US3788809A - Method for liquid treatment of textile material webs - Google Patents

Method for liquid treatment of textile material webs Download PDF

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US3788809A
US3788809A US00275337A US3788809DA US3788809A US 3788809 A US3788809 A US 3788809A US 00275337 A US00275337 A US 00275337A US 3788809D A US3788809D A US 3788809DA US 3788809 A US3788809 A US 3788809A
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treatment
liquid
textile web
throat
web
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W Carpenter
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Synalloy Corp
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Synalloy Corp
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/28Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/205Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material

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  • the loop of textile web to be treated is moved within an annular chamber by direction of circulating liquid flow into a throat which is circular in cross-section.
  • the throat acting as an educator, forms the textile web material into a rope-like configuration and entrains the roped web in movement within the annular chamber.
  • widthwise folding 3,788,809 Patented Jan. 29, 1974 "ice necessary to reduce the textile web to rope-like form tends to shield portions of the web from full contact with treatment liquid. Further, the action of the jet for education fiow within the circular throat tends to compound such widthwise folding by increased entangling and twisting of the textile web.
  • textile material web is treated by an apparatus and in accordance with a method wherein the textile web is arranged in an open width loop to expose both surfaces of the textile web for contact with the treatment liquid.
  • a circulating flow of treatment liquid is induced within a generally annular chamber containing the looped textile web, with portions of the circulating liquid flow being directed through a throat zone for entraining the textile web and other portions of the circulating liquid flow being directed into a treatment zone for impinging against the surfaces of the textile web.
  • a further object of the present invention is the liquid treating of a textile material web in open width form in accordance with a method wherein the maintenance of uniform treatment conditions throughout a chamber containing a looped open width length of textile web to be treated is promoted by the distribution of recirculated liquid delivered into the chamber across the width of the textile web.
  • a circulating flow of treatment liquid through the chamber is achieved by withdrawing liquid from the chamber at at least one predetermined location, recirculating the withdrawn liquid back into the chamber and distributing the recirculated liquid widthwise of the textile web. Such withdrawal from at least one fixed location and widthwise redistribution avoids the possibility of stratification of flow, thereby promoting more uniform treatment of the textile web.
  • Yet another object of the present invention is the treatment of textile material web in an apparatus which maintains the web in a loosely floating or fluidized state throughout a substantial portion of its length.
  • a portion of a circulating flow of treatment liquid is directed into a. treatment zone through spaced arcuate inner and outer walls, thereby impinging the liquid against both surfaces of a textile web passing through the treatment zone defined between the walls.
  • Such impingement of treatment liquid against both surfaces of the textile web precludes such packing of folded textile web as would interfere with uniform treatment thereof.
  • FIG. 1 is a rear elevation view of the apparatus of the present invention
  • FIG. 2 is an end elevation view, taken from the right side of as viewed in FIG. 1, of the apparatus of the present invention
  • FIG. 3 is a schematic piping diagram of the apparatus of FIGS. 1 and 2;
  • FIG. 4 is an elevation view, in section, of the apparatus of FIGS. 1 and 2, taken generally along the line 44 in FIG. 1;
  • FIG. 5 is a partial elevation view, in section, taken generally along the line 5-5 in FIG. 4;
  • FIG. 6 is a view somewhat similar to FIG. 5, taken generally along the line 6-6 in FIG. 4;
  • FIG. 7 is an enlarged elevation view, in section, of a heat exchanger included in the apparatus of the present invention, taken generally along the line 7-7 in FIG. 2;
  • FIG. 8 is a section view taken generally along the line 8-8 in FIG. 7;
  • FIG. 9 is a view similar to FIG. 8, taken generally along the line 9-9 in FIG. 7;
  • FIG. 10 is a view similar to FIGS. 8 and 9, taken generally along the line 10-10 in FIG. 7.
  • the illustrative embodiment of the apparatus in accordance with the present invention broadly comprises tank means generally indicated at 10 for containing the length of textile web W (FIG. 4) to be treated as arranged in an open width loop, with the tank means 10 enclosing a generally annular chamber (FIG. 4).
  • Web guide means generally indicated at 11 are arranged within the tank means 10 for forming a throat zone of generally rectangular cross-sectional configuration, while spaced arcuate inner and outer wall means generally indicated at 12, 13 define a treatment zone adjacent to and of greater cross-sectional area than the throat zone.
  • Treatment liquid circulating means including first and second pumps 15, 16 and conduit means cooperating therewith as described more fully hereinafter, operatively communicate with the tank means 10 for circulating a fiow of treatment liquid through the generally annular chamber. Portions of the circulating flow are directed through the throat zone defined by the web guide means 11, for entraining textile web and thereby functioning as web moving means. Other portions of the circulating liquid flow are directed into the treatment zone through the inner and outer wall means '12, 13 for impingement of the liquid against both surfaces of the textile web W so as to function as web treating means.
  • the tank means 10 includes an enclosing shell means having a generally stretched toroidal form as defined by annular end walls 20, 21, and outer cylindrical shell 22, and an inner cylindrical shell 23.
  • the inner shell 23 cooperates with the arcuate inner wall means 12 for defining therebetween a fluid flow passageway 25 (FIG. 4).
  • the outer shell 22 cooperates with the arcuate outer wall means 13 for defining therebetween a fluid flow passageway 26 (FIG. 4).
  • the apparatus of the present invention includes interior partition walls 28a, 28b, 28c and 28d (FIG. 3) subdividing the interior of the stretched toroidal tank means 10 into a plurality of parallel annular chambers (one of which is shown in cross-section in FIG. 4).
  • FIG. 3 The discussion which follows will proceed with particular reference to one of these annular chambers, but it is to be noted that a plurality of chambers are served by common treatment liquid circulating means in such a manner that a common process is carried out in the plurality of chambers. While such a construction and operation is preferred in order to increase the quautity of textile material web subjected to liquid treatment, the present invention is equally applicable to an apparatus having only a single annular chamber.
