US3775103A - Electrophotographic material and process for producing same - Google Patents

Electrophotographic material and process for producing same Download PDF

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US3775103A
US3775103A US00197532A US3775103DA US3775103A US 3775103 A US3775103 A US 3775103A US 00197532 A US00197532 A US 00197532A US 3775103D A US3775103D A US 3775103DA US 3775103 A US3775103 A US 3775103A
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powder
photoconductive
transparent
particles
composite
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S Sadamatsu
H Kaneko
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Fujifilm Holdings Corp
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Fuji Photo Film Co Ltd
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/02Charge-receiving layers
    • G03G5/04Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S430/00Radiation imagery chemistry: process, composition, or product thereof
    • Y10S430/001Electric or magnetic imagery, e.g., xerography, electrography, magnetography, etc. Process, composition, or product
    • Y10S430/101Photoconductive powder

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  • the instant application is a continuation in part of U. S. Pat. application 615,384, filed Feb. 13, 1967, now abandoned and is relatedto U. S. Pat. No. 3,607,363 and U. S. Pat. application Nos. 104,151 and 115,764.
  • a unifonnly charged layer of the photoconductive powder material is formed on the conductive or photoconductive substrate.
  • Charging can be achieved by applying a corona discharge to the powder layer in the dark, or altematively by dusting the powder on the substrate through a nozzle or a disk which is connected to a high voltage source.
  • the powder layer is endowed with photosensitivity.
  • the uniformly charged layer. of the photoconductive powder material is exposed to a light image pattern, resulting in the formation of a latent electrostatic image corresponding to the light density or the light intensity of the image pattern.
  • the residual potential on the powder layer is high so that the electrostatic attractive force between the powder and the substrate'is relatively large, while at the area irradiated with the intense light and the re sidual potential of the powder layer is decreased so that the electrostatic attractive force is relatively small.
  • a powder image is obtained on the substrate corresponding to the attractive force of the powder to the substrate.
  • the developed powder image may be fixed by heating or treating with a solvent or a fixing agent.
  • the electrophotographic process described above has a wide potential field of application. For example, it is applicable to the print marking field in the ship buildingindustry, aircraft manufacturing industry or other metal manufacturing, or. in the business document copying field.
  • marking lines or patterns of an original plan on a metallic material For example, marking is made by hand directly on a metallic plate utilizing, if necessary, a wooden model. But they are all dependent upon manual labor and hence, in such a manner, it is impossible to. increase productivity.
  • an electrophotographic process has been introduced in this field, in which a metallic material is first coated with a photoconductive paint and then treated according to the electrophotographic,
  • a photoconductive powder material which is generally a mixture of photoconductive material and a resinous material is provided.
  • the powder is prepared by dispersing a photoconductive powder material in a suitable insulating resinous material and then pulverizing into finely divided powder.
  • the powder thus obtained gives unsatisfactory electrophotographic properties of low photosensitivity, high background density, referred to as electrostatic noise, and poor sharpness of the developed powder image. Therefore it is difficult, in many cases, to get an image having excellent quality by using powder of this type.
  • An object of this invention is to provide an improved electrophotographic process utilizing a photoconductive powder material and an electrically conductive or photoconductive substrate to obtain an image.
  • this invention relates to an electrophotographic process utilizing a photoconductive powder composition comprising a photoconductive powder and a transparent powder.
  • the photoconductive powder composition is a mixture or agglomerate comprising thephotoconductive powder and the transparent powder, or a' composition formed such that the photoconductive powder is adhered to the surface of the transparent powder, or these powders are bonded respectively to each other.
  • any photoconductive material in powdered form may-be used as the photoconductive powder in this invention.
  • a photoconductive material such as selenium, sulfur, cadmium sulfide, cadmium selenide, mercuric iodide, zinc oxide, titanium oxide, anthracene or photoconductive organic pigments can be used. Mixtures of several photoconductive materials may also be used. Further, a nonphotoconductive further coated with a photoconductive material on the surface thereof may be used. Any photoconductive material in powdered form treated with dyes or color forming materials under the influence of heat or reagents, sensitizers, resins, or other materials may also be used. But treating agents which dreadfully reduce the photoconductivity of the photoconductive material cannot be used.
  • the transparent powder in this invention is not required to be photoconductive, but should be optically transparent to light in the main spectrum region at which the photoconductive powder is sensitive. [t is desirable that the transparency of the transparent powder be sufficiently high such that in a thickness of microns the light absorption rate of the transparent powder is less than 80 percent in the main spectrum region at which the photoconductive powder shows sensitivity.
  • any powdered material having sufficient transparency can be used as the transparent powder in this invention.
  • thermoplastic resins, solvent-soluble resins, therrnosetting resins, glasses, inorganic salts, metal oxides, etc., and any transparent powder treated with dyes, color forming materials under influence of heat or reagents, resins, or other materials may also be used. Besides, from a practical point of view, it is desirable that they can be fixed by heating or treating with some suitable solvents, so that thermoplastic resins or solvent-soluble resins are most desirable for this invention.
  • the photoconductive powder composition of this invention includes any of the following compositions of the photoconductive powder and the transparent powder: (l) a mixture or an agglomerate of the photoconductive powder and the transparent powder, (2) a cohered or bonded composition where the photoconductive and transparent powders are' bonded to each other at their surfaces.
  • Preparation of the photoconductive powder composition can be carried out by any of the following procedures: (l mixing the photoconductive powder and the transparent powder, (2) previously or simultaneously mixing, dispersing the photoconductive powder and/or the transparent powder in a liquid, vapor or gaseous medium which does not dissolve or corrode any ingredient of the photoconductive powder and transparent powder, (3) previously or simultaneously mixing, dispersing the photoconductive powder and/or the transparent powder in a liquid, vapor or gaseous medium which moderately swells, dissolves or corrodes the surface of the photoconductive powder and/or the surface of the transparent powder, (4) mixing the photoconductive powder and the transparent powder at the temperature at which the surface of the photoconductive powder and/or the surface of the transparent powder moderately softens or melts.
