rapidly from the warmest part of the underground container portion and the device does not depend upon the entire embedded region being warmer than the ambient air before heat transportation begins.
  • the tubular container 120 is filled mostly with vapor and is, therefore, very light in weight for ease of handling and installation.
  • Undesirable heat conduction downwards is nearly insignificant during warm" weather for the structural support assembly l18'because the downward heat conduction (thermal conductivity) in the vapor is very low and the available metal cross section is small.
  • the downward heat conduction is much greater, for example, in a thermo-valve device.
  • the support assembly 118 heat pipe element
  • the structural support assembly 118 need be constructed only heavy and sturdy enough to support the intended structure. Large diameters and thick walls for the tubular container 120 are not required for the necessary heat transfer function.
  • the support assembly 118 can be used to support pipelines, railway trusses, buildings, etc. in the arctic regions. Of course, the support assembly 118 need not be confined to the configuration shown, and can be suitably combined into an architecturaldesign of a building or other structure so as not to be apparent. A number of different working fluids can be individually used efficiently in the support assembly 118.
  • the materials of construction of the tubular container 120 can be readily selected to meet various soil conditions because a variety of working fluids are availableto provide one which is compatible with any chosen tubular container material.
  • a structural support assembly comprising:
  • a support structure for installation in generally frozen soil, said support structure including a pole structure;
  • a heat pipe element including a tubular container having a lower andan upper portion, a charge of working fluid in said container, and a heat exchanger coupled to said upper portion of said container, said working fluid normally existing as a small quantity of liquid in said container with saturated vapor filling the remainder thereof, said heat pipe element being of a configuration and disposition complementary to said support structure and disposed externally thereof, the outer surface of said heat pipe element having an extended heat transfer surface throughout substantially the full length of the lower portion of said tubular container, said lower portion of said container being of a generally linear configuration, and the lower portions of said support structure and said heat pipe element being directly installed in said frozen soil whereby said soil adjacent thereto is stabilized in its frozen condition throughout the year by said heat pipe element; and
  • said heat pipe element includes a two-part assembly comprising a separate lower embedded section including said lower container portion, a separate upper radiator section including said upper container portion, and means for coupling said lower and upper sections in a good heat transfer connection, said lower and upper container portions having respective charges of said working fluid therein.
  • said coupling means includes an overlapping joint comprising contiguous corresponding flange faces connecting said lower and upper sections together, and a thermal substance provided between the contiguous flange faces of said overlapping joint to facilitate heat'transfer therebetween.
  • a structural support assembly comprising:
  • a support structure for installation in generally frozen soil said support structure including a pole-like member; and heat pipe element including a tubular container having a charge of working fluid therein and a heat exchanger coupled to the upper portion of said container, said working fluid normally existing as a small quantity of liquid in said container with saturated vapor filling the remainder thereof, said heat pipe element being of a configuration and disposition complementary to said support structure, the outer surface of said heat pipe element having an extended heat transfer surface throughout substantially the full length of the lower portion of said tubular container, said lower portion of said container being of a generally linear configuration, the lower portions of said container and said pole-like member being combinationally installed in said frozen soil, and said lower portion of said container being disposed at least adjacent and generally parallel to a surface of said lower portion of said polelike member whereby said soil adjacent thereto is stabilized in its frozen condition throughout the year by said heat pipe element.
  • a structural support assembly for use in ground areas subject to an annual freeze-thaw cycle, the combination with a support structure for installation in generally frozen soil, said support structure including a pole-like member, of:
  • a heat pipe element including a tubular container ,having a charge of working fluid therein and a heat exchanger coupled to the upper portion of said container, said working fluid normally existing as a small quantity of liquid in said container with saturated vapor filling the remainder thereof, said heat pipe element being of a configuration and disposition complementary to said support structure, the outer surface of said heat pipe element having an extended heat transfer surface throughout substantially the full length of the lower portion of said tubular container, said lower portion of said container being of a generally linear configuration, the lower portions of said container and said pole-like .member being adapted to be combinationally installed in said frozen soil, and said lower portion of said container being disposed at least adjacent and generally parallel to a surface of said lower portion of said pole-like member whereby said soil adjacent thereto is stabilized in its frozen condition throughout the year by said heat pipe element.

Abstract

Structural support assembly for use in arctic and subarctic (permafrost) areas or in any areas where the upper ground layer is subject to a severe annual freeze-thaw cycle, including the cooperative combination of a support structure and a heat pipe element installed in generally frozen soil. The heat pipe is of a suitably complementary configuration and/or disposition with respect to the support structure to provide appropriate stabilization of the surrounding frozen soil. In one embodiment, the heat pipe element is disposed externally of the support structure and, in another embodiment, it is disposed internally of (and integrally combined with) such structure. The external embodiment further includes one version employing a linear (straight) heat pipe element and another version employing an angular (helical) element.

Description

United States Patent 3 1191 Waters l PERMAFROST STRUCTURAL SUPPORT WITH HEAT PIPE STABILIZATION [75] Inventor: Elmer Dale Waters, Richland,
Wash.
[73] Assignee: McDonnell Douglas Corporation,
Santa Monica, Calif.
[ Notice: The portion of the term of this patent subsequent to Jan. 29, 1990, has been disclaimed.
[22] Filed: Mar. 12, 1973 [21] Appl. No.: 339,769
Related US. Application Data [62] Division of Ser. No. 174,687, Aug, 25, 1971, Pat. No.
1111 I 3,840,068 145 *Oct. 8, 1974 3,472,314 10/1969 Balch ..l65/45X Primary Examiner-Albert W. Davis, Jr. Attorney, Agent, or FirmD. N. Jeu; Walter J. Jason; Donald L. Royer 5 7] ABSTRACT Structural support assembly for use in arctic and subarctic (permafrost) areas or in any areas where the upper ground layer is subject to a severe annual freeze-thaw cycle, including the cooperative combination of a support structure and a heat pipe element installed in generally frozen soil. The heat pipe is of a suitably complementary configuration and/or disposition with respect to the support structure to provide appropriate stabilization of the surrounding frozen soil. In one embodiment, the heat pipe element is disposed externally of the support structure and, in another embodiment, it is disposed internally of (and integrally combined with) such structure. The external embodiment further includes one version employing a linear (straight) heat pipe element and another version employing an angular (helical) element.
