US3837792A - Cooling device for kiln material - Google Patents

Cooling device for kiln material Download PDF

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Publication number
US3837792A
US3837792A US00371495A US37149573A US3837792A US 3837792 A US3837792 A US 3837792A US 00371495 A US00371495 A US 00371495A US 37149573 A US37149573 A US 37149573A US 3837792 A US3837792 A US 3837792A
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United States
Prior art keywords
cooling
air
chamber
contact
discharge
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Expired - Lifetime
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US00371495A
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English (en)
Inventor
H Deussner
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Kloeckner Humboldt Deutz AG
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Kloeckner Humboldt Deutz AG
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D15/00—Handling or treating discharged material; Supports or receiving chambers therefor
    • F27D15/02—Cooling
    • F27D15/0286—Cooling in a vertical, e.g. annular, shaft
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28C—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA COME INTO DIRECT CONTACT WITHOUT CHEMICAL INTERACTION
    • F28C3/00—Other direct-contact heat-exchange apparatus
    • F28C3/10—Other direct-contact heat-exchange apparatus one heat-exchange medium at least being a fluent solid, e.g. a particulate material
    • F28C3/12—Other direct-contact heat-exchange apparatus one heat-exchange medium at least being a fluent solid, e.g. a particulate material the heat-exchange medium being a particulate material and a gas, vapour, or liquid
    • F28C3/14—Other direct-contact heat-exchange apparatus one heat-exchange medium at least being a fluent solid, e.g. a particulate material the heat-exchange medium being a particulate material and a gas, vapour, or liquid the particulate material moving by gravity, e.g. down a tube
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20—Details, accessories, or equipment peculiar to rotary-drum furnaces
    • F27B7/38—Arrangements of cooling devices
    • F27B7/383—Cooling devices for the charge

