US3816353A - Method of washing fabrics using polysulfonated alkylphenols - Google Patents
Method of washing fabrics using polysulfonated alkylphenols Download PDFInfo
- Publication number
- US3816353A US3816353A US00130512A US13051271A US3816353A US 3816353 A US3816353 A US 3816353A US 00130512 A US00130512 A US 00130512A US 13051271 A US13051271 A US 13051271A US 3816353 A US3816353 A US 3816353A
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- US
- United States
- Prior art keywords
- percent
- alkylphenol
- detergent
- alkylphenols
- alkyl
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 29
- 239000004744 fabric Substances 0.000 title abstract description 17
- 238000005406 washing Methods 0.000 title abstract description 10
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 28
- 125000004432 carbon atom Chemical group C* 0.000 claims description 11
- 239000003599 detergent Substances 0.000 abstract description 49
- 239000011149 active material Substances 0.000 abstract description 11
- 239000003795 chemical substances by application Substances 0.000 abstract description 8
- 239000007864 aqueous solution Substances 0.000 abstract description 3
- 230000003472 neutralizing effect Effects 0.000 abstract description 3
- 125000000542 sulfonic acid group Chemical group 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 description 58
- -1 alkylbenzene sulfonate Chemical class 0.000 description 28
- 229910019142 PO4 Inorganic materials 0.000 description 23
- 150000001875 compounds Chemical class 0.000 description 23
- 235000021317 phosphate Nutrition 0.000 description 22
- 238000009472 formulation Methods 0.000 description 21
- 239000000463 material Substances 0.000 description 21
- 239000002689 soil Substances 0.000 description 21
- 239000010452 phosphate Substances 0.000 description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 17
- 239000000047 product Substances 0.000 description 17
- 229910001868 water Inorganic materials 0.000 description 17
- 239000000243 solution Substances 0.000 description 11
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 8
- 230000029936 alkylation Effects 0.000 description 8
- 238000005804 alkylation reaction Methods 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- QEMHBAGGYKJNSS-UHFFFAOYSA-N 2-icosylphenol Chemical compound CCCCCCCCCCCCCCCCCCCCC1=CC=CC=C1O QEMHBAGGYKJNSS-UHFFFAOYSA-N 0.000 description 6
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 6
- 125000003118 aryl group Chemical group 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 230000007935 neutral effect Effects 0.000 description 6
- 229910052938 sodium sulfate Inorganic materials 0.000 description 6
- 235000011152 sodium sulphate Nutrition 0.000 description 6
- 238000006277 sulfonation reaction Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- WCRKLZYTQVZTMM-UHFFFAOYSA-N 2-octadecylphenol Chemical group CCCCCCCCCCCCCCCCCCC1=CC=CC=C1O WCRKLZYTQVZTMM-UHFFFAOYSA-N 0.000 description 4
- DHURZBNESRVDPJ-UHFFFAOYSA-N 4-heptadecylphenol Chemical compound CCCCCCCCCCCCCCCCCC1=CC=C(O)C=C1 DHURZBNESRVDPJ-UHFFFAOYSA-N 0.000 description 4
- 229910052783 alkali metal Inorganic materials 0.000 description 4
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 4
- 150000001336 alkenes Chemical class 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000004615 ingredient Substances 0.000 description 4
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 4
- 239000012086 standard solution Substances 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 150000001342 alkaline earth metals Chemical class 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000001747 exhibiting effect Effects 0.000 description 3
- 239000008233 hard water Substances 0.000 description 3
- 201000006747 infectious mononucleosis Diseases 0.000 description 3
- 229910052920 inorganic sulfate Inorganic materials 0.000 description 3
- HWGNBUXHKFFFIH-UHFFFAOYSA-I pentasodium;[oxido(phosphonatooxy)phosphoryl] phosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O HWGNBUXHKFFFIH-UHFFFAOYSA-I 0.000 description 3
- 235000011121 sodium hydroxide Nutrition 0.000 description 3
- 235000019832 sodium triphosphate Nutrition 0.000 description 3
- 239000008234 soft water Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- HIFJUMGIHIZEPX-UHFFFAOYSA-N sulfuric acid;sulfur trioxide Chemical compound O=S(=O)=O.OS(O)(=O)=O HIFJUMGIHIZEPX-UHFFFAOYSA-N 0.000 description 3
- 239000012085 test solution Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 2
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical class OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000004115 Sodium Silicate Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 2
- 125000001204 arachidyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 150000001721 carbon Chemical group 0.000 description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 description 2
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 2
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 229920001577 copolymer Chemical class 0.000 description 2
- 230000000875 corresponding effect Effects 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 229960001484 edetic acid Drugs 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 125000000755 henicosyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 125000002960 margaryl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- MGFYIUFZLHCRTH-UHFFFAOYSA-N nitrilotriacetic acid Chemical class OC(=O)CN(CC(O)=O)CC(O)=O MGFYIUFZLHCRTH-UHFFFAOYSA-N 0.000 description 2
- 125000001196 nonadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 150000002892 organic cations Chemical class 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 229910052911 sodium silicate Inorganic materials 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 description 2
- 238000004448 titration Methods 0.000 description 2
- KEQGZUUPPQEDPF-UHFFFAOYSA-N 1,3-dichloro-5,5-dimethylimidazolidine-2,4-dione Chemical compound CC1(C)N(Cl)C(=O)N(Cl)C1=O KEQGZUUPPQEDPF-UHFFFAOYSA-N 0.000 description 1
- SHRLNYPFRBYAEK-UHFFFAOYSA-N 3-tetradecylphenol Chemical compound CCCCCCCCCCCCCCC1=CC=CC(O)=C1 SHRLNYPFRBYAEK-UHFFFAOYSA-N 0.000 description 1
- MHCHQNXRVNQPHJ-UHFFFAOYSA-N 4-hexadecylphenol Chemical compound CCCCCCCCCCCCCCCCC1=CC=C(O)C=C1 MHCHQNXRVNQPHJ-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000195493 Cryptophyta Species 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 238000005903 acid hydrolysis reaction Methods 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 230000005791 algae growth Effects 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 125000002511 behenyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- QAFMAEXJAHSANF-UHFFFAOYSA-N benzenesulfonic acid;naphthalene Chemical compound C1=CC=CC2=CC=CC=C21.OS(=O)(=O)C1=CC=CC=C1 QAFMAEXJAHSANF-UHFFFAOYSA-N 0.000 description 1
- UREZNYTWGJKWBI-UHFFFAOYSA-M benzethonium chloride Chemical compound [Cl-].C1=CC(C(C)(C)CC(C)(C)C)=CC=C1OCCOCC[N+](C)(C)CC1=CC=CC=C1 UREZNYTWGJKWBI-UHFFFAOYSA-M 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- XTHPWXDJESJLNJ-UHFFFAOYSA-N chlorosulfonic acid Substances OS(Cl)(=O)=O XTHPWXDJESJLNJ-UHFFFAOYSA-N 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000881 depressing effect Effects 0.000 description 1
- 238000011033 desalting Methods 0.000 description 1
- VAYGXNSJCAHWJZ-UHFFFAOYSA-N dimethyl sulfate Chemical compound COS(=O)(=O)OC VAYGXNSJCAHWJZ-UHFFFAOYSA-N 0.000 description 1
- VFNGKCDDZUSWLR-UHFFFAOYSA-L disulfate(2-) Chemical compound [O-]S(=O)(=O)OS([O-])(=O)=O VFNGKCDDZUSWLR-UHFFFAOYSA-L 0.000 description 1
