US3805930A - Speed responsive pneumatic clutch and brake for needle - Google Patents

Speed responsive pneumatic clutch and brake for needle Download PDF

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Publication number
US3805930A
US3805930A US00264131A US26413172A US3805930A US 3805930 A US3805930 A US 3805930A US 00264131 A US00264131 A US 00264131A US 26413172 A US26413172 A US 26413172A US 3805930 A US3805930 A US 3805930A
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United States
Prior art keywords
chamber
air
pressure
valve
conduit
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Expired - Lifetime
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US00264131A
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English (en)
Inventor
L Breck
J Pickle
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Farah Manufacturing Co Inc
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Farah Manufacturing Co Inc
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Publication date
Application filed by Farah Manufacturing Co Inc filed Critical Farah Manufacturing Co Inc
Priority to US00264131A priority Critical patent/US3805930A/en
Priority to GB2707873A priority patent/GB1439651A/en
Priority to BE132118A priority patent/BE800733A/xx
Priority to IT50738/73A priority patent/IT985445B/it
Priority to DE2329857A priority patent/DE2329857A1/de
Priority to CH883273A priority patent/CH564630A5/xx
Priority to FR7322161A priority patent/FR2190120A5/fr
Priority to JP48069101A priority patent/JPS4962257A/ja
Priority to US05/424,071 priority patent/US3973658A/en
Application granted granted Critical
Publication of US3805930A publication Critical patent/US3805930A/en
Assigned to CONGRESS FINANCIAL CORPORATION (SOUTHWEST) reassignment CONGRESS FINANCIAL CORPORATION (SOUTHWEST) SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FARAH INCORPORATED
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    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05B—SEWING
    • D05B69/00—Driving-gear; Control devices
    • D05B69/10—Electrical or electromagnetic drives
    • D05B69/12—Electrical or electromagnetic drives using rotary electric motors
    • D05B69/125—Arrangement of clutch-brake construction
    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05B—SEWING
    • D05B69/00—Driving-gear; Control devices
    • D05B69/22—Devices for stopping drive when sewing tools have reached a predetermined position
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D43/00—Automatic clutches
    • F16D43/28—Automatic clutches actuated by fluid pressure
    • F16D43/284—Automatic clutches actuated by fluid pressure controlled by angular speed
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00—Fluid handling
    • Y10T137/0971—Speed responsive valve control
    • Y10T137/108—Centrifugal mass type [exclusive of liquid]
    • Y10T137/1135—Rotating valve and rotating governor
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00—Fluid handling
    • Y10T137/8593—Systems
    • Y10T137/86493—Multi-way valve unit
    • Y10T137/86574—Supply and exhaust
    • Y10T137/86582—Pilot-actuated