  • the tank means 10 is provided with suitable ports 29a, 29b, 29c opening into corresponding treatment chambers.
  • Overhead guide rolls 39, 31 arranged on a suitable supporting framework aid in such introduction and removal of lengths of textile material web.
  • a predetermined depth of treatment liquid is retained within an annular chamber through the operation of baflle means 32, 33 which cooperate with other elements of the apparatus for forming an expansion zone. More particularly, volumes between the end partitions 28a, 28d and the corresponding enclosures 20, 21 communicate with a volume adjacent the guide means 11 which defines the throat zone, for receiving in the expansion zone thus defined any excess of treatment liquid above that required for maintenance of the predetermined depth within the chamber.
  • the upper most extremity of the battle means 32, 33 thus functions as a weir over which excess liquid may flow.
  • the height of liquid maintained is correlated to the positioning of the throat zone as pointed out more fully hereinafter, in order to minimize foaming otherwise possibly resulting from direction of a portion of circulating liquid flow into the throat zone.
  • suction conduit means 40, 41 In the circulation of a flow of treatment liquid through a chamber, suction conduit means 40, 41 operatively communicate with the expansion zone within the tank means 10, for withdrawal of treatment liquid from the tank means 10 at two locations.
  • the suction conduit means 40, 41 operatively communicate with corresponding ones of two pumps 15, 16, which induce the circulating flow of treatment liquid now to be described.
  • the principle amount of treatment liquid withdrawn through the suction conduits 40, 41 by the pump 15, 16 is circulated to the tank means 10 by passage through a heat exchanger generally indicated at 42 (and to be described more fully hereinafter with particular reference to FIGS. 7-10) and discharge conduits 44, 45.
  • Each of the discharge conduits 44, 45 serves a corresponding distribution conduit arrangement which distributes the recirculating flow of treatment liquid widthwise of the annular chambers within the tank means 10, whereby treatment liquid withdrawn from one particular point within the expansion zone is distributed over a relatively wide area widthwise of textile web being treated, contributing to continuous mixing of the treatment liquid and the maintenance of more uniform conditions throughout the apparatus, as will be further described hereinafter.
  • Each of the discharge conduits 44, 45 branches to serve one of two throat zone suply conduits 50, 51 and one of two treatment zone distribution conduits 53, 54.
  • the discharge conduit 45 operatively communicating with the first pump 15 serves an outer throat zone distribution conduit 51 and an outer treatment zone distribution conduit 53.
  • the throat zone conduit 51 penetrates one end wall 21 of the tank means to extend longitudinally within the tank means 10 and serve the plurality of annular chambers therewithin.
  • the throat zone distribution conduit 51 delivers a circulating flow of treatment liquid in a fiat sheet or thin stream passing immediately adjacent the guide means 11, and through one side of the throat zone defined thereby (FIG. 4). It is to be noted that the point of discharge of liquid from the throat zone distribution conduit 51 into the throat zone is below the liquid-air interface of the quantity of liquid retained within the annular chamber, thereby avoiding entraining of air into the circulating treatment liquid.
  • the treatment zone distribution conduit 53 spans the width of the tank means 10 and communicates with the outer liquid passageway 26 in each of the annular chambers. Liquid entering the outer liquid passageway 26 from the distribution conduit 53 passes along the passageway thus defined and flows through perforations formed in the outer wall means 13, to impinge against one surface of the textile web W.
  • the second pump 16 acting through the corresponding discharge conduit 44 and the corresponding distribution conduits 50, 54 directs portions of circulating liquid flow through the throat zone and into the treatment zone through the inner liquid passageway 25.
  • the length of textile web W to be treated is arranged in an open width loop extending within a generally annular chamber and passing through the throat zone.
  • the portions of the circulating liquid directed through the throat zone by the distribution conduit 50, 51 move the looped textile web through the throat zone and through a treatment zone defined between the spaced inner and outer walls 12, 13.
  • the moving textile web is treated by the direction of other portions of the circulating liquid flow into the treatment zone through the inner and outer walls 12, 13, impinging the liquid against both surfaces of the textile web.
  • Impingement of liquid against both surfaces of the open width textile web maintains the web in a loosely folded and fluidized state, to be contrasted with packed folds or creases such as has been encountered in prior apparatus and method.
  • an active treatment of the web occurs throughout the throat and treatment zones due to agitated contact of treatment liquid with the textile web.
  • uniformity of conditions throughout the throat and treatment zones is promoted by cross-mixing and distribution of the treatment liquid and by distribution thereof through the inner and outer passageways 25, 26. Any change in treatment liquid characteristics proceeds substantially simultaneously throughout the throat and treatment zones.
  • the perforations will be noted as being distributed over an arc of the annular chamber of at least 90.
  • the perforations are ways 25, 26 as a function of the liquid head pressure available, in order that flow of treatment liquid into the treatment zone will be equalized throughout the treatment zone. Such equalization contributes to maintaining the web W in a fluidized state.
  • Distribution of treatment liquid through the passageways 25, 26 provides at least two additional advantages.
  • First, incoming treatment liquid in the passageways 25, 26 provides an insulating body between the treatment zone and the exterior of the apparatus of the present invention. Thus, heat loss from treatment liquid in the treatment zone is limited and more even temperature conditions are maintained.
  • Second, flow of treatment liquid through the inner and outer wall means 12, 13 provides a boundary flow along the walls defining the annular chamber, to keep the fluidized web W out of contact with those walls and thereby promote more even treatment of the Web.
  • the circulation of treatment liquid within the tank means 10 includes passage of liquid through a tapered wall portion 58 of the web guide means 11 an through the bafile means 32, 33.