  • the mixture of the photoconductive powder and the transparent powder is, if necessary, dried and/or pulverized. Spray drying is a superior method in case of a liquid medium system. It is possible to modify the prepared photoconductive powder composition by treating with a binding agent for the photoconductive powder and the transparent powder, or with a liquid, vapor or gas which moderately swells, dissolves or corrodes the surface of the photoconductive powder and/or the surface of the transparent powder, and/or by heating to a temperature at which the surface of the photoconductive powder and/or the surface of the transparent powder moderately softens or melts.
  • moderately swell, dissolve or corrode or moderately soften or melts which are in the previous sentences mean a state which the photoconductive powder or the transparent powder remains in grain-like form.
  • light means light in the broad sense which includes infrared ray, visible ray, ultraviolet ray, radioactive rays and particle rays.
  • photoconductive means the phenomenon by which electric resistivity decreases upon irradiation with light in the broad sense.
  • Photoconductive zinc oxide 7 pbw (Sakai Chemical lnd. Co.)
  • Acrylbase MH-l05 is a polyethylmethacrylate resin powder with a mean particle size of about I35 microns.
  • the thus prepared photoconductive powder composition was sprinkled on a metal plate in an amount of 0.009 glcm and the powder layer was electrostatically charged by a corona charging device in the dark. A light image was projected on the charged powder layer and then an air blast with a suitable flow rate was applied onto the exposed powder layer. The thus developed powder image gave a clear elect'rophotographic image.
  • Copolymer of styrene and n-butyl methacrylate 100 pbw The copolymer is a powder having a mean diameter of about microns.
  • the prepared photoconductive powder composition was sprinkled on a metal plate in an amount of 0.007 g/cm by an electrostatic powder sparying and coating device in darkness. The charged layer was exposed to a light image, and then developed by an air blast and suction. An excellent powder image was formed.
  • Silicone resin varnish FSR-107 l5 pbw (Fuji High Polymer lnd. Co.)
  • Photoconductive component powder 2O pbw (above prepared) Acrylbase MH-l05 l pbw (Fujikura Chemical Ind. Co.) I Following the steps as described in Example 1, a faithfully reproduced powder image of the ,originalwas obtained.
  • EXAMPLE The photoconductive powder composition prepared in Example 1 was dropped through a vapor of trichloro ethylene which was injected from the circumference to the center of a chamber at the temperature of 60C.
  • the powder was then' dried and gathered in the lower part of the chamber.
  • the surfaces of the Acrylbase Mil-105 powder particles exposed to the vapor of trichloroethylene were moderately swelled and dissolved so that the adherent surfaces acted as a binding agent to the photoconductive zinc oxide powder.
  • the photoconductive powder composition thus treated was composed of zinc oxide strongly bonded to the surface of the acrylbase MH-lSO' particles, and was superior both in electrophotographic and mechanical properties.
  • Photoconductive zinc oxide 100 pbw (Sakai Chemical lnd. Co.)
  • Silicone resin varnish 15 pbw (Shin-Etsu Chemical lnd. Co.)
  • Toluol 5O pbw Diacetone alcohol 10 pbw I The mixture was driedand pulverized in a finely divided photoconductive component powder. Then the following ingredients were mixed by a horizontal type V in a polyethylene beaker to prepare a'photoconductive I porcelain ball-milling device for .5 hours to preparea example the photoconductive component powder bonded strongly to the surface of the 440 L resin particles since silicone resin ES-lOOl and 440 L resin do not dissolve in cyclohexane but dissolve into methylethylketone, so that the surface of the resin was moderately dissolved with a small quantity of methylethylketone.
  • A'clear powder image was obtained following the steps as described in Example 1.
  • photoconductive powder composition was composed of the photoconductive zinc oxide powder bonded strongly and uniformly to the surface of the Acrylbase MH-lOS particles.
  • a photoconductive phtyalocyanine pigment dispersion liquid was obtained by ball-milling the followin components for 5 hours.
  • Photoconductive phthalocyanine pigment 100 pbw Copper stearate 0.4 pbw Toluol 480 pbw v Methylene chloride 2O pbw Then the following ingredients were mexed and dried powder composition.
  • Acrylbase M is a polymethylmethacrylate resin powder with a particle size ranging from 30 microns to l 10 microns.
  • the prepared photoconductive powder composition was sprinkled, charged, exposed to a light image and developed to get a powder image.
  • a photoconductive powder dispersion liquid was prepared by ball-milling the following components for 6 hours.
  • Photoconductive component powder prepared 100 pbw in Example 6 Copper stearate 0.15 pbw Cyclohexane 320 pbw Then the following ingredients were mixed in a beaker and dried with a hot air blast to obtain a photoconductive powder composition.
  • Photoconductive powder dispersion liquid 60 pbw (above prepared) Glass beads 100 pbw (particle size ranging from 40 to 150 microns) Diacetone alcohol pbw
  • the prepared photoconductive powdr composition was sprinkled on a conductive plate in an amount of 0.21 g/cm and then a high quality powder image was obtained applying the electrophotographic process to the powder layer.
  • a vapor of trichloroethylene heated up to a temperature of '120C containing dispersed photoconductive zinc oxide powder was circulated in a vaporizing device and was injected from a slit of the device over a fluidized bed of a copolymer of methylmethacrylate and styrene resin powder kept at a room temperature.
  • the vapor of trichloroethylene condensed at the surface of the copolymer resin powder and moderately swelled and dissolved the surface so that the prepared photoconductive powder composition was composed of the photoconductive zinc oxide powder bonded strongly and uniformly to the surface of the copolymer resin particles. ln use, an excellent powder image was obtained.
  • a photoconductive powder dispersion liquid was prepared by ball-milling the following ingredients for 8 hours.
  • the prepared photoconductive powder composition was further dried in vacuum at a temperature of 50C for four hours and then it was sprinkled on a conductive plate in an amount of 0.008 glcm exposed to a light image and then developed. Good results were obtained.
  • a photoconductive component powder was prepared by kneading the following materials, and spray drying the dixture.
  • Silicone resin varnish ES-lOOl 2O pbw (Shin-Etsu Chemical lnd. Co.)
