US3790219A - Wheel - Google Patents

Wheel Download PDF

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Publication number
US3790219A
US3790219A US00226765A US3790219DA US3790219A US 3790219 A US3790219 A US 3790219A US 00226765 A US00226765 A US 00226765A US 3790219D A US3790219D A US 3790219DA US 3790219 A US3790219 A US 3790219A
Authority
US
United States
Prior art keywords
wheel according
dishes
wheel
hub
adhesive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US00226765A
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English (en)
Inventor
G Watts
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Magnesium Elektron Ltd
Original Assignee
Magnesium Elektron Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Magnesium Elektron Ltd filed Critical Magnesium Elektron Ltd
Application granted granted Critical
Publication of US3790219A publication Critical patent/US3790219A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B3/00Disc wheels, i.e. wheels with load-supporting disc body
    • B60B3/08Disc wheels, i.e. wheels with load-supporting disc body with disc body formed by two or more axially spaced discs

Definitions

  • the 301,63 135,64 11,64 5 35 wheel is constructed from wrought metal, which is better able to withstand stresses than the same metal hich have been cast, by securing together, base to [56] References Cited W base, two generally dish-shaped members with a light- UNITED STATES PATENTS weight spacer means located between the bases. 3,153,557 10/1964 O'Brien 301/6 15 Claims, 2 Drawing Figures PATENTED 51974 WEI 1 ur 2 IO .1 ⁇ I
  • Wheels for high performance cars have a wide rim width usually ranging from 8 /2 inches to 18 inches and are manufactured individually from a light-weight alloy such as a magnesium alloy. Each wheel is cast in the selected alloy and machined to meet the requirements of the user. Generally, because of the wheel design, only the rim can be machined economically and so weight reduction at low stress areas in the region of the hub is limited by the minimum castable thickness. As a consequence the wheels are not only expensive to make but are heavier than strength and rigidity requirements dictate. Further, cast alloys, are not able to withstand stresses as well as the same alloys that have been wrought, that is shaped by pressing or spinning from rolled sheet or forged from a cast billet.
  • a wheel comprises a pair of circular, wrought metal dishes each having a base integral with a wall portion terminating in an outwardly projecting circumferential rib, the dishes being arranged base to base with the wall portions extending away from each other and spacer means located between the bases, a hub portion and a circumferential tension plate extending between the wall portions. At least part of the hub portion may extend between the opposed faces of the dish bases.
  • the spacer means is a disc-like packing piece and is advantageously formed of an expanded material for example, expanded plastics such as expanded polyurethane or polystyrene or of a material having a honeycomb structure formed from plastics material or of a light weight metal such as aluminium or aluminium alloy.
  • expanded plastics such as expanded polyurethane or polystyrene
  • a honeycomb structure formed from plastics material or of a light weight metal such as aluminium or aluminium alloy.
  • Suitable adhesives include epoxy resin adhesives and an adhesive known as Redux BSL 312. Any gaps between one part and another are advantageously filled with a foaming adhesive such as Redux BSL 204.
  • FIG. 1' shows a part of an axial section of the wheel according to one embodiment of the present invention.
  • FIG. 2 shows a part of an axial section of the wheel similar to that in FIG. 1, but according to an alternative embodiment of the present invention.
  • the wheel as seen in the embodiment of FIG. 1, comprises an inboard dish 1 and an outboard dish 2.
  • inboard is meant a part which when mounted on a car is adjacent the car body and by outboard is meant a part which when mounted on a car is remote from the car body.
  • the dishes 1 and 2 are formed from a magnesium alloy by a conventional pressing technique. Each dish comprises a base 3 with integrally formed wall portion 4 terminating in outwardly projecting circumferential rib 5.
  • the dishes 1 and 2 are arranged base to base with their wall-portions 4 outwardly directed.
  • the dish bases are spaced by a hub portion 6 also formed of magnesium alloy and by a disc-like packaging piece 7 constituted by an aluminium honeycomb.
  • a tension plate 8 is located circumferentially of the hub 6 and packing piece 7 and extends transversely into contact with the wall-portion 4 of each of the dishes 1 and 2.
  • the hub 6 has a central passageway 9 to receive a drive-shaft (not shown) and four equi-angularly spaced passages 10 on centres concentric with the passageway 9 to receive bolts or studs (not shown) for securing the wheel to a drive-shaft in known manner.
  • one of the dishes say dish 1 is placed on a horizontal surface with its base portion 3 uppermost.
  • the base portion 3 is coated with a layer of adhesive, for example, an adhesive known as Redux BSL 312.
  • the hub 6, coated round its periphery with the same adhesive, is placed centrally on the base portion 3.