6 Claims, 11 Drawing Figures PERMAFROST STRUCTURAL SUPPORT WITH HEAT PIPE STABILIZATION This is a division, of application Ser. No. 174,687 filed Aug. 25, 1971, now'U.S. Pat. No. 3,788,389.
BACKGROUND OF THE INVENTION My invention relates generally to support structures and, more particularly, to a novel and useful structural support-assembly for use in permafrost areas or in any areas having active ground layers subject to a severe annual freeze-thaw cycle.
Permafrost is material which is largely frozen permanently. It is usually a mixture of soil, rock and ice although it can be anything from solid rock to muddy ice. In the arctic regions, permafrost may extend from a few feet to hundreds of feet below the surface. The permafrost is separated from the surface by an upper layer (the tundra) and its surfacevegetation. The upper layer or tundra serves as insulation tolimit permafrost thaw in the summer but is subject to a seasonal freeze-thaw cycle. The permafrost thaw in the summer, however, can create an unstable condition for structures constructed in permafrost areas. This is, of course, more so in wet, ice-rich, permafrost areas than in dry, stable, permafrost areas of well drained soil or rock.
There are severeproblems associated with support and stabilization of structures in the arctic regions where permafrost is prevalent. Alaskan railroads, for example, require the expenditure of thousands of dollars each year to repair soil'slippages and track roughness resulting from the annual freeze-thaw cycle and disturbances of the ground cover by the intrusion of man and his machines. When the-tundra is broken or removed, the permafrost loses its insulation and begins to melt and erode. Thus, tracks left by a tractor or caterpillar train can become a deep ditch and alter the surface drainage pattern over a wide area.
In cities and regions which overaly permafrost areas, a gravel insulating technique is generally used in construction over such areas. A raised gravel pad, for example, is ordinarily employed to provide a suitable support or work area on permafrost. Foundation structures embedded in permafrost are also. commonly surrounded completely by a layer of insulating gravel. In areas of ice-rich permafrost and/or during a strong summer thaw, however, even the use of a relatively thick insulating'gravel layer is inadequate to prevent some subsidence and possibly accompanying damage of the supported structure or apparatus. On the other hand, instead of subsiding, support posts or poles for arctic overhead communications and power lines have presented a particular problem withpole jacking wherein the annual seasonal uplift due to frost heave can actually lift the poles and their anchors completely out of the ground. The pole jacking problem has plagued all of the utility companies throughout vast areas of the subarctic regions, and is presently considered to have no reasonable economic solution.
The US. Pat. 3,217,791 of Erwin L. Long on Means for Maintaining Permafrost Foundations patented Nov. 16, I965 discloses and claims a thermo-valve foundation system including a closed tubular container partially filled with a low boiling point liquid, either propane or carbon dioxide, and a layer of gravel completely surrounding its lower portion. The thermo-valve tubular container operates during periods of subfreezing temperatures to absorb heat from the adjoining permafrost, to freeze the adjacent unfrozen soil and increase its strength of adhesion to the foundation. The container itself serves as a foundation piling or support pole which is used with a gravel layer completely surrounding its lower portion. lt is, however, not only costly but frequently impractical and infeasible to provide a sufficiently large and thick insulating gravel layer entirely around and below the lower portion of each pole to stabilize it.'Moreover, the metallic tubular container of the thermo-valve system is obviously limited by practical considerations in height or length and location whereas a wooden utility pole of any substantial height or length can be economically used in any location.
SUMMARY OF THE INVENTION Briefly, and in general terms, my invention is preferably accomplished by providing a structural support assembly for use in arctic, subarctic and similar regions, including a cooperative combination of a support structure and a heat pipe element, which can be directly and easily installed in generally frozen soil to provide a stable support for various apparatus and structures. The heat pipe element is of a suitably complementary configuration and/or disposition with respect to the support structure to provide appropriate stabilization of the surrounding frozen soil.
Where the support structure is of the form of a wooden utility pole, for example, the heat pipe element can beof either a linear (straight) configuration or an angular (helical) one positioned adjacent to the surface of the lower embedded portion of the pole. Both straight and helical elements extend at least over the embedded length of their respective poles and protrude a predetermined distance linearly above the ground for heat exchange purposes. The heat pipe element broadly includes an elongated tubular container having a filling or charge of a suitable working fluid, and a heat exchanger (radiator) suitably coupled or integrally incorporated with the protruding upper portion of the tubular container. Means for attaching the lower embedded portion of the tubular container to the surface of the pole can be utilized where desired or required.
Each of the straight and helical heat pipe elements can be fabricated in a two-part assembly wherein the upper radiator section, located above the ground, can be readily separated and detached from the lower embedded section. In this instance, the upper and lower heat pipe sections are secured together in an overlapping joint. Heat transfer between the two parts is facilitated by, for example, a thermal paste used between the contiguous faces of the joined parts. While the heat removal rate with the two-part assembly is about 12 percent less than with a one-part assembly, the two-part assembly permits easy replacement of a radiator that may be damaged by large animals (migrating caribou, bears, etc.) or by vandalism.
Where a wooden pole or piling cannot be used or is not desired, advantage can be taken of an integrally combined metallic support structure and heat pipe element assembly. This structural support assembly includes a closed, elongated, tubular container having a filling or charge of a suitable working fluid, a helical wall fin protruding radially inwards from the internal surface of the tubular container, and a heat exchanger (radiator) suit'ablycoupled or integrally incorporated with the upper portion of the tubular container. The lower portion of the tubular container is installed directly in permafrost to a depth such that the upper radiator portion is positioned above the ground with its upper end located at a desired height to provide support for associated apparatus or structure.