  • Diacetone alcohol 10 pbw Toluol 120 pbw Then pbw of the prepared photoconductive component powder was ball-milled with 015 parts of copper stearate and 250 parts of cyclohexane for 3 hours to prepare a photoconductive powder dispersion liquid. Moreover, 100 parts by weight of glass beads with a mean particle size of 60 microns was added to 100 parts of the prepared dispersion liquid with 3 parts of diacetone alcohol. The mixture was dried by a spray drying device to obtain a photoconductive powder composition. Also a good powder image was obtained.
  • the photoconductive powder composition according to the present invention is a mixture or an agglomerate of photoconductive powder and a transparent powder or is an adhered or bonded substance in which photoconductive power particles are bonded to the surfaces of transparent powder particles.
  • the photoconductive powder composition is satisfactory in electrophotographic properties. For example it shows high charging ability, small dark decay of potential in the charged state, high sensitivity, low residual potential in the illuminated state, asn as a result, high contrasted potential between a dark area and an exposed area so that powder images of high quality are easily obtained.
  • photoconductive powder compositions endowed with the above described excellent electrophotographic and mechanical properties are capable of being manufactured easily and at low cost.
  • the improved method of electrophotographic reproduction is characterized by the use of a composite photoconductive powder where the composite powder is dispersed on an electrically conductive substrate to form a composite powder layer, the composite powder comprising a mixture of photoconductive powder particles and transparent powder particles transparent to light in the sensitive region of said photoconductive powder particles.
  • the composite powder layer is then uniformly charged.
  • a physical force is then applied to the powder layer to remove the less strongly attracted composite powder to thereby obtain on the substrate a composite powder image corresponding to that portion where the electrostatic force between the composite powder and the substrate is high.
  • the powder image is then fixed by heating or treating with a solvent or fixing agent as is also known in the art.
  • the uniformly charged composite powder layer is then image exposed to thereby obtain a first electrostatic attractive force between the composite powder and the substrate wherever the composite powder layer is exposed to light of low intensity and a second electrostatic attractive force substantially less than said first electrostatic force between said composite powder and the substrte wherever the composite powder layer is exposed to light of high intensity as is known in the art.
  • the composite powders used in the improved method of this invention havebeen described hereinbefore in detail and it is to be emphasized that while the photoconductive particles may be coated or adhered to the transparent particles or vice versa, the particles nevertheless remain particulate. Further, the photo conductive particles are not dispersed in larger transparent particles or vice versa but rather the transparent and photoconductive powder particles are in a state of a simple mixture where the photoconductive powder particles may be coated or adhered into the transparent powder particles.
  • each transparent particle typically and preferably a plurality of photoconductive powder particles, are adhered into the surface of each transparent particle whereby not only are the light sensitivy and light transmission problems of the hereinbefore discussed priorart alleviated, but also the material handling capability is improved whereby the storage, transferring, sprinkling, developing, and removal of the composite powder is facilitated. Further, it is preferable that the transparent particles be spherical in shape.
  • Example 1 As will be brought out below typically a number of the photoconductive powder particles are adhered to a transparent powder particle.
  • zinc oxide having an average particle size of about 0.2 0.3 as the photoconductive powder particle and Acryl base Ml-l-105 with an average particle size of about 135 p, as the transparent powder particle. Therefore, it is natural that a composite powder of both particle would have a structure in which the zinc oxide powder particles are gathered around and adhered to the surface of each of the Acrylbase MH-105 powder particles.
  • the average particle size ratio of the photoconductive powder particles to the transparent powder particles should be within the range of approximately 1:3 through 13000 where the average particle size of the photoconductive powder particles is 0.05 50 microns and the average particle size of the transparent powder particles is l 1000 microns.
  • the following'table I further illustrates the average particle sizes of the photoconductive and transparent powder particles employed in most examples of the invention. It should be noted in Example 4 that the photoconductive powder particle comprises micron silicon resin particles having dispersed therein a large number of 0.2 1 micron zinc oxide particles. Similar considerations apply to Examples 6 and 13.
  • Example 1 0.05-0.1 ,u. 9 anthracene 5 p. Acrylbase MH-IOS 35 p. 11 1 same as in Example I the same as Example 1 12 same as Example 1 the same as Example 2 glass beads 60 y.
  • An electrophotographic reproduction process comprising the steps of:
  • a process as in claim 1 where the average particle size-ratio of said photoconductive powder particles to said transparent powder particles is within the range of approximately 1:3 through 123000.
  • said photoconductive powder is a material selected from the group consisting of selenium, cadmium sulfide, mercuric iodide, zinc oxide, titanium oxide and anthracene.
  • said photoconductive powder is a material which is treated with a dye.
  • a process as claimed in claim 1 wherein saidtransparent powder is a material selected from the group consisting of a thermoplastic resin, solventsoluble thennosetting resin, glass, inorganic salt, and metal oxide.

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Abstract

An electrophotographic process utilizing a composite photoconductive powder comprising a closely adhered mixture of a photoconductive powder and a transparent non-photoconductive powder typically used for electrophotographic print marking.

Description

United States Patent [191 Sadamatsu et a1.
[ Nov. 27, 1973 ELECTROPHOTOGRAPHIC MATERIAL AND PROCESS FOR PRODUCING SAME [75] Inventors: Shigeru Sadamatsu; Hiroyuki Kaneko, both of Odawara, Japan [73] Assignee: Fuji Photo Film Co., Ltd.,
Kanagawa, Japan [22] Filed: Nov. 10, 1971 [21] Appl. No.: 197,532
Related U.S. Application Data [63] Continuation-in-part of Ser. No. 615,384, Feb. 1 3,
1967, abandoned:
[52] U.S. Cl. 96/1 R, 96/l.4, 117/175 LE,
[51] Int. Cl. G03g 13/08, G03g 13/16 [58] Field of Search 252/621; 96/1, 1.4; 117/17.5
[56] References Cited UNITED STATES PATENTS 2,924,519 2/1960 Bertelsen 96/1 R 3,607,363 9/1971 Sadamatsu 96/I.5
FOREIGN PATENTS OR APPLICATIONS 38/22645 10/1963 Japan 96/1 R 43/14516 6/1968 Japan i 96/l.5 1,082,912 9/1967 Great Britain 6/1 R 1,165,017 9/1969 Great Britain 96/1 R Primary Examiner-Harold Ansher Assistant Examiner-M. B. Wittenberg Att0rneyGerald J. Ferguson, Jr. et al.
