US3811393A - Manufacture of cans and the like - Google Patents

Manufacture of cans and the like Download PDF

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Publication number
US3811393A
US3811393A US00323052A US32305273A US3811393A US 3811393 A US3811393 A US 3811393A US 00323052 A US00323052 A US 00323052A US 32305273 A US32305273 A US 32305273A US 3811393 A US3811393 A US 3811393A
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United States
Prior art keywords
manufacturer
cups
predrawn
manufacture
cup
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Expired - Lifetime
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US00323052A
Inventor
F Close
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Stolle Corp
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Stolle Corp
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Publication date
Application filed by Stolle Corp filed Critical Stolle Corp
Priority to US00323052A priority Critical patent/US3811393A/en
Priority to SE7316782A priority patent/SE403054B/en
Priority to BE138790A priority patent/BE808550A/en
Priority to NL7317239A priority patent/NL7317239A/xx
Priority to JP48144599A priority patent/JPS49101261A/ja
Priority to FR7346947A priority patent/FR2213816B1/fr
Priority to GB97074A priority patent/GB1400379A/en
Priority to CH37574A priority patent/CH577861A5/xx
Priority to DE2401305A priority patent/DE2401305C3/en
Application granted granted Critical
Publication of US3811393A publication Critical patent/US3811393A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/26Making hollow objects characterised by the use of the objects cans or tins; Closing same in a permanent manner