BRIEF DESCRIPTION OF THE DRAWINGS My invention will be more fully understood, and other features and advantages thereof will become apparent, from the following description of certain exemplary embodiments of the invention. The description is to be taken in conjunction with the accompanying drawings, in which:
FIG. 1 is a front elevational view, shown partially in section and in simplified form, of a test installation of different poles including control poles and those constructed according to this invention;
FIG. 2 is a front elevational view, shown partially in section and in fragments, of a linear (straight) heat pipe element that is normally attached to a wooden utility pole to stabilize the surrounding permafrost in which it is installed;
FIG. 3 is a fragmentary sectional view of a lower part of the linear heat pipe element as taken along the line 3-3 indicated in FIG. 2;
FIG. 4 is a side elevational view of a central part of the linear heat pipe element as taken along the line 4-4 indicated in FIG. 2;
FIG. 5 is a cross sectional view of an upper part of the linear heat pipe element as taken along the line 5-5 indicated in FIG. 2;
FIG. 6 is a front elevational view, fragmentarily shown, of an angular (helical) heat pipe element that is normally attached to a wooden utility pole to stabilize the surrounding permafrost in which it is installed;
FIG. 7 is a side elevational view of a central part of the angular heat pipe element as taken along the line 7-7 indicated in FIG. 6;
FIG. 8 is a cross sectional view of the central part of the angular heat pipe element as taken along the line 8-8 indicated in FIG. 7;
FIG. 9 is a front elevational view, shown partially broken away, of a structural support assembly wherein a heat pipe element is constructed to serve simultaneously as the support structure;
FIG. 10 is a cross sectional view of a lower part of the support assembly as taken along the line 10-10 indicated in FIG. 9; and
FIG. 11 is a cross sectional view of an upper part of the support assembly as taken along the linell-ll indicated in FIG. 9.
DESCRIPTION OF THE PRESENT EMBODIMENTS In the accompanying drawings and following description of certain embodiments of my invention, some specific dimensions and types of materials are disclosed. It is to be understood, of course, that such dimensions and types of materials are given as examples only and are not intended to limit the scope of this invention in any manner.
FIG. 1 is a front elevational view, shown partially in section and in simplified form, of a test installation of a group of different poles including a regular power pole 20, a first control pole 22 set to simulate a typical utility pole installation, a second control pole 24 set with a type AM-9 chemical grout solution added to the backfill around the pole base, a utility pole 26 with a linear heat pipe element S attached to its lower embedded portion, and another utility pole 28 with an angular heat pipe element y attached to its lower embedded portion. The purpose of the chemical grout solution used in the backfill of the control pole 24 was to prevent water migration to the soil-pole interface. For clarity of illustration, the heat pipe elements S and y have been shown in considerably simplified forms. The heat pipe poles 26 and 28 were installed on either side of the first control pole 22.
The four poles 22, 24, 26 and 28 were installed to evaluate the magnitude of pole jacking and the preventive effects of the heat pipe elements S and y. The poles 22, 24, 26 and 28 were installed at 30 feet spacings in order that the poles can function independently but be comparable in movement. Thermocouples 30 and a frost tube 32 were installed adjacent to each pole for data comparison. A ground frost tube 34 was installed between the poles 22 and 26. A 24-inch auger unit was used to drill the installation holes and, as each hole was drilled, the ground conditions were observed and noted. In general, the test ground can be typified peaty organic silt to a depth of 2 feet and clay silt to a depth of 8 feet. The permafrost level was at a depth of approximately 6 feet.
Temperatures measured by the thermocouples 30 are suitably recorded and plotted. The frost tubes 32 suspend or permit the lowering therein of transparent containers of a (liquid) substance which gradually changes from a green to red color as it changes from an unfrozen to frozen condition. Thus, the frost tubes 32 provide or permit the obtaining of visual indications of the (unfrozen or frozen) conditions of the soil adjacent to the poles 22, 24, 26 and 28. The ground frost tube 34 was used to provide or permit the obtaining of information on the extent of ground freezing between the poles 22 and 26.
The heat pipe elements S and y are designed especially to cause rapid freezing of the soil around a utility pole in a radial direction along the full embedded pole portion so that the pole is firmly anchored from the ground surface into the permafrost. Water migration and frost heave due to progressive freezing and adhesion to the pole from the ground surface downward are thus precluded. Since soil expansion occurs in the radial direction, the vertical forces acting on the pole are minimized. Of course, unfrozen soil can accommodate the radial expansion, and there are no appreciable detrimental forces acting to damage a heat pipe element in the ground.
The primary measure of pole jacking is vertical movement throughout the year. Test results showed that the existing power pole 20 and its brace rose at a relatively rapid rate. Similarly, the plots for the first and second control poles 22 and 24 also showed that both moved upward at comparable rates. Of interest, the second control pole 24 with chemical grout added to its backfill, rose at a greater rate than any other pole. The pole 24 and stabilized soil surrounding it were apparently beingjacked as a single unit. The poles 26 and 28 with their respective linear and angular heat pipe elements S and y, however, did not establish any definite trend of movement during the same period of time and the heat pipes definitely developed a full jacket of frozen soil around their poles from the ground surface to the permafrost. It appeared that this jacket is strong enough to prevent any future upward heave.
Also, the helical heat pipe element y definitely cooled the ground more rapidly than the straight heat pipe element S and created a larger frost jacket around its pole 28 but this additional freezing (above that offered by the straight heat pipe element) did not appear necessary to obtain an adequate frost anchor effective the year round. One linear element S appears to be adequate to anchor its pole 26 having a diameter of approximately l2 inches. For substantially larger diameter poles, two or more linear elements can be attached equiangularly spaced circumferentially about such poles. Alternatively, a single angular element y can be used instead on very large diameterpoles.