Definitions

  • ABSTRACT A pneumatically controlled drive and stop motion device between the electric motor and needle bar actuating mechanism of a sewing machine.
  • a combined clutching and braking member is located between a flywheel driven by the motor and a rigid braking surface and is moved into frictional engagement with either the flywheel or the braking surface by a pneumatically actuated piston.
  • a speed contol operated by the operator moves the member into engagement with the flywheel by allowing air pressure to build up on one side of the piston to start the machine.
  • Centrifugally operated valve means rotates with the member and builds up speed-responsive pressure in the pneumatic chamber on the other side of the piston to urge the member toward frictional engagement with the braking surface.
  • the pressures on both sides of the piston result in a balance of pressure by the member on the flywheel to allow just enough slippage to cause the member to be rotated at the desired speed.
  • pneumatic pressure is applied through a path interrupted by a rotary valve attached to move with the needle bar and provided with means to allow air flow only in specific positions of the needle bar.
  • This air flow controls an amplifier valve that, in turn, controls pneumatic pressure to the braking side of the piston to apply braking pressure only when the needle bar is in the proper position. If the needle bar does not stop in that position on the first braking attempt, it is allowed to-rotate through the remainder of a cycle to the next occurrence of that position.
  • the present invention relates to a rotary drive arrangement adapted to stop a work element in a predetermined position, and more particularly, to a drive and stop motion apparatus for driving the needle bar of a sewing machine at a controlled speed and for stopping the needle bar in a predetermined position.
  • a pneumatic drive and stop motion, or needle position control, device adapted to control the speed and position of a needle bar in a sewing machine, through the drive shaft of the machine, and to stop the needle bar in a predetermined position at the completion of the sewing operation.
  • This device includes a motor having a driven power output member, such as a flywheel, and a controlled member, such as a disc, operatively connected to the drive shaft of the sewing machine and movable axially for selective engagement with either the flywheel or a stationary braking surface in the machine to transmit either driving or braking force to the drive shaft and thus to the needle bar.
  • the main feature of the present invention provides for selective movement of the controlled member into and out of engagement with the flywheel and the braking surface.
  • the means for moving the controlled member which will hereinafter be referred to as the disc, includes two pneumatic chambers with a, wall, or piston, between them and responsive to differential pressure between the chambers to move away from the chamber having greater pressure and toward the chamber having less pressure.
  • This piston is connected to the disc to move the latter toward the flywheel in response to greater pressure in the first chamber, referred to as the clutch chamber, and to move the disc in the opposite direction toward the braking surface in response to greater pressure in the second chamber, referred to as the braking chamber.
  • Air passing through a pneumatic line to the clutch chamber is vented to a greater or lesser degree by a valve controlled by the operator.
  • a valve controlled by the operator In the absence of any forward pressure by the operator, light mechanical spring pressure urges the disc into engagement with the braking surface to hold the needle bar stationary although under such light braking force that it can easily be moved by turning the handwheel of the sewing machine.
  • the poppet valve that controls venting of air from the line to the clutch chamber is pressed more tightly toward a closed position thus allowing a build-up of air pressure in the clutch chamber.
  • This air pressure moves the piston which in turn moves the disc into frictional engagement with the flywheel.
  • the rotary motion of the flywheel is transmitted by the disc to the shaft on which the disc is mounted and from there by a belt drive mechanism and other standard motion transmission devices to the needle bar.
  • a rotating transducer valve is connected to the line that supplies pneumatic pressure to the braking chamber and is mechanically actuated by rotation of the shaft on which the disc is mounted. When that shaft is stationary, this valve is open to vent air away from the braking chamber so that the disc will be able to move to engagement with the flywheel as soon as the forward motion control is actuated by the operator. As the disc speeds up, centrifugal force causes the rotary valve to close more firmly, allowing greater back pressure to be built up and to be applied to the braking chamber, thus acting as a transducer by producing pressure proportional to speed.
  • Still another valve is provided in the pneumatic line leading to the braking chamber to allow that chamber to receive air either under control of the centrifugal valve that operates as a speed transducer or by way of an amplifying valve.
  • the latter is pneumatically controlled by air that must pass an interrupting valve and a venting valve.
  • the latter is opened when the speed control is moved to any forward speed, thereby closing off the amplifying valve so that no air can pass through it and reach the braking chamber.
  • this latter venting valve is closed and the air that would otherwise be vented passes through the interrupting valve, which may consist of a circular plate attached to rotate with the shaft that drives the needle bar.
  • the circular plate has a segment removed so that air to control the amplifying valve can pass through this segment and actuate the amplifying valve only during a specific limited range of positions of the needle bar.
  • This range of positions can be set to correspond to either the up or down positions of the needle.
  • the amplifying valve is controlled to apply air to the braking chamber to cause rotation of the disc to stop.
  • the amplifying valve will be turned off and no further braking pressure will be applied to the disc until the needle bar shaft again reaches a position that allows air to pass through the missing segment of the circular plate in the interrupting valve. This again renders the amplifying valve operative and applies further pneumatic pressure to the braking chamber. Since the disc was previously slowed down substantially, this second application of braking force will normally bring it to a complete halt with the needle in the desired range of positions.
  • FIG. 1 is a schematic perspective view of a sewing machine having a pneumatic drive and needle positioner constructed in-accordance with the present invention
  • FIG. 2 is a sectional view taken along line 2-2 of FIG. 1, illustrating the structural arrangement of one embodiment of the pneumatic drive and pneumatic needle positioner constructed in accordance with the invention
  • FIG. 3 is a perspective view of a portion of the clutch control arrangement
  • FIG. 4 is a perspective view, with parts broken away, of the bearing assembly in which the drive shaft of the apparatus is mounted;
  • FIG. 5 is a schematic circuit diagram of one embodiment of the pneumatic control circuit utilized in accordance with the invention.
  • FIG. 6 is an enlarged side view, partly in section, of the sewing machine head and a portion of the needle positioning pneumatic circuit
  • FIG. 7 is an end view taken along line 77 of FIG.
  • FIG. 8 is an enlarged sectional view of a pneumatic amplifier valve which is adapted to be used in the pneumatic circuit of the present .invention, showing the valve in its exhaust position;
  • FIG. 9 is a sectional view similar to FIG. 8, showing the configuration of the valve in its amplifying position
  • FIG. 10 is an enlarged partial sectional view similar to FIGS. 8 and 9, showing the position of the valve slide plate intermediate the exhaust and amplifying positions of the valve;
  • FIG. 11 is a schematic circuit diagram of another pneumatic control circuit arranged in accordance with the invention.
  • a sewing machine 10 embodying the present invention has a supporting base or frame 12 on which an electric motor 16, selectively operable through a power switch 18, is mounted.
  • Motor 16 provides the power required to drive the sewing machine head 20 and reciprocate a needle bar 22 therein during the sewing operation.
  • Power from motor 16 is transmitted through a pulley 24, secured to the end of a drive shaft 26 in the motor, and connected through a belt 28 to a pulley 30 secured to a drive shaft within sewing machine head 20.
  • the rotary power from pulley 30 and the shaft on which it is secured are transmitted and converted to reciprocal motion through a conventional transmission system (not shown) within the standard head 20 in order to reciprocate needle bar 22 with respect to frame 12 and the looper of the sewing machine.
  • a conventional foot pedal 32 pivotally mounted on a cross bar 34 in frame 12.