- 238000002036 drum drying Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000001815 facial effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 229910001195 gallium oxide Inorganic materials 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000012010 growth Effects 0.000 description 1
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 1
- 230000026030 halogenation Effects 0.000 description 1
- 238000005658 halogenation reaction Methods 0.000 description 1
- 235000019589 hardness Nutrition 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 229910003437 indium oxide Inorganic materials 0.000 description 1
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical class [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 229910052806 inorganic carbonate Inorganic materials 0.000 description 1
- 229910052816 inorganic phosphate Inorganic materials 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 238000006317 isomerization reaction Methods 0.000 description 1
- 235000014666 liquid concentrate Nutrition 0.000 description 1
- 239000006193 liquid solution Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- WCYWZMWISLQXQU-UHFFFAOYSA-N methyl Chemical compound [CH3] WCYWZMWISLQXQU-UHFFFAOYSA-N 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 210000002374 sebum Anatomy 0.000 description 1
- 239000003352 sequestering agent Substances 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- ZAWGLAXBGYSUHN-UHFFFAOYSA-M sodium;2-[bis(carboxymethyl)amino]acetate Chemical compound [Na+].OC(=O)CN(CC(O)=O)CC([O-])=O ZAWGLAXBGYSUHN-UHFFFAOYSA-M 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 230000007928 solubilization Effects 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/02—Anionic compounds
- C11D1/12—Sulfonic acids or sulfuric acid esters; Salts thereof
- C11D1/22—Sulfonic acids or sulfuric acid esters; Salts thereof derived from aromatic compounds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C309/00—Sulfonic acids; Halides, esters, or anhydrides thereof
Definitions
- liquid heavy duty detergent compositions achieves many desirable rcsults. They are easy to package and measure. and their use opens the possibility of automatic dispensing in washing machines.
- inorganic ingredients phosphate builders, etc.
- alkylphenols The proposed sulfonated alkylphenols include both mono and disulfonates.
- the alkylphenols are prepared by reacting phenol and olefins of 14 to 15 carbon atoms obtained by caustic soda treatment of mono- SUMMARY OF THE INVENTION It has now been found that effective heavy-duty detergent compositions may be formulated without the necessity of phosphate builders by employing as the detergent active materials polysulfonated alkylphenols of the formula:
- R is linear alkyl of 16 to 22 carbon atoms
- X is H or a water-soluble salt-forming cation
- n is atleast 1.5, and not more than 25 mol percent of the sulfonated alkylphenols have R attached on the aromatic nucleus in a position para to OX.
- the effective materials are primarily either ortho or meta alkyl substituted.
- the major portion of the alkyl groups will be substituted ortho to the phenolic hydroxyl group on the ring.
- the meta alkyl materials are effective as phosphate-free detergents; however. the difficulty and consequent expense of making the high meta alkyl materials limits their use at this time in commercial formulations.
- the compounds of this invention do not require the presence of a builder to achieve good detergency, and while they are effective over a broad pH range, reach their maximum effectiveness at a pH near neutral in detergent solutions. Thus washing at a pH of 6.5 to 8.0, preferably 6.5 to 7.5, will give maximum soil removal while securing the previously mentioned advantages which inhere in the use of neutral washing solutions. Further, the compounds may be easily compounded into effective liquid heavy duty formulations because of the substantial solubility of the compounds in water and because of the lack of need for adjunctive inorganic additives such as builders.
- the salt-forming cation X may be any of numerous materials such as alkali metal, alkaline earth metal, ammonium, or various organic cations. Examples of suitable organic cations include amino materials such as those of the following structure:
- alkali metal cations are preferred, and sodium ions are particularly preferred.
- alkyl groups represented by R are, as previously noted, linear, although the presence of a random methyl radical upon the linear chain, for example. may not adversely affect the performance of the compound.
- Alkyl radicals representative of R include hexadecyl, heptadecyl, octadecyl, nonadecyl, eicosyl, heneicosyl, and docosyl. Heptadecyl, octadecyl, nonadecyl, eicosyl, and heneicosyl groups are preferred.
- the compounds of the invention are preferably prepared by sulfonation of a suitable alkylphenol.
- alkylphenols which are suitable as precursors for the compounds of this invention are prepared by meth-. ods which provide low para-content isomer products. Such methods include thermal alkylation of phenol with an alpha olefin. thermal alkylation of phenol with an internal monoolefm, and 'those catalytic methods which result in production of a high ortho-content alkylphenol.
- alkylation catalysts which have been employed to produce high ortho-content alkylphenols include various metal phenoxides, particularly those of aluminum and magnesium; hydrogen fluoridetreated aluminum silicate; alkyl sulfonic acids; dimethyl sulfate; benzene sulfonic acid; naphthalene sulfonic acid; transitional alumina; and gallium and indium oxides.
- the alkylphenol mixture must not have a para alkylphenol content of more than 24 and preferably not more than mol percent. This may be achieved by the noted thermal or catalytic methods with the direct product of the process having no more than the prescribed content or it may be achieved by conventional acid catalyzed alkylation followed by distillation or by separation of the components by various extractive techniques such as water solubilization, etc. This separation may be accomplished either with the alkylphenol mixtures or with the sulfonated products.
- the alkyl groups represented by R are generally derived from either alcohols, olefins, or haloparaffins.
- the position of the attachment of the aromatic nucleus on the alkyl chain may be at any point.
- alpha olefms the predominant point of attachment of the alkylation product will be either at the l or 2 and principally at the 2 position of the chain.
- an isomerized mixture of olefins or olefins derived from haloparaffins which have, in turn, been produced by halogenation of paraffins
- the position of the double bond will be generally completely random on the chain, and thus the corresponding alkyl chain-nucleus attachment will be random.
- the sulfonation of the alkylphenols to produce the compounds of this invention may be accomplished by any suitable method.
- materials which may be reacted with the alkylphenol include chlorosulfonic acid, oleum, or sulfuric acid.
- lt is only important that enough sulfonating agent be employed to incorporate an average of at least 1.5, preferably 1.6 atoms of sulfur (in the form of sulfonate groups) into each molecule.
- Each sulfonate group incorporated into these alkylphenols can be measured as a surface active site by titration. This number is referred to as active group incorporation (AG1). Sulfonation with oleum is preferred.
- the sulfonation is usually accomplished with a ratio of at least 2 and preferably from 4 to 10 mols of available SO from the sulfonating agent to one mol of the alkylphenol.
- the use of a solvent is ordinarily not required in carrying out the sulfonation.