FIG. 2 is a front elevational view, shown partially in section and in fragments, of the linear heat pipe element S which is normally attached to the wooden utility pole 26 (FIG. 1). The heat pipe element S generally includes a lower embedded portion 36,'a central connecting tee portion 38, and an upper heat exchanger (radiator) portion 40. The lower portion 36 is preferably fabricated largely of a tubular (aluminum) extrusion 42 having a central bulbous tube 44 and side flanges or fins 46a and 46b. The lower portion 36 is, for example, about 96 inches long and can be conveniently fastened to the pole 26 by nails 42' and washers 44 located near the ends of flanges 46a and 46b, and at spacings of approximately 12 inches between the ends. The tube 44 has a circular inner diameter nominally of onehalf inch, and is suitably sealed and covered by a cap 48 at its lower end. With an aluminum extrusion 42, selection and use of a suitable means of corrosion protection such as galvanic protection, for example, the sacrificial washers 44', or surface coating protection (organic film or chemical conversion film) is normally required. A conventional wall screen (wire mesh) wick is not used in the heat pipe element S although such means may be preferably used in the lower embedded portion 36 when it is very long (in one instance, 40 feet, for example). i
FIG. 3 is a fragmentary sectional view of the lower end of the lower portion 36 of the linear heat pipe element S as taken along the line 3-3 indicated in FIG. 2. A standard pinch-off end plug 50 is welded to the lower end of the tube 44. The heat pipe element S can be suitably loaded with a working fluid such as ammonia through the end plug 50, and then closed by pinchoff and seal welding. Approximately 48 grams of ammonia is used, for example, in this illustrative embodiment. The end plug 50 is covered by cap 48 which can be secured by epoxy cement to the lower end of the extrusion 42. Of course, any other suitable form of pro tective cover for the pinch-off and weld can be used.
FIG. 4 is a side elevational view of the central connecting tee portion 38 of the linear heat pipe element S as taken along the line 44 indicated in FIG. 2. Referring to both FIGS. 2 and 4, it can be seen that the upper end of the tube 44 of extrusion 42 is joined to the lower end of the upper heat exchanger portion 40 by the central portion 38. This central portion 38 includes a tee 52, a lower tube 54, and left and right upper tubes 56 and 58. The ends of the lower tube 54 extend approximately one-half inch into the upper end of tube 44 and lower passageway of tee 52, respectively, and are welded thereto. Similarly, the upper left and right tubes 56 and 58 connect the left tee 52 respectively to the lower ends of adapter plugs 60 and 62 mounted in left and right holes of a bottom support strap 64 as shown in FIG. 2. The upper ends of the hollow adapter plugs 60 and 62 are welded respectively to the lower tubular ends of passive radiators 66 and 68 of the upper heat exchanger portion 40. While two radiators 66 and 68 have been shown, only one or more than two radiators can be appropriately used.
FIG. 5 is a cross sectional view of the radiators 66 and 68 of the upper portion 40, astaken along the line 5-5 indicated in FIG. 2. Referring jointly to FIGS. 2 and 5, it can be seen that each of the radiators 66and 68 includes'a central tubular body 70 and a plurality of radial fins 72. The fins 72 are circumferentially spaced equiangularly and protrude a slightdistance (0.15 inch, for example) radially into the tubular body 70 as indicated in FIG. 5. Two of the fins 72; of each radiator 66 and 68 are welded at their ends to channel members 74 which are, in turn, fastened to the utility pole 26 (FIG. 1) by lag screws 76 and washers 78. The upper end of the tubular body 70 of each of the radiators 66 and 68 is closed by a solid end plug 80 and sealed by welding. The upper ends of the plugs 80 of the radiators 66 and 68 are respectively mounted in left and 'right holes of a top support strap 82 as shown in FIG. 2. The tubular body 70 is approximately 1 inch in diameter, and the fins 72 are approximately 2 inches wide and 72 inches long, for example. Obviously, other techniques of attaching the radiators to the pole for support can be used, especially when only one radiator is employed.
FIG. 6 is a front elevational view, fragmentarily shown, of the angular (helical) heat pipe element y which is normally attached to the wooden utility pole 28 (FIG. I). The heat pipe element y generally includes a lower embedded portion 84, a central connecting joint and tee portion 86, and an upper heat exchanger (radiator) portion 88. The lower portion 84 is fabri-' cated largely of a tubular (aluminum) extrusion having a central bulbous tube 92 and side flanges or fins 94a and 94b. The tube 92 protrudes radially inwards from the flanges 94a and 94b, and the inner diameter of each coil is approximately 12.50 inches, to accom modate a utility pole 12 inches in diameter. The lower portion 84 can be, for example, about 72 to 96 inches long between the ends of the coiled section, with six equally spaced coils or a nominal 12 to 16 inches lead per coil. The deeper that the pole 28 and its element y are embedded in the ground, the less can be the number of coils since a deeper embedded length tends to offset the lifting of the pole.
The lower portion 84 can be conveniently fastened to the pole 28 by nails 96 and washers 98 located near the ends of the coiled section along the flanges 94a and 94b, and at spacings of approximately 12 inches along the longitudinal length thereof. The-lower end of the extrusion 90 of the lower portion 84 is sealed and capped in the same manner as in the linear heat pipe element S. The tee 100 and everything above it, including the heat exchanger portion 88 and its left and right radiators 102 and 104, can be identical to the tee 52 and heat exchanger portion 40 and its radiators 66 and 68 of the linear heat pipe element S. The central portion 86 of the angular heat pipe element y includes an overlapping joint 106 which is not used in the central portion 38 of the linear heat pipe element S. It is noted, however, that a similar overlapping joint 106a (indiand right passageways of the cated in phantom lines in FIG. 4) can be readily incorporated and used in the linear heat pipe element S, if desired or required.