[57] ABSTRACT 12 Claims, No Drawings ELECTROPHOTOGRAPHIC MATERIAL AND PROCESS FOR PRODUCING SAME CROSS-REFERENCES TO RELATED APPLICATIONS The instant application is a continuation in part of U. S. Pat. application 615,384, filed Feb. 13, 1967, now abandoned and is relatedto U. S. Pat. No. 3,607,363 and U. S. Pat. application Nos. 104,151 and 115,764.
BACKGROUND OF INVENTION compared with the conventional marking methods, for example, in high dimension stability, simultaneous marking of lines and notes automatic processes, and high productivity. But on the contrary, it is disadvantageous in requiring a paint and is uneconomical, since, to provide consistent electrophotographic properties the paint must coat the entire surface of the material,
toconductive powder material'and an electrically con- I ductive or photoconductive substrate. In this methodthere are several ways to obtain an image and one way comprises the following steps. First a unifonnly charged layer of the photoconductive powder material is formed on the conductive or photoconductive substrate. Charging can be achieved by applying a corona discharge to the powder layer in the dark, or altematively by dusting the powder on the substrate through a nozzle or a disk which is connected to a high voltage source. Thus, in thefirst step, the powder layer is endowed with photosensitivity. Then, the uniformly charged layer. of the photoconductive powder material is exposed to a light image pattern, resulting in the formation of a latent electrostatic image corresponding to the light density or the light intensity of the image pattern. At the area irradiated with the light having a low intensity, the residual potential on the powder layer is high so that the electrostatic attractive force between the powder and the substrate'is relatively large, while at the area irradiated with the intense light and the re sidual potential of the powder layer is decreased so that the electrostatic attractive force is relatively small.
Then by applying any type of physical force to the powder layer to remove the less strongly attracted powder,
a powder image is obtained on the substrate corresponding to the attractive force of the powder to the substrate. The developed powder image may be fixed by heating or treating with a solvent or a fixing agent.
The electrophotographic process described above has a wide potential field of application. For example, it is applicable to the print marking field in the ship buildingindustry, aircraft manufacturing industry or other metal manufacturing, or. in the business document copying field. There are several ways for marking lines or patterns of an original plan on a metallic material. For example, marking is made by hand directly on a metallic plate utilizing, if necessary, a wooden model. But they are all dependent upon manual labor and hence, in such a manner, it is impossible to. increase productivity. Recently an electrophotographic process has been introduced in this field, in which a metallic material is first coated with a photoconductive paint and then treated according to the electrophotographic,
process comprising charging, exposing to a light image, development with toner and fixing agents, 'etc. This method has many superior characteristics and merits as including the non-image areas. On the other hand, in electrophotographic processes utilizing a photoconductive powder layer as a photosensitive layer, photoconductive powder material is consumed only at the imaged area, and the marking line is cut off so that there is almost no disadvantage as compared with the case previously described.
To carry out the above mentioned process a photoconductive powder material which is generally a mixture of photoconductive material and a resinous material is provided. The powder is prepared by dispersing a photoconductive powder material in a suitable insulating resinous material and then pulverizing into finely divided powder. The powder thus obtained, however, gives unsatisfactory electrophotographic properties of low photosensitivity, high background density, referred to as electrostatic noise, and poor sharpness of the developed powder image. Therefore it is difficult, in many cases, to get an image having excellent quality by using powder of this type. This is considered to be caused by the low relative electrostatic contrast due to a low photoconduction in the bottom of the layer, because most of the active light is absorbed and scattered in the surface part of the layer and is transmitted into the bottom of the layer to bring about photoconduction. Especially, the relatively high resistance at the contact points existing between the powder particles and the substrate is not lowered, so that in spite of exposing with light, the residual potential at the exposed area is not decreased. This residual potential causes high background density. Ifone attempts to eliminate the powder which forms the background density, the image density is also lowered. Therefore it is mot important to increasethe light sensitivity and the light transmis- 'sion of the photoconductive powder material.
SUMMARY OF THE INVENTION An object of this invention is to provide an improved electrophotographic process utilizing a photoconductive powder material and an electrically conductive or photoconductive substrate to obtain an image.
That is, this invention relates to an electrophotographic process utilizing a photoconductive powder composition comprising a photoconductive powder and a transparent powder. The photoconductive powder composition is a mixture or agglomerate comprising thephotoconductive powder and the transparent powder, or a' composition formed such that the photoconductive powder is adhered to the surface of the transparent powder, or these powders are bonded respectively to each other.
Almost any photoconductive material in powdered form may-be used as the photoconductive powder in this invention. For example, a photoconductive material such as selenium, sulfur, cadmium sulfide, cadmium selenide, mercuric iodide, zinc oxide, titanium oxide, anthracene or photoconductive organic pigments can be used. Mixtures of several photoconductive materials may also be used. Further, a nonphotoconductive further coated with a photoconductive material on the surface thereof may be used. Any photoconductive material in powdered form treated with dyes or color forming materials under the influence of heat or reagents, sensitizers, resins, or other materials may also be used. But treating agents which dreadfully reduce the photoconductivity of the photoconductive material cannot be used.
The transparent powder in this invention is not required to be photoconductive, but should be optically transparent to light in the main spectrum region at which the photoconductive powder is sensitive. [t is desirable that the transparency of the transparent powder be sufficiently high such that in a thickness of microns the light absorption rate of the transparent powder is less than 80 percent in the main spectrum region at which the photoconductive powder shows sensitivity. Almost any powdered material having sufficient transparency can be used as the transparent powder in this invention. For example, thermoplastic resins, solvent-soluble resins, therrnosetting resins, glasses, inorganic salts, metal oxides, etc., and any transparent powder treated with dyes, color forming materials under influence of heat or reagents, resins, or other materials may also be used. Besides, from a practical point of view, it is desirable that they can be fixed by heating or treating with some suitable solvents, so that thermoplastic resins or solvent-soluble resins are most desirable for this invention.
As described above, the photoconductive powder composition of this invention includes any of the following compositions of the photoconductive powder and the transparent powder: (l) a mixture or an agglomerate of the photoconductive powder and the transparent powder, (2) a cohered or bonded composition where the photoconductive and transparent powders are' bonded to each other at their surfaces.