  • Pedal 32 is pivotally connected through a link 36, to a lever 38 which controls a plurality of valves in a pneumatic circuit for actuating a combined clutch and brake disc with motor 16, as will be more fully described hereinafter, to control the movement and the stopping of output shaft 26.
  • motor 16 includes a rigid housing 40 which encloses a rotor 42 to which a hollow shaft 44 is connected to be turned by the rotor.
  • Rotor 42 and shaft 44 arerotated in the conventional manner by interaction with electrical windings 46 surrounding the rotorrShaft 44 is rotatably supported in housing 40 by a pair of ball bearings 48.
  • One end 50 of the shaft extends through one of the bearings 48 mounted in the end bell 52 of housing 40 and is threadedly connected to a bearing housing 54.
  • the opposite end 56 of shaft 44 extends through the other bearing 48, which is mounted in a dividing wall 58, and is threadedly connected to a relatively heavy annular power output flywheel 60 in a chamber 62 of the housing.
  • Flywheel 60 is rigidly connected to shaft 44 by a conventional split clamp 64 which tightly engages the shaft and is bolted'to the flywheel, as illustrated in FIG. 2. In this manner, whenever motor 16 is operated, rotor 42, shaft 44 and flywheel 60 are simultaneously rotated. It is noted that because of the threaded connection of flywheel 60 with shaft 44 the axial position of the flywheel on the shaft may be adjusted as necessary in order to accommodate the clutch member described hereinafter.
  • Power output shaft 26 extends through hollow shaft 44 in a sleeve 70.
  • the left end of shaft 26, as seen in FIG. 2, is supported in a ball bearing 72 having steel balls 74 (see also FIG. 4) on its outer peripheral surface.
  • Balls 74 engage and move axially to a limited extent within a race 76 secured to the inner surface of bearing housing 54.
  • shaft 26 can be moved axially of bearing housing 54 by the operation of the clutch while shaft 44 is rotated. At the same time the shaft 26 can rotate freely at a different speed than the shaft 44 and flywheel 60 or can even remain stationary.
  • the free end 77 of shaft 26 is secured to pulley 24 which drives the transmission in the sewing machine head through belt 28 as described above.
  • the right end 78 of shaft 26 extends beyond sleeve 70, through flywheel 60, and is supported in the flywheel by a ball bearing 80 having a race 82 and being similar in construction to the bearing 72 discussed above.
  • Flywheel 60 is surrounded within chamber 62 by an extension 84 of housing 16 and the end of the housing,
  • An annular disc 90 is secured to shaft 26 between flywheel 60 and braking surface 88 has a first friction surface 92 adapted to engage the surface 94 of theflywheel and a second friction surface 96 adapted to engage braking surface 88 so that shaft 26 will be selectively driven by flywheel 60 or stopped by braking surface 88 depending upon the axial position of the disc 90.
  • Disc 90 is secured to shaft 26 through a conventional tapered slit clamp 98 which is received within a tapered axial aperture 100 at the center of the disc.
  • Split clamp 98 on the side thereof opposite disc 90, is provided with an annular shoulder 102 on which an annular ball bearing 104 is seated.
  • Bearing 104 is utilized to reciprocate shaft 26 and thus disc 90 in an axial direction selectively to engage the clutch surfaces with either flywheel surface 94 or brake surface 88, as is more fully described hereinafter.
  • a second tapered split ring clamp 106 similar in construction to clamp 98, is also mounted on end 78 of shaft 26 and has a shoulder portion 102 for providing additional support to bearing member 104.
  • Radial compression of the tapered split clamps 98, 106, to secure the clamps to the shaft 26, is provided by a bolt 110 threadedly secured to shaft 26.
  • the bolt 110 extends through a transducer body 112 that has a tapered reentrant surface 114. Tightening the bolt 1 causes the reentrant surface 114 to engage the. tapered surface of clamp 106 and apply radial and axial pressure thereto.
  • clamp 106 is tightened on shaft 26 and is urged to the left to grasp bearing 104 tightly by means of shoulders 102.
  • clamp 98 is forced into tapered portion 100 of disc 90, thereby compressing clamp 98 and tightly engaging it with shaft 26.
  • disc 90 is rigidly connected to shaft 26, through tapered split clamp 98, in order to transmit the driving power of flywheel 60 to shaft 26 upon engagement of friction surface 92 with flywheel surface 94 or to stop shaft 26 upon engagement of the friction surface 96 with brake surface 88.
  • axial pressure by the bolt 110 forces the sleeve 70 against the inner race of the bearing 72, and this inner race is retained by an integral shoulder of the shaft 26.
  • Actuator l 16 includes a pair of lever arms 1 18 (FIG. 3) which are pivotally mounted at 120 in a piston housing 122 secured to the side wall 86 of motor housing 16.
  • the upper ends 124 of levers 118 have opposed flanges 126 which surround bearing 104 to urge the bearing, and thus split ring clamps 98, 106 and shaft 26 in an axial direction upon pivotal motion of the levers 118.
  • the pivotal motion required to move disc between its clutch position and its brake position is slight, so that ends 124 of levers 118 move through only a small arcuate path which is essentially straight.
  • a certain looseness of fit can be provided between the bearings 104 and the fingers or flanges 126 to accommodate this slight arcuate motion, but even this looseness may be minimized by rounding the juxtaposed surfaces of the fingers 126.
  • levers 118 extend along housing 122 and are pivotally connected to a shaft passing through the piston 132 within the housing 122.
  • Piston 132 is supported within housing 122 by a pair of flexible rolling diaphragms 134, 136 on opposite sides thereof. These diaphragms extend between the chambers 138 and 140, respectively, and the piston 132.
  • These chambers are selectively supplied with pressurized air, as will be more fully described hereinafter, in order to move piston 132 to the right or left within the housing 122, as illustrated in FIG. 2, thereby to pivot levers 118 and move disc 90.
  • levers 118 are pivoted in a counterclockwise direction so as to engage the first friction surface .92 with surface 94 of flywheel 60 to cause drive shaft 26 to be driven by the flywheel.
  • Chamber 138 may, therefore, be referred to as the clutch chamber.
  • levers 1 18 are pivoted in a clockwise direction so that friction surface 96 is brought into contact with brake surface 88 to slow or stop the rotation of shaft 26.
  • Chamber 140 is referred to as the brake chamber.
  • a spring 141 may be positioned between the end 86 of housing 16 and bearing 104 to bias the friction surface 92 lightly against brake surface 88 when no air is present in either of chambers 138 and 140, thereby holding drive shaft 26 and thus needle bar 22 in a fixed position when the sewing machine is not operated.
  • This arrangement also prevents disc 90 from creeping when motor 16 is running and the air to the control assembly 116 is turned off.
  • the pressure of spring 141 required for these purposes is slight, so that the sewing machine may be operated manually, as for example by rotation of pulley 30, if it is necessary.
  • Air is supplied to chambers 138 and 140 from a source of pressurized air 142 (FIG. 5) through an air pressure regulator/filter 144 and a three way valve 146.
  • Valve 146 distributes pressurized air from regulator 144 through three lines 148, 150 and 152.
  • the air supplied to line 148 is directed through a restriction 154 in the line to chamber 138 through an aperture (not shown) in housing 122.
  • Air supplied to chamber 138 from line 148 may selectively escape through an exhaust port 156, formed in housing 122, in order to vent chamber 138 or to vary the pressure therein.
  • exhaust port 156 is closed at its free end 158 by a poppet valve 160 which is adapted to reciprocate in a cylindrical enclosure 162 formed in housing 122.
  • the top surface of poppet 160 is adapted to seat against the top of chamher 162 to close exhaust port 156 when the poppet is in its uppermost position.
  • a port 164 in the side wall of enclosure 162 is provided to permit the exhaust of air that reachesan annular space around poppet 160.
  • Poppet 160 is supported in chamber 162 by a pair of springs 166 and 168 which are engaged at one end with the lower surface of poppet 160 and at their other ends with a recess 170 formed at one end of lever 38.
  • the latter is pivotally mounted on motor housing 16 by a pin 172 and is spring biased in a counterclockwise direction, as seen in FIG. 2, by a spring 174.
  • a stop 176 limits the clockwise motion of lever 38 under the influence of spring 174.
  • Spring 166 is constructed so that it applies no force to poppet 160 but merelyrests in its seat when lever 38 is in the position shown.
  • spring 168 exerts a reference force against poppet 160 in this position to keep the exhaust port 156 closed until a reference air pressure, which applies a force to poppet 160 equal to the force of spring 168, develops within chamber 138 as air is supplied to the valve assembly 180 from source 142. If the pressure supplied to chamber 138 is greater than the reference force applied to poppet 160, poppet 160 will move downwardly against the force of spring 168 causing the excess pressure to be bled off through port 164, so that only the reference pressure is maintained in the chamber.