FIG. 7 is a side elevational view of the central portion 86 of the angular heat pipe element y, as taken along the line 7-7 indicated in FIG. 6. Referring to both FIGS. 6 and 7, it can be seen that the angular heat pipe element y is essentially a two-part assembly of a separate upper heat pipe section 108 and a separate lower heat pipe section 110 which are thermally joined or connected together by the overlapping joint 106. Thus, the upper heat pipe section can be readily separated and detached from the lower heat pipe section, so that it can be replaced when damaged without having to dig up the entire pole 28 and replacing an entire heat pipe element because of damage only to the upper radiator portion thereof. The heat removal rate with the twopart assembly, as compared to a similar one-part assembly, is about 12 percent less than the latter.
FIG. 8 is a cross sectional view of the central portion 86 of the angular heat pipe element y, as taken along the line 88 indicated in FIG. 7. Referring jointly to FIGS. 7 and 8, it can be seen that the flanges 94a and 94b of each tubular extrusion 90 of the upper and lower heat pipe sections 108 and 110 are fastened directly together by bolts 112 spaced along the length of the overlapping joint 106. A layer 114 of thermal paste (such as Dow Corning DC-340) can be used between the contiguous faces of the joined sections 108 and 110 to facilitate heat transfer between the sections. The length of the overlapping joint is, for example, approximately two feet. The lower end of the upper heat pipe section 108 and the upper end of the lower heat pipe section 110 are each closed by a pinch-off end plug 116. Ground level can be at a few inches or more below the end plug 116 of the upper heat pipe section 108.
FIG. 9 is a front elevational view, shown partially broken away, of a structural support assembly 118 wherein a heat pipe element is integrally combined with and constructed to serve simultaneously as a support structure. The assembly 118 includes a closed, elongated, tubular container 120 having a charge of a suitable working fluid (a small amount ofliquid and remainder vapor) 122, a helical wall fin 124 protruding radially inwards a short distance from the internal surface of the tubular container, and a heat exchanger (ambient air radiator) 126 suitably coupled or integrally incorporated with the upper portion of the tubular container. The assembly 118 further includes a structural attachment means 128 located normally above radiator 126 although it can in certain applications be located on or below the radiator, and a layer 130 of thermal insulation applied in the annual freezethaw ground region or layer 132 (largely the tundra) about the tubular container 120.
FIG. is a cross sectional view ofa lower part of the support assembly 118 as taken along the line l0l0 indicated in FIG. 9. This lower part of the assembly 118 includes the lower portion of the tubular container 120 with its helical wall fin 124, and is embedded in permafrost 134. From FIGS. 9 and 10, it can be seen that as the condensate runs down the container 120 wall, the helical wall fin 124 ensures that the wall is wetted all the way around and down. The fin 124 can be a narrow strip helical coil insert, a small diameter spring wire insert or a fine helical screw thread tapped in the tubular container wall, for example, each with a suitable pitch (which can be variable along the container length) between turns. Alternatively, a conventional wall screen (wire mesh) wick can be provided on the circumferential wall surfaces of the tubular container 120. It is noted that a helical wall fin or wall screen wick is not used in the linear or angular heat pipe elements S and y although such means can be used and may be desirable under certain conditions.
FIG. 11 is a cross sectional view of an upper part of the support assembly 118 as taken along the line ll-l1 indicated in FIG. 9. It can be seen that the heat exchanger 126 is a passive radiator including a plurality of vertical fins 136 which extend radially from the upper portion of the tubular container and are equiangularly spaced circumferentially thereabout. Heat transfer is by way of the surfaces of the fins 136 to the ambient air. The tubular container 120 contains a suitable working fluid 122 (such as ammonia) which normally exists as a small quantity of liquid at the bottom end of the container, with saturated vapor filling the remainder thereof. This heat pipe device is highly effective, and the heat transfer process is fully operational with temperature drops of less than 1 F in the working fluid 122.
Anytime that the (ambient air) radiator region of the tubular container 120 becomes slightly (less than 1 F) cooler than the lower portion of the container, some saturated vapor will condense in the radiator region, give up its latent heat and then return by gravity down the wall of the container to its lower end. The condensation of fluid 122 in the upper portion of the tubular container 120 tends to decrease the pressure in the container, causing more vapor to flow up it and causing some evaporation of liquid in the lower embedded portion of the container. The latent heat of evaporation is thus transported from the underground (embedded) region to the exposed (radiator) region by this very efficient refluxing process.
The process of evaporation is, of course, enhanced by the helical wall fin 124 condensate spreader. The complete underground (embedded) container portion acts to remove heat from the surrounding permafrost, and the heat is removed first and most rapidly from wherever the container temperature exceeds the ambient air temperature. That is, heat is removed most rapidly from the warmest part of the underground container portion and the device does not depend upon the entire embedded region being warmer than the ambient air before heat transportation begins.
The tubular container 120 is filled mostly with vapor and is, therefore, very light in weight for ease of handling and installation. Undesirable heat conduction downwards is nearly insignificant during warm" weather for the structural support assembly l18'because the downward heat conduction (thermal conductivity) in the vapor is very low and the available metal cross section is small. The downward heat conduction is much greater, for example, in a thermo-valve device. The support assembly 118 (heat pipe element) can also function efficiently in nearly a horizontal position for stabilization or support of structure on relatively steep grades whereas a thermo-valve device is very ineffcient or cannot function in such position or orientation.
The structural support assembly 118 need be constructed only heavy and sturdy enough to support the intended structure. Large diameters and thick walls for the tubular container 120 are not required for the necessary heat transfer function. The support assembly 118 can be used to support pipelines, railway trusses, buildings, etc. in the arctic regions. Of course, the support assembly 118 need not be confined to the configuration shown, and can be suitably combined into an architecturaldesign of a building or other structure so as not to be apparent. A number of different working fluids can be individually used efficiently in the support assembly 118. Thus, the materials of construction of the tubular container 120 can be readily selected to meet various soil conditions because a variety of working fluids are availableto provide one which is compatible with any chosen tubular container material.
