US3763307A - Electrical strip cable assembly - Google Patents

Electrical strip cable assembly Download PDF

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Publication number
US3763307A
US3763307A US00212457A US3763307DA US3763307A US 3763307 A US3763307 A US 3763307A US 00212457 A US00212457 A US 00212457A US 3763307D A US3763307D A US 3763307DA US 3763307 A US3763307 A US 3763307A
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United States
Prior art keywords
terminal
strip
cable
conductors
pair
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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US00212457A
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English (en)
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L Wolf
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Individual
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Individual
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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/26—Installations of cables, lines, or separate protective tubing therefor directly on or in walls, ceilings, or floors
    • H02G3/266—Mounting by adhesive material
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/08—Flat or ribbon cables
    • H01B7/0846—Parallel wires, fixed upon a support layer
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H15/00—Switches having rectilinearly-movable operating part or parts adapted for actuation in opposite directions, e.g. slide switch
    • H01H15/005—Switches having rectilinearly-movable operating part or parts adapted for actuation in opposite directions, e.g. slide switch adapted for connection with printed circuit boards
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H15/00—Switches having rectilinearly-movable operating part or parts adapted for actuation in opposite directions, e.g. slide switch
    • H01H15/02—Details
    • H01H15/06—Movable parts; Contacts mounted thereon
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/77—Coupling devices for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/78—Coupling devices for flexible printed circuits, flat or ribbon cables or like structures connecting to other flexible printed circuits, flat or ribbon cables or like structures
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/77—Coupling devices for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/81—Coupling devices for flexible printed circuits, flat or ribbon cables or like structures connecting to another cable except for flat or ribbon cable

Definitions

  • ABSTRACT An electrical strip cable assembly comprising a thin flat strip of flexible insulating material having a pressuresensitive adhesive coating on a surface thereof for supporting a pair of metal foil conductors bonded thereto and further having a receptacle at an end of the strip for connecting the cable assembly to larger conventional cables.
  • the receptacle includes a pair of terminals respectively connected to each of the conductors with each terminal comprising a generally elongated cylindrical member having a substantially flat surface portion in contact with its corresponding foil conductor.
  • Each terminal is attached to its respective foil conductor by conductive tabs extending from the terminal through the foil conductor and bent to secure the terminal to the conductor.
  • An on/off switch for the cable assembly is provided with a gradually sloping base having a pair of metal conductors on the upper side thereof which are adapted to mate with the foil conductors of the cable.
  • the present invention relates to electrical cable assemblies and particularly to cable assemblies having a relatively thin, flat configuration.
  • Relatively thin, flat electrical cable (sometimes referred to as ribbon cable) is generally useful in applications where space or appearance limitations do not facilitate the use of standard-sized electrical cable such as that commonly used for connecting remote loudspeakers to an amplifier or low-voltage power applications.
  • standard-sized electrical cable such as that commonly used for connecting remote loudspeakers to an amplifier or low-voltage power applications.
  • Another example of the usefulness of flat cable is that of supplying power to a lamp fixture mounted above a wall-mounted picture or work of art. Generally, it is aesthetically undesirable to have a visible electrical cable or cord extending. up the wall to such a lamp.
  • a cable could be concealed within the wall but that would necessitate the inconvenience and expense of providing electrical conduit in the wall and an opening in the wall behind the picture through which to extend the cable for connection to the lamp.
  • a particularly attractive approach to this problem, especially for wall-mounted picture lamps, is to employ a relatively flat, thin electrical cable which may be attached to the wall with a pressure-sensitive adhesive, and then paint or wall-paper may be applied over it so that the cable is essentially unnoticable.
  • a problem that remains, however, is that of attaching other electrical components such as lamps, on/off switches, or non-flat cables to the flat cable.
  • the flat cable has very thin, fragile foil conductor elements which are generally not susceptible to common methods of electrical connection such as soldering, twisting, etc.