Preparation of the photoconductive powder composition can be carried out by any of the following procedures: (l mixing the photoconductive powder and the transparent powder, (2) previously or simultaneously mixing, dispersing the photoconductive powder and/or the transparent powder in a liquid, vapor or gaseous medium which does not dissolve or corrode any ingredient of the photoconductive powder and transparent powder, (3) previously or simultaneously mixing, dispersing the photoconductive powder and/or the transparent powder in a liquid, vapor or gaseous medium which moderately swells, dissolves or corrodes the surface of the photoconductive powder and/or the surface of the transparent powder, (4) mixing the photoconductive powder and the transparent powder at the temperature at which the surface of the photoconductive powder and/or the surface of the transparent powder moderately softens or melts.
The mixture of the photoconductive powder and the transparent powder is, if necessary, dried and/or pulverized. Spray drying is a superior method in case of a liquid medium system. It is possible to modify the prepared photoconductive powder composition by treating with a binding agent for the photoconductive powder and the transparent powder, or with a liquid, vapor or gas which moderately swells, dissolves or corrodes the surface of the photoconductive powder and/or the surface of the transparent powder, and/or by heating to a temperature at which the surface of the photoconductive powder and/or the surface of the transparent powder moderately softens or melts.
The terms moderately swell, dissolve or corrode" or moderately soften or melts" which are in the previous sentences mean a state which the photoconductive powder or the transparent powder remains in grain-like form. The term light means light in the broad sense which includes infrared ray, visible ray, ultraviolet ray, radioactive rays and particle rays. The term photoconductive" means the phenomenon by which electric resistivity decreases upon irradiation with light in the broad sense.
DESCRIPTION OF PREFERRED EMBODIMENTS EXAMPLE I.
The following ingredients were mixed in a porcelain mortar with a mixing arm for 1 hour to prepare a photoconductive powder composition.
Photoconductive zinc oxide 7 pbw (Sakai Chemical lnd. Co.)
Acrylbase MH-lOS 100 pbw (Fujikura Chemical Ind. Co.)
Acrylbase MH-l05 is a polyethylmethacrylate resin powder with a mean particle size of about I35 microns.
The thus prepared photoconductive powder composition was sprinkled on a metal plate in an amount of 0.009 glcm and the powder layer was electrostatically charged by a corona charging device in the dark. A light image was projected on the charged powder layer and then an air blast with a suitable flow rate was applied onto the exposed powder layer. The thus developed powder image gave a clear elect'rophotographic image.
EXAMPLE 2.
EXAMPLE 3.
The following ingredients were mexed in a porcelain pot by rotating it horizontally for 3 hours to prepare a photoconductive powder composition.
Photoconductive cadmium yellow orange 8 pbw (Mitsubishi Metal Mining Co.)
Copolymer of styrene and n-butyl methacrylate 100 pbw The copolymer is a powder having a mean diameter of about microns. The prepared photoconductive powder composition was sprinkled on a metal plate in an amount of 0.007 g/cm by an electrostatic powder sparying and coating device in darkness. The charged layer was exposed to a light image, and then developed by an air blast and suction. An excellent powder image was formed.
EXAMPLE 4.
The following ingredients were kneaded by a ribbontype blender for 3 hours.
Photoconductive zinc oxide 100 pbw (Sakai Chemical Ind. Co.)
Silicone resin varnish FSR-107 l5 pbw (Fuji High Polymer lnd. Co.)
Toluol 55 pbw The mixture was dried and pulverized to get a photoconductive component powder. Then the following ingredients were mixed in a porcelain mortar with two mixing arms for 1 hour to prepare a photoconductive powder composition. v
Photoconductive component powder 2O pbw (above prepared) Acrylbase MH-l05 l pbw (Fujikura Chemical Ind. Co.) I Following the steps as described in Example 1, a faithfully reproduced powder image of the ,originalwas obtained.
EXAMPLE The photoconductive powder composition prepared in Example 1 was dropped through a vapor of trichloro ethylene which was injected from the circumference to the center of a chamber at the temperature of 60C.
The powder was then' dried and gathered in the lower part of the chamber. The surfaces of the Acrylbase Mil-105 powder particles exposed to the vapor of trichloroethylene were moderately swelled and dissolved so that the adherent surfaces acted as a binding agent to the photoconductive zinc oxide powder. As a result the photoconductive powder composition thus treated was composed of zinc oxide strongly bonded to the surface of the acrylbase MH-lSO' particles, and was superior both in electrophotographic and mechanical properties.
- EXAMPLE 6.
The following ingredients were kneaded by a ribbontype blender for 3 hours.
Photoconductive zinc oxide 100 pbw (Sakai Chemical lnd. Co.)
Silicone resin varnish 15 pbw (Shin-Etsu Chemical lnd. Co.)
Toluol 5O pbw Diacetone alcohol 10 pbw I The mixture was driedand pulverized in a finely divided photoconductive component powder. Then the following ingredients were mixed by a horizontal type V in a polyethylene beaker to prepare a'photoconductive I porcelain ball-milling device for .5 hours to preparea example the photoconductive component powder bonded strongly to the surface of the 440 L resin particles since silicone resin ES-lOOl and 440 L resin do not dissolve in cyclohexane but dissolve into methylethylketone, so that the surface of the resin was moderately dissolved with a small quantity of methylethylketone.
EXAMPLE 7.
. (prepared above Acrylbase MH-lOS pbw (Fujikura Chemical Ind. Co.)
A'clear powder image was obtained following the steps as described in Example 1. Thus obtained photoconductive powder composition was composed of the photoconductive zinc oxide powder bonded strongly and uniformly to the surface of the Acrylbase MH-lOS particles.
EXAMPLE 8.
A photoconductive phtyalocyanine pigment dispersion liquid was obtained by ball-milling the followin components for 5 hours. 1
Photoconductive phthalocyanine pigment 100 pbw Copper stearate 0.4 pbw Toluol 480 pbw v Methylene chloride 2O pbw Then the following ingredients were mexed and dried powder composition.