While certain exemplary embodiments of this invention have been described above and shown in the accompanying drawings, it is to be understood that such embodiments are merely illustrative of, and not restrictive on, the broad invention and that I do not desire to be limited in my invention to the details of construction or arrangements shown and described, for obvious modifications may occur to persons skilled in the art.
I claim:
'1. For use in ground areas subject to an annual freeze-thaw cycle, a structural support assembly comprising:
a support structure for installation in generally frozen soil, said support structure including a pole structure;
a heat pipe element including a tubular container having a lower andan upper portion, a charge of working fluid in said container, and a heat exchanger coupled to said upper portion of said container, said working fluid normally existing as a small quantity of liquid in said container with saturated vapor filling the remainder thereof, said heat pipe element being of a configuration and disposition complementary to said support structure and disposed externally thereof, the outer surface of said heat pipe element having an extended heat transfer surface throughout substantially the full length of the lower portion of said tubular container, said lower portion of said container being of a generally linear configuration, and the lower portions of said support structure and said heat pipe element being directly installed in said frozen soil whereby said soil adjacent thereto is stabilized in its frozen condition throughout the year by said heat pipe element; and
means for attaching said element to said pole structure.
2. The invention as defined in claim 1 wherein said heat pipe element includes a two-part assembly comprising a separate lower embedded section including said lower container portion, a separate upper radiator section including said upper container portion, and means for coupling said lower and upper sections in a good heat transfer connection, said lower and upper container portions having respective charges of said working fluid therein.
3. The invention as defined in claim 2 wherein said coupling means includes an overlapping joint comprising contiguous corresponding flange faces connecting said lower and upper sections together, and a thermal substance provided between the contiguous flange faces of said overlapping joint to facilitate heat'transfer therebetween.
4. For use in ground areas subject to an annual freeze-thaw cycle, a structural support assembly comprising:
a support structure for installation in generally frozen soil, said support structure including a pole-like member; and heat pipe element including a tubular container having a charge of working fluid therein and a heat exchanger coupled to the upper portion of said container, said working fluid normally existing as a small quantity of liquid in said container with saturated vapor filling the remainder thereof, said heat pipe element being of a configuration and disposition complementary to said support structure, the outer surface of said heat pipe element having an extended heat transfer surface throughout substantially the full length of the lower portion of said tubular container, said lower portion of said container being of a generally linear configuration, the lower portions of said container and said pole-like member being combinationally installed in said frozen soil, and said lower portion of said container being disposed at least adjacent and generally parallel to a surface of said lower portion of said polelike member whereby said soil adjacent thereto is stabilized in its frozen condition throughout the year by said heat pipe element.
5. The invention as defined in claim 4 further comprising means for attaching said element to said polelike member.
6. In a structural support assembly for use in ground areas subject to an annual freeze-thaw cycle, the combination with a support structure for installation in generally frozen soil, said support structureincluding a pole-like member, of:
a heat pipe element including a tubular container ,having a charge of working fluid therein and a heat exchanger coupled to the upper portion of said container, said working fluid normally existing as a small quantity of liquid in said container with saturated vapor filling the remainder thereof, said heat pipe element being of a configuration and disposition complementary to said support structure, the outer surface of said heat pipe element having an extended heat transfer surface throughout substantially the full length of the lower portion of said tubular container, said lower portion of said container being of a generally linear configuration, the lower portions of said container and said pole-like .member being adapted to be combinationally installed in said frozen soil, and said lower portion of said container being disposed at least adjacent and generally parallel to a surface of said lower portion of said pole-like member whereby said soil adjacent thereto is stabilized in its frozen condition throughout the year by said heat pipe element.
UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION PATENT NO. 3,840,068
DATED 1 October 8, l97 l |NVENT0R(5) 3 Elmer Dale Waters It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below;
Front page, left column, in the "Notice" section, the date "Jan. 29, 1990" should read Jan. 29, l99l.
Column 1, line 39, the word "overaly" should read overlay.
Signed and Scaled this I second Day Of March 1976 [SEAL] Attest:
RUTH C. MASON C. MARSHALL DANN Arresting Officer Commissioner of Patents and Trademarks

Claims (6)

1. For use in ground areas subject to an annual freeze-thaw cycle, a structural support assembly comprising: a support structure for installation in generally frozen soil, said support structure including a pole structure; a heat pipe element including a tubular container having a lower and an upper portion, a charge of working fluid in said container, and a heat exchanger coupled to said upper portion of said container, said working fluid normally existing as a small quantity of liquid in said container with saturated vapor filling the remainder thereof, said heat pipe element being of a configuration and disposition complementary to said support structure and disposed externally thereof, the outer surface of said heat pipe element having an extended heat transfer surface throughout substantially the full length of the lower portion of said tubular container, said lower portion of said container being of a generally linear configuration, and the lower portions of said support structure and said heat pipe element being directly installed in said frozen soil whereby said soil adjacent thereto is stabilized in its frozen condition throughout the year by said heat pipe element; and means for attaching said element to said pole structure.
2. The invention as defined in claim 1 wherein said heat pipe element includes a two-part assembly comprising a separate lower embedded section including said lower container portion, a separate upper rAdiator section including said upper container portion, and means for coupling said lower and upper sections in a good heat transfer connection, said lower and upper container portions having respective charges of said working fluid therein.
3. The invention as defined in claim 2 wherein said coupling means includes an overlapping joint comprising contiguous corresponding flange faces connecting said lower and upper sections together, and a thermal substance provided between the contiguous flange faces of said overlapping joint to facilitate heat transfer therebetween.
