US3805884A - Damper means for controlling the flow of gas to a heat exchanger - Google Patents

Damper means for controlling the flow of gas to a heat exchanger Download PDF

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US3805884A
US3805884A US32201973A US3805884A US 3805884 A US3805884 A US 3805884A US 32201973 A US32201973 A US 32201973A US 3805884 A US3805884 A US 3805884A
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Prior art keywords
damper
cam
duct
blade
outlet
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P Burt
D Unthank
R Precious
C Newhall
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VOGT H MACHINE CO Inc
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VOGT H MACHINE CO Inc
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Priority to US32201973 priority Critical patent/US3805884A/en
Priority to CA181,929A priority patent/CA993728A/en
Priority to US41350073 priority patent/US3897773A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K11/00Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
    • F16K11/02Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
    • F16K11/04Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only lift valves
    • F16K11/052Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only lift valves with pivoted closure members, e.g. butterfly valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B35/00Control systems for steam boilers
    • F22B35/007Control systems for waste heat boilers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23LSUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
    • F23L11/00Arrangements of valves or dampers after the fire
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/8593Systems
    • Y10T137/877With flow control means for branched passages
    • Y10T137/87788With valve or movable deflector at junction
    • Y10T137/87812Pivoted valve or deflector

Definitions

  • ABSTRACT A large pivotably mounted damper comprising a damper blade pivotable between two outlets in a duct. The blade, when in seating engagement with one outlet, leaves the other outlet completely open. ln intermediate position between said outlets the damper directs hot gases in said duct to both of said outlets.
  • the damper blade comprises an upper and lower wall.
  • a means for equalizing the stress and the temperature in said walls includes a gas space coextensive with the inner surface of said walls and 'a set of gas ports in open communication with the gases in said duct. Warpage is eliminated or minimized through the use of a heating fluid consisting of process gases directed through the gas space defined by the spaced apart walls of said blade. This contrasts with prior art techniques which used'cooling fluids such as wateror atmospheric air to cool damper blades.
  • a novel means for movingthe damper blade between seating and modulating positions and holding the blade under tension in seating is disclosed.
  • This invention relates to improvements in dampers particularly for use with steam generators and other heat exchange apparatus. More particularly, this invention relates to improvements in dampers for regulating the passage of a hot medium such as gas turbine effluent through a duct to a heat exchanger for recovery of sensible heat and for the production of steam.
  • Dampers for both bypass stack and isolation fall into three basic types: (1) Multilouver design with and without compressible seats, (2) Butterfly dampers using a single blade, and (3) Guillotine dampers using a flat blade type plate.
  • Multilouvered dampers are well suited to modulating control of gas flow when partial bypassing of the process gases to the stack is required to control steam flow from a sensible heat unit.
  • Multilouvered dampers have the disadvantage of a high leakage due to the large number of joints and the expansion differential between the damper frame and the connecting linkage. Further, multilouvered dampers have another disadvantage in that they are quite expensive to manufacture and to maintain.
  • Guillotine dampers consist of a large heavy steel platethat is either lowered by gravity or moved .into place across the duct area with a gear system. The problem with guillotines isthat they are cumbersome, slow to operate and in the vertical position they must be safety locked in place to avoid the possibility of falling across the duct, should the actuating mechanism fail.
  • Butterfly dampers are similar in construction to multilouvered dampers, except that they use a single blade. These dampers are less expensive to manufacture and exhibit less leakage than a multilouvered damper,.due
  • Pat. No, 2,148,713 proposed the use of cooling air drawn from the atmosphere through an upper port into a gas space between the walls of a guillotine type damper to a lower port communicating with the downstream portion of the duct.
  • Dalin, in US. Pat. No. 2,391,010 proposed the use ofa cooling medium in the form of water circulating in serpentinetubes between the space formed by the walls of the damper.
  • a single blade damper of large face area having spaced apart upper and lower walls, and means for equalizing the stress and temperature between the upper and lower walls by the passage of hot process gases through the gas space formed by said upper and lower walls.
  • Ports in open communication with the upstream and downstream portions of said duct and with said gas space direct hot gases from said'duct through said ports into said gas space to heat the walls of the damper and to minimize heat differential between the two walls.
  • a single bladedamper movable between two outlets, one to a bypass stack andthe second to a heat exchanger.
  • a damper arranged so that if all should fail, one outlet is completely open, thus avoiding an industrial accident.
  • This invention also provides for spring tensioned seating engagement of the damper against a high temperature resistant gasket soas to reduceleakage of process gases to less than 1 percent. This compares to an anticipated damper leakage, as late as 1968, of between 1 and 3 percent. Harnbleton, op.cit.
  • FIG. 1 is a sectional view with parts in elevation, illustrating a portion of the ductwork, the damper of this invention mounted therein, the seats for the damper and the means for moving said damper between the two seats.
  • FIG. 2 is a sectional view taken along lines 22 of FIG. 1, illustrating the projecting shoulder and the heat resistant gasket mounted thereon which forms a seat for said damper.
  • FIG. 3 is a sectional view, analogous to FIG-2, showing the gasket in compressed condition and in contact with the lower wall of said damper.
  • FIG. 4 is a partial plan view of the cable drive, the spring loaded tensioning sheaves and the limit switch cut off assembly, illustrating the upper limit switch closed and the lower limit switch in open condition.
  • FIG. 5 is a schematic view, illustrating the damper in modulating or intermediate position, the spring loaded cable drive and the limit switch cut off assembly with arrows indicating movement of the damper to the right toward heat exchanger isolation, and illustrating the associated tensioning sheaves and the cams moving toward the position shown in FIG. 4 in which the lower limit switch is open and in which the upper spring is compressed.
  • the damper of this invention is designed for use in recovering the sensible heat from gas turbine effluent. These hot gases enter the ductwork l at velocities in excess of hurricane scale and at temperatures in the range of from 750 to 1,250" F. Since the size of the dampers is equivalent to a face area ranging from 60 to 260 square feet, the problem of warpage due to temperature differential between the two walls of the damper is enormous.