- the alkylphenol and the sulfonating agent are simply mixed and the reaction is allowed to proceed, maintaining the temperature of the reaction mixture within the desired limits. The time required for disulfonation will be dependent upon the reaction temperature, the sulfonating agent, the ratio of sulfonating agent to alkylphenol, and the total quantity of reactants present.
- the reaction is usually effected at a temperature in the range of 0 to 150C, preferably 25 to 100C.
- the product may be neutralized with a water-soluble, salt-forming cationic neutralizing agent, usually a metal oxide or hydroxide, and preferably an alkaline earth metal or alkali metal hydroxide.
- a water-soluble, salt-forming cationic neutralizing agent usually a metal oxide or hydroxide, and preferably an alkaline earth metal or alkali metal hydroxide.
- the alkali metal hydroxides are preferred, and most preferred is sodium hydroxide.
- the neutralized product which will, contain a substantial quantity of water, and from 1 to 4 parts of a normally inorganic sulfate from the neutralization of excess S0 (e.g. Na- SO may be used, as is, in combination with conventional detergent additives to formulate liquid heavy duty detergents.
- a normally inorganic sulfate from the neutralization of excess S0 e.g. Na- SO
- water may be removed in any quantity to complete dryness by conventional concentration techniques such as evaporation, distillation, drum drying, etc., to yield a concentrated solution, a slurry, or a dry particulate solid which may then be blended to form a heavy duty detergent.
- the solid product isolated as described above may be desalted by the usual procedures as used in the alkylbenzene sulfonate art.
- the solid material is mixed with about a /30 alcohol/water solution.
- the insoluble inorganic sulfate is removed by filtration, and the organic surfactant may be used as such or isolated by evaporation of the solvent.
- the liquid con centrates and slurries may be treated in similar fashion with allowance made for the quantity of water already present.
- Example 1 Preparation of ortho Heptadecylphenol Disulfonate
- a small glass sulfonator 100 ml. equipped with a mechanical stirrer was added 16.8 g. (0.05 mol) of ortho heptadecylphenol (prepared by thermal alkylation of phenol with l-heptadecene).
- a small dropping funnel 25.74 g. of 21.5 percent fuming sulfuric acid. The acid was added to the alkylphenol over a period of minutes.
- the sulfonater was then heated to 75C in an oil bath, and stirring was continued for a period of minutes.
- the product was then neutralized to pH 7 with 2.5 N NaOl-l in an ice bath.
- Example 2 Preparation of Heneicosylphenol Disulfonate Following the general procedure of Example 1, 25.74 g. of 21.5 percent fuming sulfuric acid was reached with 19.2 g. of heneicosylphenol (prepared by an acidclay catalyzed alkylation of phenol with a mixture of heneicosenes and having a 62/38 ortho/para isomer distribution). The product was analyzed as in Example I and showed a 91 percent yield of heneicosylphenol disulfate.
- Example 2 Following the general procedure of Example 1 a variety of materials were prepared employing as precursors alkylphenols in which the'alkyl groups were linear and had aromatic nucleus attachment at all positions on the alkyl group and with varying proportions of ortho and para alkyl isomers. Mixtures of these materials were also prepared.
- Example 3 Preparation of a Mixture of Octadecyl-, Nonadecyl-, and Eicosylphenol Disulfonates
- the crude alkylphenol was distilled, and the fraction having a boiling range of 444 to 472F at 5 mm/Hg was taken as the product. Analysis of this product showed it to contain over 96 percent ortho alkyl isomers.
- a 360 g. portion of the distilled alkylphenol mixture was charged to an 800 ml. sulfonater equipped with a thermometer, dropping funnel, reflux condenser, and mechanical stirrer. While the material was being strongly agitated, 514 g. of 21.5 percent fuming sulfuric acid was added through the dropping funnel over a period of 36 minutes while the temperature was maintained at from 5 to 10C. The temperature was then raised to 75C for minutes. The reaction was then quenched by dropping the product onto ice, cooling it to a temperature of O5C. The product was then neutralized with 490 ml. of 50 percent NaOH. The final volume was adjusted to 2700 ml. Analysis by the previously described method showed a percent yield of alkylphenol disulfonate.
- Example 4 I Drying of Alkylphenol Disulfonate A 500 ml. portion of the product of Example 3 was dried in a conventional small-scale drum drier in which the drums were operated under a pressure of 30 psi of steam. in this manner there was recovered about g. of dry particulate solid which analyzed 52.5 percent of the mixture alkylphenol disulfonate, 44.0 percent sodium sulfate, with the balance being water.
- the compounds of this invention are useful as heavy duty detergent actives.
- heavy duty detergent formulations useful for removing soil from textiles have comprised an organic surfactant (detergent) and an inorganic phosphate builder; the phosphate being present by weight, in an amount of from one to four times that of the detergent.
- the compounds of the present invention are excellent soil removers without the aid of any phosphate builder. That is, the compounds of this invention satisfy all need for both organic surfactant and builder in the final heavy duty detergent formulation.
- One way that this may be accomplished is by preparing a mixture of the disulfonate materials of the instant invention and an inert material, e.g., water, sodium sulfate, sodium carbonate, etc.
- Such mixtures may contain any amount of disulfonate in excess of about 10 percent, preferably'lS percent or more.
- One useful composition comprises from 30 to 50 percent disulfonate and theremainder, sodium sulfate. Many other combinations make useful formulations and may be either liquid solutions or particulate solids.
- the disulfonate compounds will be used in wash water at concentrations of about 0.01 percent to about 0.10 percent. This is within the same range of concentrations as are employed with the present day commercial detergents.
- the soil removal properties of the present compounds are essentially equivalent to the soil removal properties of an equal amount of the current commercial surfactant combined with at least an equal amount of phosphate.
- Detergency of the compounds of the present invention is measured by their ability to remove natural sebum soil from cotton cloth.
- small swatches of cloth, soiled by rubbing over face and neck are washed with test solutions of detergents in a miniature laboratory washer.
- the quantity of soil removed by thiswashing procedure is determined by measuring the reflectances of the new cloth, the soiled' cloth, and the washed cloth, the results being expressed as per cent soil removal. Because of variations in degree and type of soiling, in water and in cloth, and other unknown variables, the absolute valueof per cent soil removal is not an accurate measure of detergent effectivenss and cannot be used to compare various deter- I gents. Therefore, the art has developed the method of using relative detergency ratings for comparing detergent effectiveness.
- the relative detergency ratings are obtained by comparing and correlating the per cent soil removal results from solutions containing the detergents being tested with the results from two defined standard solutions.
- the two standard solutions are selected to represent a detergent system exhibiting relatively high detersive characteristics and a system exhibiting relatively low detersive characteristics.
- the systems are assigned detergency ratings of 6.3 and 2.2 respectively.
- the two standard solutions are identical in formulation but are employed at different hardnesses.
- RDRs Relative detergency ratings
- Table 1 presents the detergency data on a group of representative alkylphenol disulfonates, all having at least 95 percent ortho alkyl attachment. For comparison, the detergency rating is given for a linear alkylbenzene sulfonate (LAS) (having from 11 to 14 carbon atom straight chain alkyl groups) both with and without a phosphate builder.