  • the tapered wall portion 58 nominally separates the treatment zone from the expansion zone, just as the baflle means 32, 33 nominally separate a portion of the annular chamber from the expansion zone.
  • Movement of the web W is also assisted by a lift roll 60, overlying the expansion zone.
  • the lift roll 60 is shown to be formed as a generally cylindrical cage structure mounted on a central shaft 61 for rotation thereabout.
  • the lifting roll 60 may rotate freely with movement of the web W and serve the function of lifting the web W above the body of treatment liquid retained within the tank means 10 and aligning the web W with the throat zone for entrance thereinto.
  • the lift roll preferably is driven in rotation in order to control the speed of web movement.
  • a portion of the discharge from each of the pumps 15, 16 is withdrawn through a common discharge conduit 61.
  • a branch conduit 62 such withdrawn liquid flow may be delivered through turbine jet nozzles 64a, 64b, 640, to be directed against a peripheral area of the lifting roll 60 and drive the roll in rotation to more positively lift the web W.
  • An alternate arrangement which may be preferred in applications where high liqruid levels are used within the tank means uses a solid roll as the lifting roll 60 and drives the roll by interconnection with a suitable electric or hydraulic motor outside or inside the tank means. This alternate arrangement decreases the possibility of whipping air into the treatment liquid while retaining control over web movement speed.
  • Another branch conduit 68 leading from the discharge conduit 61 selectively directs discharge liquid to an eductor means 69.
  • the eductor means 69 may be placed in operative communication with a feed tank means 70 in which a desired feed material such as a solution of a dyestuff may be contained.
  • the apparaus may be operated with any desired pressure conditions within the annular chamber.
  • it may be desirable in some instances to operate under a pressurized condition, in some instances to operate under a vacuum condition, and in still other instances to operate under ambient atmospheric conditions.
  • the vent conduit 72 may be provided with appropriate pressure control valves and connections to pressure control apparatus, as desired.
  • a plurality of drain lines 74, 75, 76, 77 and 78 operatively communicate with various zones within the tank means 10. Provision is made for introduction of hot or cold water for flushing through an inlet conduit 79 communicating with the suction conduits 40, 41.
  • the heat exchanger 42 is interposed between the discharge outlets of the pumps 15, 16 and the discharge conduits 44, 45 through which treatment liquid is recirculated to the tank means 10.
  • the heat exchanger 42 exchanges heat between recirculating liquid being delivered by the pumps 15, 16 and a fluid heating exchange medium such as steam or water.
  • the exchange of heat among three flows is done without intermixing of any two of the three flows and is accomplished in such a manner that temperatures of the two flows of recirculating treatment liquid are equalized.
  • reliance is placed upon a novel structure for the heat exchanger 42, now to be described with particular reference to FIGS. 7-10.
  • the heat exchanger 42 includes an elongate housing means 90 within which are mounted first and second elongate tube bundles respectively identified as 91 and 92. Each of the tube bundles 91, 92 operatively communicates with a corresponding one of the pumps 15, 16 for receiving a corresponding flow of treatment liquid. Such communication is established by respective header means 93, 94 secured to opposite ends of the elongate housing means 90. Internal dividers 97, 98 within the header means 93, 94 cooperate with tube plates 99, 100 in which terminal ends of the two bundles are secured in assuring that treatment liquid delivered from the corresponding pump flows in the appropriate manner only through the corresponding tube bundle (as indicated in FIG. 7)
  • conduit means 101, 102 communicating therewith for supplying fluid heat exchange medium thereto.
  • the conduit means 101, 102 are aligned at diametrically opposite positions and are arranged medially of the length of the housing means 90 in order to aid in obtaining symmetrical distribution of flows through the heat exchanger 42 as will be described hereinafter.
  • the use of interleaved symmetrical U-tube bundles accommodates expansion and contraction due to thermal effects. Such accommodation is particularly necessary in view of the requirement that treatment liquid sometimes be heated by downward passage of steam through the conduit means 101, 102 and at other times be cooled by upward passage of water through the conduit means 102, 101 (as indicated in FIG. 3).
  • a method of liquid treating a textile material Web in open width form comprising the steps of arranging a length of textile web to be treated into an open width loop extending within a generally annular chamber having a throat zone of generally rectangular cross-sectional configuration and having spaced inner and outer walls defining therebetween a treatment zone adjacent to and of greater cross-sectional area than the throat zone, and
  • treating of the moving textile web comprises distributing the flow of circulating liquid through the inner and outer walls in a predetermined manner over a predetermined are of the annular chamber and thereby subjecting the moving textile Web to predetermined agitated treatment in both said throat and treatment zones.
  • a method according to claim 2 wherein the distributing of flow through the inner and outer walls includes passing treatment liquid through openings distributed over an arc of the annular chamber of at least 4.
  • a method according to claim 2 wherein the distributing of flow through the inner and outer walls includes passing treatment liquid through openings distributed over an arc of the annular chamber of about 200.
  • a method according to claim 1 wherein the circulating of treatment liquid comprises retaining a predetermined depth of liquid within the annular chamber, receiving in an expansion portion of the chamber any excess of circulated liquid above that required for maintenance of such depth of liquid, withdrawing liquid from the expansion portion of the chamber and recirculating the withdrawn liquid to both the throat and treatment zones.
  • a method according to claim 5 further comprising introducing treating agents for the textile web into the expansion portion of the chamber for intermixing thereof with the treatment liquid during withdrawal and recirculation thereof.
  • a method according to claim 5 further comprising transferring heat between withdrawn liquid and a fluid heat exchange medium during recirculation of the Withdrawn liquid to the throat and treatment zones.
  • said circulating of treatment liquid comprises withdrawing liquid from the chamber, recirculating withdrawn liquid back into the chamber and distributing recirculated liquid across the width of the textile web whereby continuing mixing of the circulating liquid facilities maintenance of uniform conditions throughout the chamber.