  • the temperature adjacent to the upper wall 6 of the damper is in the area of 80 to 150 F, while the temperature inside the duct work and adjacent the lower wall 7 of the damper is in the area of 750 to 1,250 F.
  • the damper of this invention utilizes supporting frame members 10, to-which are welded metal plates to form the upper walls 6 and the lower walls 7 of said damper.
  • the process gases from the duct are admitted through inlet ports 9 and through ports 12 in the webs 11 of supporting frame'members l0 and through outlet ports 13 to the downstream side of the ductwork.
  • the nose 14 of the damper 5 is tapered.
  • the inlet ports 9 are in open communication with the upstream portion of duct 1 and transmit hot gases coming through inlet 2 through the inlet ports 9, the intermediate ports 12 and out through the outlet ports 13 to the downstream portion of the duct.
  • the ports are designed so that the flow through the gas space 8 is not heavy but merely sufficient to equalize the temperatures between the upper wall 6 and the lower wall 7 and thus to prevent warpage of the blade 5. As indicated, these blades are quite large in face area ranging in square feet from 60 up to 260. As is shown in the drawing, the damper 5 pivots on pivot point 15 between seating position against seat 20 and seating position against seat 22, so that in either position or in the intermediate position as shown in the drawing, at least one of the outlets 3 or 4 is open. This prevents accidental closure of both outlets which can I lead to disastrous industrial accidents.
  • the seats 20 and 22 consist of a projecting shoulder made up of two plates, welded at point 25 and welded to the ductwork at points 26 and 27.
  • a heat resistant gasket 28 consisting of a bundle of nickel-chrome-iron alloy fibers 29, contained inside of a braided high temperature steel jacket 30.
  • a tangential fla'p of metal 31 extends from the jacket 30, and is used to mount the gasket onto the projecting shoulder 23 by means of drive rivet 32.
  • a stop 33 is provided to prevent the damper wall 7 from compressing the gasket beyond a certain point since this would result in a permanent set of the compressed gasket.
  • the compressed gasket 28 is shown in the sectional view of FIG. 3.
  • dampers are normally used to isolate the heat exchanger and to vent to a bypass stack
  • the production of steam may be controlled by partially bypassing process gases to the stack by placing the damper in a position intermediate of the two outlets. This is shown in FIG. 1.
  • the modulating position of the damper may be at any point intermediate to the outlet seats 20 and 22 and methods for modulating the gas flow to control steam production are well known in the art.
  • the problem is that with the extremely large and heavy dampers, such as those encompassed within the scope of this invention, fluttering occurs clue to the high velocity of the gases.
  • this invention encompasses the useof a damper pivotable between one of three positions in seating engagement between the outlet 3 and the outlet tive pipe 42 in the high temperature areas.
  • a clevis 50 is attached to the upper wall 6 of the damper and connected to cable 51 which in turn is trained over directional sheaves 53.
  • a supporting framework 60 is provided to which frame members 61 are connected.
  • Frame member 61 contains a bearing slot 62 into which a slidable clevis 63 is journaled.
  • a cam 64 is mounted to the medial face of said slidable clevis 63 and said cam contains flat camming face 65 and inclined camming face 66.
  • the clevis 63 contains a tensioning sheave 68 over which the lower cable 41 is trained passing to driven sheave 69 contained on cable drum 95.
  • the clevis 63 is restrained by spring 70 which has a tension regulating device 71, projecting from one end of its housing.
  • the cam 64 is in proximity to limit switch 75, containing lever arm 76 and cam follower 77 Cam follower 77 is in physical contact with the cam faces 65 and 66 respectively.
  • the corresponding slidable clevis 80 is used to support tensioning sheave 84 over which cable 51 is trained onto its driven sheave 85 contained on cable drum 95.
  • Clevis 80 contains cam 81 mounted on its medial surface which again contains flat camming face 82 and inclined camming face 83.
  • the cam is mounted in proximity to limit switch 86, and contains lever arm 87 and cam follower 88.
  • Cam follower 88 is in physical contact with the camming faces of cam 81 and as is shown in FIG. 4, cam follower 88 has followed the inclined face of said cam to open the contacts of limit switch 86 and thus cut off power to the motor or prime mover 98.
  • the tensioning sheave 84 mounted in slidably journaled clevis 80 is restrained by spring 90 which is contained within a housing and had a tensioning regulating device 91 atv one end.
  • spring 90 is relaxed, thus pulling the tensioning sheave 84 to the left and causing the cam 81, mounted on the medial surface of the slidable clevis 80 to move to the left so that the cam follower 88 follows the flat camming face 82 until it reaches the inclined camming face 83 and thus opens the contacts of limit switch 86 to stop the motor 98.
  • This compression begins to balance with increasing compression on spring 90 as its movable sheave 84 moves to the right and closes limit switch 86, thus providing the capability of again reversing the directionof rotation of the motor 98.
  • the blade 5 moves to the modulating position, it is held in tension, an amount predetermined by the compression set von the two springs 70 and 90. This tension on the upper wall 6 and lower wall 7 of the damper prevents fluttering of the damper as it moves through the high velocity stream of gases.
  • the cable drive mechanism rotating capability is controlled by limit switches in each of the respective electrical circuits determining rotation direction.
  • the drive system places tension onto the seating side of the damper blade against the gasket'28 until released tension on the opposite side caused by decompression of the spring through movement of the associated movable sheave opens its associated limit switch and thus shuts off the motor.
  • said damper comprising:
  • a damper as defined in claim-1, the further improvement of a seating surface for said damper blade when in its first position of:
  • a damper as defined in claim 2, in which said high temperature resistant gasket comprises a plurality of fibers fabricated of a nickel-chrome-iron alloy.