  • FIG. 1 is a perspective view of a ribbon cable assembly embodying principles of the invention
  • FIG. 2 is a perspective view of internal components of the plug shown in the embodiment of the invention illustrated in FIG. 1;
  • FIG. 3 is a perspective view of the plug shown in FIG. 2 after it has been encapsulated
  • FIG. 4 is a perspective view of an encapsulated receptacle for a flat cable assembly constructed in accordance with the invention
  • FIG. 5 is a front elevational view of the receptacle shown in FIG. 4 without the encapsulation
  • FIG. 6 is a rear elevational view of the receptacle shown in FIG. 5;
  • FIG. 7 is a front elevational view of the terminal employed in the receptacle illustrated in FIGS. 5 and 6;
  • FIG. 8 is a side elevational view of the terminal I shown in FIG. 7;
  • FIG. 9 is a rear elevational view of the terminal shown in FIG. 7;
  • FIG. 10 is an end view of the terminal shown in FIG.
  • FIG. 11 is a front elevational view of the on/off switch shown in the cable assembly of FIG. 1;
  • FIG. 12 is a cross-sectional view taken along line l2l2 of FIG. 11;
  • FIG. 13 is a cross-sectional view taken along line 13-13 of FIG. Ill.
  • an electrical strip or ribbon cable assembly 10 in accordance with the invention including a cable 15 comprising a thin, flat strip ill of flexible insulating material having a pressure-sensitive adhesive coating 12 on one surface thereof.
  • the adhesive coating is generally covered with a release paper for protection.
  • the insulating material is preferably constructed of a plastic material such as Mylar.
  • the plastic material has a suitable po rous coating to receive a coating of paint or be covered by wallpaper.
  • a pair of metal foil conductors 13 are bonded to the same surface of strip 11 as adhesive coating 12 and extend longitudinally therewith. The bonding may be effected in any suitable manner including the use of the above mentioned pressuresensitive adhesive.
  • a plug 20 connects a conventional non-flat cable 21 to cable as-' sembly 10 by means of a jack or receptacle 40 at one end of strip 1 l.
  • Receptacle 40 is attached to a relatively short piece of flat cable 15' which is described in greater detail below with reference to FIG. 5.
  • An on/off switch 50 is provided between cable 15 and cable 15' for making and breaking the circuit of which the assembly is a part, as hereinafter also described in greater detail.
  • FIG. 2 illustrates the construction of plug 20 which is suitable for connecting conventional non-flat cable 21 to cable assembly 10 of the invention.
  • plug 20 (with the encapsulation removed) comprises a pair of cylindrical terminal elements or pins 22 coupled to cable 21 by means of a suitable connection 23 which may, for example, in-
  • FIG. 3 shows plug 20 in its encapsulated form.
  • the encapsulation or housing 24 is provided for protecting connection 23 and maintaining elements 22 in spaced alignment for mating with the terminal elements 42 of receptacle40 of the invention shown in FIG. 4.
  • Housing 24 may be of any suitable conventional form including a plastic cover, potting, or the like.
  • FIG. 5 the construction of receptacle 40 is shown in greater detail. With the encapsulation or housing 44 removed, a pair of terminal elements 42 are revealed which are respectively connected to the conductor elements 13' at the end of an insulating strip 11'.
  • Strip 11' comprises a short length of flat cable 15' essentially identical to cable I5 of FIG. 1 except that it has the adhesive coating 12' (not shown here, see FIG. 6) on the surface opposite that to which the foil conductors are bonded.
  • This construction facilitates the connection of cable 15 to receptacle 40 in that cable 15 is merely laid on top of cable 15' such that conductors l3 respectively mate with conductors l3 and adhesive 12 maintains the connection.
  • the entire assembly (cable 15, cable 15, and receptacle 40) may be attached to a wall, for example, by merely pressing the assembly against the wall.
  • each terminal element 42 has a pair of conductive tabs 42a which extend from the terminals through the respective foil conductors l3 and strip 11' and are bent over as shown to secure terminal elements 42 to conductive elements 13'.
  • each of tenninals 42 are provided with additional conductive tabs 42b extending from the end of the terminal adjacent the end of strip 11' and bent over the end of the strip.
  • terminal 42 may be directly connected to the end of the ribbon cable (such as cable 15) instead of an intermediate cable (such as cable 15').
  • FIGS. 7 through 10 illustrate in greater detail the construction of one of the terminal elements 42 comprising a generally elongated cylindrical conductive member having a substantially flat surface portion 45 in contact with one of the foil conductors 13' and adapted to mate with a similarly shaped but slightly different-sized terminal.