  • withdrawing of liquid comprises drawing flows of liquid from a plurality of locations within the chamber and said distributing of recirculated liquid comprises directing each of the plurality of flows into a corresponding distributive 10 path so as to promote the continuing mixing of the circulating liquid.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

TEXTILE MATERIAL WEBS ARE SUBJECTED TO LIQUID TREATMENT WHILE IN OPEN WIDTH FORM BY AN APPARATUS AND METHOD IN WHICH A LENGTH OF TEXTILE WEB TO BE TREATED IS ARRANGED IN AN OPEN WIDTH LOOP AND IS MOVED WITHIN A GENERALLY ANNULAR CHAMBER BY DIRECTION OF PORTIONS OF A CIRCULATING LIQUID FLOW THROUGH A THROAT ZONE FOR ENTRAINING THE TEXTILE WEB. TREATMENT LIQUID IS IMPINGED AGAINST BOTH SURFACES OF THE TEXTILE WEB BY DIRECTION OF PORTIONS OF THE CIRCULATING LIQUID FLOW THROUGH SPACED ARCUATE INNER AND OUTER WALLS WHICH DEFINE A TREATMENT ZONE ADJACENT TO AND OF A GREATER CROSS-SECTIONAL AREA THAN THE THROAT ZONE. AGITATED CONTACT OF TREATMENT LIQUID WITH THE TEXTILE WEB MATERIAL OCCURS THROUGHOUT BOTH THE THROAT AND TREATMENT ZONES AND THROUGH TREATMENT OF THE TEXTILE WEB IS THEREBY FACILITATED. FURTHER, DISTRIBUTION OF THE PORTIONS OF THE CIRCULATING LIQUID FLOW ASSURES UNIFORMITYU OF CONDITIONS THROUGHOUT THE THROAT AND TREATMENT ZONES.

D R A W I N G

Description

Jan. 29,1974 I VW.T.CARPENTER 3,788;809
METHOD FOR LIQUID TREATMENT OF TEXTTLE MATERIAL WEBS Original Filed April 27, 1971 6 Sheets-Sheet 1 1974 w. T. CARPENTER 3,783,309
'METHOD FOR LIQUID TREATMENT OF TEXTILE MATERIAL WEBS Original Filed April 27, 1971 I 6 Sheets-Sheet 2 Jan. 29, 1974 w CARPENTER 3,788,809
METHOD FQR LIQUID TREATMENT OF TEXTILE MATERIAL WEBS Original Filed April 27, 1971 6 Sheets-Sheet 5 STEAM (64a WAS 53;
STE-AM WATER WATER,
r fi i DRAIN Jan. 29, 1974 w. T. CARPENTER METHOD FOR LIQUID TREATMENT OF TEXTILE MATERIAL WEBS Original Filed April 27 6 Sheets-Sheet 4 Jan. 29,- 1974 I w. T. CARPENTER 3,733,809
METHOD FOR LIQUID TREATMENT OF TEXTILE MATERIAL WEBS Original Filed April 27, 1971 6 Sheets-Sheet 6 United States Patent O 3,788,809 METHOD FOR LIQUID TREATMENT OF TEXTILE MATERIAL WEBS William T. Carpenter, Stanley, N.C., assignor to Synalloy Corporation, Spartanburg, S.C.
Original application Apr. 27, 1971, Ser. No. 137,760, now Patent No. 3,685,325, dated Aug. 22, 1972. Divided and this application July 26, 1972, Ser. No. 275,337
Int. Cl. B05c 3/134 US. Cl. 8-152 9 Claims ABSTRACT OF THE DISCLOSURE Textile material webs are subjected to liquid treatment while in open width form by an apparatus and method in which a length of textile web to be treated is arranged in an open width loop and is moved within a generally annular chamber by direction of portions of a circulating liquid flow through a throat zone for entraining the textile web. Treatment liquid is impinged against both surfaces f the textile web by direction of portions of the circulating liquid flow through spaced arcuate inner and outer Walls which define a treatment zone adjacent to and of a greater cross-sectional area than the throat zone. Agitated contact of treatment liquid with the textile web material occurs throughout both the throat and treatment zones and thorough treatment of the textile web is thereby facilitated. Further, distribution of the portions of the circulating liquid flow assures uniformity of conditions throughout the throat and treatment zones.
This application is a division of co-pending application Ser. No. 137,760 filed Apr. 27, 1971, now Pat. No. 3,685,325 and entitled Apparatus and Method for Liquid Treatment of Textile Material Webs.
Batch processing of lengths of textile web materials such as knitted fabrics has heretofore been accomplished by apparatus and methods in which a length of material is sewn into a loop extending within a generally annular passageway and is moved within the passageway While being subjected to treatment by appropriate liquids such as dye solutions. While such apparatus and methods are presently in use and have been relatively well accepted for finishing of textile materials, certain difliculties and deficiencies are encountered in commercial applications.
A major difliculty arises in obtaining uniform treatment throughout the length of textile web subjected to liquid treatment in accordance with prior practices. It is not uncommon, in commercial applications of prior apparatus and methods, for a length of textile web material to have noticeable non-uniformities after being subjected to liquid treatment of the type briefly described above. It is be lieved that this difficulty flows in large part from two characteristics of prior apparatus and methods, namely the use of circular throats or jets to induce movement of the loop of textile web and reliance upon agitated contact of treatment liquid with the textile web in the throat only. In prior apparatus, the loop of textile web to be treated is moved within an annular chamber by direction of circulating liquid flow into a throat which is circular in cross-section. The throat, acting as an educator, forms the textile web material into a rope-like configuration and entrains the roped web in movement within the annular chamber.