Definitions

  • ABSTRACT This application discloses a novel process in the manufacture of two-piece metal cans and the like wherein a predrawn cup is produced at the mill rather than by the can manufacturer.
  • the predrawn cup is flanged and tapered.
  • the predrawn cups-are stacked in nested relation and a plurality of stacks are packaged at the mill for shipment to the can manufacturer.
  • the can manufacturer then need only redraw and wall-iron the cups and trim, flange, wash and decorate them in order to complete the manufacture of the can. By this procedure scrap loss to the can manufacturer is avoided, making it also easier for a manufacturer to enter the can manufacturing business with less capital investment.
  • the can maker In this procedure, the can maker must invest in an initial blanking and drawing press and tooling which represents a substantial investment which makes it expensive to get into the can making business. Additionally, it has been found that approximately seventeen percent of the coil stock-fed into the blanking and cupping operation results in scrap which must be returned to the metal supplier. This seventeen percent scrap material is paid for by the can maker at the full price of the metal coil but when it is sent back in the form of scrap, he recoups only a fraction of what he paid for it. This results in a substantial loss to the can maker.
  • the basic metal supplier will cut the blanks and draw the blanks into cups, the cups so drawn will be flanged and tapered so that they may be nested for shipment.
  • the cups so drawn will be flanged and tapered so that they may be nested for shipment.
  • a plurality of such flanged and tapered cups will be stacked in nested relation and a plurality of stacks will be packed in containers for shipment to the can manufacturer.
  • scrap at the can manufacturers plant is substantially eliminated.
  • Flanged and tapered cups as a finished article of manufacture are known in U.S. Pat. No. 3,248,003 to Henchert.
  • the cups there disclosed are finished articles ready for filling and closing.
  • the flanged tapered cups are intermediates and are only tapered for convenience in shipping in order to improve the space factor of the shipment. In the formation of predrawn cups, it is not ordinarily necessary that such cups be tapered and in fact tapered cups have never been used to applicants knowledge in the manufacture of cylindrical cans.
  • FIG. I is a plan view of a blank in which a can or the like is to be formed.
  • FIG. 2 is a diametral cross sectional view of a first operation cup according to present practices.
  • FIG. 3 is a similar view after the cup has been redrawn and wall-ironed to produce full can height.
  • FIG. 4 is a similar view showing the can body after it has been trimmed, necked and flanged.
  • FIG. 5 is a diametral cross sectional view of a first operation according to the present invention.
  • FIG. 6 is a similar view of the completed predrawn cup ready for shipment to the can manufacturer.
  • FIG. 7 is a similar view after the predrawn cup has been redrawn and wall-ironed to full height.
  • FIG. 8 is'an elevational view of a plurality of predrawn cups according to FIG. 6 in nested relation.
  • the basic metal supplier instead of shipping a metal coil to the can maker, will blank out blanks such as the circular blank 10 of FIG. 1 and will draw them in either one or two steps until they assume the configuration of the cup 11 of FIG. 6 having the flange 12.
  • the tapered walls are straightened out to a taper of about not more than 9 and the flange 12 is provided.
  • a plurality of the cups of FIG. 6 which constitute an intermediate in the manufacture of two-piece cans and the like are nested together as indicated in FIG. 8.
  • a plurality of stacks according to FIG. 8 are then packaged in a suitable container which may be palletized for ease in handling and this container is then shipped to the can manufacturer.
  • the basic metal supplier will now blank the blanks from the coil and predraw the tapered flangedcups of FIG 6 and will stack them and package them, containerize them and palletize them for shipment to the can maker.
  • the basic metal supplier has merely produced a coil of metal which he has shipped to the can maker.
  • the can maker has' then formed a cup 15 as shown in FIG. 2 and has then redrawn and wall-ironed the cup to its full height to the configuration shown at 16 in FIG. 3. He has then trimmed, washed, decorated, necked and flanged the can so that the can is ready for use as shown at 17 in FIG. 4.
  • the steps of the present process are basically the same as those of the prior art except that the producing of the predrawn cup is transferred from the can maker to the mill and in order to make possible the shipment of the predrawn cups with an economically sound space factor, the cups are produced in tapered form as shown in FIG. 6.
  • the predrawn cups in the manufacture of two-piece cans have always been as shown in FIG. 2 and there has been no reason and there is no reason in the manufacture of these cans to provide tapered cups.
  • the provision of the tapered cups makes possible the convenient shipping of the predrawn cups from the basic metal supplier to the can maker.
  • the process herein disclosed avoids the production of scrap at the can makers plant, which scrap must then be'shipped back at substantial loss to the basic metal supplied.
  • the process also greatly reduces the initial investment which must be made by one seeking to enter the can making business. While the basic metal supplier must make an investment in blanking and drawing presses and in packaging apparatus, this investment will make it easier for. him to interest manufacturers in two-piece can manufacturing business.
  • the basic metal supplier can very readily dispose of the scrap by conveying it from the blanking operation to the furnace for remelt. This assures minimum contamination of scrap material which usually occurs when reclaiming scrap returned to the metal supplier from the conventional process.
  • the present process is economically sound and is of advantage both to the basic metal supplier and to the can manufacturer.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rigid Containers With Two Or More Constituent Elements (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Stackable Containers (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)

Abstract

This application discloses a novel process in the manufacture of two-piece metal cans and the like wherein a predrawn cup is produced at the mill rather than by the can manufacturer. The predrawn cup is flanged and tapered. The predrawn cups are stacked in nested relation and a plurality of stacks are packaged at the mill for shipment to the can manufacturer. The can manufacturer then need only redraw and wall-iron the cups and trim, flange, wash and decorate them in order to complete the manufacture of the can. By this procedure scrap loss to the can manufacturer is avoided, making it also easier for a manufacturer to enter the can manufacturing business with less capital investment.