4. For use in ground areas subject to an annual freeze-thaw cycle, a structural support assembly comprising: a support structure for installation in generally frozen soil, said support structure including a pole-like member; and a heat pipe element including a tubular container having a charge of working fluid therein and a heat exchanger coupled to the upper portion of said container, said working fluid normally existing as a small quantity of liquid in said container with saturated vapor filling the remainder thereof, said heat pipe element being of a configuration and disposition complementary to said support structure, the outer surface of said heat pipe element having an extended heat transfer surface throughout substantially the full length of the lower portion of said tubular container, said lower portion of said container being of a generally linear configuration, the lower portions of said container and said pole-like member being combinationally installed in said frozen soil, and said lower portion of said container being disposed at least adjacent and generally parallel to a surface of said lower portion of said pole-like member whereby said soil adjacent thereto is stabilized in its frozen condition throughout the year by said heat pipe element.
5. The invention as defined in claim 4 further comprising means for attaching said element to said pole-like member.
6. In a structural support assembly for use in ground areas subject to an annual freeze-thaw cycle, the combination with a support structure for installation in generally frozen soil, said support structure including a pole-like member, of: a heat pipe element including a tubular container having a charge of working fluid therein and a heat exchanger coupled to the upper portion of said container, said working fluid normally existing as a small quantity of liquid in said container with saturated vapor filling the remainder thereof, said heat pipe element being of a configuration and disposition complementary to said support structure, the outer surface of said heat pipe element having an extended heat transfer surface throughout substantially the full length of the lower portion of said tubular container, said lower portion of said container being of a generally linear configuration, the lower portions of said container and said pole-like member being adapted to be combinationally installed in said frozen soil, and said lower portion of said container being disposed at least adjacent and generally parallel to a surface of said lower portion of said pole-like member whereby said soil adjacent thereto is stabilized in its frozen condition throughout the year by said heat pipe element.
US00339769A 1971-08-25 1973-03-12 Permafrost structural support with heat pipe stabilization Expired - Lifetime US3840068A (en)

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US17468771A 1971-08-25 1971-08-25
US00339769A US3840068A (en) 1971-08-25 1973-03-12 Permafrost structural support with heat pipe stabilization
US00346622A US3828845A (en) 1971-08-25 1973-03-30 Permafrost structural support with internal heat pipe means

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US4339929A (en) * 1978-12-22 1982-07-20 United Technologies Corporation Heat pipe bag system
US4586561A (en) * 1984-02-27 1986-05-06 Exxon Research And Engineering Co. Low temperature heat pipe employing a hydrogen getter
US20130025821A1 (en) * 2011-07-25 2013-01-31 Tai-Her Yang Close-loop temperature equalization device having heat releasing device structured by multiple flowpath
US20130025820A1 (en) * 2011-07-25 2013-01-31 Tai-Her Yang Close-loop temperature equalization device having single-flowpathheat releasing device
US20130025832A1 (en) * 2011-07-25 2013-01-31 Tai-Her Yang Close-loop temperature equalization device having heat releasing device structured by multiple flowpath
US20130042997A1 (en) * 2011-08-15 2013-02-21 Tai-Her Yang Open-loopnatural thermal energy releasing system wtih partialreflux
US20130094909A1 (en) * 2011-08-12 2013-04-18 Mcalister Technologies, Llc Systems and methods for collecting and processing permafrost gases, and for cooling permafrost
US8624072B2 (en) 2010-02-13 2014-01-07 Mcalister Technologies, Llc Chemical reactors with annularly positioned delivery and removal devices, and associated systems and methods
US8669014B2 (en) 2011-08-12 2014-03-11 Mcalister Technologies, Llc Fuel-cell systems operable in multiple modes for variable processing of feedstock materials and associated devices, systems, and methods
US8673509B2 (en) 2011-08-12 2014-03-18 Mcalister Technologies, Llc Fuel-cell systems operable in multiple modes for variable processing of feedstock materials and associated devices, systems, and methods
US8671870B2 (en) 2011-08-12 2014-03-18 Mcalister Technologies, Llc Systems and methods for extracting and processing gases from submerged sources
US8734546B2 (en) 2011-08-12 2014-05-27 Mcalister Technologies, Llc Geothermal energization of a non-combustion chemical reactor and associated systems and methods
US8771636B2 (en) 2008-01-07 2014-07-08 Mcalister Technologies, Llc Chemical processes and reactors for efficiently producing hydrogen fuels and structural materials, and associated systems and methods
US8821602B2 (en) 2011-08-12 2014-09-02 Mcalister Technologies, Llc Systems and methods for providing supplemental aqueous thermal energy
US8826657B2 (en) 2011-08-12 2014-09-09 Mcallister Technologies, Llc Systems and methods for providing supplemental aqueous thermal energy
US8888408B2 (en) 2011-08-12 2014-11-18 Mcalister Technologies, Llc Systems and methods for collecting and processing permafrost gases, and for cooling permafrost
US8911703B2 (en) 2011-08-12 2014-12-16 Mcalister Technologies, Llc Reducing and/or harvesting drag energy from transport vehicles, including for chemical reactors, and associated systems and methods
US8926719B2 (en) 2013-03-14 2015-01-06 Mcalister Technologies, Llc Method and apparatus for generating hydrogen from metal
US9188086B2 (en) 2008-01-07 2015-11-17 Mcalister Technologies, Llc Coupled thermochemical reactors and engines, and associated systems and methods
US9206045B2 (en) 2010-02-13 2015-12-08 Mcalister Technologies, Llc Reactor vessels with transmissive surfaces for producing hydrogen-based fuels and structural elements, and associated systems and methods