  • This reference pressure may be varied in accordance with the particular application of the machine and the lowermost speed at which the machine is to be operated, as described hereinafter, by means of a screw adjusting member 177 which, when tightened, will increase the force applied to poppet 160 by spring 168.
  • air is also supplied in generally correspondingly'varying pressures to chamber 140, in order to counteract the pressure in chamber 138.
  • the pressure supplied thereto is less than the pressure in chamber 138 so as to insure that the disc 90 is maintained against flywheel 60 for driving the shaft.
  • the pressure on the braking side of piston 132, i.e., in chamber 140 provides a more gradual and less sensitive pressure/speed relationship between the foot pedal and the drive shaft, which makes it easier for the operator to hold a random, controlled speed with adjustment of foot pedal 32.
  • the means by which the pressure in the braking chamber is developed will be described hereinafter.
  • Air supplied to chamber 140 passes from three way valve 146 to line and thence through a restriction 178 in the line.
  • Line 150 is connected to a hollow pressure transducer or exhaust valve assembly 180 and to a line 182 through which air, downstream of restriction 178, passes to a valve 183 and conduit 184 to chamber 140.
  • An exhaust port 186 is formed in the cover of housing 122, as seen in FIG. 2, and closed by a poppet valve 188 in order to selectively evacuate chamber 140.
  • Transducer 180 constitutes a centrifugally operated, rotary slide valve arrangement, seen most clearly in FIG. 2, which includes at least one and preferably two diametrically opposed hollow transducer stems 190 having exhaust ports 192 formed therein communicating with the atmosphere at their radially outermost portions beneath the enlarged heads 198 of the stems.
  • the latter are threadedly connected to transducer body 1 12, and a pair of weights 194 are slidably mounted on either side of the transducer stem bodies.
  • Weights, or slides, 194 which in their outermost position illustrated at the bottom of FIG. 2 are held in position by heads 198, are counterbored at their outer ends to form enclosed air spaces about the respective stem 190 and exhaust ports 192.
  • Air supplied to transducer 180 passes to stems 190 through a suitable rotary air fitting 200, which is of conventional construction, and from the fitting through ports 202 in the bolt.
  • Increased pressure in the clutch chamber 138 combined with reduced pressure in the brake chamber 140 causes the disc 90 to press more firmly against the surface 94.
  • the pressure in chamber 138 is increased by actuation of foot pedal 32, as described above, the increased speed of rotation of shaft 26 increases the centrifugal force on weights 194 and thus restrains venting of air through the ports 192.
  • This greater force balances part of the force produced by the higher pressure in the chamber 138 and results in a net balance such that the disc 90 presses somewhat more firmly than before on the surface 94 of the flywheel allowing less slippage.
  • the maximum brake pressure from transducer 180 to momentarily exceed the pressure present in chamber 138. This will occur as the machine accelerates so that the force of the air pressure in chamber 140 overcomes the force of the air pressure in chamber 138, thereby causing the clutch to engage the brake surface 88 to slow down the shaft. As the machine slows down, the amount of air escaping through opening 204 will increase, thereby lowering the pressure in chamber 140 below that in chamber 138 so that shaft 26 is again driven by the engagement of friction surface 92 with flywheel 60.
  • This cycle is repeated until the machine reaches a steady state at which air pressure gradually bleeds out of ports 192 through openings 204 at the same rate at which the shaft is tending to accelerate under the influence of disc 90, thereby reducing'pressure of the friction surface 92 against surface 94 of the flywheel 60 and driving the output shaft at a controlled constant speed.
  • valve 188 in exhaust port 186 of chamber 140 can be opened to exhaust all pressure from chamber 140, irrespective of the operation of the transducer 180.
  • the valve 188 is located adjacent one end of lever 38 in position to be contacted by a pin or bolt 206.
  • valve 188 which may be a valve similar to a conventional tire valve, to open the valve and exhaust any air pressure within chamber 140.
  • the pressure in chamber 140 which opposed the pressure in chamber 138, is relieved so that the full pressure in chamber 138 now acts on piston 132 in order to engage the friction surface 92 tightly with the surface 94 of the flywheel and substantially increase the speed of operation of the sewing machine.
  • the rotational speed of the device at whichvalve 188 is operated is variable by varying the length of that portion of bolt 206 extending upwardly of lever 38.
  • the drive system is utilized with an additional control mechanism for stopping drive of shaft 26 in a predetermined position, for example, when the needle bar is in a raised position.
  • This is shown schematically in FIG. by the provision of an additional air line 208 connected to air line 152.
  • Air line 208 has a restriction 210, which is also shown in FIG. 2, therein and an exhaust port 211 downstream of the restriction.
  • Port 211 is normally opened during the operation of the device, that is, when lever 38 is pivoted downwardly away from housing 16, so that all of the air supplied through line 152 is exhausted through restriction 210, exhaust port 211 and an amplifier valve 220 which is normally connected to exhaust.
  • Step extension 176 of lever 38 This is conveniently accomplished by locating a portion of the line 208 on Step extension 176 of lever 38, with the exhaust port located to engage the adjacent surface of housing 16.
  • the latter may be provided with a valve seat or the like to prevent air from escaping port 211 when the port is closed as shown in FIG. 2.
  • the end of line 208 opposite its connection with line 152 has an air jet nozzle 212 formed thereon.
  • This nozzle is adapted to project the air in line 208 as a jet of air into a receiver 214 located on the opposite side of a rotary valve 216.
  • the valve 216 is operatively connected on the drive shaft of the sewing head 20 adjacent pulley 30 for rotation therewith.
  • This valve has an elongated slot 218, as shown in FIG. 7, formed in the peripheral surface thereof through which air from jet 212 may pass toreceiver 214 during rotation of the valve.
  • the rotary valve 216 is mounted on the drive shaft of the sewing machine in a predetermined position so that slot 218 is between the nozzle and jet nozzle 212 and receiver 214 when the needle bar 22 is in a proper position, e.g., the up position.
  • a proper position e.g., the up position.
  • pressure on foot pedal 32 is relieved, which allows lever 38 to move back into the position illustrated in FIG. 2 to close port 211, a portion of the air supplied through line 152 passes through restriction 210 to nozzle 212 where it is passed in a jet to receiver 214.
  • amplifier valve 220 The latter valve is of conventional construction and, when no air is applied thereto through line 222 from receiver 214, the valve is opened to exhaust so that any air in line 152 is exhausted to the atmosphere. On the other hand, when air pressure is present in line 222, amplifier valve 220 connects air in line 152 to valve 183.
  • the air pressure thus supplied to brake chamber 140 is substantially greater than the reference pressure maintained in chamber 138 so that the pressure is overcome and the surface 96 of the disc is immediately brought into contact with brake surface 88 in order to stop shaft 26 immediately. If the shaft does not stop within the path of its arcuate movement defined by slot 218, air from jet 212 is blocked from receiver 214 so that amplifier valve 220 is returned to its exhaust condition.
  • the reference pressure in chamber 138 remains operative to control shaft 26 until slot 218 again is presented between nozzle 212 and 214. This would normally only occur when foot pedal 32 is rapidly released when the machine is running at a relatively high speed.
  • valve 183 which connects lines 182 and valve 220 to line 184 constitutes a valve body having two check valves therein.
  • Each of the check valves will permit passage of air therethrough in the direction indicated by the arrowheads in the drawing but will prevent passage of air in the opposite direction. Therefore, valve 183 will only permit the passage of air through it from the line which has the greater pressure while preventing the air from that line from entering the other line.
  • the air pressure in line 182 is greater than the air pressure in line 152 so that the check valve permits the air to flow to brake chamber 140 but not into line 152.