As will be readily understood, the widthwise folding 3,788,809 Patented Jan. 29, 1974 "ice necessary to reduce the textile web to rope-like form tends to shield portions of the web from full contact with treatment liquid. Further, the action of the jet for education fiow within the circular throat tends to compound such widthwise folding by increased entangling and twisting of the textile web.
Other difficulties encountered with prior liquid treating apparatus and methods for textile webs, of the general type described briefly hereinabove, have resulted from piling of the roped textile web within the apparatus with results in the non-uniform exposure of the material to the treatment liquid and variations in treatment liquid characteristics such as temperature and concentration which similarly result in non-uniform treatment. Efforts at resolution of these difficulties have typically involved attempts at controlling the circulation and flow of a treatment liquid within an apparatus, with multiple adjustable controls being employed. With such multiple variables at hand for an operator, incorrect adjustment is not uncommon, bringing about less than optimal performance of the apparatus and further compounding the inherent difiiculties briefly described above. Further, even when adjusted for optimal operation, such prior apparatus has not successfully maintained substantially uniform treatment liquid conditions throughout the apparatus.
It is an object of the present invention to facilitate thorough treatment of a length of textile material web with a treatment liquid by accomplishing agitated contact between the surfaces of the textile web and a circulating flow of uniform characteristic treatment liquid. In accomplishing this object of the present invention, textile material web is treated by an apparatus and in accordance with a method wherein the textile web is arranged in an open width loop to expose both surfaces of the textile web for contact with the treatment liquid. A circulating flow of treatment liquid is induced within a generally annular chamber containing the looped textile web, with portions of the circulating liquid flow being directed through a throat zone for entraining the textile web and other portions of the circulating liquid flow being directed into a treatment zone for impinging against the surfaces of the textile web. By such entraining and impingement, agitated contact of treatment liquid with the entirety of the textile web occurs throughout a substantial portion of the apparatus. Further, mixing of the circulating flow and direction thereof to the throat and treatment zones promotes uniformity of treatment conditions throughout the apparatus.
A further object of the present invention is the liquid treating of a textile material web in open width form in accordance with a method wherein the maintenance of uniform treatment conditions throughout a chamber containing a looped open width length of textile web to be treated is promoted by the distribution of recirculated liquid delivered into the chamber across the width of the textile web. In accordance with this object of the present invention, a circulating flow of treatment liquid through the chamber is achieved by withdrawing liquid from the chamber at at least one predetermined location, recirculating the withdrawn liquid back into the chamber and distributing the recirculated liquid widthwise of the textile web. Such withdrawal from at least one fixed location and widthwise redistribution avoids the possibility of stratification of flow, thereby promoting more uniform treatment of the textile web.
Yet another object of the present invention is the treatment of textile material web in an apparatus which maintains the web in a loosely floating or fluidized state throughout a substantial portion of its length. In realizing this object of the present invention, a portion of a circulating flow of treatment liquid is directed into a. treatment zone through spaced arcuate inner and outer walls, thereby impinging the liquid against both surfaces of a textile web passing through the treatment zone defined between the walls. Such impingement of treatment liquid against both surfaces of the textile web precludes such packing of folded textile web as would interfere with uniform treatment thereof.
Some of the objects and advantages of the invention having been stated, others will appear as the description proceeds, when taken in connection with the accompanying drawings, in which- FIG. 1 is a rear elevation view of the apparatus of the present invention;
FIG. 2 is an end elevation view, taken from the right side of as viewed in FIG. 1, of the apparatus of the present invention;
FIG. 3 is a schematic piping diagram of the apparatus of FIGS. 1 and 2;
FIG. 4 is an elevation view, in section, of the apparatus of FIGS. 1 and 2, taken generally along the line 44 in FIG. 1;
FIG. 5 is a partial elevation view, in section, taken generally along the line 5-5 in FIG. 4;
FIG. 6 is a view somewhat similar to FIG. 5, taken generally along the line 6-6 in FIG. 4;
FIG. 7 is an enlarged elevation view, in section, of a heat exchanger included in the apparatus of the present invention, taken generally along the line 7-7 in FIG. 2;
FIG. 8 is a section view taken generally along the line 8-8 in FIG. 7;
FIG. 9 is a view similar to FIG. 8, taken generally along the line 9-9 in FIG. 7; and
FIG. 10 is a view similar to FIGS. 8 and 9, taken generally along the line 10-10 in FIG. 7.
In the more detailed disclosure which follows, the apparatus of the present invention will be described with particular reference to an illustrative embodiment as set forth in the accompanying drawings, while the method of the present invention will be made clear by the description of the operation of that illustrative embodiment. However, it is to be understood at the outset of the present disclosure that the drawings represent only an illustrative embodiment in that the objects and advantages of the present invention may be realized and obtained by structures and operations which may differ in detail from the following disclosure.
The illustrative embodiment of the apparatus in accordance with the present invention broadly comprises tank means generally indicated at 10 for containing the length of textile web W (FIG. 4) to be treated as arranged in an open width loop, with the tank means 10 enclosing a generally annular chamber (FIG. 4). Web guide means generally indicated at 11 are arranged within the tank means 10 for forming a throat zone of generally rectangular cross-sectional configuration, while spaced arcuate inner and outer wall means generally indicated at 12, 13 define a treatment zone adjacent to and of greater cross-sectional area than the throat zone. Treatment liquid circulating means, including first and second pumps 15, 16 and conduit means cooperating therewith as described more fully hereinafter, operatively communicate with the tank means 10 for circulating a fiow of treatment liquid through the generally annular chamber. Portions of the circulating flow are directed through the throat zone defined by the web guide means 11, for entraining textile web and thereby functioning as web moving means. Other portions of the circulating liquid flow are directed into the treatment zone through the inner and outer wall means '12, 13 for impingement of the liquid against both surfaces of the textile web W so as to function as web treating means.