  • a damper as defined in claim 1, the further improvement of a seating surface for said damper blade, when in its second position, of:
  • a damper as defined in claim 5, in which said high temperature resistant gasket comprises a plurality of fibers fabricated of a nickel-chrome-iron alloy.
  • a damper as defined in claim 5, the further improvement in said gasket of:
  • a damper as defined in claim 8, the further com bination with said first and second motive means of:
  • a damper as defined in claim 8, in which:
  • said first motive means comprises a first cable trained over a tensioning sheave and connected to the upper wall of said damper blade,
  • said second motive means comprises a second cable trained over a tensioning sheave and connected to the lower wall of said damper blade, and,
  • said power transmission means comprises a driven shaft containing a driven sheave for each of said cables, said shaft when driven in one direction unwinding one cable from its driven sheave and winding the other cable onto its driven sheave.
  • said spring having energy stored therein and being restrained at one end by said supporting frame and operatively restrained at its other end by its corresponding slidably journaled clevis.
  • a damper as defined in claim 11, the further combination therewith of:
  • a damper as defined in claim 13, the further improvement in which said actuating device is a cam, comprising:
  • the further improvement in said switch is a limit switch which comprises: 1. a lever arm, and,
  • a cam follower in operative relation with said its associated cam but opens said limit switch when cammmg face so that movement of said clevis said cam follower reaches said inclined camming and of said cam opens and closes said limit switch f at th nd f said cam.
  • a damper as defined Clalm 14, m which the A. one tensioning clevis responds to continued windlength of said cam approximates the length of the longitudinal movement of said clevis and of said cam.
  • a damper as defined in claim 14, in which: A.-said flat face of said cam operates to hold said 1 limit switch closed, and, B. said inclined faceat the end of said cam operates with said cam follower to open said limit switch. 17. A damper, as defined in claim 16, the improvement in which:
  • one of said tensi'oning clevises responds to contining of its associated cable onto its driven sheave when said damper is in seated condition by movement responsive to increased tension on said cable;

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  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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Abstract

A large pivotably mounted damper comprising a damper blade pivotable between two outlets in a duct. The blade, when in seating engagement with one outlet, leaves the other outlet completely open. In intermediate position between said outlets the damper directs hot gases in said duct to both of said outlets. Thus disastrous accidents cannot occur, since in either of the two seating positions, one outlet is completely open. The damper blade comprises an upper and lower wall. A means for equalizing the stress and the temperature in said walls includes a gas space co-extensive with the inner surface of said walls and a set of gas ports in open communication with the gases in said duct. Warpage is eliminated or minimized through the use of a heating fluid consisting of process gases directed through the gas space defined by the spaced apart walls of said blade. This contrasts with prior art techniques which used cooling fluids such as water or atmospheric air to cool damper blades. A novel means for moving the damper blade between seating and modulating positions and holding the blade under tension in seating is disclosed.

Description

Burt et al.
[451 Apr. 23, 1974 DAMPER MEANS FOR CONTROLLING THE FLOW OF GAS TO A HEAT EXCHANGER Inventors: Peter W. Burt; Dean P. Unthank;
Robert W. Precious; Chester W. Newhall, all of Louisville, Ky.
The Henry Vogt Machine Company, Inc., Louisville, Ky.
Filed: Jan. 8, 1973 Appl. N0.: 322,019
Assignee:
US. Cl 165/35, 110/163, 126/285 R, 1 126/286, 137/610 Int. Cl. GOSd 23/185 Field of Search 110/163; 126/285 R, 286; 137/610, 612, 339; 165/35 References Cited UNITED STATES PATENTS 8/1904 Dietz'... 2/1939 Roof...
HOT GASES Primary Examiner-Meyer Perlin Assistant Examiner-Ronald C. Capossela Attorney, Agent, or Firm-William R. Price 5 7] ABSTRACT A large pivotably mounted damper comprising a damper blade pivotable between two outlets in a duct. The blade, when in seating engagement with one outlet, leaves the other outlet completely open. ln intermediate position between said outlets the damper directs hot gases in said duct to both of said outlets.
Thus disastrous accidents cannot occur, since in either of the two seating positions, one outlet is completely open. The damper blade comprises an upper and lower wall. A means for equalizing the stress and the temperature in said walls includes a gas space coextensive with the inner surface of said walls and 'a set of gas ports in open communication with the gases in said duct. Warpage is eliminated or minimized through the use of a heating fluid consisting of process gases directed through the gas space defined by the spaced apart walls of said blade. This contrasts with prior art techniques which used'cooling fluids such as wateror atmospheric air to cool damper blades. A novel means for movingthe damper blade between seating and modulating positions and holding the blade under tension in seating is disclosed.
18 Claims, 5 Drawing Figures TO HEAT EXCHANGER DAMPER MEANS FOR CONTROLLING THE FLOW OF GAS TO A HEAT EXCHANGER FIELD OF THE INVENTION This invention relates to improvements in dampers particularly for use with steam generators and other heat exchange apparatus. More particularly, this invention relates to improvements in dampers for regulating the passage of a hot medium such as gas turbine effluent through a duct to a heat exchanger for recovery of sensible heat and for the production of steam.
DESCRIPTION OF THE PRIOR ART Continuous gas turbine operation is of sufficient importance in many instances that recovery of sensible heat from the effluent is relatively insignificant in com parison. Thus isolation of the boiler by venting to a by-' pass stack may allow for continuity of turbine operation and allow access to the boiler at the same time. Therefore a damper which can effectively direct .the flow of exhaust gases to a bypass stack without impairing gas turbine operation may be of critical importance in many industrial operations. These dampers must be large in face area ranging between 60 and 260 square feet. Any leakage from the damper is either lost to the system in the case of the bypass stack damper or does not completely isolate the boiler or steam generator when bypassing to the stack. According to'Hambleton* *Hambleton, Warner v.= GENERAL DESIGN CONSIDERATION FOR TURBINE WASTE HEAT STEAM GENERATION. 13th International Gas Turbine Conference, Washington. D.C., March, 1968 as late as 1968. leakage around dampersof between 1 and 3 percent could be anticipated.