- LAS linear alkylbenzene sulfonate
- Each formulation tested comprised 25 weight percent of the test material along with 1 percent carboxymethylcellulose, 7 percent sodium silicate, 8 percent water, and 59 percent sodium sulfate.
- the LAS comparison formulations were prepared in the same way, except that in Example 2 40 percent of sodium triphosphate, and only 20 percent of LAS was used. The test results were obtained at a pH of 7 except for the two LAS examples, which were run at a pH of 9 (without phosphate) and 10 (with phosphate).
- nonadecyl-, and eicosylphenol disulfonates 6.0 4.3 9 A blend of approximately equal amounts of hexadecyl-, heptadecyl-, octadecyl-, nonadecy1-. and eicosylphenol disulfonates 5.4 4.5
- alkylphenol disulfonates having an alkyl group chain length in excess of 14 carbon atoms are extremely efficient detergents.
- the alkylphenol disulfonates of this invention remove soil as effectively as the presently commercial LAS- phosphate combinations do in soft water, and they are more effective in hard water.
- test compound comprised a blend of approximately equal amounts of octadecyl, nonadecyl-, and eicosylphenol disulfonates having random attachment.
- Alkylphenol monosulfonates are known detergents and constitute the main by-product-occurring in the preparation of alkylphenol disulfonates.
- the amount of monosulfonate in the product is determined by analyzing for the average number of surface active groups incorporated (AGl) into the alkylphenol molecule.
- Table lll presents the detergency of several mixtures of monoand di-sulfonated alkylphenols prepared from a blend of approximately equal amounts of octadecyl-, nonadecyl-, and eicosylphenols.
- compositions of this invention include those materials which comprise a mixture of the sulfonated alkylphenols in which the alkyl groups vary in their carbon chain length between 16 and 24.
- a single molecular weight species will not be as practical commercially as the mixtures, and generally most effective compositions will comprise mixtures wherein at least and preferably at least percent by weight of at least two species of the sulfonated alkylphenols are present in which R is an alkyl radical of l6, l7, l8, 19, 20, 21, or 22 carbon atoms.
- the preferred range of carbon atoms will be from about 17 to 21 and most preferably from about 18 to 20 carbon atoms.
- the alkylphenol disulfonates may be employed in combination with other detergent active materials.
- dianionic materials examples of which include linear alkyl and alkenyl disulfates and disulfonates.
- a particularly useful class of materials for use in detergent active combinations is that of linear 2-alkenyl or linear 2-alkyl 1,4- butane diol disulfates in which the alkenyl or alkyl groups contain from 15 to 20 carbon atoms.
- detergent active materials of this invention in detergent compositions, they may be formulated with additional compatible ingredients being optionally incorporated to enhance the detergent properties.
- additional compatible ingredients may include but are not limited to anticorrosion, antiredeposition, bleaching and sequestering agents, and certain organic and inorganic alkali metal and alkaline earth metal salts such as inorganic sulfates, carbonates, or borates.
- nonphosphate builders may be included in the composition. Examples of these builders are the sodium salts of nitrilotriacetic acid, ethylene diamine tetraacetic acid, and ethylene maleic acid copolymers, etc. Also small quantities of phosphate builders may be included although, of course, they are not necessary for effective detergency.
- R is linear alkyl of 17 to 21 carbon atoms.
- n is at least 1.6.
Abstract
Method of washing fabrics by contacting said fabrics with an aqueous solution containing as the detergent active material from about 0.01 to 0.10 percent by weight of polysulfonated alkylphenols produced by sulfonating C16-22 monoalkylphenols of not more than 20 mol percent para alkyl content with a sulfonating agent to incorporate an average of at least 1.5 sulfonic acid groups into molecule and neutralizing the product.
Description
United States Patent Sharman et al.
METHOD OF WASHING FABRICS USING POLYSULFONATED ALKYLPHENOLS Inventors: Samuel H. Sharman, Kensington;
Mitchell Danzik, Pinole, both of Calif.
Division of Ser. No. 34.886, May 5, 1970, Pat. No. 3,766,254.
Assignee:
US. Cl. 252/558, 252/539 Int. Cl Clld 1/22 Field of Search 252/539, 558; 260/505,
References Cited UNITED STATES PATENTS 6/]940 Flett... 260/512 June 11, 1974 2.205.948 6/ l 940 2.249.757 7/l94l Flett 5/ l 942 Flett 260/505 [57] ABSTRACT Method of washing fabrics by contacting said fabrics with an aqueous solution containing as the detergent active material from about 0.01 to 0.10 percent by weight of polysulfonated alkylphenols produced by sulfonating Cl6-22 monoalkylphenols of not more than 20 mol percent para alkyl content with a sulfonating agent to incorporate an average of at least 1.5 sulfonic acid groups into molecule and neutralizing the product.
3 Claims, No Drawings Flett 260/512 METHOD OF WASHINGFABRICS USING POLYSULFONATED ALKYLPHENOLS C ROSS-REFERENCE TO RELATED APPLICATION This application is a division of copending application Ser. No. 34,886, filed May 5, I970 now U.S. Pat. No. 3,766,254.
BACKGROUND OF THE INVENTION However, the above-mentioned surface-active mat rials are inadequate in terms of soil removal in the absence of phosphate builders. Increasing evidence appears to indicate that phosphates contribute to the growth of algae in the nations streams and lakes. This algae growth poses a serious pollution threat to the maintenance of clear, good domestic water supplies.
Consequently, there has developed a need for detergent active materials which will function successfully in the absence of phosphate builders. Recently, certain non-phosphate building materials have been proposed as replacements for the phosphates. Thus, materials such as the polysodium salts of nitrilotriacetic acid, ethylene diamine tetraacetic acid, copolymers of ethylene and maleic acid, and similar polycarboxylic materials have been proposed as builders. These materials, however, when employed with conventional detergent actives such as LAS, have, for one reason or another, not proved to be quite as effective as phosphates in detergent formulations. For example, some of the materials have proven to be insufficiently biodegradable to meet present and anticipated requirements;
It is therefore desirable to provide compounds which are effective as detergent active materials in the absence of phosphate builders and are also sufficiently biodegradable that their use results in contributing nei-. ther foam producers nor phosphates to the water supply.
In addition, in the past, with heavy duty detergents, it has been thought that to achieve good soil removal it was necessary to maintain a high pH in washing solutions. This concept, which began with the strongly alkaline laundry soaps, has continued to the present day LAS-phosphate combinations which are in widespread use in heavy duty detergent formulations. One apparent reason for this is that the alkylbenzene sulfonate detergents are not effective in heavy duty detergent formulations in the absence of a builder. The phosphate builders, for example, must be employed at a pH greater than 9 to be effective, and even the newer builders such as sodium nitriloacetate have a pH of about 9 in solution. The advantages to be gained with heavy duty detergents which may be employed at neutral pH are many. Deleterious effects from skin Contact are lessened. Enzyme-type soil looseners may be more easily combined in neutral solutions. Injury to fabrics is minimized. It is, therefore, desirable. to provide detergent active materials which, in addition to the previously mentioned non-polluting characteristics, achieve their maximum detergcncy at or near neutral pH.