In the illustrated embodiment, the tank means 10 includes an enclosing shell means having a generally stretched toroidal form as defined by annular end walls 20, 21, and outer cylindrical shell 22, and an inner cylindrical shell 23. The inner shell 23 cooperates with the arcuate inner wall means 12 for defining therebetween a fluid flow passageway 25 (FIG. 4). Similarly, the outer shell 22 cooperates with the arcuate outer wall means 13 for defining therebetween a fluid flow passageway 26 (FIG. 4).
In order to accommodate the simultaneous batch processing of a plurality of lengths of textile web, the apparatus of the present invention includes interior partition walls 28a, 28b, 28c and 28d (FIG. 3) subdividing the interior of the stretched toroidal tank means 10 into a plurality of parallel annular chambers (one of which is shown in cross-section in FIG. 4). The discussion which follows will proceed with particular reference to one of these annular chambers, but it is to be noted that a plurality of chambers are served by common treatment liquid circulating means in such a manner that a common process is carried out in the plurality of chambers. While such a construction and operation is preferred in order to increase the quautity of textile material web subjected to liquid treatment, the present invention is equally applicable to an apparatus having only a single annular chamber.
In order to accommodate the introduction and removal of lengths of textile web to be treated, the tank means 10 is provided with suitable ports 29a, 29b, 29c opening into corresponding treatment chambers. Overhead guide rolls 39, 31 arranged on a suitable supporting framework (-FIGS. 1 and 2) aid in such introduction and removal of lengths of textile material web.
During operation of the apparatus, a predetermined depth of treatment liquid is retained within an annular chamber through the operation of baflle means 32, 33 which cooperate with other elements of the apparatus for forming an expansion zone. More particularly, volumes between the end partitions 28a, 28d and the corresponding enclosures 20, 21 communicate with a volume adjacent the guide means 11 which defines the throat zone, for receiving in the expansion zone thus defined any excess of treatment liquid above that required for maintenance of the predetermined depth within the chamber. The upper most extremity of the battle means 32, 33 thus functions as a weir over which excess liquid may flow. The height of liquid maintained is correlated to the positioning of the throat zone as pointed out more fully hereinafter, in order to minimize foaming otherwise possibly resulting from direction of a portion of circulating liquid flow into the throat zone.
In the circulation of a flow of treatment liquid through a chamber, suction conduit means 40, 41 operatively communicate with the expansion zone within the tank means 10, for withdrawal of treatment liquid from the tank means 10 at two locations. The suction conduit means 40, 41 operatively communicate with corresponding ones of two pumps 15, 16, which induce the circulating flow of treatment liquid now to be described. The principle amount of treatment liquid withdrawn through the suction conduits 40, 41 by the pump 15, 16 is circulated to the tank means 10 by passage through a heat exchanger generally indicated at 42 (and to be described more fully hereinafter with particular reference to FIGS. 7-10) and discharge conduits 44, 45. Each of the discharge conduits 44, 45 serves a corresponding distribution conduit arrangement which distributes the recirculating flow of treatment liquid widthwise of the annular chambers within the tank means 10, whereby treatment liquid withdrawn from one particular point within the expansion zone is distributed over a relatively wide area widthwise of textile web being treated, contributing to continuous mixing of the treatment liquid and the maintenance of more uniform conditions throughout the apparatus, as will be further described hereinafter.
Each of the discharge conduits 44, 45 branches to serve one of two throat zone suply conduits 50, 51 and one of two treatment zone distribution conduits 53, 54. By way of example, the discharge conduit 45 operatively communicating with the first pump 15 serves an outer throat zone distribution conduit 51 and an outer treatment zone distribution conduit 53. The throat zone conduit 51 penetrates one end wall 21 of the tank means to extend longitudinally within the tank means 10 and serve the plurality of annular chambers therewithin. Within each of the annular chambers, the throat zone distribution conduit 51 delivers a circulating flow of treatment liquid in a fiat sheet or thin stream passing immediately adjacent the guide means 11, and through one side of the throat zone defined thereby (FIG. 4). It is to be noted that the point of discharge of liquid from the throat zone distribution conduit 51 into the throat zone is below the liquid-air interface of the quantity of liquid retained within the annular chamber, thereby avoiding entraining of air into the circulating treatment liquid.
Similarly, the treatment zone distribution conduit 53 spans the width of the tank means 10 and communicates with the outer liquid passageway 26 in each of the annular chambers. Liquid entering the outer liquid passageway 26 from the distribution conduit 53 passes along the passageway thus defined and flows through perforations formed in the outer wall means 13, to impinge against one surface of the textile web W.
The second pump 16, acting through the corresponding discharge conduit 44 and the corresponding distribution conduits 50, 54 directs portions of circulating liquid flow through the throat zone and into the treatment zone through the inner liquid passageway 25.
In operation of the apparatus as described to this point, the length of textile web W to be treated is arranged in an open width loop extending within a generally annular chamber and passing through the throat zone. Upon circulation of a flow of treatment liquid through the chamber, the portions of the circulating liquid directed through the throat zone by the distribution conduit 50, 51 move the looped textile web through the throat zone and through a treatment zone defined between the spaced inner and outer walls 12, 13. At the same time, the moving textile web is treated by the direction of other portions of the circulating liquid flow into the treatment zone through the inner and outer walls 12, 13, impinging the liquid against both surfaces of the textile web. Impingement of liquid against both surfaces of the open width textile web maintains the web in a loosely folded and fluidized state, to be contrasted with packed folds or creases such as has been encountered in prior apparatus and method. Thus, an active treatment of the web occurs throughout the throat and treatment zones due to agitated contact of treatment liquid with the textile web. Further, uniformity of conditions throughout the throat and treatment zones is promoted by cross-mixing and distribution of the treatment liquid and by distribution thereof through the inner and outer passageways 25, 26. Any change in treatment liquid characteristics proceeds substantially simultaneously throughout the throat and treatment zones.