Description

United States Patent [191 Close MANUFACTURE OF CANS AND THE LIKE [75] Inventor: Frederick J. Close, North Madison,
Ohio
[73] Assignee: The Stolle C0mpany, Sidney, Ohio [22] Filed: Jan. 12, 1973 [21] Appl. No.: 323,052
[111 3,811,393 May 21, 1974 Primary Examiner-Richard J. Herbst Attorney, Agent, or FirmJohn W. Melville; Albert E. Strasser; Stanley H. Foster [5 7] ABSTRACT This application discloses a novel process in the manufacture of two-piece metal cans and the like wherein a predrawn cup is produced at the mill rather than by the can manufacturer. The predrawn cup is flanged and tapered. The predrawn cups-are stacked in nested relation and a plurality of stacks are packaged at the mill for shipment to the can manufacturer. The can manufacturer then need only redraw and wall-iron the cups and trim, flange, wash and decorate them in order to complete the manufacture of the can. By this procedure scrap loss to the can manufacturer is avoided, making it also easier for a manufacturer to enter the can manufacturing business with less capital investment.
1 Claim, 8 Drawing Figures \mmwmwmu PATENYEWY 2 1 W BACKGROUND OF THE INVENTION The conventional way in which so-called two piece cans are manufactured is that the can manufacturer buys his basic material from a mill in the form of a coil. From this coil the can manufacturer cuts out circular blanks and by means of a press operation produces a so-called first operation cup. This cup is then redrawn and wall-ironed in order to achieve the full container height. The cans are then trimmed, washed, necked and flanged so as to be ready for use.
In this procedure, the can maker must invest in an initial blanking and drawing press and tooling which represents a substantial investment which makes it expensive to get into the can making business. Additionally, it has been found that approximately seventeen percent of the coil stock-fed into the blanking and cupping operation results in scrap which must be returned to the metal supplier. This seventeen percent scrap material is paid for by the can maker at the full price of the metal coil but when it is sent back in the form of scrap, he recoups only a fraction of what he paid for it. This results in a substantial loss to the can maker.
According to the present invention, the basic metal supplier will cut the blanks and draw the blanks into cups, the cups so drawn will be flanged and tapered so that they may be nested for shipment. At the mill, a plurality of such flanged and tapered cups will be stacked in nested relation and a plurality of stacks will be packed in containers for shipment to the can manufacturer. According to the present method, scrap at the can manufacturers plant is substantially eliminated.
Flanged and tapered cups as a finished article of manufacture are known in U.S. Pat. No. 3,248,003 to Henchert. The cups there disclosed are finished articles ready for filling and closing. According to the present invention, the flanged tapered cups are intermediates and are only tapered for convenience in shipping in order to improve the space factor of the shipment. In the formation of predrawn cups, it is not ordinarily necessary that such cups be tapered and in fact tapered cups have never been used to applicants knowledge in the manufacture of cylindrical cans.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING FIG. I is a plan view ofa blank in which a can or the like is to be formed.
FIG. 2 is a diametral cross sectional view of a first operation cup according to present practices.
FIG. 3 is a similar view after the cup has been redrawn and wall-ironed to produce full can height.
FIG. 4 is a similar view showing the can body after it has been trimmed, necked and flanged.
FIG. 5 is a diametral cross sectional view of a first operation according to the present invention.
FIG. 6 is a similar view of the completed predrawn cup ready for shipment to the can manufacturer.
FIG. 7 is a similar view after the predrawn cup has been redrawn and wall-ironed to full height.
FIG. 8 is'an elevational view of a plurality of predrawn cups according to FIG. 6 in nested relation.
DETAILED DESCRIPTION According to the present invention, the basic metal supplier, instead of shipping a metal coil to the can maker, will blank out blanks such as the circular blank 10 of FIG. 1 and will draw them in either one or two steps until they assume the configuration of the cup 11 of FIG. 6 having the flange 12.
In order to achieve the cup of FIG. 6, it may be necessary to go through a first draw to produce the configuration of FIG. 5 wherein a small taper is provided at 13, the balance of the cup being cylindrical as at 14. In
going from the configuration of FIG. 5 to that of FIG.
6, the tapered walls are straightened out to a taper of about not more than 9 and the flange 12 is provided.
A plurality of the cups of FIG. 6 which constitute an intermediate in the manufacture of two-piece cans and the like are nested together as indicated in FIG. 8. A plurality of stacks according to FIG. 8 are then packaged in a suitable container which may be palletized for ease in handling and this container is then shipped to the can manufacturer.
Thus, in addition to producing the metal coil, the basic metal supplier will now blank the blanks from the coil and predraw the tapered flangedcups of FIG 6 and will stack them and package them, containerize them and palletize them for shipment to the can maker.
Heretofore, the basic metal supplier has merely produced a coil of metal which he has shipped to the can maker. The can maker has' then formed a cup 15 as shown in FIG. 2 and has then redrawn and wall-ironed the cup to its full height to the configuration shown at 16 in FIG. 3. He has then trimmed, washed, decorated, necked and flanged the can so that the can is ready for use as shown at 17 in FIG. 4.
It will be observed that the steps of the present process are basically the same as those of the prior art except that the producing of the predrawn cup is transferred from the can maker to the mill and in order to make possible the shipment of the predrawn cups with an economically sound space factor, the cups are produced in tapered form as shown in FIG. 6. The predrawn cups in the manufacture of two-piece cans have always been as shown in FIG. 2 and there has been no reason and there is no reason in the manufacture of these cans to provide tapered cups. However, the provision of the tapered cups makes possible the convenient shipping of the predrawn cups from the basic metal supplier to the can maker.
The process herein disclosed avoids the production of scrap at the can makers plant, which scrap must then be'shipped back at substantial loss to the basic metal supplied. The process also greatly reduces the initial investment which must be made by one seeking to enter the can making business. While the basic metal supplier must make an investment in blanking and drawing presses and in packaging apparatus, this investment will make it easier for. him to interest manufacturers in two-piece can manufacturing business. The basic metal supplier can very readily dispose of the scrap by conveying it from the blanking operation to the furnace for remelt. This assures minimum contamination of scrap material which usually occurs when reclaiming scrap returned to the metal supplier from the conventional process. Thus, the present process is economically sound and is of advantage both to the basic metal supplier and to the can manufacturer.
nested stacks;
d. packaging a plurality of said nested stacks for shipment; and v e. shipping said package to a can manufacturer; and
the steps performed at the manufacturers plant of f. redrawing and wall-ironing said predrawn cups to full can dimensions and g. trimming, flanging, washing, and decorating said cans.