Photoconductive powder dispersion 100 pbw (above prepared) Acrylbase M 100 pbw (Fukijura Chemical lnd. Co.) I Acrylbase M is a polymethylmethacrylate resin powder with a particle size ranging from 30 microns to l 10 microns. The prepared photoconductive powder composition was sprinkled, charged, exposed to a light image and developed to get a powder image.
EXAMPLE 9;
Five parts of finely divided photoconductive anthracene was mixed with 100 parts of Acrylbase MH-lOS resin powder in a porcelain mortar with a mixing arm for 1 hour to prepare a photoconductive powder composition. Then the photoconductive powder composition was treated with a vapor of trichloroethylene as described in Example 5 to bond the anthracene powder strongly to the surface of the Acrylbase MH- particles. Good results were obtained using this treated photoconductive powder composition.
Example 10.
A photoconductive powder dispersion liquid was prepared by ball-milling the following components for 6 hours.
Photoconductive component powder prepared 100 pbw in Example 6 Copper stearate 0.15 pbw Cyclohexane 320 pbw Then the following ingredients were mixed in a beaker and dried with a hot air blast to obtain a photoconductive powder composition.
Photoconductive powder dispersion liquid 60 pbw (above prepared) Glass beads 100 pbw (particle size ranging from 40 to 150 microns) Diacetone alcohol pbw The prepared photoconductive powdr composition was sprinkled on a conductive plate in an amount of 0.21 g/cm and then a high quality powder image was obtained applying the electrophotographic process to the powder layer.
EXAMPLE 1 l.
A vapor of trichloroethylene heated up to a temperature of '120C containing dispersed photoconductive zinc oxide powder was circulated in a vaporizing device and was injected from a slit of the device over a fluidized bed of a copolymer of methylmethacrylate and styrene resin powder kept at a room temperature. The vapor of trichloroethylene condensed at the surface of the copolymer resin powder and moderately swelled and dissolved the surface so that the prepared photoconductive powder composition was composed of the photoconductive zinc oxide powder bonded strongly and uniformly to the surface of the copolymer resin particles. ln use, an excellent powder image was obtained.
EXAMPLE 12.
A photoconductive powder dispersion liquid was prepared by ball-milling the following ingredients for 8 hours.
Photoconductive zinc oxide 100 pbw (Sakai Chemical Ind. Co.)
Eosine Y 0.05 pbw Toluol 10 pbw Ethanol 10 pbw Cyclohexane 130 pbw Then the following ingredients were mexed in a slurry and the mixture was dried by spray drying device to prepare a photoconductive powder composition.
Photoconductive powder dispersion liquid 50 pbw (above prepared) Copolymer of methylmethacrylate and styrene 100 pbw Cyclohexane 200 pbw The prepared photoconductive powder composition was further dried in vacuum at a temperature of 50C for four hours and then it was sprinkled on a conductive plate in an amount of 0.008 glcm exposed to a light image and then developed. Good results were obtained.
EXAMPLE 13.
A photoconductive component powder was prepared by kneading the following materials, and spray drying the dixture.
Photoconductive cadmium sulfide 100 pbw (Mitsubishi Metal Mining Co.)
Silicone resin varnish ES-lOOl 2O pbw (Shin-Etsu Chemical lnd. Co.)
Diacetone alcohol 10 pbw Toluol 120 pbw Then pbw of the prepared photoconductive component powder was ball-milled with 015 parts of copper stearate and 250 parts of cyclohexane for 3 hours to prepare a photoconductive powder dispersion liquid. Moreover, 100 parts by weight of glass beads with a mean particle size of 60 microns was added to 100 parts of the prepared dispersion liquid with 3 parts of diacetone alcohol. The mixture was dried by a spray drying device to obtain a photoconductive powder composition. Also a good powder image was obtained.
There has been described several examples of this invention. Thus the photoconductive powder composition according to the present invention is a mixture or an agglomerate of photoconductive powder and a transparent powder or is an adhered or bonded substance in which photoconductive power particles are bonded to the surfaces of transparent powder particles. The photoconductive powder composition is satisfactory in electrophotographic properties. For example it shows high charging ability, small dark decay of potential in the charged state, high sensitivity, low residual potential in the illuminated state, asn as a result, high contrasted potential between a dark area and an exposed area so that powder images of high quality are easily obtained. Further, by selecting a process and a combination of component materials, i.e., photoconductive powder materials, modifying materials, transparent powder materials, etc., it is possible to obtain a photoconductive powder composition having some characteristic properties, for example, good fluidizing, fixing and mechanical properties, etc., for its intended use. By employing the production process explained in this specification, photoconductive powder compositions endowed with the above described excellent electrophotographic and mechanical properties are capable of being manufactured easily and at low cost.
As brought out hereinbefore the improved method of electrophotographic reproduction is characterized by the use of a composite photoconductive powder where the composite powder is dispersed on an electrically conductive substrate to form a composite powder layer, the composite powder comprising a mixture of photoconductive powder particles and transparent powder particles transparent to light in the sensitive region of said photoconductive powder particles. The composite powder layer is then uniformly charged. A physical force is then applied to the powder layer to remove the less strongly attracted composite powder to thereby obtain on the substrate a composite powder image corresponding to that portion where the electrostatic force between the composite powder and the substrate is high. The powder image is then fixed by heating or treating with a solvent or fixing agent as is also known in the art. The uniformly charged composite powder layer is then image exposed to thereby obtain a first electrostatic attractive force between the composite powder and the substrate wherever the composite powder layer is exposed to light of low intensity and a second electrostatic attractive force substantially less than said first electrostatic force between said composite powder and the substrte wherever the composite powder layer is exposed to light of high intensity as is known in the art.
The composite powders used in the improved method of this invention havebeen described hereinbefore in detail and it is to be emphasized that while the photoconductive particles may be coated or adhered to the transparent particles or vice versa, the particles nevertheless remain particulate. Further, the photo conductive particles are not dispersed in larger transparent particles or vice versa but rather the transparent and photoconductive powder particles are in a state of a simple mixture where the photoconductive powder particles may be coated or adhered into the transparent powder particles.