These characteristics of the apparatus and method of the present invention are enhanced by the distribution of the perforations through the inner and outer wall means 12, 13. First, the perforations will be noted as being distributed over an arc of the annular chamber of at least 90. Preferably (and as illustrated) the perforations are ways 25, 26 as a function of the liquid head pressure available, in order that flow of treatment liquid into the treatment zone will be equalized throughout the treatment zone. Such equalization contributes to maintaining the web W in a fluidized state.
Distribution of treatment liquid through the passageways 25, 26 provides at least two additional advantages. First, incoming treatment liquid in the passageways 25, 26 provides an insulating body between the treatment zone and the exterior of the apparatus of the present invention. Thus, heat loss from treatment liquid in the treatment zone is limited and more even temperature conditions are maintained. Second, flow of treatment liquid through the inner and outer wall means 12, 13 provides a boundary flow along the walls defining the annular chamber, to keep the fluidized web W out of contact with those walls and thereby promote more even treatment of the Web.
It will be noted that the circulation of treatment liquid within the tank means 10 includes passage of liquid through a tapered wall portion 58 of the web guide means 11 an through the bafile means 32, 33. The tapered wall portion 58 nominally separates the treatment zone from the expansion zone, just as the baflle means 32, 33 nominally separate a portion of the annular chamber from the expansion zone. By withdrawal of liquid through the perforations in these members proper distribution of treatment liquid flow within the annular chamber is accomplished and movement of the web W is controlled in a desired manner.
Movement of the web W is also assisted by a lift roll 60, overlying the expansion zone. The lift roll 60 is shown to be formed as a generally cylindrical cage structure mounted on a central shaft 61 for rotation thereabout. In instances where the eduction action of the liquid flow through the throat zone is sufficient to motivate movement of the textile web W, the lifting roll 60 may rotate freely with movement of the web W and serve the function of lifting the web W above the body of treatment liquid retained within the tank means 10 and aligning the web W with the throat zone for entrance thereinto. However, the lift roll preferably is driven in rotation in order to control the speed of web movement. In the illustrated arrangement, a portion of the discharge from each of the pumps 15, 16 is withdrawn through a common discharge conduit 61. By means of a branch conduit 62, such withdrawn liquid flow may be delivered through turbine jet nozzles 64a, 64b, 640, to be directed against a peripheral area of the lifting roll 60 and drive the roll in rotation to more positively lift the web W.
An alternate arrangement (not shown) which may be preferred in applications where high liqruid levels are used within the tank means uses a solid roll as the lifting roll 60 and drives the roll by interconnection with a suitable electric or hydraulic motor outside or inside the tank means. This alternate arrangement decreases the possibility of whipping air into the treatment liquid while retaining control over web movement speed.
Advantage is also taken of the diversion of output flow from the pumps 15, 16 and the circulation pattern of treatment liq-uid through the tank means 10 in introducing treating agents such as dyestuffs. In particular, another branch conduit 68 leading from the discharge conduit 61 selectively directs discharge liquid to an eductor means 69. The eductor means 69 may be placed in operative communication with a feed tank means 70 in which a desired feed material such as a solution of a dyestuff may be contained. By passage of treatment liquid through the eductor means 69, the material to be fed into the apparatus is drawn into and mixed with the treatment liquid and is then delivered, through a delivery conduit 71, into the expansion zone within the tank means 10.
It is to be noted that such delivery of a treating agent results in mixture of the treating agent with the treatment liquid being withdrawn through the suction conduits 40, 41. Thus, the first appearance of a newly introduced treating agent occurs substantially simultaneously in the throat zone and in the treatment zone and any change in character of the treatment liquid is very quickly diffused throughout the entire apparatus.
It is contemplated by the present invention that the apparaus may be operated with any desired pressure conditions within the annular chamber. Thus, it may be desirable in some instances to operate under a pressurized condition, in some instances to operate under a vacuum condition, and in still other instances to operate under ambient atmospheric conditions. For these reasons, it is desirable that communication between the annular chamber and the ambient atmosphere be controlled by means of a vent conduit 72. The vent conduit 72 may be provided with appropriate pressure control valves and connections to pressure control apparatus, as desired.
Further, in order to provide for flushing of the annular chambers as may be required between processing cycles, a plurality of drain lines 74, 75, 76, 77 and 78 operatively communicate with various zones within the tank means 10. Provision is made for introduction of hot or cold water for flushing through an inlet conduit 79 communicating with the suction conduits 40, 41.
As has been pointed out hereinabove, the heat exchanger 42 is interposed between the discharge outlets of the pumps 15, 16 and the discharge conduits 44, 45 through which treatment liquid is recirculated to the tank means 10. In the apparatus of the present invention, the heat exchanger 42 exchanges heat between recirculating liquid being delivered by the pumps 15, 16 and a fluid heating exchange medium such as steam or water. The exchange of heat among three flows is done without intermixing of any two of the three flows and is accomplished in such a manner that temperatures of the two flows of recirculating treatment liquid are equalized. In accomplishing this important result for the apparatus and method of the present invention, reliance is placed upon a novel structure for the heat exchanger 42, now to be described with particular reference to FIGS. 7-10. The heat exchanger 42 includes an elongate housing means 90 within which are mounted first and second elongate tube bundles respectively identified as 91 and 92. Each of the tube bundles 91, 92 operatively communicates with a corresponding one of the pumps 15, 16 for receiving a corresponding flow of treatment liquid. Such communication is established by respective header means 93, 94 secured to opposite ends of the elongate housing means 90. Internal dividers 97, 98 within the header means 93, 94 cooperate with tube plates 99, 100 in which terminal ends of the two bundles are secured in assuring that treatment liquid delivered from the corresponding pump flows in the appropriate manner only through the corresponding tube bundle (as indicated in FIG. 7)
Medially of the elongate housing means 90 are conduit means 101, 102 communicating therewith for supplying fluid heat exchange medium thereto. The conduit means 101, 102 are aligned at diametrically opposite positions and are arranged medially of the length of the housing means 90 in order to aid in obtaining symmetrical distribution of flows through the heat exchanger 42 as will be described hereinafter.
