US3765852A - Apparatus for producing fibres from melts - Google Patents
Apparatus for producing fibres from melts Download PDFInfo
- Publication number
- US3765852A US3765852A US00163752A US16375271A US3765852A US 3765852 A US3765852 A US 3765852A US 00163752 A US00163752 A US 00163752A US 16375271 A US16375271 A US 16375271A US 3765852 A US3765852 A US 3765852A
- Authority
- US
- United States
- Prior art keywords
- partition
- melt
- perforations
- heater
- fibres
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000155 melt Substances 0.000 title claims description 25
- 238000005192 partition Methods 0.000 claims abstract description 32
- 239000012815 thermoplastic material Substances 0.000 claims description 7
- 238000000265 homogenisation Methods 0.000 abstract description 7
- 238000002844 melting Methods 0.000 abstract description 7
- 230000008018 melting Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 5
- 238000010309 melting process Methods 0.000 abstract description 4
- 239000011521 glass Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 4
- 239000002344 surface layer Substances 0.000 description 4
- 238000007872 degassing Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- 239000004020 conductor Substances 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 229910000629 Rh alloy Inorganic materials 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000156 glass melt Substances 0.000 description 1
- 239000006060 molten glass Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- PXXKQOPKNFECSZ-UHFFFAOYSA-N platinum rhodium Chemical compound [Rh].[Pt] PXXKQOPKNFECSZ-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/08—Bushings, e.g. construction, bushing reinforcement means; Spinnerettes; Nozzles; Nozzle plates
- C03B37/09—Bushings, e.g. construction, bushing reinforcement means; Spinnerettes; Nozzles; Nozzle plates electrically heated
- C03B37/091—Indirect-resistance heating
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/08—Bushings, e.g. construction, bushing reinforcement means; Spinnerettes; Nozzles; Nozzle plates
- C03B37/081—Indirect-melting bushings
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/08—Bushings, e.g. construction, bushing reinforcement means; Spinnerettes; Nozzles; Nozzle plates
- C03B37/09—Bushings, e.g. construction, bushing reinforcement means; Spinnerettes; Nozzles; Nozzle plates electrically heated
- C03B37/092—Direct-resistance heating
Definitions
- ABSTRACT In the apparatus a cross partition serving as a heater and dividing the working chamber into a melting and a feeding zone has an upwardly convex shape, which together with an additional heater ensures intensification of the material melting process and the process of melt homogenization. This in turn permits a sharp increase in process efficiency and a reduction in the size of the structure.
- the present invention relates to the manufacture of fibres from melts of thermoplastic materials, and more specifically to apparatus for producing fibres from the melts of such materials as glass, slags, minerals, etc.
- the main disadvantage of the conventional apparatus for producing said fibres is the insufficient intensity of the glass melting process, as well as of the melt homogenation and degassing.
- An object of the present invention is to eliminate the disadvantages of the conventional apparatus for producing fibres from melts.
- Another object of the invention is to provide maximum heating of the melt surface layers in the feeding zone of the chamber, and to develop in these surface layers upward degassing and homogenizing melt flows.
- the partition formed by the heater has an upwardly convex shape, and at least one additional heater is located under the latter partition.
- the partition perforations most preferably are installed in the lower lying portions thereof.
- FIG. 1 shows the apparatus for producing fibres from molten thermoplastic materials, in a section
- FIG. 2 is a section taken along line 11-11 in H6. 1.
- the apparatus comprises a housing 11 whose walls are heated by means of current conductors 2; mounted inside the chamber formed by housing 1 is a heater 3 made as a cross partition separating the chamber into an upper melting zone t and a lower feeding zone 5.
- Perforations 6 for the melt penetration are made in the lower portions of the partition.
- one additional plate heater 7 is mounted along the apparatus under the highest portion of the partition.
- the inner heaters 3 and 7 are fed from the same current conductors 2.
- the partition can also be made perforated all over its surface. In this case it is advisable to make the partition netted. Perforations 6 in the first-mentioned embodiment are made only along the lower edges of the partition, and they should naturally be wider as compared to the case when the partition is perforated all over its surface, so that the overflowing of the melt into the lower zone 5 of the chamber may be intensive enough. Disposition of the perforations along said edges of the partition enables maximum possible heating of the melt surface layer in chamber 5 to be generated by heater in the latter case, placed rather advantageously opposite perforations 6 below the partition should be netted elements 8 to provide for homogenation of the melt issuing from perforations 6.
- thermoplastic material can be used for manufacturing fibres, such as glass, slags, minerals, etc.
- thermoplastic material in the form of lumps, grains, etc. is continuously supplied into the upper, i.e., melting, zone 4 of the chamber of the apparatus.