Typically and preferably a plurality of photoconductive powder particles, are adhered into the surface of each transparent particle whereby not only are the light sensitivy and light transmission problems of the hereinbefore discussed priorart alleviated, but also the material handling capability is improved whereby the storage, transferring, sprinkling, developing, and removal of the composite powder is facilitated. Further, it is preferable that the transparent particles be spherical in shape.
As will be brought out below typically a number of the photoconductive powder particles are adhered to a transparent powder particle. Thus, in Example 1 discussed he reinbefore, there is employed zinc oxide having an average particle size of about 0.2 0.3 as the photoconductive powder particle and Acryl base Ml-l-105 with an average particle size of about 135 p, as the transparent powder particle. Therefore, it is natural that a composite powder of both particle would have a structure in which the zinc oxide powder particles are gathered around and adhered to the surface of each of the Acrylbase MH-105 powder particles.
It has been further determined that the average particle size ratio of the photoconductive powder particles to the transparent powder particles should be within the range of approximately 1:3 through 13000 where the average particle size of the photoconductive powder particles is 0.05 50 microns and the average particle size of the transparent powder particles is l 1000 microns. The following'table I further illustrates the average particle sizes of the photoconductive and transparent powder particles employed in most examples of the invention. It should be noted in Example 4 that the photoconductive powder particle comprises micron silicon resin particles having dispersed therein a large number of 0.2 1 micron zinc oxide particles. Similar considerations apply to Examples 6 and 13.
TABLE! Photoconductive Example Powder Particles Powder Particles l zinc oxide 0.2-0.3 u Acrylbase MH-l05 1351.1. 2 titanium oxide 0.3 p. Z on 440 L resin 105 p. 3 cadmium yellow orange copolymer 70 a 0.1 y. 4 [zinc oxide (0.2-1 1.) the same as Example 1 silicon resin 35 y. 5 the same as Example 1 the same as Example I 6 [zinc oxide (0.2-0.3 p.) the same as Example 2 silicon resin] 2.5 p. 7 the same as Example 1 the same as Example I 8 phthalocyanine pigment Acryl Base M (30-100 [1.)
0.05-0.1 ,u. 9 anthracene 5 p. Acrylbase MH-IOS 35 p. 11 1 same as in Example I the same as Example 1 12 same as Example 1 the same as Example 2 glass beads 60 y.
Numerous modifications of the invention will become apparent to one of ordinary skill in the art upon Transparent reading the foregoing disclosure. During such a reading it will be evident that this inventionprovides a unique electrophotographic reproduction process .for accomplishing the objects and advantages herein stated.
What is claimed is:
1. An electrophotographic reproduction process comprising the steps of:
1. dispersing a composite photoconductive powder on an electrically conductive substrate to form a composite powder layer, said composite powder comprising 'a mixture of photoconductive powder particles and transparent powder particles transparent to light in the sensitive region of said photoconductive powder particles, said photoconductive powder particles not being contained within said transparent powder particles;
2. uniformly charging said composite powder layer;
3. image exposing the uniformly charged composite powder layer to thereby obtain a first electrostatic attractive force between the composite powder and the substrate wherever the composite powder layer is exposed to light of low intensity and a second electrostatic attractive force substantially less than said first electrostatic force between the composite powder and the substrate wherever the composite powder layer is exposed to light of high intensity;
4. applying a physical force to the powder layer to remove the less strongly attracted composite powder to thereby obtain on the substrate a composite powder image corresponding to that portion where the electrostatic force between the composite powder and the substrate is high; and
5. fixing said powder image.
2. A process as in claim 1 where said photoconductive powder particles are adhered onto said transparent particles.
3. A process as in claim 1 where the average particle size-ratio of said photoconductive powder particles to said transparent powder particles is within the range of approximately 1:3 through 123000.
4. A process as in claim 3 where the average size of said photoconductive powder particles is 0.05 50 microns and the average size of said transparent powder particles is 1-1000 microns.
5. A process as in claim 3 where substantially all of said transparent powder particles are spherical shape. .6. A process as in claim 1 wherein said transparent powder particles are substantially nonphotoconductive with respect to said photoconductive powder particles.
7. A process as cliarned in claim 1 wherein said photoconductive powder is a material selected from the group consisting of selenium, cadmium sulfide, mercuric iodide, zinc oxide, titanium oxide and anthracene.
8. A process as claimed in claim 1 wherein said photoconductive powder is a photoconductive organic pigment. I
9. A process as claimed in claim 1 wherein said photoconductive powder is a material which is treated with a dye.
'10. A process as claimed in claim 1 wherein saidtransparent powder is a material selected from the group consisting of a thermoplastic resin, solventsoluble thennosetting resin, glass, inorganic salt, and metal oxide.
11. A process as claimed in claim 10 wherein said transparent powder is dyed.
12. A process as in claim 1 wherein the light absorption coefficient of said transparent powder particles to light in the sensitive region of the photoconductive powder particles is less than percent when said transparent powder particles are formed into a film of 5 microns thickness.

Claims (15)

  1. 2. A process as in claim 1 where said photoconductive powder particles are adhered onto said transparent particles.
  2. 2. uniformly charging said composite powder layer;
  3. 3. image exposing the uniformly charged composite powder layer to thereby obtain a first electrostatic attractive force between the composite powder and the substrate wherever the composite powder layer is exposed to light of low intensity and a second electrostatic attractive force substantially less than said first electrostatic force between the composite powder and the substrate wherever the composite powder layer is exposed to light of high intensity;
  4. 3. A process as in claim 1 where the average particle size-ratio of said photoconductive powder particles to said transparent powder particles is within the range of apProximately 1:3 through 1:3000.
  5. 4. A process as in claim 3 where the average size of said photoconductive powder particles is 0.05 - 50 microns and the average size of said transparent powder particles is 1-1000 microns.
  6. 4. applying a physical force to the powder layer to remove the less strongly attracted composite powder to thereby obtain on the substrate a composite powder image corresponding to that portion where the electrostatic force between the composite powder and the substrate is high; and
  7. 5. fixing said powder image.
  8. 5. A process as in claim 3 where substantially all of said transparent powder particles are spherical shape.
  9. 6. A process as in claim 1 wherein said transparent powder particles are substantially non-photoconductive with respect to said photoconductive powder particles.