Dampers for both bypass stack and isolation fall into three basic types: (1) Multilouver design with and without compressible seats, (2) Butterfly dampers using a single blade, and (3) Guillotine dampers using a flat blade type plate.
Multilouvered dampers are well suited to modulating control of gas flow when partial bypassing of the process gases to the stack is required to control steam flow from a sensible heat unit. Multilouvered dampers have the disadvantage of a high leakage due to the large number of joints and the expansion differential between the damper frame and the connecting linkage. Further, multilouvered dampers have another disadvantage in that they are quite expensive to manufacture and to maintain. Guillotine dampers consist of a large heavy steel platethat is either lowered by gravity or moved .into place across the duct area with a gear system. The problem with guillotines isthat they are cumbersome, slow to operate and in the vertical position they must be safety locked in place to avoid the possibility of falling across the duct, should the actuating mechanism fail.
Butterfly dampers are similar in construction to multilouvered dampers, except that they use a single blade. These dampers are less expensive to manufacture and exhibit less leakage than a multilouvered damper,.due
to the smaller peripheral seating surface. Butterfly dampers are subject to warping due to the large blade area. j
A problem with each of these dampers has been the fact that two dampers are required, one to each outlet. Thus, through human failure or through mechanical failure, if both dampers are simultaneously closed, or if onedamper is not opened when the other damper is closed, this can result in serious industrial accidents from duct rupture and/or from turbine damage. With the use of multilouvered dampers, in some instances, such dampers have blown apart with pieces blowing into the heat exchanger, causing plant shutdown for repair. Due to the possibility of personnel injury, the re pair costs of such machinery and due to the critical power shortages effected by prolonged plant shutdown, such accidents are intolerable.
The use of single damper blade, pivotable at one end so as to effectively close one opening in one seating position and another opening in another seating position has been recognized as early as 1905 by Suzuki in US. Pat. No. 803,027. However, Suzuki required a connecting linkage between the-two pivotably disposed dampers so that a failure of the linkage could result in both dampers remaining closed. A pivotable damper without Suzukis connecting linkage is presently commercially available, but only in limited sizes, i.e., about 5 to 10 square feet in face area. This is due to the fact that warpage is such a large factor in the single blade type dampers. Prior art attempts have been made to relieve the stress and therefore relieve the warpage due to temperature differential in said dampers by the useof cooling fluids. Thus, Roof in US. Pat. No, 2,148,713 proposed the use of cooling air drawn from the atmosphere through an upper port intoa gas space between the walls of a guillotine type damper to a lower port communicating with the downstream portion of the duct. Dalin, in US. Pat. No. 2,391,010, proposed the use ofa cooling medium in the form of water circulating in serpentinetubes between the space formed by the walls of the damper. These proposals have found use commercially, but of course, prodce dampers 35- which are quite expensive and quite large and cumbersome.
SUMMARY OF THE INVENTION According to'this invention there is provided a single blade damper of large face area having spaced apart upper and lower walls, and means for equalizing the stress and temperature between the upper and lower walls by the passage of hot process gases through the gas space formed by said upper and lower walls.
Ports in open communication with the upstream and downstream portions of said duct and with said gas space direct hot gases from said'duct through said ports into said gas space to heat the walls of the damper and to minimize heat differential between the two walls.
Further, according to this invention, there is provided a single bladedamper, movable between two outlets, one to a bypass stack andthe second to a heat exchanger.
According to this invention, there is provided means for moving said damper between seating engagement to one outlet and seating engagement with the second outlet and to an intermediate modulating position whereby gases may be diverted to both outlets and thereby control the production of steam. According to this invention, there is provided, further a damper, arranged so that if all should fail, one outlet is completely open, thus avoiding an industrial accident. This invention-also provides for spring tensioned seating engagement of the damper against a high temperature resistant gasket soas to reduceleakage of process gases to less than 1 percent. This compares to an anticipated damper leakage, as late as 1968, of between 1 and 3 percent. Harnbleton, op.cit.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a sectional view with parts in elevation, illustrating a portion of the ductwork, the damper of this invention mounted therein, the seats for the damper and the means for moving said damper between the two seats.
FIG. 2 is a sectional view taken along lines 22 of FIG. 1, illustrating the projecting shoulder and the heat resistant gasket mounted thereon which forms a seat for said damper.
FIG. 3 is a sectional view, analogous to FIG-2, showing the gasket in compressed condition and in contact with the lower wall of said damper.
FIG. 4 is a partial plan view of the cable drive, the spring loaded tensioning sheaves and the limit switch cut off assembly, illustrating the upper limit switch closed and the lower limit switch in open condition.
FIG. 5 is a schematic view, illustrating the damper in modulating or intermediate position, the spring loaded cable drive and the limit switch cut off assembly with arrows indicating movement of the damper to the right toward heat exchanger isolation, and illustrating the associated tensioning sheaves and the cams moving toward the position shown in FIG. 4 in which the lower limit switch is open and in which the upper spring is compressed.
DESCRIPTION OF THE PREFERRED EMBODIMENT As has been previously indicated, the damper of this invention is designed for use in recovering the sensible heat from gas turbine effluent. These hot gases enter the ductwork l at velocities in excess of hurricane scale and at temperatures in the range of from 750 to 1,250" F. Since the size of the dampers is equivalent to a face area ranging from 60 to 260 square feet, the problem of warpage due to temperature differential between the two walls of the damper is enormous. Thus, for example, when the damper 5 is in seated condition against the seat 20, thus closing off the outlet 3 to the bypass stack, the temperature adjacent to the upper wall 6 of the damper is in the area of 80 to 150 F, while the temperature inside the duct work and adjacent the lower wall 7 of the damper is in the area of 750 to 1,250 F.