  • an amplifier valve is operated to permit air to pass therethrough (i.e'., when slot 218 is between jet 212 and nozzle 214), the pressure from valve 220 is greater than the pressure in line 182 so that pressure is supplied to the brake chamber while the check valve closes line 182 to prevent escape of air from line 152 into line 182 and out through transducer 180.
  • a relatively simple and inexpensive arrangement is provided for controlling the drive and braking of a sewing machine drive shaft, while assuring that the sewingmachine will automatically stop with its needle bar in a predetermined position.
  • This predetermined position could be either the up or the down position.
  • the operation of the device is as follows: As the operator applies pressure to foot pedal 32 to actuate lever 38, spring 166 applies an increased biasing force to poppet 160 to limit the escape of air from the line 148 that leads to the chamber 138, thereby increasing the air pressure in that chamber. Increased pivotal motion of lever 38 increases the spring force applied by spring 166 and thus causes a further increase in pressure in chamber 138. This increased pressure increases the engagement pressure between the clutch and the flywheel to increase the drive speed of shaft 26. Simultaneously, the transducer 180 is operated to vary the pressure in chamber 140 in accordance with the speed at which shaft 26 is operated.
  • pressure in chamber 140 may initially fluctuate for a very short period of time until a steady pressure is reached in chamber 1.40, which substantially balances the pressure in chamber 138 so that the shaft is driven at a constant speed.
  • foot pedal 32 is released by the operator, and lever 38 returns to the position illustrated in FIG. 2 under the influence of spring 174.
  • exhaust port 211 in line 208 is closed by engagement with the valve seat on housing 16, causing a jet of air to be projected through nozzle 212 to receiver 214 to stop the drive of shaft 26 as described above.
  • FIGS. 8 through 10 illustrate one type of amplifier valve that can be used in the circuit diagram of FIG. 5.
  • This valve includes a body 232 and a slide or control plate 234. The latter is connected at one end to a spring 236 which biases the plate 234 into the position illustrated in FIG. 8, which, as will be more fully described hereinafter, is the exhaust position of the valve.
  • the opposite end of plate 234 includes an enclosed housing 238 in which a piston 240 is slidably mounted.
  • the piston has an air port 242 therein which is adapted to be connected to the line 222 of the pneumatic circuit diagram in FIG. 5.
  • Valve body 232 has a pair of ports 244 and 246, with port 244 open to the atmosphere as an exhaust line and port 246 connected through a conduit to valve 183.
  • valve body 232 includes a port 248 through which air is supplied to the valve body from line 152 and one or more additional ports 250 which may be utilized for the purposes hereinafter described.
  • Plate 234 includes a plurality of openings 252a-252c therein, one of which, 252b, provides intercommunication between the port 248 and ports 244 and 246, alternately.
  • This amplifer valve construction may also be utilized to modify and simplify the pneumatic circuit illustrated in FIG. 5.
  • This arrangement is illustrated in FIG. 11 wherein it is seen that line 152 remains connected to port 248. However, in this case, port 244, previously utilized as an exhaust port, is connected to restriction 178 in lieu of line 150, so that, during the operation of the device, when no air pressure is supplied through line 222 to piston 240, air flowing in line 152 will pass throughport 244 to transducer 180.
  • valve 183 is eliminated, and line 182 is connected to the right port 250 of the valve body 232.
  • exhaust port 211 is closed, causing a pilot pressure to be presented in line 22, when slot 218 is located between nozzle 212 and receiver 214, so as to move plate 234 to the right, into the configuration illustrated in FIG. 9.
  • air pressure from line 152 will pass through port 246 to the brake chamber 140 while air pressure, if any, supplied through line 182 from transducer will be blocked so that it will all escape through the transducer.
  • port 244 is connected to exhaust through the slot 252a in a plate 234 and port 250 at the left of the block 232 so that no air pressure will be present in line 182.
  • the device modified in this manner and utilizing the particular amplifier valve illustrated, operates in the same manner as the system illustrated in FIG. 5.
  • This arrangement is somewhat more efficient because the air to the transducer 180 is shut off during operation of valve 218 thereby eliminating the normal air bleed after the machine is stopped as occurs in the embodiment of FIG. 5. As a result, there is substantially less air consumption. Further, the shuttle valve 183 is eliminated, thereby further simplifying the circuit.
  • both embodiments of the invention are relatively simple and inexpensive in construction and achieve a controlled driving speed for the output shaft of the sewing machine, while assuring that the machine will be stopped with the needle in a predetermined position.
  • the invention and the various components thereof may be utilized to drive and control the operation and drive of many other types of motor driven machines.
  • a pneumatic device for driving a work element in a machine comprising: a motor having a driven power output member; a stationary braking surface; a drive shaft connected to operate said work element; a transfer member operatively connected to said drive shaft and mounted for selective movement between said driven power output member and said braking surface to selectively drive and brake said drive shaft and said work element; means for selectively moving said transfer member into engagement with said power output member and said braking surface, said means including first and second pressure chambers wherein pneumatic pressure in said first chamber causes said means to bias said transfer member into engagement with said driven power output member and pneumatic pressure in said second chamber causes said means to bias said transfer member into engagement with said braking surface; means for supplying pneumatic pressure to said first chamber to urge said transfer member into engagement with said driven power output member to drive said shaft at a selected speed; and transducer means operatively connected to said second chamber for varying the pneumatic pressure in said second chamber in accordance with the speed at which said shaft in driven to apply counter pressure to said transfer member to urge said transfer member in
  • said means for supplying pneumatic pressure in said first chamber comprises: means defining an exhaust port from said first chamber; a valve for closing said port; and means biasing said valve toward a closed position under a controllable force thereby to prevent escape of pneumatic pressure from said first chamber at pressure levels below a pressure corresponding to said controllable force.
  • said means for biasing said valve under controllable force comprises: spring means for applying initial biasing force to close said valve; and operator-controlled means to increase said biasing force.
  • said operator-controlled means comprises: a lever whereby pivotal motion of said lever varies the force applied to said spring means;'and adjustment means to set the initial biasing force of said spring means.
  • transducer means comprises: a valve mechanically connected to said drive shaft to be actuated thereby and pneumatically connected to said second chamber, said transducer means comprising air release means and closure means therefor and operating under the influence of centrifugal force corresponding to the shaft speed to close said release means with a pressure proportional to the speed of said shaft, whereby pressure in said second chamber is increased as the speed of rotationof said shaft is increased.
  • valve comprises closure means in the form of weights responsive to centrifugal force produced by rotation of said shaft to close said valve as a function of the speed of rotation of said shaft.
  • said transducer means comprises: a central body attached to said shaft to rotate therewith and having an air passage pneumatically connected to saidsecond chamber; at least one stem extending generally radially from said body, said stem having an air passage extending longitudinally therethrough and communicating with the air passage in said body, an exit port through said stem communicating with said air passage therein; a weight closely surrounding said stem and slidable thereon to cover said exit port, said stern and said weight defining an air leakage path at the end of the range of travel of said weight whereby air leaking through said port past said weight exerts a centripetal force on said weight sufficient to allow air to leak out of said exit port at any pressure exceeding the closure pressure due to the centrifugal force acting on said weight when said shaft rotates.