  10. 7. A process as cliamed in claim 1 wherein said photoconductive powder is a material selected from the group consisting of selenium, cadmium sulfide, mercuric iodide, zinc oxide, titanium oxide and anthracene.
  11. 8. A process as claimed in claim 1 wherein said photoconductive powder is a photoconductive organic pigment.
  12. 9. A process as claimed in claim 1 wherein said photoconductive powder is a material which is treated with a dye.
  13. 10. A process as claimed in claim 1 wherein said transparent powder is a material selected from the group consisting of a thermoplastic resin, solvent-soluble thermosetting resin, glass, inorganic salt, and metal oxide.
  14. 11. A process as claimed in claim 10 wherein said transparent powder is dyed.
  15. 12. A process as in claim 1 wherein the light absorption coefficient of said transparent powder particles to light in the sensitive region of the photoconductive powder particles is less than 80 percent when said transparent powder particles are formed into a film of 5 microns thickness.
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US3871881A (en) * 1973-02-12 1975-03-18 Minnesota Mining & Mfg Coated aluminum substrates having a binder of aluminum hydroxyoxide
US3926627A (en) * 1973-05-07 1975-12-16 Fuji Photo Film Co Ltd Process for making an electrophotographic image by use of photoconductive particles
US3928655A (en) * 1973-03-05 1975-12-23 Fuji Photo Film Co Ltd Electrostatic powder coating method
US3982938A (en) * 1973-02-13 1976-09-28 Fuji Photo Film Co., Ltd. Photoconductive toners which include photoconductive pigment particles in a charge-transporting insulating binder
US3998634A (en) * 1973-04-24 1976-12-21 Fuji Photo Film Co., Ltd. Powder electrophotographic method
US4026702A (en) * 1974-11-28 1977-05-31 Oce-Van Der Grinten N.V. Photoconductive element having a layer including a photoconductive cadmium compound and hydrophobic colloidal silica
FR2347712A1 (en) * 1975-11-12 1977-11-04 Matsushita Electric Ind Co Ltd IMAGE FORMATION PROCESS AND APPARATUS AND PARTICLES USED FOR THE IMPLEMENTATION OF THIS PROCESS
US4057426A (en) * 1975-09-29 1977-11-08 Xerox Corporation Magenta toner with a coated carrier
US4058397A (en) * 1975-09-29 1977-11-15 Xerox Corporation Yellow developer employing a coated carrier
US4066563A (en) * 1975-09-29 1978-01-03 Xerox Corporation Copper-tetra-4-(octadecylsulfonomido) phthalocyanine electrophotographic carrier
US4073965A (en) * 1975-09-29 1978-02-14 Xerox Corporation Yellow developer employing a coated carrier and imaging process using same
US4105449A (en) * 1973-08-17 1978-08-08 Sekisui Kagaku Kogyo Kabushiki Kaisha Extruded electrophotographic recording material
US4113482A (en) * 1976-01-22 1978-09-12 Xerox Corporation Migration imaging method involving color change

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US2924519A (en) * 1957-12-27 1960-02-09 Ibm Machine and method for reproducing images with photoconductive ink
GB1082912A (en) * 1965-01-08 1967-09-13 Fuji Photo Film Co Ltd An electrophotographic process
GB1165017A (en) * 1965-11-17 1969-09-24 Fuji Photo Film Co Ltd Improvements in and relating to Electrophotography.
US3607363A (en) * 1966-10-18 1971-09-21 Fuji Photo Film Co Ltd Process for producing photoconductive material

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US2924519A (en) * 1957-12-27 1960-02-09 Ibm Machine and method for reproducing images with photoconductive ink
GB1082912A (en) * 1965-01-08 1967-09-13 Fuji Photo Film Co Ltd An electrophotographic process
GB1165017A (en) * 1965-11-17 1969-09-24 Fuji Photo Film Co Ltd Improvements in and relating to Electrophotography.
US3607363A (en) * 1966-10-18 1971-09-21 Fuji Photo Film Co Ltd Process for producing photoconductive material

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3871881A (en) * 1973-02-12 1975-03-18 Minnesota Mining & Mfg Coated aluminum substrates having a binder of aluminum hydroxyoxide
US3982938A (en) * 1973-02-13 1976-09-28 Fuji Photo Film Co., Ltd. Photoconductive toners which include photoconductive pigment particles in a charge-transporting insulating binder
US3928655A (en) * 1973-03-05 1975-12-23 Fuji Photo Film Co Ltd Electrostatic powder coating method
US3998634A (en) * 1973-04-24 1976-12-21 Fuji Photo Film Co., Ltd. Powder electrophotographic method
US3926627A (en) * 1973-05-07 1975-12-16 Fuji Photo Film Co Ltd Process for making an electrophotographic image by use of photoconductive particles
US4105449A (en) * 1973-08-17 1978-08-08 Sekisui Kagaku Kogyo Kabushiki Kaisha Extruded electrophotographic recording material
US4026702A (en) * 1974-11-28 1977-05-31 Oce-Van Der Grinten N.V. Photoconductive element having a layer including a photoconductive cadmium compound and hydrophobic colloidal silica
US4066563A (en) * 1975-09-29 1978-01-03 Xerox Corporation Copper-tetra-4-(octadecylsulfonomido) phthalocyanine electrophotographic carrier
US4058397A (en) * 1975-09-29 1977-11-15 Xerox Corporation Yellow developer employing a coated carrier
US4057426A (en) * 1975-09-29 1977-11-08 Xerox Corporation Magenta toner with a coated carrier
US4073965A (en) * 1975-09-29 1978-02-14 Xerox Corporation Yellow developer employing a coated carrier and imaging process using same
FR2347712A1 (en) * 1975-11-12 1977-11-04 Matsushita Electric Ind Co Ltd IMAGE FORMATION PROCESS AND APPARATUS AND PARTICLES USED FOR THE IMPLEMENTATION OF THIS PROCESS
US4294902A (en) * 1975-11-12 1981-10-13 Matsushita Electric Industrial Co., Ltd. Image formation method having translucent particles containing a coloring agent and a colorless dye former
US4113482A (en) * 1976-01-22 1978-09-12 Xerox Corporation Migration imaging method involving color change

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