Definitions

  • a structure for cooling particulate hot kiln material by contact with cooling air including a cooling chamber having an upper receiving end with a lower discharge end and a rotary gas fired kiln discharging into the upper end through a feed conduit extending into the upper end of the chamber, an upper downwardly facing air distribution device, a lower downwardly facing air distribution device having radially extending spokes and an outer portion lying adjacent the wall of the cooling chamber, and opening at the lower end discharging into the hopper with an air intake chamber arranged so that air flows over the exposed surface of the material into an intake blower connected to the air distribution devices.
  • the invention relates to devices for the cooling of hot kiln particulate material in direct contact with air and more particularly to a device wherein the flow of air is so arranged to obtain optimum cooling of the material and the retention of heat energy in the air for its flow into the kiln.
  • Devices have been provided heretofore for the cooling of hot kiln material by the flow of air such as disclosed, for example, in French Pat. No. 1,502,170.
  • the flow of heated kiln material is distributed within a cooling chamber over roof-like conducting surfaces into several relatively thin layers of particulate material.
  • the roof-like guide surfaces are usually provided with louver-type covered air passages with the cooling air forced transversely through the thin layers of material and the air subsequently conveyed off through discharge channels above the layers of material out of the device.
  • a further object of the invention is to provide a device for cooling the discharge from a hot kiln wherein uniform improved cooling of the material results and the heat absorbed by the cooling air is utilized by directing the air flow through the kiln.
  • a feature of the invention in solving the problems of devices heretofore available is obtained in that at least one feed conduit is provided which projects into the cooling chamber with the discharge opening spaced from the chamber walls by the spaced above cooling air distribution devices.
  • the arrangement permits a spreading out of the heated kiln material above the cooling air distribution devices to obtain a uniform layer so that the cooling air issuing from the distribution devices may be conveyed in counter-current flow through the kiln material.
  • a further feature of the invention resides in that the cooling air distribution device is arranged so that a substantial portion of the cooling air comes into contact with the kiln material already cooled to a certain extent and that with intermittent inoperative or standing periods due to material selection and other reasons, the improvement is attained in still retaining uniform cooling without compacting of the material.
  • At least two feed conduits are provided leading into the cooling chamber and the distance between the adjacent feed conduits is twice as great as the distance between either conduit and the wall of the cooling chamber.
  • the cooling chambers permit high rates of flow through output.
  • a further feature of the invention is the provision of a material deflecting element within the cooling chamber attached to the cooling air supply so that the material deflecting element is cooled with air.
  • the structure further provides for the possibility of providing a number of supply conduits leading into the cooling chamber with the conduits divided into groups which independently of each other are controllably supplied with cooling air.
  • FIG. 1 is a vertical sectional view in somewhat schematic form illustrating a structure constructed and operating in accordance with the principles of the present invention
  • FIG. 2 is a detailed fragmentary sectional view taken substantially along line II-II of FIG. 1;
  • FIG. 3 is a vertical sectional view illustrating another form of the invention, with the section being taken substantially along line III-III of FIG. 4;
  • FIG. 4 is a vertical sectional view taken substantially along line IVIV of FIG. 3;
  • FIG. 5 is a partial vertical sectional view taken through an embodiment constructed in accordance with FIG. 3;
  • FIG. 6 is a horizontal sectional view taken substantially along horizontal line VI-VI of FIG. 5.
  • the mechanism includes a vertical generally cylindrically shaped cooling chamber 1 with a roof 2 at the upper end having a discharge opening 3 for the flow of heated cooling air from the chamber after it has cooled the material therein.
  • a feed conduit 4 At the upper end of the cooling chamber and extending through the roof 2 is a feed conduit 4 with a conduit opening 5 which is substantially coaxially positioned relative to the cooling chamber 1 and spaced from the wall of the chamber.
  • a first or principal cooling air distributor device 6 which has downwardly directed air discharge openings 6a and 612. These openings are interconnected and are supplied with air through a cooling air conduit 7 which is supplied with pressurized air from a blower 11.
  • the air distribution device 6 extends horizontally across the chamber 1.
  • the air distribution device provides a downwardly opening V-shaped roof or channel.
  • An outer annular portion 6c is secured at its upper edge to the wall of the chamber 1 and slopes inwardly so as to deflect the material inwardly.
  • a second portion of the air distribution device includes radial spokes 6d and 6e, FIG. 2, which communicate at their ends with the air channel 6a and which spokes deflect the hot kiln material as it descends through the chamber. Air flow being discharged from the openings 6a and 6b will be distributed with a portion passing downwardly as indicated by the broken arrowed lines of FIG. 1 and a portion passing upwardly as indicated by the solid arrowed lines.
  • the position of the cooling air distributing device is substantially intermediate the lower end of the chamber 1 and the upper level 15 of the material so that the resistance to air flow is substantially the same in both directions and so that the flow of air will be divided.
  • the broken arrowed lines indicating a downward flow of air is shown at 16, and the solid arrowed lines indicating a flow of air upwardly is shown at 16a.
  • the hopper has an upper end 9a which is of substantially larger circumference than the lower end 8 of the chamber so that surface of kiln material is exposed to air flowing upwardly into an annular conical shield 10 at the base of the chamber.