- the material melts, its melt overflowing through perforations 6 into the lower zone 5 of the chamber. Having issued from perforations 6 the melt then passes through the netted elements 8 being thereby homogenized.
- heater 3 Since heater 3 has the form of an upwardly convex partition, the melt actively flows down the surface of heater 3, thus the beads of the unmelted glass are always practically in direct contact with heater 3. This intensifies the material melting process. Also, due to the convex shape of the partition the melt passing through the perforations flows down its inner surface in a thin layer from the centre to the periphery. Thus, the melt flows to the high-temperature zone in thin layers, and the volume of the lower part 5 of the chamber is filled with melt from the periphery.
- melt surface layers As a result, optimum conditions are provided for overheating the melt surface layers, thus forming upward flows which intensify the process of the melt homogenation. Then the melt enters orifices 9 and issues therefrom in jets to be formed into fibres.
- An apparatus for producing fibres from molten thermoplastic materials comprising: a housing; a heater in said housing disposed so as to form an upwardly convex cross partition; perforations in said cross partition serving to let through the melt; at least one additional heater located below said partition; and orifices arranged in the lower part of the housing and serving to form the fibres.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Reinforced Plastic Materials (AREA)
- Inorganic Fibers (AREA)
- Manufacture, Treatment Of Glass Fibers (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB3160571 | 1971-07-06 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3765852A true US3765852A (en) | 1973-10-16 |
Family
ID=10325649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00163752A Expired - Lifetime US3765852A (en) | 1971-07-06 | 1971-07-19 | Apparatus for producing fibres from melts |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US3765852A (enrdf_load_stackoverflow) |
| DE (1) | DE2133568A1 (enrdf_load_stackoverflow) |
| FR (1) | FR2147837B1 (enrdf_load_stackoverflow) |
| GB (1) | GB1301232A (enrdf_load_stackoverflow) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3920429A (en) * | 1974-05-28 | 1975-11-18 | Owens Corning Fiberglass Corp | Stream feeder for making glass fibers |
| US7194874B1 (en) * | 1997-09-15 | 2007-03-27 | Johns Manville | Screen for fiberizing bushings and method |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2018491C1 (ru) * | 1992-03-12 | 1994-08-30 | Виктор Федорович КИБОЛ | Способ получения базальтового волокна |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3248191A (en) * | 1965-03-04 | 1966-04-26 | Owens Corning Fiberglass Corp | Feeder for melting glass spheres for fiber drawing |
| US3465283A (en) * | 1966-04-13 | 1969-09-02 | Sealectro Corp | Electrical plug contacts |
| US3479167A (en) * | 1966-05-02 | 1969-11-18 | Little Inc A | Apparatus for making glass fibers |
| US3485851A (en) * | 1966-04-19 | 1969-12-23 | Kali Chemie Ag | Process of producing therapeutically valuable isovaleric acid esters and products |
-
1971
- 1971-07-06 DE DE2133568A patent/DE2133568A1/de active Pending
- 1971-07-06 GB GB3160571A patent/GB1301232A/en not_active Expired
- 1971-07-19 US US00163752A patent/US3765852A/en not_active Expired - Lifetime
- 1971-08-02 FR FR7128286A patent/FR2147837B1/fr not_active Expired
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3248191A (en) * | 1965-03-04 | 1966-04-26 | Owens Corning Fiberglass Corp | Feeder for melting glass spheres for fiber drawing |
| US3465283A (en) * | 1966-04-13 | 1969-09-02 | Sealectro Corp | Electrical plug contacts |
| US3485851A (en) * | 1966-04-19 | 1969-12-23 | Kali Chemie Ag | Process of producing therapeutically valuable isovaleric acid esters and products |
| US3479167A (en) * | 1966-05-02 | 1969-11-18 | Little Inc A | Apparatus for making glass fibers |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3920429A (en) * | 1974-05-28 | 1975-11-18 | Owens Corning Fiberglass Corp | Stream feeder for making glass fibers |
| US7194874B1 (en) * | 1997-09-15 | 2007-03-27 | Johns Manville | Screen for fiberizing bushings and method |
| US7194875B2 (en) * | 1997-09-15 | 2007-03-27 | Johns Manville | Fiberizing bushing with improved screen |
Also Published As
| Publication number | Publication date |
|---|---|
| GB1301232A (enrdf_load_stackoverflow) | 1972-12-29 |
| DE2133568A1 (de) | 1973-01-25 |
| FR2147837A1 (enrdf_load_stackoverflow) | 1973-03-11 |
| FR2147837B1 (enrdf_load_stackoverflow) | 1976-04-02 |
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