US9302681B2 (en) 2011-08-12 2016-04-05 Mcalister Technologies, Llc Mobile transport platforms for producing hydrogen and structural materials, and associated systems and methods
US9522379B2 (en) 2011-08-12 2016-12-20 Mcalister Technologies, Llc Reducing and/or harvesting drag energy from transport vehicles, including for chemical reactors, and associated systems and methods
US20190360276A1 (en) * 2015-12-28 2019-11-28 Michael J. Davis System and method for heating the ground

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US3472314A (en) * 1967-07-26 1969-10-14 Thermo Dynamics Inc Temperature control tube

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US3472314A (en) * 1967-07-26 1969-10-14 Thermo Dynamics Inc Temperature control tube

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Publication number Priority date Publication date Assignee Title
US4339929A (en) * 1978-12-22 1982-07-20 United Technologies Corporation Heat pipe bag system
US4586561A (en) * 1984-02-27 1986-05-06 Exxon Research And Engineering Co. Low temperature heat pipe employing a hydrogen getter
US8771636B2 (en) 2008-01-07 2014-07-08 Mcalister Technologies, Llc Chemical processes and reactors for efficiently producing hydrogen fuels and structural materials, and associated systems and methods
US9188086B2 (en) 2008-01-07 2015-11-17 Mcalister Technologies, Llc Coupled thermochemical reactors and engines, and associated systems and methods
US8673220B2 (en) 2010-02-13 2014-03-18 Mcalister Technologies, Llc Reactors for conducting thermochemical processes with solar heat input, and associated systems and methods
US9103548B2 (en) 2010-02-13 2015-08-11 Mcalister Technologies, Llc Reactors for conducting thermochemical processes with solar heat input, and associated systems and methods
US8926908B2 (en) 2010-02-13 2015-01-06 Mcalister Technologies, Llc Reactor vessels with pressure and heat transfer features for producing hydrogen-based fuels and structural elements, and associated systems and methods
US9541284B2 (en) 2010-02-13 2017-01-10 Mcalister Technologies, Llc Chemical reactors with annularly positioned delivery and removal devices, and associated systems and methods
US8624072B2 (en) 2010-02-13 2014-01-07 Mcalister Technologies, Llc Chemical reactors with annularly positioned delivery and removal devices, and associated systems and methods
US9206045B2 (en) 2010-02-13 2015-12-08 Mcalister Technologies, Llc Reactor vessels with transmissive surfaces for producing hydrogen-based fuels and structural elements, and associated systems and methods
US20130025820A1 (en) * 2011-07-25 2013-01-31 Tai-Her Yang Close-loop temperature equalization device having single-flowpathheat releasing device
US9200850B2 (en) * 2011-07-25 2015-12-01 Tai-Her Yang Closed-loop temperature equalization device having a heat releasing system structured by multiple flowpaths
US9291372B2 (en) * 2011-07-25 2016-03-22 Tai-Her Yang Closed-loop temperature equalization device having a heat releasing device and multiple flowpaths
US20130025832A1 (en) * 2011-07-25 2013-01-31 Tai-Her Yang Close-loop temperature equalization device having heat releasing device structured by multiple flowpath
US20130025821A1 (en) * 2011-07-25 2013-01-31 Tai-Her Yang Close-loop temperature equalization device having heat releasing device structured by multiple flowpath
US8669014B2 (en) 2011-08-12 2014-03-11 Mcalister Technologies, Llc Fuel-cell systems operable in multiple modes for variable processing of feedstock materials and associated devices, systems, and methods
US8673509B2 (en) 2011-08-12 2014-03-18 Mcalister Technologies, Llc Fuel-cell systems operable in multiple modes for variable processing of feedstock materials and associated devices, systems, and methods
US8911703B2 (en) 2011-08-12 2014-12-16 Mcalister Technologies, Llc Reducing and/or harvesting drag energy from transport vehicles, including for chemical reactors, and associated systems and methods
US9617983B2 (en) 2011-08-12 2017-04-11 Mcalister Technologies, Llc Systems and methods for providing supplemental aqueous thermal energy
US8826657B2 (en) 2011-08-12 2014-09-09 Mcallister Technologies, Llc Systems and methods for providing supplemental aqueous thermal energy
US9039327B2 (en) * 2011-08-12 2015-05-26 Mcalister Technologies, Llc Systems and methods for collecting and processing permafrost gases, and for cooling permafrost
US8821602B2 (en) 2011-08-12 2014-09-02 Mcalister Technologies, Llc Systems and methods for providing supplemental aqueous thermal energy
US8734546B2 (en) 2011-08-12 2014-05-27 Mcalister Technologies, Llc Geothermal energization of a non-combustion chemical reactor and associated systems and methods
US8671870B2 (en) 2011-08-12 2014-03-18 Mcalister Technologies, Llc Systems and methods for extracting and processing gases from submerged sources
US8888408B2 (en) 2011-08-12 2014-11-18 Mcalister Technologies, Llc Systems and methods for collecting and processing permafrost gases, and for cooling permafrost
US9222704B2 (en) 2011-08-12 2015-12-29 Mcalister Technologies, Llc Geothermal energization of a non-combustion chemical reactor and associated systems and methods
US20130094909A1 (en) * 2011-08-12 2013-04-18 Mcalister Technologies, Llc Systems and methods for collecting and processing permafrost gases, and for cooling permafrost
US9302681B2 (en) 2011-08-12 2016-04-05 Mcalister Technologies, Llc Mobile transport platforms for producing hydrogen and structural materials, and associated systems and methods
US9309473B2 (en) 2011-08-12 2016-04-12 Mcalister Technologies, Llc Systems and methods for extracting and processing gases from submerged sources
US9522379B2 (en) 2011-08-12 2016-12-20 Mcalister Technologies, Llc Reducing and/or harvesting drag energy from transport vehicles, including for chemical reactors, and associated systems and methods
US20130042997A1 (en) * 2011-08-15 2013-02-21 Tai-Her Yang Open-loopnatural thermal energy releasing system wtih partialreflux
US11448425B2 (en) 2011-08-15 2022-09-20 Tai-Her Yang Open-loop natural thermal energy releasing system with partial reflux
US8926719B2 (en) 2013-03-14 2015-01-06 Mcalister Technologies, Llc Method and apparatus for generating hydrogen from metal
US20190360276A1 (en) * 2015-12-28 2019-11-28 Michael J. Davis System and method for heating the ground
US10669782B2 (en) * 2015-12-28 2020-06-02 Michael J. Davis System and method for heating the ground

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