Claims (1)

1. In the manufacture of cans and the like, the steps, performed at the mill, of a. cutting circular blanks from a coil or the like of sheet metal; b. drawing said blanks into smoothly, tapered and outwardly flanged cups; c. stacking numbers of said predrawn cups into nested stacks; d. packaging a plurality of said nested stacks for shipment; and e. shipping said package to a can manufacturer; and the steps performed at the manufacturer''s plant of f. redrawing and wall-ironing said predrawn cups to full can dimensions and g. trimming, flanging, washing, and decorating said cans.
US00323052A 1973-01-12 1973-01-12 Manufacture of cans and the like Expired - Lifetime US3811393A (en)

Priority Applications (9)

Application Number Priority Date Filing Date Title
US00323052A US3811393A (en) 1973-01-12 1973-01-12 Manufacture of cans and the like
SE7316782A SE403054B (en) 1973-01-12 1973-12-12 MAKE MAKE CANS FROM METAL SHEET AND GOOD
BE138790A BE808550A (en) 1973-01-12 1973-12-12 METHOD OF MANUFACTURING METAL BOXES AND SIMILAR OBJECTS
NL7317239A NL7317239A (en) 1973-01-12 1973-12-17
JP48144599A JPS49101261A (en) 1973-01-12 1973-12-27
FR7346947A FR2213816B1 (en) 1973-01-12 1973-12-28
GB97074A GB1400379A (en) 1973-01-12 1974-01-09 Manufacturing of cans and the like
CH37574A CH577861A5 (en) 1973-01-12 1974-01-11
DE2401305A DE2401305C3 (en) 1973-01-12 1974-01-11 Process for the production of cylindrical tin cans or the like

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US00323052A US3811393A (en) 1973-01-12 1973-01-12 Manufacture of cans and the like

Publications (1)

Publication Number Publication Date
US3811393A true US3811393A (en) 1974-05-21

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US00323052A Expired - Lifetime US3811393A (en) 1973-01-12 1973-01-12 Manufacture of cans and the like