  • the lower wall of the chamber is conically tapered downwardly at 1a.
  • the skirt 10 at the base of the wall 1a provides an air intake space 10a for air to flow into an intake line 1 1a leading into a blower 11 which supplies the cooling air.
  • the chamber 10a will be at a reduced atmospheric pressure so that atmospheric air will flow upwardly into the space 10a and this will effectively provide a dynamic seal at the base of the chamber to prevent the escape of dust and heated air into the surrounding mill.
  • hopper shown at 9 which operates on the thrust basis to force material from the hopper as it descends
  • other material receiving and conveying devices may be provided such as a rotating horizontal plate or turntable, a swinging bunker-discharge conveyor or similar belt conveyor or removal device. Discharge may also occur through a screen or a rollergrate and such devices will be positioned so that there will be a uniform exposed surface of material around the apex of the lower end 8.
  • the upper surface 15 of the material will have an angle of inclination which is a function of the type of material discharged from the kiln and flowing down into the chamber through the conduit floor. Regardless of the type of material, uniform distribution is accomplished by a coaxially located material deflecting element 12 which is in the shape of an inverted cone hav ing its apex pointed upwardly and having an open lower end.
  • This material deflecting cone 12 is supplied with cooling air through a supply line 14 which is supplied by the blower 11.
  • a control valve 14a is positioned in the line 14 so as to control the aportionment of cooling air between the line 7 and the line 14. Control of this valve may be set prior to operation or may be varied during operation in accordance with the type of material used or in accordance with the rate of flow.
  • the hot material coming from the kiln enters through the feed conduit 4 to be discharged into the chamber 1.
  • the material flows downwardly through the chamber at the rate at which it enters through the line 4 because the upper surface 15 of the material within the chamber will act as an effective regulator of flow.
  • the hopper 9 at the bottom regulates the flow from the chamber 1.
  • Cooled air enters the chamber through the distribution cone 12 and through the spider-shaped distribution device 6. Hot discharge air flows out through the upper opening 3 which preferably connects to the kiln to utilize the heat which has been received by the air.
  • the material may be cooled to temperatures below C. and can thus be transported by a regular mechanism from the hopper 9. At the same time, a high heat recovery occurs which is to the benefit of the overall thermal efficiency of the kiln operation.
  • the seal at the bottom prevents the escape of hot air and dust into the surrounding atmosphere and a seal is achieved which is free from wear. Also a final cooling is obtained of the material being discharged from the cooling chamber in the space 10a.
  • the angle of inclination may vary but with a steep or shallow angle of inclination a relatively uniform cooling of the material occurs.
  • the cooling air which emits from the deflecting cone 12 travels in a path which is uniform from a circumferential standpoint, and also substantially constant at any location radially outwardly from the cone and this path remains substantially constant regardless of the angle of inclination of the upper surface 15.
  • uniform pre-cooling is achieved as the material starts downwardly and approaches the primary cooling distribution device 6.
  • the embodiment is capable of a relatively high rate of output.
  • hot kiln material drops directly from the rotating kiln 18 into a cooling chamber 19.
  • the cooling chamber is tapered with an upper material receiving end 19a, and increases in cross section in a downward direction.
  • the chamber is inclined vertically so that although there may be a shifting in the concentration of the discharge point of the material as it flows out of the kiln, which can occur with a variation in rate of flow, the chamber 19 remains uniformly filled.
  • advantages result in the arrangement with types of material such as chalk or dolomite.
  • the material can react again so that the chamber arrangement illustrated is advantageous. This results in improvement in the quality of the fired products.
  • the base of the cooling chamber 19 connects to a base chamber 21 which contains an air distributor 23.
  • the air distributor has a waffle pattern of downwardly directed open inverted V-shaped members which are in air communication so that as air is directed therein by blowers 11, it will flow downwardly out of the base of the inverted Vs and will pass upwardly into the space 22 of the base 21 and into the dividers 34.
  • a heated gas flow conduit 25 connects to the space 21 and communicates with the interior of the dividers 34 to remove the heated gases which then flow upwardly to a manifold 26 and into the kiln 18.
  • a fuel pipe 36 extends through the manifold for the pre-heating of the fuel.
  • one of the blowers, as shown by the blower 11 may be connected to the interior of the dividers 34 for conductive cooling of the material as it flows over the roofs 34a of the dividers.
  • a plurality of discharge members 24 which are tapered downwardly to connect to gas dynamic seal means, each of which may be similar to those described in connection with FIG. 1.
  • the dividers instead of extending fully across the chamber 19, are each in the shape of inverted pointed cones 28.
  • the cones are hollow and provide a uniform distribution of material to direct the flow of material into outlets such as 24 of FIG. 3.
  • the spacing between these distributor cones or dividers 28 is such that the space between each of the adjacent cones is at least twice the distance between the cone and the wall 37 of the base. This insures a uniform flow of material and a uniform flow of particulate material and a uniform flow of cooling air.
  • pressure gauges may be provided in the lines leading from the blowers 11 and 11 or in the lines 7 and 14 of FIG. 1 so that control of the division of air can be readily obtained. This may be accomplished through automatic control devices or manually by the manual operation of the speed of the blowers 11 and 11 or manual control of the position of the valve 14a in FIG. 1.