Thus, there may be as much as 1,000" of difference in the temperature adjacent the upper wall 6 and the temperature adjacent the lower wall 7. The problem when the damper is in theheat exchanger isolation position, i.e., in contact with seat 22, thus closing off gas outlet 4, is not so severe, since the heat exchanger is some distance away from atmospheric temperature. Nevertheless, with dampers of this size and bulk, subjected to the rigorous conditions of hurricane velocity gases at elevated temperatures, warpage has been and is a problem as is actual destruction of the damper itself.
Accordingly, the damper of this invention utilizes supporting frame members 10, to-which are welded metal plates to form the upper walls 6 and the lower walls 7 of said damper. A gas space 8, generally coextensive with said walls, is thus formed. The process gases from the duct are admitted through inlet ports 9 and through ports 12 in the webs 11 of supporting frame'members l0 and through outlet ports 13 to the downstream side of the ductwork. The nose 14 of the damper 5 is tapered. The inlet ports 9 are in open communication with the upstream portion of duct 1 and transmit hot gases coming through inlet 2 through the inlet ports 9, the intermediate ports 12 and out through the outlet ports 13 to the downstream portion of the duct. The ports are designed so that the flow through the gas space 8 is not heavy but merely sufficient to equalize the temperatures between the upper wall 6 and the lower wall 7 and thus to prevent warpage of the blade 5. As indicated, these blades are quite large in face area ranging in square feet from 60 up to 260. As is shown in the drawing, the damper 5 pivots on pivot point 15 between seating position against seat 20 and seating position against seat 22, so that in either position or in the intermediate position as shown in the drawing, at least one of the outlets 3 or 4 is open. This prevents accidental closure of both outlets which can I lead to disastrous industrial accidents.
In order to produce an essentially leakproof seal, the seats 20 and 22 consist of a projecting shoulder made up of two plates, welded at point 25 and welded to the ductwork at points 26 and 27. Mounted on the projecting shoulder is a heat resistant gasket 28 consisting of a bundle of nickel-chrome-iron alloy fibers 29, contained inside of a braided high temperature steel jacket 30. A tangential fla'p of metal 31, extends from the jacket 30, and is used to mount the gasket onto the projecting shoulder 23 by means of drive rivet 32. A stop 33 is provided to prevent the damper wall 7 from compressing the gasket beyond a certain point since this would result in a permanent set of the compressed gasket. The compressed gasket 28 is shown in the sectional view of FIG. 3.
As previously indicated, although dampers are normally used to isolate the heat exchanger and to vent to a bypass stack, when the turbine is used without a heat recovery system in full operation, the production of steam may be controlled by partially bypassing process gases to the stack by placing the damper in a position intermediate of the two outlets. This is shown in FIG. 1. It will be appreciated, of course, that the modulating position of the damper may be at any point intermediate to the outlet seats 20 and 22 and methods for modulating the gas flow to control steam production are well known in the art. The problem, however, is that with the extremely large and heavy dampers, such as those encompassed within the scope of this invention, fluttering occurs clue to the high velocity of the gases. This fluttering can be so severe so as to actually destroy dampers, and the multilouvered type of dampers are particularly vulnerable to this action, resulting in severe industrial accidents. Destruction of such a damper causes parts of the damper bladesto be blown into the heat exchanger, causing damage and plant shutdown. In any event, this invention encompasses the useof a damper pivotable between one of three positions in seating engagement between the outlet 3 and the outlet tive pipe 42 in the high temperature areas. A clevis 50 is attached to the upper wall 6 of the damper and connected to cable 51 which in turn is trained over directional sheaves 53. A supporting framework 60 is provided to which frame members 61 are connected. Frame member 61 contains a bearing slot 62 into which a slidable clevis 63 is journaled. A cam 64 is mounted to the medial face of said slidable clevis 63 and said cam contains flat camming face 65 and inclined camming face 66. The clevis 63 contains a tensioning sheave 68 over which the lower cable 41 is trained passing to driven sheave 69 contained on cable drum 95. The clevis 63 is restrained by spring 70 which has a tension regulating device 71, projecting from one end of its housing. The cam 64 is in proximity to limit switch 75, containing lever arm 76 and cam follower 77 Cam follower 77 is in physical contact with the cam faces 65 and 66 respectively. The corresponding slidable clevis 80 is used to support tensioning sheave 84 over which cable 51 is trained onto its driven sheave 85 contained on cable drum 95. Clevis 80 contains cam 81 mounted on its medial surface which again contains flat camming face 82 and inclined camming face 83. The cam is mounted in proximity to limit switch 86, and contains lever arm 87 and cam follower 88. Cam follower 88 is in physical contact with the camming faces of cam 81 and as is shown in FIG. 4, cam follower 88 has followed the inclined face of said cam to open the contacts of limit switch 86 and thus cut off power to the motor or prime mover 98. The tensioning sheave 84 mounted in slidably journaled clevis 80 is restrained by spring 90 which is contained within a housing and had a tensioning regulating device 91 atv one end. As is clearly shown in FIG. 4, spring 90 is relaxed, thus pulling the tensioning sheave 84 to the left and causing the cam 81, mounted on the medial surface of the slidable clevis 80 to move to the left so that the cam follower 88 follows the flat camming face 82 until it reaches the inclined camming face 83 and thus opens the contacts of limit switch 86 to stop the motor 98.