  • said transducer means comprises: a second stem extending in the opposite direction from said one stem to provide a balanced structure therewith and having a second air passage extending longitudinally therethrough and communicating with the air passage in said body, said second stem comprising a second exit port therethrough communicating with said air passage therein; a second weight closely surrounding said second stem and slidable thereon to cover said second exit port, said second stem and said second weight defining a second air leakage path at the end of the range of travel of said second weight, whereby air leaking through said second port past said second weight exerts a centripetal force on said second weight sufficient to allow air to leak out of said second exit port at any pressure exceeding the closure pressure due to the centrifugal force acting on said weight when said shaft rotates.
  • said motor comprises: a rotor shaft, said power output member in the form of a flywheel being affixed thereto; and a stationary plate spaced from said flywheel by a distance greater than the thickness of said disc, said braking surface being the surface of said plate facing and parallel with said flywheel, the distance between said flywheel and said braking surface being less than the sum of the thickness of said disc plus the maximum axial movement of said bearing means.
  • said bearing means comprises: an inner race; an intermediate race; bearings between said races to allow free rotary movement of one of said races with respect to the other; an outer race having a cylindrical inner surface with an axial length at least as great as said axial movement; balls to support said intermediate and outer races for axial movement relative to each other; and axial retainer means for said balls on said intermediate race.
  • said means for selectively increasing the pressure in said second chamber includes first conduit means for supplying pressurized air to said second chamber, a selectively operable amplifier valve in said conduit for selectively permitting passage of pressurized air in said conduit to said second chamber and means for selectively operating said amplifier valve to permit passage of said pressurized air therethrough when the pressure in said first chamber is at said first reference pressure.
  • said means for selectively operating said amplifier valve comprises a second air conduit connected at one end tosaid first mentioned conduit, upstream of said amplifier valve, and at its other end to said amplifier valve at a position wherein said pressurized air in said second conduit will open said amplifier valve to permit passage of air to said second chamber, an air exhaust port in said second conduit, and means for closing said port when the pressure in said first chamber is at said reference pressure.
  • the device as defined in claim 17 including a rotary air valve in said second conduit for selectively permitting passage of air from said first conduit through said second conduit to said air valve.
  • a pneumatic device for driving a work element in a machine comprising: a frame; a motor 16 mounted on said frame and having a flywheel; a stationary braking surface mounted on said frame and axially aligned with said flywheel; a drive shaft connected to operate said work' element; a disc operatively con-- nected to said drive shaft and mounted for selective movement between said flywheel and said braking surface to selectively drive and brake said drive shaft and said work element; means for selectively moving said disc into engagement with said flywheel and said braking surface, said means including first and second pressure chambers wherein pneumatic pressure in said first chamber causes said means to bias said disc into engagement with said flywheel and pneumatic pressure in said second chamber causes said means to bias said disc into engagement with said braking surface; means defining an exhaust port from said first chamber; a poppet valve spring biased to close said port; means for supplying pneumatic pressure at controlled value to said first chamber to urge said disc into engagement with said flywheel to drive said shaft at a selected speed; and transducer means
  • a device as defined in claim 20 wherein said means for selectively moving said disc respectively into engagement with said flywheel and said braking surface comprises: a lever pivotally mounted on said frame and operatively connected to said disc; a piston pivotally secured to one end of said lever; an air tight housing surrounding said piston and said one end of said lever; and a pair of flexible diaphragms mounted in said housing on opposite sides of said piston, said diaphragms and said piston defining said first and second chambers and said housing having said exhaust port therein,
  • said means for supplying pneumatic pressure at controlled value to said first chamber includes a lever mounted on said frame and supporting the biasing spring for said poppet valve adjacent said exhaust port, whereby pivotal motion of said second lever in one direction varies the force applied to said spring to prevent pressurized air from escaping out of said first chamber at pressures less than the pressure of said spring, thereby to increase the engagement pressure of said disc on said flywheel and the speed at which said shaft is driven.
  • said means for varying the pressure in said second chamber includes first conduit means for supplying pressurized air to said second chamber, a selectively operable amplifier valve in said conduit for selectively permitting passage of pressurized air in said conduit to said second chamber and means for selectively operating said amplifier valve to permit passage of said pressurized air therethrough when the pressure in said first chamber is at said reference pressure.
  • said means for selectively operating said amplifier valve comprises a second air conduit connected at one end to said first mentioned conduit, upstream of said amplifier valve, and at its other end to said amplifier valve at a position wherein said pressurized air in said second conduit will open said amplifier valve to permit passage of air to said second chamber, an air exhaust port in said second conduit, and means for closing said port when the pressure in said first chamber is at said reference pressure.
  • the device as defined in claim 25 including a rotary air valve in said second conduit for selectively permitting passage of air from said first conduit through said second conduit to said air valve.
  • said means for closing the exhaust port in said second conduit comprises a sealing valve member on said operator operable lever located to close said port when said lever is in a position wherein only said reference pressure is maintained in said first chamber.
  • the device as defined in claim 28 including automatically operable valve means connecting said first conduit means to said second chamber for permitting passage to said second chamber of only the higher of the air pressures supplied from said second conduit and said means for varying the pressure in said second chamber.
  • said amplifier valve comprises a valve body having an inlet port connected to said first conduit, a first outlet port connected to said second chamber and a second outlet port connected to exhaust, a slide plate slidably positioned in said valve body and having at least one aperture therein, said aperture connecting said inlet port to said first outlet port in one position of said plate and connecting said inlet port to said second outlet port in a second position of said plate, a pneumatic piston 0peratively connected between said second conduit and said plate for moving said plate from said second position to said first position thereof when air is present in said second conduit and spring means for returning said plate from its first position to its second position when no air is present in said second conduit.
  • said means connecting said radially extending exhaust port to said second chamber comprises a third conduit and said amplifier valve comprises a valve body having first and second inlet ports respectively connected to said first conduit and said third conduit upstream of said second chamber and first and second outlet ports respectively connected to said means for varying pressure in said second chamber and to said second chamber, a slide plate slidably positioned in said valve body and having first and second apertures therein, in one position of said slide plate said first aperture normally connects said first inlet port and said first outlet portand said second aperture normally connects said second inlet port with said second outlet port, and in a second position of said slide plate said first aperture interconnects said first inlet port with said second outlet port, a pneumatic cylinder operatively connected between said second conduit and said plate for moving said plate from said first position to said second position when air is present in said second conduit, and spring means for returning said plate from its second position to its first position when no air is present in said second conduit.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • Fluid Mechanics (AREA)
  • Electromagnetism (AREA)
  • Braking Arrangements (AREA)
  • Sewing Machines And Sewing (AREA)
US00264131A 1972-06-19 1972-06-19 Speed responsive pneumatic clutch and brake for needle Expired - Lifetime US3805930A (en)