  • a structure for cooling particulate hot kiln material by contact with cooling air comprising in combinatron:
  • a vertical cooling chamber having a receiving upper end for receiving hot kiln material and a discharge lower end for discharging cooled material
  • a cooling air distribution device having air discharge opening means communicating with the interior of said chamber
  • a structure for cooling particulate hot kiln material by contact with cooling air constructed in accor- 5 dance with claim 1:
  • the spacing between said first and second feed conduits being at least twice as great as the spacing between each feed conduit and the wall of said cooling chamber.
  • a structure for cooling particulate hot kiln material by contact with cooling air constructed in accordance with claim 1:
  • a structure for cooling particulate hot kiln material by contact with cooling air constructed in accordance with claim 3:
  • said distribution device opening means is connected to said deflecting element for discharging air out said deflecting element.
  • a structure for cooling particulate hot kiln material by contact with cooling air constructed in accordance with claim 1:
  • a structure for cooling particulate hot kiln material by contact with cooling air constructed in accordance with claim 2:
  • each discharge device in substantial vertical alignment with a corresponding feed conduit.
  • a structure for cooling particulate hot kiln material by contact with cooling air constructed in accordance with claim 2:
  • each cooling air distribution device including at least one additional feed conduit extending into said receiving end and at least one additional cooling air distribution device with each cooling air distribution device positioned in substantial vertical alignment with each feed conduit.
  • a structure for cooling particulate hot kiln material by contact with cooling air constructed in accordance with claim 2:
  • conduit opening is smaller than the walls of the cooling chamber and the chamber widens into a larger chamber.
  • a structure for cooling particulate hot kiln material by contact with cooling air constructed in accordance with claim 1:
  • cooling air distribution device including an air intake chamber exposed to material being discharged from the cooling chamber so that cooling air flows over the discharged material and is directed through the cooling air distribution device.
  • a structure for cooling particulate hot kiln material by contact with cooling air comprising in combinatron:
  • a cooling chamber having an outer wall with a receiving upper end for receiving hot kiln material and a rial by contact with cooling air constructed in accordance with claim 10:
  • a feed conduit means of a smaller diameter than the cooling chamber having a lower end within the chamber so that material piles up against the lower end of the feed conduit means and said lower end being positioned for discharging hot kiln material into the receiving end of the chamber;
  • a cooling air distribution device including a shield connected at its upper edge to the outer wall of the chamber with its lower edge spaced from the wall to provide a downwardly directed air discharge opening;
  • a structure for cooling particulate hot kiln material by contact with cooling air constructed in accordance with claim 10:
  • a structure for cooling particulate hot kiln mate including a downwardly facing concave air discharge member positioned above the air distribution device and substantially centrally located with respect to the feed conduit for delivery of material to the chamber.
  • a structure for cooling particulate hot kiln material by contact with cooling air constructed in accordance with claim 1:
  • said chamber discharge includes an opened 3 5 lower end of the chamber
  • a hopper having an open upper end of a larger size than the discharge opening of the chamber positioned below the chamber for material to discharge into the hopper and providing an area of exposed material in the hopper;
  • a structure for cooling particulate hot kiln material by contact with cooling air comprising in combination:
  • a cooling chamber having a receiving upper end for receiving hot kiln material and a discharge at the lower end for discharging cooled material
  • a kiln positioned for discharging material into the upper end of the chamber
  • an air intake chamber positioned within the cooling chamber surrounded by material with an open lower end having an air intake communicating directly with atmospheric air;
  • cooling air conduit means having an intake connected to said air chamber and a discharge leading to said kiln;
  • air intake openings at the lower end of the cooling chamber for air to filter up through the material and into the air chamber.
  • a structure for cooling particulate hot kiln material by contact with cooling air constructed in accordance with claim 14:
  • said air intake means are connected to a pressure blower means for forcing air into the particulate material.
  • a structure for cooling particulate hot kiln material by contact with cooling air constructed in accordance with claim 14:
  • said air chamber includes a plurality of chambers each having upwardly facing inclined roofs for the flow of material thereover and the transfer of heat through said roofs to the air flowing through the chambers.
  • a structure for cooling particulate hot kiln material by contact with cooling air constructed in accordance with claim 1:
  • a secondary air distribution device positioned above the first air distribution device and an air supply connected to said distribution devices with means for controlling the air directed to each of said devices.
  • a structure for cooling particulate hot kiln material by contact with cooling air constructed in accordance with claim 1:
  • each divider having a tapered sloping upper surface with a hollow open end and with a plurality of openings at the lower end of the cooling chamber with the dividers positioned between said openings.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Muffle Furnaces And Rotary Kilns (AREA)
  • Furnace Details (AREA)
US00371495A 1972-06-19 1973-06-19 Cooling device for kiln material Expired - Lifetime US3837792A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE2229810A DE2229810A1 (de) 1972-06-19 1972-06-19 Kuehlvorrichtung fuer stueckiges ofengut