The formulation of liquid heavy duty detergent compositions achieves many desirable rcsults. They are easy to package and measure. and their use opens the possibility of automatic dispensing in washing machines. However, in the past it has been impracticable to formulate heavy duty detergents in liquid form because of the insufficient solubility of the inorganic ingredients (phosphate builders, etc.) required for heavy duty applications and the high cost of organic substitutes for such inorganic ingredients. It is therefore highly desirable to provide detergent active materials having good water solubility and which, because of their excellent detergcncy without builders, can be formulated into effective, reasonably priced heavy duty liquid detergent formulations.
DESCRIPTION OF THE PRIOR ART US. Pat. No. 2,249,757 discloses as surface'active agents a broad class of sulfonated, branched and linear,
alkylphenols. The proposed sulfonated alkylphenols include both mono and disulfonates. The patent claims compounds of a general formula including alkylphenol disulfonates having from 12 to 18 carbon atoms in the alkyl group. By way of example, the alkylphenols are prepared by reacting phenol and olefins of 14 to 15 carbon atoms obtained by caustic soda treatment of mono- SUMMARY OF THE INVENTION It has now been found that effective heavy-duty detergent compositions may be formulated without the necessity of phosphate builders by employing as the detergent active materials polysulfonated alkylphenols of the formula:
in which R is linear alkyl of 16 to 22 carbon atoms, X is H or a water-soluble salt-forming cation, n is atleast 1.5, and not more than 25 mol percent of the sulfonated alkylphenols have R attached on the aromatic nucleus in a position para to OX.
It has been discovered that the materials which degrade the detergent performance of the compounds in these phosphate-free formulations, are those compounds in which the alkyl group R is substituted para to the hydroxyl group, these compounds possessing minimal detergent activity. The explanation of this phenomenon is unclear.
Thus the effective materials are primarily either ortho or meta alkyl substituted. Preferably, the major portion of the alkyl groups will be substituted ortho to the phenolic hydroxyl group on the ring. The meta alkyl materials are effective as phosphate-free detergents; however. the difficulty and consequent expense of making the high meta alkyl materials limits their use at this time in commercial formulations.
The compounds of this invention do not require the presence of a builder to achieve good detergency, and while they are effective over a broad pH range, reach their maximum effectiveness at a pH near neutral in detergent solutions. Thus washing at a pH of 6.5 to 8.0, preferably 6.5 to 7.5, will give maximum soil removal while securing the previously mentioned advantages which inhere in the use of neutral washing solutions. Further, the compounds may be easily compounded into effective liquid heavy duty formulations because of the substantial solubility of the compounds in water and because of the lack of need for adjunctive inorganic additives such as builders.
DESCRlPTlON OF PREFERRED EMBODIMENTS The salt-forming cation X may be any of numerous materials such as alkali metal, alkaline earth metal, ammonium, or various organic cations. Examples of suitable organic cations include amino materials such as those of the following structure:
The alkali metal cations are preferred, and sodium ions are particularly preferred.
The alkyl groups represented by R are, as previously noted, linear, although the presence of a random methyl radical upon the linear chain, for example. may not adversely affect the performance of the compound. Alkyl radicals representative of R include hexadecyl, heptadecyl, octadecyl, nonadecyl, eicosyl, heneicosyl, and docosyl. Heptadecyl, octadecyl, nonadecyl, eicosyl, and heneicosyl groups are preferred.
The compounds of the invention are preferably prepared by sulfonation of a suitable alkylphenol.
The alkylphenols which are suitable as precursors for the compounds of this invention are prepared by meth-. ods which provide low para-content isomer products. Such methods include thermal alkylation of phenol with an alpha olefin. thermal alkylation of phenol with an internal monoolefm, and 'those catalytic methods which result in production of a high ortho-content alkylphenol. Examples of alkylation catalysts which have been employed to produce high ortho-content alkylphenols include various metal phenoxides, particularly those of aluminum and magnesium; hydrogen fluoridetreated aluminum silicate; alkyl sulfonic acids; dimethyl sulfate; benzene sulfonic acid; naphthalene sulfonic acid; transitional alumina; and gallium and indium oxides.
Employing any of these alkylation techniques, it is, as previously noted, important that the alkylphenol mixture must not have a para alkylphenol content of more than 24 and preferably not more than mol percent. This may be achieved by the noted thermal or catalytic methods with the direct product of the process having no more than the prescribed content or it may be achieved by conventional acid catalyzed alkylation followed by distillation or by separation of the components by various extractive techniques such as water solubilization, etc. This separation may be accomplished either with the alkylphenol mixtures or with the sulfonated products.
The alkyl groups represented by R are generally derived from either alcohols, olefins, or haloparaffins. The position of the attachment of the aromatic nucleus on the alkyl chain may be at any point. With alpha olefms the predominant point of attachment of the alkylation product will be either at the l or 2 and principally at the 2 position of the chain. On the other hand, with an isomerized mixture of olefins or olefins derived from haloparaffins which have, in turn, been produced by halogenation of paraffins, the position of the double bond will be generally completely random on the chain, and thus the corresponding alkyl chain-nucleus attachment will be random.
The sulfonation of the alkylphenols to produce the compounds of this invention may be accomplished by any suitable method. Thus, materials which may be reacted with the alkylphenol include chlorosulfonic acid, oleum, or sulfuric acid. lt is only important that enough sulfonating agent be employed to incorporate an average of at least 1.5, preferably 1.6 atoms of sulfur (in the form of sulfonate groups) into each molecule. Each sulfonate group incorporated into these alkylphenols can be measured as a surface active site by titration. This number is referred to as active group incorporation (AG1). Sulfonation with oleum is preferred.
The sulfonation is usually accomplished with a ratio of at least 2 and preferably from 4 to 10 mols of available SO from the sulfonating agent to one mol of the alkylphenol. The use of a solvent is ordinarily not required in carrying out the sulfonation. The alkylphenol and the sulfonating agent are simply mixed and the reaction is allowed to proceed, maintaining the temperature of the reaction mixture within the desired limits. The time required for disulfonation will be dependent upon the reaction temperature, the sulfonating agent, the ratio of sulfonating agent to alkylphenol, and the total quantity of reactants present. The reaction is usually effected at a temperature in the range of 0 to 150C, preferably 25 to 100C.
After sulfonation, the product may be neutralized with a water-soluble, salt-forming cationic neutralizing agent, usually a metal oxide or hydroxide, and preferably an alkaline earth metal or alkali metal hydroxide. The alkali metal hydroxides are preferred, and most preferred is sodium hydroxide.
The neutralized product, which will, contain a substantial quantity of water, and from 1 to 4 parts of a normally inorganic sulfate from the neutralization of excess S0 (e.g. Na- SO may be used, as is, in combination with conventional detergent additives to formulate liquid heavy duty detergents. Alternatively, water may be removed in any quantity to complete dryness by conventional concentration techniques such as evaporation, distillation, drum drying, etc., to yield a concentrated solution, a slurry, or a dry particulate solid which may then be blended to form a heavy duty detergent.