Priority Applications (9)

Application Number Priority Date Filing Date Title
US00264131A US3805930A (en) 1972-06-19 1972-06-19 Speed responsive pneumatic clutch and brake for needle
GB2707873A GB1439651A (en) 1972-06-19 1973-06-06 Pneumatic needle positioner
BE132118A BE800733A (fr) 1972-06-19 1973-06-08 Positionneur pneumatique d'aiguille
DE2329857A DE2329857A1 (de) 1972-06-19 1973-06-12 Drehantrieb mit vorbestimmter ruhestellung insbesondere fuer den nadeltraeger in naehmaschinen
IT50738/73A IT985445B (it) 1972-06-19 1973-06-12 Dispositivo posizionatore dell ago per macchine da cucire
CH883273A CH564630A5 (enExample) 1972-06-19 1973-06-18
FR7322161A FR2190120A5 (enExample) 1972-06-19 1973-06-18
JP48069101A JPS4962257A (enExample) 1972-06-19 1973-06-19
US05/424,071 US3973658A (en) 1972-06-19 1973-12-12 Clutch control means for a pneumatic needle positioner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US00264131A US3805930A (en) 1972-06-19 1972-06-19 Speed responsive pneumatic clutch and brake for needle

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US05/424,071 Division US3973658A (en) 1972-06-19 1973-12-12 Clutch control means for a pneumatic needle positioner