Publications (1)

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US3837792A true US3837792A (en) 1974-09-24

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US00371495A Expired - Lifetime US3837792A (en) 1972-06-19 1973-06-19 Cooling device for kiln material

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US (1) US3837792A (ja)
JP (1) JPS4957442A (ja)
AT (1) AT327079B (ja)
BE (1) BE801082A (ja)
BR (1) BR7304511D0 (ja)
CA (1) CA997555A (ja)
DE (1) DE2229810A1 (ja)
ES (1) ES415884A1 (ja)
FR (1) FR2190257A5 (ja)
GB (1) GB1423690A (ja)
IT (1) IT985496B (ja)
ZA (1) ZA734123B (ja)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4037330A (en) * 1975-06-13 1977-07-26 Waagner-Biro Aktiengesellschaft Method and means for dry cooling bulk materials
US4076493A (en) * 1976-09-09 1978-02-28 Kennedy Van Saun Corporation Apparatus for cooling particulate material
US4171951A (en) * 1976-05-07 1979-10-23 Lin Ping Wah Means for producing cementitious product from quenched fly ash
FR2569425A1 (fr) * 1984-08-24 1986-02-28 Skf Steel Eng Ab Procede et installation pour le refroidissement de boulettes (" pellets ")
US5820363A (en) * 1994-12-01 1998-10-13 Deutz Aktiengesellschaft Apparatus for thermal processing of raw materials in dust form
US5906482A (en) * 1997-07-01 1999-05-25 Extru-Tech, Inc. Double wall vertical cooler
US20130109293A1 (en) * 2011-10-31 2013-05-02 David M. Futa Cooling apparatus used in recycling scrap tires
CN103868364A (zh) * 2014-02-27 2014-06-18 中国科学院力学研究所 炉式冷却装置
EP2980515A1 (en) * 2014-07-28 2016-02-03 Paul Wurth S.A. Sinter cooler
CN109751891A (zh) * 2019-03-01 2019-05-14 天华化工机械及自动化研究设计院有限公司 一种气体冷却脱聚丙烯中voc后的物料冷却塔
CN112524958A (zh) * 2021-01-15 2021-03-19 广西柳钢新材料科技有限公司 麦尔兹窑悬挂缸负压进风冷却装置

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT358617B (de) * 1979-01-30 1980-09-25 Voest Alpine Ag Verfahren und vorrichtung zum abkuehlen von gebranntem material, wie sinter oder pellets
SE443226B (sv) * 1980-03-05 1986-02-17 Luossavaara Kiirunavaara Ab Veemwvexlare
AT510203B1 (de) * 2010-07-13 2012-05-15 Siemens Vai Metals Tech Gmbh Kühlvorrichtung für heisses schüttgut