In illustrating the operation of the cable drive for moving the damper 5 between the seating position at outlet 3 to seating position at outlet 4 or to modulating position intermediate to each of these seating positions, the movement of the damper blade 5 is described from the intermediate modulating position as shown in FIGS. 1 and 5 to the right against seat 22 so that the asso ciated slidable sheaves and cams and limit switches will be in the position shown in FIG. 4. The drive, of course, consists of motor 98, gear reducer97, driven shaft 96, cable drum 95 and driven sheaves 85 and 69. OPERATION Starting from the position illustrated in FIGS. 1 and 5 and moving the damper blade 5 toward outlet 4 into seating engagement with' seat 22 the operation is as follows:
As the damper blade 5 moves to the right, the cable 41 mustbe turned onto the cable drum 95 by rotation of the top of the drum 95 from right to left. At the same time, cable 51 reels off of the top of the drum 95 at the same rate and consequently, the damper 5 is held stable and in tension as it moves from left to right. When it reaches the extreme seating position against seat 22, further movement ceases on the sheave 43 and the movable spring loaded sheave 68 begins to move to the right. In so doing, spring 70 is brought into greater compressionand the cam follower 77 of the limit 6 switch 75 rides on the flat face of the cam 64, thus holding the limit switch closed with no effect in the electrical circuit powering the drive motor. At the same time, cable 51 is continuing to unreel from its driven I sheave 84 but no further cable is required to pass through the directional sheaves 53" because the damper 5 is moving only fractionally to compress the gasket 28. This, then, allows cable 51 to go slack and relieves the compression on the spring holding the movable clevis 80. As a result, sheave 84 moves to the left and the cam follower 88 of limit switch lever arm 87 moves from the flat face 82 of the cam 81 down the inclined face 83 to its open position. Thus, switch 86 whose contacts were previously held closed, now has open contacts which are electrically in series with the drive motor, now de-energized to stop rotation of the drum in that direction. This produces the position of the sheaves 68 and 84, the lever arms 76 and 87 against cam faces 65 and 83 as illustrated in FIG. 4. The cable.
41 is in a condition of increased tension, thus holding the damper blade 5 against-the compressed gasket 28 to prevent leakage. The other cable 51 simultaneously is in a condition of decreased tension and the drive motor98 and gear reducer 97 are incapacitated from one direction of rotation. In order to move the damper from right to left, the direction of rotation of drive motor 98 is reversed, deriving its power through series connected limit switch 75 previously mentioned as having remained closed and having had no effect. As the top of the drum 95 begins to turn from left to right, cable 41 is reeled out, thus reducing the compression on spring 70. This compression begins to balance with increasing compression on spring 90 as its movable sheave 84 moves to the right and closes limit switch 86, thus providing the capability of again reversing the directionof rotation of the motor 98. As the blade 5 moves to the modulating position, it is held in tension, an amount predetermined by the compression set von the two springs 70 and 90. This tension on the upper wall 6 and lower wall 7 of the damper prevents fluttering of the damper as it moves through the high velocity stream of gases.
Recapitulating, the cable drive mechanism rotating capability, whether forward or reverse, is controlled by limit switches in each of the respective electrical circuits determining rotation direction. The drive system places tension onto the seating side of the damper blade against the gasket'28 until released tension on the opposite side caused by decompression of the spring through movement of the associated movable sheave opens its associated limit switch and thus shuts off the motor. l
Many modifications will occur to those skilled in the art from the detailed description h'ereinabove given. Such description is meant to be exemplary in' nature and non-limiting except to be commensurate in scope with the appended claims. a
a. a first position wherein said first outlet is closed and the second outlet to the heat exchanger is open,
b. a second position whereby said second outlet is closed and the first outlet to the bypass stack is open,
c. a third modulating position at intermediate points between said first and second positions whereby the flow of gases through said duct is directed to both first and second outlets.
d. said damper comprising:
l. spaced apart upper and lower walls, 2. means for equalizing the temperature of said walls relative to each other which comprises:
a. a gas space defined by said walls and in heat exchange therewith, and,
a b. inlet and outlet ports in said damper blade in open communication with said gas space and with said duct for passage of hot gases from said duct through said gas space,
1. the further improvement in which said inlet ports are in open communication with the upstream portion of said duct; and,
D. means for moving said damper blade between said first, second and third positions.
2. A damper, as defined in claim-1, the further improvement of a seating surface for said damper blade when in its first position of:
A. an inwardly projecting shoulder mounted on the walls of said duct at the mouth of said outlet to said bypass-stack, and,
B. a high temperature resistant gasket mounted on said shoulder.
3. A damper, as defined in claim 2, in which said high temperature resistant gasket comprises a plurality of fibers fabricated of a nickel-chrome-iron alloy.
4. A damper, as defined in claim 2, the further improvement'in said gasket of: I
A. a high temperature resistant packing,
B. a braided outer high temperature resistant metal jacket, and,
C. a mounting flap of metal extending tangentially from said jacket.
5. A damper, as defined in claim 1, the further improvement of a seating surface for said damper blade, when in its second position, of:
A. an inwardly projecting shoulder mounted on the inner wall of said duct at the mouth of the outlet to said heat exchanger, and,
B. a high temperature resistant gasket, mounted on said shoulder. I
6. A damper, as defined in claim 5, in which said high temperature resistant gasket comprises a plurality of fibers fabricated of a nickel-chrome-iron alloy.
7. A damper, as defined in claim 5, the further improvement in said gasket of:
A. a high temperature resistant packing;
B. a braided outer high temperature resistant metal jacket, and,
C. a mounting flap of metal extending tangentially from said jacket. 7
8. A damper, as defined in claim 1, the improvement I in said means for moving saiddamper which comprises:
A. a first motive means in operative connection with the upper wall of said damper blade,
B. a second motive means in operative connection with the lower wall of said damper blade;
C. power transmission means for driving said first and second motive means in co-ordinated movement; and,
D. a prime mover in operative relation with said power transmission means.
9. A damper, as defined in claim 8, the further com bination with said first and second motive means of:
A. spring means applied to said first and second motive means to apply biasing tension to the upper and lower walls of said damper blade.