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US (1) US3811393A (en)
JP (1) JPS49101261A (en)
BE (1) BE808550A (en)
CH (1) CH577861A5 (en)
DE (1) DE2401305C3 (en)
FR (1) FR2213816B1 (en)
GB (1) GB1400379A (en)
NL (1) NL7317239A (en)
SE (1) SE403054B (en)

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4034692A (en) * 1973-02-19 1977-07-12 Fried. Krupp Gesellschaft Mit Beschrankter Haftung Installation for making cans of metal
US4074106A (en) * 1973-04-09 1978-02-14 Roger Pelleray Method for the automatic manufacture of pressurized or liquefied gas tanks
US4366696A (en) * 1980-12-24 1983-01-04 Western Can Company Nestable can method of manufacture
DE3416079A1 (en) * 1983-05-05 1984-11-08 Redicon Corp., Canton, Ohio CONTAINER WITH A TAPERED CROSS-SECTION AND METHOD AND DEVICE FOR PRODUCING SUCH CONTAINERS
US4685322A (en) * 1985-09-03 1987-08-11 Aluminum Company Of America Method of forming a drawn and redrawn container body
US4782685A (en) * 1987-12-07 1988-11-08 Redicon Corporation Apparatus for forming tall tapered containers
US4909393A (en) * 1988-11-14 1990-03-20 Berwick Container Corp. Container reconfiguring system
US4914937A (en) * 1987-12-07 1990-04-10 Redicon Corporation Method for forming tall tapered containers
US5040682A (en) * 1988-11-14 1991-08-20 Berwick Container Corp. Container reconfiguring system
US5160031A (en) * 1988-11-14 1992-11-03 Berwick Manufacturing Inc. Nestable container and method of making
US20180086512A1 (en) * 2016-09-28 2018-03-29 Hfa, Inc. Method of manufacturing an improved disposable lid
USD903424S1 (en) 2017-02-07 2020-12-01 Ball Corporation Tapered cup
USD906056S1 (en) 2018-12-05 2020-12-29 Ball Corporation Tapered cup
USD950318S1 (en) 2018-05-24 2022-05-03 Ball Corporation Tapered cup
USD953811S1 (en) 2020-02-14 2022-06-07 Ball Corporation Tapered cup
US11370579B2 (en) 2017-02-07 2022-06-28 Ball Corporation Tapered metal cup and method of forming the same
USD968893S1 (en) 2019-06-24 2022-11-08 Ball Corporation Tapered cup
USD974845S1 (en) 2020-07-15 2023-01-10 Ball Corporation Tapered cup
USD1012617S1 (en) 2021-02-22 2024-01-30 Ball Corporation Tapered cup

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IL61582A0 (en) * 1979-12-21 1980-12-31 Continental Group Manufacture of metal cans
WO2001053160A2 (en) * 2000-01-18 2001-07-26 Hüppi-Invest Ag Cup, method for providing a cup, method for stretching a cup into a can and facilities

Citations (6)

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US143735A (en) * 1873-10-14 Matthew von ctjlin
US664516A (en) * 1900-06-25 1900-12-25 Ignar Nagy Machine for manufacturing capsules for bottles or the like.
US1999229A (en) * 1931-08-29 1935-04-30 Benedict Bernard Process and apparatus for making tubular shells from sheet metal
US3302441A (en) * 1963-07-09 1967-02-07 Continental Can Co Die for deep drawn tapered container
US3478563A (en) * 1967-11-27 1969-11-18 Continental Can Co Apparatus for redrawing and wall ironing containers
US3548769A (en) * 1965-07-26 1970-12-22 Continental Can Co Machine for forming cans from closed end tubular members

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4414681Y1 (en) * 1968-07-29 1969-06-23
FR2046012A5 (en) * 1969-03-18 1971-03-05 Scalgp