Mounted within the housing means 90 are bathe means indicated as 104, 105a, 105b, 106, 107a, 107b, 108, 109, 110, 111a, 111b, 112, 113a, 112% and 114 which direct heat exchange medium flowing through the conduit means 101, 102 to follow a tortuous path within the housing 90 (as indicated by arrows in FIG. 7).
It will be noted that the flow of the three fluids through heat exchanger 42 is symmetrical, and that the directions of flow of the treatment liquid passing from the pumps 15, 16 is countercurrent. Further, the bilateral symmetry of the tube bundles about a plane through the longitudinal axis of the housing 90 tends to assure that temperature conditions of the treatment liquid flows are equalized.
Such equalization is further assured by forming the tubes to be of the same diameter, wall thickness and overall free area and by equalizing the volume flow of treatment liquid therethrough.
In accordance with an important feature of the heat exchanger 42, the use of interleaved symmetrical U-tube bundles accommodates expansion and contraction due to thermal effects. Such accommodation is particularly necessary in view of the requirement that treatment liquid sometimes be heated by downward passage of steam through the conduit means 101, 102 and at other times be cooled by upward passage of water through the conduit means 102, 101 (as indicated in FIG. 3).
In the drawings and specification, there has been set forth a preferred embodiment of the invention, and although specific terms are employed, they are used in a generic and descriptive sense only and not for purposes of limitation.
That which is claimed is:
1. A method of liquid treating a textile material Web in open width form comprising the steps of arranging a length of textile web to be treated into an open width loop extending within a generally annular chamber having a throat zone of generally rectangular cross-sectional configuration and having spaced inner and outer walls defining therebetween a treatment zone adjacent to and of greater cross-sectional area than the throat zone, and
circulating a flow of treatment liquid through the chamber while moving the looped textile web through the throat and treatment zones by directing portions of the circulating liquid flow through the throat zone and entraining the textile web therein and while treating the moving textile web by directing other portions of the circulating liquid flow into the treatment zone through the inner and outer walls and impinging the liquid against both surfaces of the textile web,
whereby agitated contact of treatment liquid with the textile web occurs throughout the throat and treatment zones and thorough treatment of the textile web is thereby facilitated.
2. A method according to claim 1 wherein the treating of the moving textile web comprises distributing the flow of circulating liquid through the inner and outer walls in a predetermined manner over a predetermined are of the annular chamber and thereby subjecting the moving textile Web to predetermined agitated treatment in both said throat and treatment zones.
3. A method according to claim 2 wherein the distributing of flow through the inner and outer walls includes passing treatment liquid through openings distributed over an arc of the annular chamber of at least 4. A method according to claim 2 wherein the distributing of flow through the inner and outer walls includes passing treatment liquid through openings distributed over an arc of the annular chamber of about 200.
5. A method according to claim 1 wherein the circulating of treatment liquid comprises retaining a predetermined depth of liquid within the annular chamber, receiving in an expansion portion of the chamber any excess of circulated liquid above that required for maintenance of such depth of liquid, withdrawing liquid from the expansion portion of the chamber and recirculating the withdrawn liquid to both the throat and treatment zones.
6. A method according to claim 5 further comprising introducing treating agents for the textile web into the expansion portion of the chamber for intermixing thereof with the treatment liquid during withdrawal and recirculation thereof.
7. A method according to claim 5 further comprising transferring heat between withdrawn liquid and a fluid heat exchange medium during recirculation of the Withdrawn liquid to the throat and treatment zones.
8. A method according to claim 1 wherein said circulating of treatment liquid comprises withdrawing liquid from the chamber, recirculating withdrawn liquid back into the chamber and distributing recirculated liquid across the width of the textile web whereby continuing mixing of the circulating liquid facilities maintenance of uniform conditions throughout the chamber.
9. A method according to claim 8 wherein said withdrawing of liquid comprises drawing flows of liquid from a plurality of locations within the chamber and said distributing of recirculated liquid comprises directing each of the plurality of flows into a corresponding distributive 10 path so as to promote the continuing mixing of the circulating liquid.
References Cited UNITED STATES PATENTS 3,497,311 2/ 1970 Masuda 68-177 X 3,501,931 3/1970 Barriquand 68--177 3,510,251 5/1970 Fujii et a1 68177 X 3,511,068 5/1970 Fujii 68-177 3,599,447 8/1971 Arashi 68-177 3,679,357 7/1972 Christ et a1 68177 X WILLIAM I. PRICE, Primary Examiner
US00275337A 1971-04-27 1972-07-26 Method for liquid treatment of textile material webs Expired - Lifetime US3788809A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD771722S1 (en) * 2015-05-20 2016-11-15 Chi-Lung Chang Dyeing machine
USD771721S1 (en) * 2015-05-20 2016-11-15 Chi-Lung Chang Dyeing machine
USD771723S1 (en) * 2015-05-20 2016-11-15 Chi-Lung Chang Dyeing machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD771722S1 (en) * 2015-05-20 2016-11-15 Chi-Lung Chang Dyeing machine
USD771721S1 (en) * 2015-05-20 2016-11-15 Chi-Lung Chang Dyeing machine
USD771723S1 (en) * 2015-05-20 2016-11-15 Chi-Lung Chang Dyeing machine

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