The solid product isolated as described above may be desalted by the usual procedures as used in the alkylbenzene sulfonate art. In this method the solid material is mixed with about a /30 alcohol/water solution. The insoluble inorganic sulfate is removed by filtration, and the organic surfactant may be used as such or isolated by evaporation of the solvent. The liquid con centrates and slurries may be treated in similar fashion with allowance made for the quantity of water already present. These desalting procedures give aadetergent product that is essentially free of inorganic salt.
The following examples describe the preparation of the compounds of this invention.
Example 1 Preparation of ortho Heptadecylphenol Disulfonate To a small glass sulfonator (100 ml.) equipped with a mechanical stirrer was added 16.8 g. (0.05 mol) of ortho heptadecylphenol (prepared by thermal alkylation of phenol with l-heptadecene). To a small dropping funnel was added 25.74 g. of 21.5 percent fuming sulfuric acid. The acid was added to the alkylphenol over a period of minutes. The sulfonater was then heated to 75C in an oil bath, and stirring was continued for a period of minutes. The product was then neutralized to pH 7 with 2.5 N NaOl-l in an ice bath. Analysis by Hyamine titration* (*See method of House and Darragh, Anal. Chem., 26, 1492 (1954).) and dilute acid hydrolysis indicated that the product was approximately a 50/50 mixture of heptadecylphenol disulfonate and sodium sulfate. The yield was 91 percent based upon alkylphenol.
Example 2 Preparation of Heneicosylphenol Disulfonate Following the general procedure of Example 1, 25.74 g. of 21.5 percent fuming sulfuric acid was reached with 19.2 g. of heneicosylphenol (prepared by an acidclay catalyzed alkylation of phenol with a mixture of heneicosenes and having a 62/38 ortho/para isomer distribution). The product was analyzed as in Example I and showed a 91 percent yield of heneicosylphenol disulfate.
Following the general procedure of Example 1 a variety of materials were prepared employing as precursors alkylphenols in which the'alkyl groups were linear and had aromatic nucleus attachment at all positions on the alkyl group and with varying proportions of ortho and para alkyl isomers. Mixtures of these materials were also prepared.
Example 3 Preparation of a Mixture of Octadecyl-, Nonadecyl-, and Eicosylphenol Disulfonates A mixture of about equal amounts of octadecenes, nonadecenes, and eicosenes was prepared by isomerization of the corresponding mixture of l-isomers. This mixture was employed to alkylate the phenol. The crude alkylphenol was distilled, and the fraction having a boiling range of 444 to 472F at 5 mm/Hg was taken as the product. Analysis of this product showed it to contain over 96 percent ortho alkyl isomers.
A 360 g. portion of the distilled alkylphenol mixture was charged to an 800 ml. sulfonater equipped with a thermometer, dropping funnel, reflux condenser, and mechanical stirrer. While the material was being strongly agitated, 514 g. of 21.5 percent fuming sulfuric acid was added through the dropping funnel over a period of 36 minutes while the temperature was maintained at from 5 to 10C. The temperature was then raised to 75C for minutes. The reaction was then quenched by dropping the product onto ice, cooling it to a temperature of O5C. The product was then neutralized with 490 ml. of 50 percent NaOH. The final volume was adjusted to 2700 ml. Analysis by the previously described method showed a percent yield of alkylphenol disulfonate.
Example 4 I Drying of Alkylphenol Disulfonate A 500 ml. portion of the product of Example 3 was dried in a conventional small-scale drum drier in which the drums were operated under a pressure of 30 psi of steam. in this manner there was recovered about g. of dry particulate solid which analyzed 52.5 percent of the mixture alkylphenol disulfonate, 44.0 percent sodium sulfate, with the balance being water.
The compounds of this invention are useful as heavy duty detergent actives. 1n the past, heavy duty detergent formulations useful for removing soil from textiles have comprised an organic surfactant (detergent) and an inorganic phosphate builder; the phosphate being present by weight, in an amount of from one to four times that of the detergent. The compounds of the present invention are excellent soil removers without the aid of any phosphate builder. That is, the compounds of this invention satisfy all need for both organic surfactant and builder in the final heavy duty detergent formulation. One way that this may be accomplished is by preparing a mixture of the disulfonate materials of the instant invention and an inert material, e.g., water, sodium sulfate, sodium carbonate, etc. Such mixtures may contain any amount of disulfonate in excess of about 10 percent, preferably'lS percent or more. One useful composition comprises from 30 to 50 percent disulfonate and theremainder, sodium sulfate. Many other combinations make useful formulations and may be either liquid solutions or particulate solids.
As heavy duty detergents. it iscontemplated that the disulfonate compounds will be used in wash water at concentrations of about 0.01 percent to about 0.10 percent. This is within the same range of concentrations as are employed with the present day commercial detergents. In other words, the soil removal properties of the present compounds are essentially equivalent to the soil removal properties of an equal amount of the current commercial surfactant combined with at least an equal amount of phosphate.
Detergency of the compounds of the present invention is measured by their ability to remove natural sebum soil from cotton cloth. By this method, small swatches of cloth, soiled by rubbing over face and neck, are washed with test solutions of detergents in a miniature laboratory washer. The quantity of soil removed by thiswashing procedure is determined by measuring the reflectances of the new cloth, the soiled' cloth, and the washed cloth, the results being expressed as per cent soil removal. Because of variations in degree and type of soiling, in water and in cloth, and other unknown variables, the absolute valueof per cent soil removal is not an accurate measure of detergent effectivenss and cannot be used to compare various deter- I gents. Therefore, the art has developed the method of using relative detergency ratings for comparing detergent effectiveness.
The relative detergency ratings are obtained by comparing and correlating the per cent soil removal results from solutions containing the detergents being tested with the results from two defined standard solutions. The two standard solutions are selected to represent a detergent system exhibiting relatively high detersive characteristics and a system exhibiting relatively low detersive characteristics. The systems are assigned detergency ratings of 6.3 and 2.2 respectively.
By washing portions of each soiled cloth with the standardized solutions, as well as with two test solutions, the results can be accurately correlated. The two standard solutions are identical in formulation but are employed at different hardnesses.
STANDARD SOLUTION FORMULATlON Ingredient Weight "/1 Linear Alkylbenzene sulfonate (LAS) 25 Sodium triphosphate 40 Water 8 Sodium sulfate 19 Sodium silicate 7 Carboxymethylcellulose 1 The standard exhibiting high detersive characteristics (Control B) is prepared by dissolving the above formulation (1.0 g.) in one liter of 50 ppm hard water (calculated as 2/3 calcium carbonate and 1/3 magnesium carbonate). The low detersive standard (Control A) contained the formulation (1.0 g.) dissolved in one liter of 180 ppm water (same basis).