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US143735A (en) * 1873-10-14 Matthew von ctjlin
US664516A (en) * 1900-06-25 1900-12-25 Ignar Nagy Machine for manufacturing capsules for bottles or the like.
US1999229A (en) * 1931-08-29 1935-04-30 Benedict Bernard Process and apparatus for making tubular shells from sheet metal
US3302441A (en) * 1963-07-09 1967-02-07 Continental Can Co Die for deep drawn tapered container
US3548769A (en) * 1965-07-26 1970-12-22 Continental Can Co Machine for forming cans from closed end tubular members
US3478563A (en) * 1967-11-27 1969-11-18 Continental Can Co Apparatus for redrawing and wall ironing containers

Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4034692A (en) * 1973-02-19 1977-07-12 Fried. Krupp Gesellschaft Mit Beschrankter Haftung Installation for making cans of metal
US4074106A (en) * 1973-04-09 1978-02-14 Roger Pelleray Method for the automatic manufacture of pressurized or liquefied gas tanks
US4366696A (en) * 1980-12-24 1983-01-04 Western Can Company Nestable can method of manufacture
DE3416079A1 (en) * 1983-05-05 1984-11-08 Redicon Corp., Canton, Ohio CONTAINER WITH A TAPERED CROSS-SECTION AND METHOD AND DEVICE FOR PRODUCING SUCH CONTAINERS
US4503702A (en) * 1983-05-05 1985-03-12 Redicon Corporation Tapered container and method and apparatus for forming same
US4685322A (en) * 1985-09-03 1987-08-11 Aluminum Company Of America Method of forming a drawn and redrawn container body
US4782685A (en) * 1987-12-07 1988-11-08 Redicon Corporation Apparatus for forming tall tapered containers
US4914937A (en) * 1987-12-07 1990-04-10 Redicon Corporation Method for forming tall tapered containers
US4909393A (en) * 1988-11-14 1990-03-20 Berwick Container Corp. Container reconfiguring system
US5040682A (en) * 1988-11-14 1991-08-20 Berwick Container Corp. Container reconfiguring system
US5160031A (en) * 1988-11-14 1992-11-03 Berwick Manufacturing Inc. Nestable container and method of making
US10486858B2 (en) * 2016-09-28 2019-11-26 Hfa, Inc. Method of manufacturing an improved disposable lid
US20180086512A1 (en) * 2016-09-28 2018-03-29 Hfa, Inc. Method of manufacturing an improved disposable lid
USD903424S1 (en) 2017-02-07 2020-12-01 Ball Corporation Tapered cup
US10875076B2 (en) 2017-02-07 2020-12-29 Ball Corporation Tapered metal cup and method of forming the same
US11370579B2 (en) 2017-02-07 2022-06-28 Ball Corporation Tapered metal cup and method of forming the same
USD950318S1 (en) 2018-05-24 2022-05-03 Ball Corporation Tapered cup
USD906056S1 (en) 2018-12-05 2020-12-29 Ball Corporation Tapered cup
USD962710S1 (en) 2018-12-05 2022-09-06 Ball Corporation Tapered cup
USD968893S1 (en) 2019-06-24 2022-11-08 Ball Corporation Tapered cup
USD953811S1 (en) 2020-02-14 2022-06-07 Ball Corporation Tapered cup
USD974845S1 (en) 2020-07-15 2023-01-10 Ball Corporation Tapered cup
USD978618S1 (en) 2020-07-15 2023-02-21 Ball Corporation Tapered cup
USD1012617S1 (en) 2021-02-22 2024-01-30 Ball Corporation Tapered cup

Also Published As

Publication number Publication date
BE808550A (en) 1974-03-29
DE2401305B2 (en) 1979-05-17
FR2213816A1 (en) 1974-08-09
NL7317239A (en) 1974-07-16
SE403054B (en) 1978-07-31
GB1400379A (en) 1975-07-16
FR2213816B1 (en) 1978-09-08
DE2401305C3 (en) 1980-01-24
CH577861A5 (en) 1976-07-30
JPS49101261A (en) 1974-09-25
DE2401305A1 (en) 1974-07-18

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