Publications (1)

Publication Number Publication Date
US3805930A true US3805930A (en) 1974-04-23

Family

ID=23004720

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Application Number Title Priority Date Filing Date
US00264131A Expired - Lifetime US3805930A (en) 1972-06-19 1972-06-19 Speed responsive pneumatic clutch and brake for needle

Country Status (8)

Country Link
US (1) US3805930A (enExample)
JP (1) JPS4962257A (enExample)
BE (1) BE800733A (enExample)
CH (1) CH564630A5 (enExample)
DE (1) DE2329857A1 (enExample)
FR (1) FR2190120A5 (enExample)
GB (1) GB1439651A (enExample)
IT (1) IT985445B (enExample)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021099473A1 (de) * 2019-11-21 2021-05-27 Brach Harald Vorrichtung und verfahren zum einstellen eines drucks in einem system

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2690245A (en) * 1951-12-14 1954-09-28 Tomlinson I Moseley Speed control system
US3174350A (en) * 1962-04-17 1965-03-23 Gen Automated Machinery Corp Combination clutch and brake unit
US3507212A (en) * 1968-04-10 1970-04-21 Bliss Co Fluidic control circuit for presses

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2690245A (en) * 1951-12-14 1954-09-28 Tomlinson I Moseley Speed control system
US3174350A (en) * 1962-04-17 1965-03-23 Gen Automated Machinery Corp Combination clutch and brake unit
US3507212A (en) * 1968-04-10 1970-04-21 Bliss Co Fluidic control circuit for presses

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021099473A1 (de) * 2019-11-21 2021-05-27 Brach Harald Vorrichtung und verfahren zum einstellen eines drucks in einem system
US20230025978A1 (en) * 2019-11-21 2023-01-26 Harald Brach Device and method for setting a pressure in a system

Also Published As

Publication number Publication date
GB1439651A (en) 1976-06-16
DE2329857A1 (de) 1974-01-17
CH564630A5 (enExample) 1975-07-31
JPS4962257A (enExample) 1974-06-17
BE800733A (fr) 1973-10-01
IT985445B (it) 1974-11-30
FR2190120A5 (enExample) 1974-01-25

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Effective date: 19900801