A miniature laboratory washer is so constructed that four different solutions can be used to wash different parts of the same swatch. This arrangement ensures that all four solutions are working on identical soil (natural facial soil). Relative detergency ratings (RDRs) are calculated from soil removals (SRs) according to the equation:
A further refinement in the determination of relative detergency ratings was developed. In this method, instead of employing two standard formulations, one of the formulations used in preparing the four test solutions had a known relative detergency rating (RDR) which had been determined by the above formula. Relative detergency ratings of the other three formulations were then determined by comparing the percent soil removal (SR) of these formulations with that of the known formulation.
Table 1 presents the detergency data on a group of representative alkylphenol disulfonates, all having at least 95 percent ortho alkyl attachment. For comparison, the detergency rating is given for a linear alkylbenzene sulfonate (LAS) (having from 11 to 14 carbon atom straight chain alkyl groups) both with and without a phosphate builder.
Each formulation tested comprised 25 weight percent of the test material along with 1 percent carboxymethylcellulose, 7 percent sodium silicate, 8 percent water, and 59 percent sodium sulfate. The LAS comparison formulations were prepared in the same way, except that in Example 2 40 percent of sodium triphosphate, and only 20 percent of LAS was used. The test results were obtained at a pH of 7 except for the two LAS examples, which were run at a pH of 9 (without phosphate) and 10 (with phosphate).
TABLE I Effect of Molecular Weight on the Detergency of Alkylphenol Disulfonates No. Compounds Tested 50 ppm 180 ppm water water 1 Linear alkylbenzene sulfonate (LAS) 3.2 l 4 2 LAS (20%) sodium triphosphate (41)7! 5.7 3.7 3 Tetradecylphenol disulfonate 3.6 4 Hexadecylphenol disulfonate 5.9 4.4 5 Heptadecylphenol disulfonate 5.7 4.7 6 Octadecylphenol disulfonate 5.4 4.2 7 Eicosylphenul disulfonate 6.3 4.7 8 A blend of approximately equal amounts of octadecyl-. nonadecyl-, and eicosylphenol disulfonates 6.0 4.3 9 A blend of approximately equal amounts of hexadecyl-, heptadecyl-, octadecyl-, nonadecy1-. and eicosylphenol disulfonates 5.4 4.5
All of the above compounds were prepared by disulfonating an alkylphenol in which the aromatic nucleus is attached predominately to the number two carbon of the alkyl group (end chain attachment). Essentially the same detergency results are obtained from alkylphenol disulfonates in which the aromatic nucleus is not attached predominately to any one carbon atom of the alkyl group, but is at all possible positions (random attachment). For example, a blend of approximately equal amounts of octadecyl-, nonadecyl-, and eicosylphenol disulfonates having random attachment, gave relative detergency ratings of 5.6 and 4.2 in 50 ppm and 180 ppm water, respectively (compare with test 8 above).
These examples show that the alkylphenol disulfonates having an alkyl group chain length in excess of 14 carbon atoms are extremely efficient detergents. The alkylphenol disulfonates of this invention remove soil as effectively as the presently commercial LAS- phosphate combinations do in soft water, and they are more effective in hard water.
In order to show the effect of ring positional isomers, two blends of octadecyl-, nonadecyl-, and eicosylphenol disulfonates having random attachment were prepared. One blend had a para isomer content of 4 percent and the other 40 percent. These two blends were then further combined to give a series of blends in which the para isomer content varied between these two values. Table II shows the detergency effectivenss of these various blends.
TABLE 11 Effect of para lsomer Content on the Detergency of Alkylphenol Disulfonates isomer Distribution of the Alkylphenol Disulfonate Relative Detergency Rating The test compound comprised a blend of approximately equal amounts of octadecyl, nonadecyl-, and eicosylphenol disulfonates having random attachment.
In addition to the above, essentially percent para-octadecylphenol disulfonates were synthesized and found to have no soil removal properties. The detergency depressing effect of the para isomer was also observed in soft water, but to a somewhat lesser degree.
The above tests show that the para-alkylphenol disulfonate has little, if any, detergency. ln mixtures with the highly effective ortho-alkylphenol disulfonate, the para isomer compound depresses the soil removal properties to such an extent that a 70% ortho 30% para mixture is only about as good as linear alkylbenzene sulfonate without phosphate (see Table l, test 1). This is unsatisfactory performance and is not acceptable for a heavy duty phosphate-free detergent.
Alkylphenol monosulfonates are known detergents and constitute the main by-product-occurring in the preparation of alkylphenol disulfonates. The amount of monosulfonate in the product is determined by analyzing for the average number of surface active groups incorporated (AGl) into the alkylphenol molecule. Table lll presents the detergency of several mixtures of monoand di-sulfonated alkylphenols prepared from a blend of approximately equal amounts of octadecyl-, nonadecyl-, and eicosylphenols.
TABLE lll Effect of Alkylphenol Monosulfonate Content on the Detergency of Alkylphenol Disulfonates Relative Detergency Rating (at 0.15% concentration) These data show that the monosulfonated alkylphenol (Test 17) is about equivalent to linear alkylbenzene sulfonate without phosphate in both hard and soft water (see Table I, test 1 For satisfactory phosphatefree detergent performance, it is necessary that the amount of mono sulfonated alkylphenol be less than 50 percent, i.e., the AGl must be greater than 1.5.
It will be understood that the effective compositions of this invention include those materials which comprise a mixture of the sulfonated alkylphenols in which the alkyl groups vary in their carbon chain length between 16 and 24. Thus, in most instances, a single molecular weight species will not be as practical commercially as the mixtures, and generally most effective compositions will comprise mixtures wherein at least and preferably at least percent by weight of at least two species of the sulfonated alkylphenols are present in which R is an alkyl radical of l6, l7, l8, 19, 20, 21, or 22 carbon atoms. The preferred range of carbon atoms will be from about 17 to 21 and most preferably from about 18 to 20 carbon atoms.
The alkylphenol disulfonates may be employed in combination with other detergent active materials.
They are particularly effective with other dianionic materials, examples of which include linear alkyl and alkenyl disulfates and disulfonates. A particularly useful class of materials for use in detergent active combinations is that of linear 2-alkenyl or linear 2-alkyl 1,4- butane diol disulfates in which the alkenyl or alkyl groups contain from 15 to 20 carbon atoms.
In employing the detergent active materials of this invention in detergent compositions, they may be formulated with additional compatible ingredients being optionally incorporated to enhance the detergent properties. Such materials may include but are not limited to anticorrosion, antiredeposition, bleaching and sequestering agents, and certain organic and inorganic alkali metal and alkaline earth metal salts such as inorganic sulfates, carbonates, or borates. Also nonphosphate builders may be included in the composition. Examples of these builders are the sodium salts of nitrilotriacetic acid, ethylene diamine tetraacetic acid, and ethylene maleic acid copolymers, etc. Also small quantities of phosphate builders may be included although, of course, they are not necessary for effective detergency.