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE424065C (de) * 1925-03-20 1926-01-16 Fried Krupp Grusonwerk Akt Ges Verfahren zum Kuehlen und Hydratisieren von Drehofen-Zementklinkern
US3578297A (en) * 1969-06-23 1971-05-11 Lee H Niems Apparatus for cooling particles
US3745667A (en) * 1971-04-20 1973-07-17 Polysius Ag Cooling apparatus and method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE424065C (de) * 1925-03-20 1926-01-16 Fried Krupp Grusonwerk Akt Ges Verfahren zum Kuehlen und Hydratisieren von Drehofen-Zementklinkern
US3578297A (en) * 1969-06-23 1971-05-11 Lee H Niems Apparatus for cooling particles
US3745667A (en) * 1971-04-20 1973-07-17 Polysius Ag Cooling apparatus and method

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4037330A (en) * 1975-06-13 1977-07-26 Waagner-Biro Aktiengesellschaft Method and means for dry cooling bulk materials
US4171951A (en) * 1976-05-07 1979-10-23 Lin Ping Wah Means for producing cementitious product from quenched fly ash
US4076493A (en) * 1976-09-09 1978-02-28 Kennedy Van Saun Corporation Apparatus for cooling particulate material
FR2569425A1 (fr) * 1984-08-24 1986-02-28 Skf Steel Eng Ab Procede et installation pour le refroidissement de boulettes (" pellets ")
US4624059A (en) * 1984-08-24 1986-11-25 Skf Steel Engineering Ab Method and plant for cooling pellets
US5820363A (en) * 1994-12-01 1998-10-13 Deutz Aktiengesellschaft Apparatus for thermal processing of raw materials in dust form
US5906482A (en) * 1997-07-01 1999-05-25 Extru-Tech, Inc. Double wall vertical cooler
US9372032B2 (en) * 2011-10-31 2016-06-21 David M. Futa Cooling apparatus used in recycling scrap tires
US20130109293A1 (en) * 2011-10-31 2013-05-02 David M. Futa Cooling apparatus used in recycling scrap tires
CN103868364A (zh) * 2014-02-27 2014-06-18 中国科学院力学研究所 炉式冷却装置
WO2016016106A1 (en) * 2014-07-28 2016-02-04 Paul Wurth S.A. Sinter cooler
EP2980515A1 (en) * 2014-07-28 2016-02-03 Paul Wurth S.A. Sinter cooler
CN106796085A (zh) * 2014-07-28 2017-05-31 保尔伍斯股份有限公司 烧结冷却器
KR20170106285A (ko) * 2014-07-28 2017-09-20 풀 부르스 에스.에이. 소결광 냉각기
CN106796085B (zh) * 2014-07-28 2018-06-01 保尔伍斯股份有限公司 烧结冷却器
RU2684007C2 (ru) * 2014-07-28 2019-04-03 Поль Вурт С.А. Охладитель агломерата
CN109751891A (zh) * 2019-03-01 2019-05-14 天华化工机械及自动化研究设计院有限公司 一种气体冷却脱聚丙烯中voc后的物料冷却塔
CN112524958A (zh) * 2021-01-15 2021-03-19 广西柳钢新材料科技有限公司 麦尔兹窑悬挂缸负压进风冷却装置

Also Published As

Publication number Publication date
ATA501573A (de) 1975-03-15
AT327079B (de) 1976-01-12
JPS4957442A (ja) 1974-06-04
FR2190257A5 (ja) 1974-01-25
DE2229810A1 (de) 1974-01-17
BE801082A (fr) 1973-10-15
ZA734123B (en) 1974-05-29
GB1423690A (en) 1976-02-04
BR7304511D0 (pt) 1974-08-15
CA997555A (en) 1976-09-28
ES415884A1 (es) 1976-02-01
IT985496B (it) 1974-11-30

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