10. A damper, as defined in claim 8, in which:
A. said first motive means comprises a first cable trained over a tensioning sheave and connected to the upper wall of said damper blade,
B. said second motive means comprises a second cable trained over a tensioning sheave and connected to the lower wall of said damper blade, and,
C. said power transmission means comprises a driven shaft containing a driven sheave for each of said cables, said shaft when driven in one direction unwinding one cable from its driven sheave and winding the other cable onto its driven sheave. 11. A damper, as defined in claim 10, the further combination therewith of:
A. a supporting frame for said power transmission means and for said first and second motive means;
B. supporting frame members for the tensioning sheaves for said cables for said first and second motive means;
C. a clevis for each of said tensioning sheaves,
1. said clevis being slidably journaled in'said supporting frame members; and,-
D. a spring for each of said clevis es,
I. said spring having energy stored therein and being restrained at one end by said supporting frame and operatively restrained at its other end by its corresponding slidably journaled clevis.
12. A damper, as defined in claim 11, the further combination therewith of:
A. a longitudinal slot in said supporting frame member, said slot serving as a slidable bearing surface for said clevis.
13. A damper, as defined in claim 11,
combination of:
A. a switch in operative relation with said prime mover and responsive to the position of said damper blade;
B. an actuating device'mounted on said clevis in operative relation with said switch;
C. whereby longitudinal movement of said clevis and said actuating device responsive to the forces of said spring and to the forces of said power transmission means acts to open an d close said switch.
14. A damper, as defined in claim 13, the further improvement in which said actuating device is a cam, comprising:
A. an elongated flat camming face, and,
B. an inclined camming face at one end,
C. the further improvement in said switch is a limit switch which comprises: 1. a lever arm, and,
the further 9 10 2. a cam follower in operative relation with said its associated cam but opens said limit switch when cammmg face so that movement of said clevis said cam follower reaches said inclined camming and of said cam opens and closes said limit switch f at th nd f said cam. as said cam follower moves from one camming 18 A damper, as d fi d i l i 17, h i v face to the other. 5 t i which: A damper as defined Clalm 14, m which the A. one tensioning clevis responds to continued windlength of said cam approximates the length of the longitudinal movement of said clevis and of said cam.
16. A damper, as defined in claim 14, in which: A.-said flat face of said cam operates to hold said 1 limit switch closed, and, B. said inclined faceat the end of said cam operates with said cam follower to open said limit switch. 17. A damper, as defined in claim 16, the improvement in which:
A. one of said tensi'oning clevises responds to contining of its associated cable onto its driven sheave when said damper is in seated condition by movement responsive to increased tension on said cable; and,
B. increases the compression on its associated spring and the tension of said seated damper against its seat; and,
C. its associated cam, mounted on said tensioning clevis, holds its limit switch closed by contact of the ued unwinding f its associated cable m its cam follower of said limit switch against the flat driven sheave when said damper is in seated condiof its associated Cam; d tion, by movement responsive to decreased tension D said Prime move! Stopped y P ofgthe on its cable; r 20 other limit switch by movement of said other ten- B. and which maintains said limit switch closed by sioning clevis and the cam as defined in claim 17.
contact of said cam follower against the flat face of

Claims (20)

1. A damper in combination with a duct in open communication with a source of hot gases and having: A. a first outlet in communication with a bypass stack, and, B. a second outlet in communication with a heat exchanger, C. the improvement which comprises: 1. a single damper blade pivotably mounted within said duct for movement between: a. a first position wherein said first outlet is closed and the second outlet to the heat exchanger is open, b. a second position whereby said second outlet is closed and the first outlet to the bypass stack is open, c. a third modulating position at intermediate points between said first and second positions whereby the flow of gases through said duct is directed to both first and second outlets. d. said damper comprising: 1. spaced apart upper and lower walls, 2. means for equalizing the temperature of said walls relative to each other which comprises: a. a gas space defined by said walls and in heat exchange therewith, and, b. inlet and outlet ports in said damper blade in open communication with said gas space and with said duct for passage of hot gases from said duct through said gas space, 1. the further improvement in which said inlet ports are in open communication with the upstream portion of said duct; and, D. means for moving said damper blade between said first, second and third positions.
2. means for equalizing the temperature of said walls relative to each other which comprises: a. a gas space defined by said walls and in heat exchange therewith, and, b. inlet and outlet ports in said damper blade in open communication with said gas space and with said duct for passage of hot gases from said duct through said gas space,
2. A damper, as defined in claim 1, the further improvement of a seating surface for said damper blade when in its first position of: A. an inwardly projecting shoulder mounted on the walls of said duct at the mouth of said outlet to said bypass stack, and, B. a high temperature resistant gasket mounted on said shoulder.
2. a cam follower in operative relation with said camming face so that movement of said clevis and of said cam opens and closes said limit switch as said cam follower moves from one camming face to the other.
3. A damper, as defined in claim 2, in which said high temperature resistant gasket comprises a plurality of fibers fabricated of a nickel-chrome-iron alloy.
4. A damper, as defined in claim 2, the further improvement in said gasket of: A. a high temperature resistant packing, B. a braided outer high temperature resistant metal jacket, and, C. a mounting flap of metal extending tangentially from said jacket.
5. A damper, as defined in claim 1, the further improvement of a seating surface for said damper blade, when in its second position, of: A. an inwardly projecting shoulder mounted on the inner wall of said duct at the mouth of the outlet to said heat exchanger, and, B. a high temperature resistant gasket, mounted on said shoulder.
6. A damper, as defined in claim 5, in which said high temperature resistant gasket comprises a plurality of fibers fabricated of a nickel-chrome-iron alloy.
7. A damper, as defined in claim 5, the further improvement in said gasket of: A. a high temperature resistant packing; B. a braided outer high temperature resistant metal jacket, and, C. a mounting flap of metal extending tangentially from said jacket.
8. A damper, as defined in claim 1, the improvement in said means for moving said damper which comprises: A. a first motive means in operative connection with the upper wall of said damper blade, B. a second motive means in operative connection with the lower wall of said damper blade; C. power transmission means for driving said first and second motive means in co-ordinated movement; and, D. a prime mover in operative relation with said power transmission means.
9. A damper, as defined in claim 8, the further combination with said first and second motive means of: A. spring means applied to said first and second motive means to apply biasing tension to the upper and lower walls of said damper blade.