While the character of this invention has been described in detail with numerous examples, this has been done by way of illustration onlyand without limitation of the invention. It will be apparent to those skilled in the art that modifications and variations of the illustrative examples may be made in the practice of the invention within the scope of the following claims;
We claim:
1. In a method of washing fabric by contacting said fabric with an aqueous solution containing a detergent amount of detergent active material under conditions of time and temperature to effect'substantial soil removal from the fabric, the improvement whichcomprises carrying out the washing at substantially neutral pH and in the absence of phosphate buildersand employing as detergent active material from about 0.01 percent to about 0.10 percent by weight of polysulfonated alkylphenols of the formula in which R is linear alkyl of 16 to 22 carbon atoms, X is H or an alkali metal, alkaline earth metal, ammonium, or a tertiary lower hydroxy alkyl amino cation, n is an average of 1.5 to 2, and not more than 20 mol percent of the sulfonated alkylphenols have R attached on the aromatic nucleus in a position para to OX.
2. The method of claim 1 in which R is linear alkyl of 17 to 21 carbon atoms.
3. The method of claim 1 in which n is at least 1.6.
Claims (2)
- 2. The method of claim 1 in which R is linear alkyl of 17 to 21 carbon atoms.
- 3. The method of claim 1 in which n is at least 1.6.
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US00034886A US3766254A (en) | 1970-05-05 | 1970-05-05 | Linear alkylphenol disulfonate phosphate free detergent actives |
US00130512A US3816353A (en) | 1970-05-05 | 1971-04-01 | Method of washing fabrics using polysulfonated alkylphenols |
FR7115261A FR2090904A5 (en) | 1970-05-05 | 1971-04-28 | |
GB1291671*[A GB1321002A (en) | 1970-05-05 | 1971-05-03 | Hydroxyaromatic disulphonate compounds and detergent compositions containing the same |
DE19712121675 DE2121675A1 (en) | 1970-05-05 | 1971-05-03 | Active washing substances |
SE05753/71A SE360108B (en) | 1970-05-05 | 1971-05-04 | |
NL7106158A NL7106158A (en) | 1970-05-05 | 1971-05-05 | |
AT392571A AT312772B (en) | 1970-05-05 | 1971-05-05 | Process for the production of a high-performance, active cleaning mixed concentrate |
BE766765A BE766765A (en) | 1970-05-05 | 1971-05-05 | LINEAR ALKYLPHENOLS DISULPHONES SUITABLE AS DETERGENTS IN THE ABSENCE OF PHOSPHATES |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US3488670A | 1970-05-05 | 1970-05-05 | |
US00130512A US3816353A (en) | 1970-05-05 | 1971-04-01 | Method of washing fabrics using polysulfonated alkylphenols |
Publications (1)
Publication Number | Publication Date |
---|---|
US3816353A true US3816353A (en) | 1974-06-11 |
Family
ID=26711527
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00034886A Expired - Lifetime US3766254A (en) | 1970-05-05 | 1970-05-05 | Linear alkylphenol disulfonate phosphate free detergent actives |
US00130512A Expired - Lifetime US3816353A (en) | 1970-05-05 | 1971-04-01 | Method of washing fabrics using polysulfonated alkylphenols |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00034886A Expired - Lifetime US3766254A (en) | 1970-05-05 | 1970-05-05 | Linear alkylphenol disulfonate phosphate free detergent actives |
Country Status (8)
Country | Link |
---|---|
US (2) | US3766254A (en) |
AT (1) | AT312772B (en) |
BE (1) | BE766765A (en) |
DE (1) | DE2121675A1 (en) |
FR (1) | FR2090904A5 (en) |
GB (1) | GB1321002A (en) |
NL (1) | NL7106158A (en) |
SE (1) | SE360108B (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4058472A (en) * | 1976-06-28 | 1977-11-15 | Texaco Inc. | Detergent composition |
US4950424A (en) * | 1988-04-29 | 1990-08-21 | Lever Brothers Company | Non-aqueous liquid detergent compositions containing di-sulphonic acids as deflocculants |
WO2016138227A1 (en) | 2015-02-26 | 2016-09-01 | The Lubrizol Corporation | Aromatic detergents and lubricating compositions thereof |
EP3263678A1 (en) | 2016-06-30 | 2018-01-03 | The Lubrizol Corporation | Hydroxyaromatic succinimide detergents for lubricating compositions |
US10975323B2 (en) | 2015-12-15 | 2021-04-13 | The Lubrizol Corporation | Sulfurized catecholate detergents for lubricating compositions |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3974210A (en) * | 1972-09-01 | 1976-08-10 | Chevron Research Company | Alkylphenol disulfonates of improved color by neutralizing with strong caustic |
US4088680A (en) * | 1975-02-03 | 1978-05-09 | Chevron Research Company | Linear alkyl hydrocarbyloxybenzene disulfonates |
US4110367A (en) * | 1976-02-02 | 1978-08-29 | Diamond Shamrock Corporation | Sulfonated alkylphenoxy acetones |
US4439374A (en) * | 1982-06-28 | 1984-03-27 | Ethyl Corporation | Process for sulfonating impure ortho alkylphenol |
GB2232665A (en) * | 1989-05-31 | 1990-12-19 | Exxon Chemical Patents Inc | Sulphonic acid derivatives and their use as emulsifiers |
US10626350B2 (en) | 2015-12-08 | 2020-04-21 | Ecolab Usa Inc. | Pressed manual dish detergent |
-
1970
- 1970-05-05 US US00034886A patent/US3766254A/en not_active Expired - Lifetime
-
1971
- 1971-04-01 US US00130512A patent/US3816353A/en not_active Expired - Lifetime
- 1971-04-28 FR FR7115261A patent/FR2090904A5/fr not_active Expired
- 1971-05-03 DE DE19712121675 patent/DE2121675A1/en active Pending
- 1971-05-03 GB GB1291671*[A patent/GB1321002A/en not_active Expired
- 1971-05-04 SE SE05753/71A patent/SE360108B/xx unknown
- 1971-05-05 NL NL7106158A patent/NL7106158A/xx unknown
- 1971-05-05 AT AT392571A patent/AT312772B/en active
- 1971-05-05 BE BE766765A patent/BE766765A/en unknown
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4058472A (en) * | 1976-06-28 | 1977-11-15 | Texaco Inc. | Detergent composition |
US4950424A (en) * | 1988-04-29 | 1990-08-21 | Lever Brothers Company | Non-aqueous liquid detergent compositions containing di-sulphonic acids as deflocculants |
WO2016138227A1 (en) | 2015-02-26 | 2016-09-01 | The Lubrizol Corporation | Aromatic detergents and lubricating compositions thereof |
US10975323B2 (en) | 2015-12-15 | 2021-04-13 | The Lubrizol Corporation | Sulfurized catecholate detergents for lubricating compositions |
EP3263678A1 (en) | 2016-06-30 | 2018-01-03 | The Lubrizol Corporation | Hydroxyaromatic succinimide detergents for lubricating compositions |
Also Published As
Publication number | Publication date |
---|---|
FR2090904A5 (en) | 1972-01-14 |
DE2121675A1 (en) | 1971-11-25 |
US3766254A (en) | 1973-10-16 |
SE360108B (en) | 1973-09-17 |
BE766765A (en) | 1971-10-01 |
GB1321002A (en) | 1973-06-20 |
AT312772B (en) | 1974-01-25 |
NL7106158A (en) | 1971-11-09 |
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