  • the disc-like packing piece 7 of honeycomb aluminium which has a central aperture snugly to receive thehub 6, is located about the hub 6 on the base portion 3.
  • the uppermost surfaces of the hub 6 and the packing piece 7 are coated with the same adhesive as before and the other dish 2 is located base portion 3 downwards on the hub 6 and packing piece 7 co-axially with them.
  • the wallportions 4 adjacent the packing piece 7 of both dishes 1, 2 and the periphery of the packing piece 7 are coated with the same adhesive as previously used, and the spaces 11 between the peripheries of the base portions 3 and the peripheral edges of the packing piece 7 are filled with a foaming adhesive such as Redux BSL 204.
  • the tension plate 8 is wrapped round to engage the periphery of the packing piece 7 and the adjacent, adhesive coated parts of the wall portions 4 of both dishes 1 and 2.
  • the whole assembly is clamped together to maintain the parts co-axial and the adhesive is caused to cure by heating. Once the adhesive has cured the assembly is unclamped and the wheel is complete by passageway 9 and the four passageways 10.
  • passageway 9 and the four passageways 10 may be formed in the hub 6 and matching passageways may be formed in the bases 3 of the dishes 1 and 2 prior to assembly.
  • the disc-like packing piece 7 may be formed of a number of generally segmental pieces adhered along their contacting edges to form a disc with a central aperture.
  • the packing piece 7 may be formed of a honeycomb of plastics material instead of aluminium, or may be made from a solid plastics foam, such as expanded polystyrene or polyurethane.
  • the spacer means is formed by at least four diaphragms extending radially from the hub at equiangularly spaced locations around the hub.
  • the diaphragms are elongated members of generally U or Z shaped cross-section.
  • the bight of the U is secured, for example by welding or rivetting, to the base 3 of one dish land each arm, which has an outwardly extending flange, is similarly secured to the base 3 of the other dish 2.
  • the oppositely directed arms of the section are secured to the base of the respective one of the dishes by, for example, welding or rivetting.
  • the tension plate is welded to the wall portions of the dishes.
  • welding in the present context is to include spot welding.
  • spot welding is used to secure the tension plate to the dish wall-portions a sealing compound or material will be used to form a seal between the tension plate and the wall-portions to permit the use of tubeless tyres.
  • the dishes 1 and 2 have been described as being formed from magnesium alloy, they may be made of any other suitable light-weight alloy or even a heavier metal or alloy such as steel if the weight of the wheel is not a critical factor for example when the wheel is to be used on a car other than a high performance car.
  • the dishes 1 and 2 may be spun instead of pressed, but pressing has certain advantages in that the male and female dies of the pressing tool may be varied in dimensions by means of packing pieces so as to increase or decrease the height of the wall-portions 4, that is the distance between the bases portion 3 and the flange 5. Thus wheels of different rim widths can be produced without the need for radical changes in the press tool.
  • dish 1 is shaped to provide a wheel suitable for use with outboard brakes.
  • dish 1 may be identical in shape with dish 2 if the wheel is to be used with inboard brakes.
  • An automobile wheel comprising a pair of circular, wrought metal dishes each having a base integral with a wall portion terminating in an outwardly projecting circumferential rib for gripping the edge of a tire, the dishes being arranged base to base with the wallportions diverging away from each other from their bases and spacer means located between the bases, a hub portion and a circumferential tension plate extending between the wall-portions.
  • a wheel according to claim 1 in which at least part of the hub portion extends between the opposed faces of the dish bases.
  • plastics foam is selected from polyurethane and polystyrene.
  • spacer means is a disc-like packing piece formed from a material having a honeycomb structure.
  • a wheel according to claim 1 in which said spacer means and said dishes, said hub and said dishes, and said tension plate spacing means and dishes are adhesively bonded one to the other.
  • a wheel according to claim 1 in which any gaps between one part and another are filled with a foaming adhesive.
  • the spacer means comprises at least four diaphragms extending radially from the hub at equi-angular spaced locations around the hub and secured to the bases of the dishes.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Standing Axle, Rod, Or Tube Structures Coupled By Welding, Adhesion, Or Deposition (AREA)
  • Body Structure For Vehicles (AREA)
  • Laminated Bodies (AREA)
US00226765A 1971-02-17 1972-02-16 Wheel Expired - Lifetime US3790219A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB482671A GB1331322A (en) 1971-02-17 1971-02-17 Wheel

Publications (1)

Publication Number Publication Date
US3790219A true US3790219A (en) 1974-02-05

Family

ID=9784522

Family Applications (1)

Application Number Title Priority Date Filing Date
US00226765A Expired - Lifetime US3790219A (en) 1971-02-17 1972-02-16 Wheel

Country Status (5)