10. A damper, as defined in claim 8, in which: A. said first motive means comprises a first cable trained over a tensioning sheave and connected to the upper wall of said damper blade, B. said second motive means comprises a second cable trained over a tensioning sheave and connected to the lower wall of said damper blade, and, C. said power transmission means comprises a driven shaft containing a driven sheave for each of said cables, said shaft when driven in one direction unwinding one cable from its driven sheave and winding the other cable onto its driven sheave.
11. A damper, as defined in claim 10, the further combination therewith of: A. a supporting frame for said power transmission means and for said first and second motive means; B. supporting frame members for the tensioning sheaves for said cables for said first and second motive means; C. a clevis for each of said tensioning sheaves,
12. A damper, as defined in claim 11, the further combination therewith of: A. a longitudinal slot in said supporting frame member, said slot serving as a slidable bearing surface for said clevis.
13. A damper, as defined in claim 11, the further combination of: A. a switch in operative relation with said prime mover and responsive to the position of said damper blade; B. an actuating device mounted on said clevis in operative relation with said switch; C. whereby longitudinal movement of said clevis and said actuating device responsive to the forces of said spring and to the forces of said power transmission means acts to open and close said switch.
14. A damper, as defined in claim 13, the further improvement in which said actuating device is a cam, comprising: A. an elongated flat camming face, and, B. an inclined camming face at one end, C. the further improvement in said switch is a limit switch which comprises:
15. A damper, as defined in claim 14, in which the length of said cam approximates the length of the longitudinal movement of said clevis and of said cam.
16. A damper, as defined in claim 14, in which: A. said flat face of said cam operates to hold said limit switch closed, and, B. said inclined face at the end of said cam operates with said cam follower to open said limit switch.
17. A damper, as defined in claim 16, the improvement in which: A. one of said tensioning clevises responds to continued unwinding of its associated cable from its driven sheave when said damper is in seated condition, by movement responsive to decreased tension on its cable; B. and which maintains said limit switch closed by contact of said cam follower against the flat face of its associated cam but opens said limit switch when said cam follower reaches said inclined camming face at the end of said cam.
18. A damper, as defined in claim 17, the improvement in which: A. one tensioning clevis responds to continued winding of its associated cable onto its driven sheave when said damper is in seated condition by movement responsive to increased tension on said cable; and, B. increases the compression on its associated spring and the tension of said seated damper against its seat; and, C. its associated cam, mounted on said tensioning clevis, holds its limit switch closed by contact of the cam follower of said limit switch against the flat face of its associated cam; and, D. said prime mover is stopped by opening of the other limit switch by movement of said other tensioning clevis and the cam as defined in claim 17.
US32201973 1973-01-08 1973-01-08 Damper means for controlling the flow of gas to a heat exchanger Expired - Lifetime US3805884A (en)

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US4084744A (en) * 1976-05-05 1978-04-18 Charles Edwin Wilson, Jr. Fire damper
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US5697596A (en) * 1994-10-13 1997-12-16 Hermann Rappold & Co. Gmbh Flap valve with improved actuator
US6748734B1 (en) * 2001-08-15 2004-06-15 Barron Industries, Inc Gas turbine by-pass system
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FR2305666A1 (en) * 1975-03-26 1976-10-22 Steege & Janich Kg Hinged cover-plate for smoke duct selection - is moved between two operating positions by rope and pulleys
US4084744A (en) * 1976-05-05 1978-04-18 Charles Edwin Wilson, Jr. Fire damper
US4207864A (en) * 1978-06-08 1980-06-17 General Electric Company Damper
US4249916A (en) * 1979-07-30 1981-02-10 Texas Utilities Services, Inc. Absorber tower isolation system
US4702178A (en) * 1986-05-27 1987-10-27 Shirco Infrared Systems, Inc. Emergency exhaust system for hazardous waste incinerator
US4821771A (en) * 1987-02-06 1989-04-18 Pathway Bellows, Inc. Diverter valve with bellows seal
US4821507A (en) * 1987-05-29 1989-04-18 Bachmann Industries, Inc. Gas flow diverter
US4919169A (en) * 1987-05-29 1990-04-24 Lothar Bachmann Gas flow diverter
US5322087A (en) * 1991-09-18 1994-06-21 Koudijs Philip R Discharge system for combustion gases
US5503221A (en) * 1991-10-24 1996-04-02 Koudijs; Philip R. Discharge system for combustion gases
WO1994029643A1 (en) * 1993-06-15 1994-12-22 Siemens Aktiengesellschaft Gas-turbine installation with series-connected waste-heat steam generator
US5697596A (en) * 1994-10-13 1997-12-16 Hermann Rappold & Co. Gmbh Flap valve with improved actuator
US6748734B1 (en) * 2001-08-15 2004-06-15 Barron Industries, Inc Gas turbine by-pass system
US20050005609A1 (en) * 2001-08-15 2005-01-13 Coleman James M. Gas turbine by-pass system
US7191598B2 (en) 2001-08-15 2007-03-20 Process Equipment, Inc. Gas turbine by-pass system
US20080314260A1 (en) * 2007-06-22 2008-12-25 Paul Hardenburger Dual damper control apparatus and method
AT513619A4 (en) * 2013-05-22 2014-06-15 Compact Power Plant Products Gmbh diverter
AT513619B1 (en) * 2013-05-22 2014-06-15 Compact Power Plant Products Gmbh diverter
US20160356219A1 (en) * 2015-06-08 2016-12-08 Ge Energy Products France Snc Gas Turbine Exhaust System and Control Process
US10450899B2 (en) * 2015-06-08 2019-10-22 Ge Energy Products France Snc Gas turbine exhaust diverter system duct guide rails
US20190285366A1 (en) * 2018-03-15 2019-09-19 General Electric Company Hinged baffle assembly for heat recovery steam generator
US10845134B2 (en) * 2018-03-15 2020-11-24 General Electric Company Hinged baffle assembly for heat recovery steam generator

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