Country Link
US (1) US3790219A (fr)
DE (1) DE2207272A1 (fr)
FR (1) FR2125544A1 (fr)
GB (1) GB1331322A (fr)
IT (1) IT947567B (fr)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4000926A (en) * 1975-10-31 1977-01-04 Wlcox Raymond J Wheel with individually formed ribs
US4153657A (en) * 1976-03-10 1979-05-08 Wilcox Raymond J Method for making a vehicle wheel with a foamed resin core
US4252378A (en) * 1979-10-04 1981-02-24 The Firestone Tire & Rubber Company Wheel laminate with syntactic foam core
US4483729A (en) * 1982-01-07 1984-11-20 Honda Giken Kogyo Kabushiki Kaisha Method of manufacturing continuous fiber reinforced plastic rims
US5433511A (en) * 1993-10-07 1995-07-18 Hayes Wheels International, Inc. Cast wheel reinforced with a metal matrix composite
WO1997013647A1 (fr) * 1995-10-13 1997-04-17 Chrysler Corporation Roue de vehicule
US20110227400A1 (en) * 2008-09-22 2011-09-22 Thyssenkrupp Steel Europe Ag Wheel Rim for a Motor Vehicle
US20160067763A1 (en) * 2014-09-04 2016-03-10 Thyssenkrupp Ag Method of forming a sheet steel workpiece
US10279622B2 (en) * 2008-12-04 2019-05-07 Tomer Hendel Composite wheel with reinforced core
WO2024097186A1 (fr) * 2022-10-31 2024-05-10 Dupont Polymers, Inc. Ensemble roue à base de polymère pour pneu non pneumatique

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4035028A (en) * 1975-07-14 1977-07-12 Wilcox Raymond J Wheel assemblies and components
NO144916C (no) * 1978-04-10 1981-12-09 Ardal Og Sunndal Verk Fremgangsmaate for fremstilling av aluminiumhjul av to plane plater.
DE3531177A1 (de) * 1985-08-31 1987-03-12 Continental Gummi Werke Ag Luftbereiftes fahrzeugrad

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NO59480A (fr) *
FR578256A (fr) * 1924-03-08 1924-09-22 Roue bandages élastiques
US3153557A (en) * 1962-12-13 1964-10-20 Reynolds Metals Co Wheel with dovetailed rib formations
US3348597A (en) * 1965-06-17 1967-10-24 Borg Warner Vehicle tire
US3582141A (en) * 1969-03-17 1971-06-01 Motion Ind Inc Automobile wheel

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NO59480A (fr) *
FR578256A (fr) * 1924-03-08 1924-09-22 Roue bandages élastiques
US3153557A (en) * 1962-12-13 1964-10-20 Reynolds Metals Co Wheel with dovetailed rib formations
US3348597A (en) * 1965-06-17 1967-10-24 Borg Warner Vehicle tire
US3582141A (en) * 1969-03-17 1971-06-01 Motion Ind Inc Automobile wheel

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4000926A (en) * 1975-10-31 1977-01-04 Wlcox Raymond J Wheel with individually formed ribs
US4153657A (en) * 1976-03-10 1979-05-08 Wilcox Raymond J Method for making a vehicle wheel with a foamed resin core
US4252378A (en) * 1979-10-04 1981-02-24 The Firestone Tire & Rubber Company Wheel laminate with syntactic foam core
US4483729A (en) * 1982-01-07 1984-11-20 Honda Giken Kogyo Kabushiki Kaisha Method of manufacturing continuous fiber reinforced plastic rims
US5433511A (en) * 1993-10-07 1995-07-18 Hayes Wheels International, Inc. Cast wheel reinforced with a metal matrix composite
US5826948A (en) * 1995-10-13 1998-10-27 Chrysler Corporation Two-piece plastic wheel for lightweight automobiles
WO1997013647A1 (fr) * 1995-10-13 1997-04-17 Chrysler Corporation Roue de vehicule
US20110227400A1 (en) * 2008-09-22 2011-09-22 Thyssenkrupp Steel Europe Ag Wheel Rim for a Motor Vehicle
US8491063B2 (en) 2008-09-22 2013-07-23 Thyssenkrupp Steel Europe Ag Wheel rim for a motor vehicle
US10279622B2 (en) * 2008-12-04 2019-05-07 Tomer Hendel Composite wheel with reinforced core
US20160067763A1 (en) * 2014-09-04 2016-03-10 Thyssenkrupp Ag Method of forming a sheet steel workpiece
US10118213B2 (en) * 2014-09-04 2018-11-06 Thyssenkrupp Steel Europe Ag Method of forming a sheet steel workpiece
WO2024097186A1 (fr) * 2022-10-31 2024-05-10 Dupont Polymers, Inc. Ensemble roue à base de polymère pour pneu non pneumatique

Also Published As

Publication number Publication date
GB1331322A (en) 1973-09-26
FR2125544A1 (fr) 1972-09-29
IT947567B (it) 1973-05-30
DE2207272A1 (de) 1972-08-24

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