  • terminal elements 42 are employed as jacks adapted to mate in telescoping relation with a plug having similar shaped pins which are slightly smaller in diameter.
  • Terminal elements 42 may be mounted on the surface opposite that on which the conductor ribbons are mounted; however, the electrical contact between the foil conductor and the terminal may not generally be as good.
  • Conductive tab portions 42a and 42b are shown in an unbent state.
  • FIGS. 8 and 9 further illustrate one of terminal elements 42 and show a resilient tongue member 43 extending from the substantially flat surface portion 45 of terminal element 42 into the interior thereof to frictionally engage a terminal element of a plug, such as terminal pins 22 of plug in FIG. 2, to both releasably maintain the connection and improve the electrical contact.
  • Switch 50 comprises an actuating member 51 operable to slide a resilient conductive contact member 52, having two foil-contacting portions 52a and 52b, within a switch housing 54 over a portion of a foil conductor element 53 having a discontinuous or open portion 530, with the portions of foil conductor element 53 on either side of discontinuous portion 530 being referred to as 53a and 53b.
  • actuating member 51 operable to slide a resilient conductive contact member 52, having two foil-contacting portions 52a and 52b, within a switch housing 54 over a portion of a foil conductor element 53 having a discontinuous or open portion 530, with the portions of foil conductor element 53 on either side of discontinuous portion 530 being referred to as 53a and 53b.
  • foil conductors 53 may be constructed with a discontinuous portion and two resilient contacts may be employed in accordance with the principles of the invention.
  • foil conductors 53 of switch 50 may be constructed and adhesively bonded in a manner similar to cables 15 or 15, or by using printed circuit techniques, or by any other suitable manner.
  • Switch housing 54 is coupled to switch base 55 by means of connecting posts 54a.
  • Housing 54 and base 55 may preferably be made from a plastic material so that housing 54 may be secured to base 55 by merely supplying sufficient heat to posts 540 to cause the ends thereof to melt sufficiently to fill the corresponding holes in base 55 and thus secure housing 54 to base 55.
  • the end portions 55a of base 55 are tapered and have a pair of conductive strips or elements 53 bonded to the upper surface of end portion 55a.
  • a recessed portion of approximately the same width as that of the combined conductor pair may be provided so that the top surface of switch base end portion 550 is flush when switch 50 is connected to a cable such as cable 15.
  • the tapering of end portions 55a provides a gradual transition from switch 50 to the cable (such as cable 15 of FIG. 1) so that the assembly thereof, in combination with the above-mentioned recessed conductor feature, may be mounted on a wall in a relatively inconspicuous manner.
  • the back of switch base 55 may be coated with a pressure-sensitive adhesive similar to adhesive 12 of cable 15.
  • the connection of switch 50 to a thin, flat electrical cable, such as cable 15 shown in FIG. 1, may be easily accomplished in several ways depending on the particular type of connection and electrical component being connected.
  • receptacle 40 of FIG. 1 may be provided with a short piece of flat cable 15' as shown and may be connected to switch 50 by laying a piece of ribbon cable constructed like cable 15 (i.e., having the adhesive on the same surface of the insulating material as the conductive foil elements) on the top of an end portion 55a such that the foil conductors 13 of the cable respectively contact the foil conductors 53 of switch 50.
  • Applying pressure causes the pressuresensitive adhesive to maintain the electrical contact of the foil conductors.
  • Connecting switch 50 to a relatively long section of cable 15 may be accomplished by laying cable 15 directly on top of end portion 55a such that foil conductors 13 respectively contact foil conductors 53 and adhesive 12 maintains the connection.
  • an additional contact or tail portion 58 may be added to switch 50, as shown in FIG. 1, to mate with cable 15 to thus increase the amount of contact area to improve both the mechanical and electrical connection.
  • the assembly provides a simple and reliable receptacle and switch for connection to larger conventional cable or other electrical component.
  • nal comprising a generally elongated cylindrical conductive member mounted parallel to said foil conductors and having a substantially flat surface portion in contact with one of said foil conductors and adapted to mate with a similarly shaped but slightly different-sized terminal;
  • each said terminal is a jack and further has a resilient tongue member extending into the interior thereof and is adapted to frictionally mate with a slightly smallersized plug.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Multi-Conductor Connections (AREA)
  • Insulated Conductors (AREA)
US00212457A 1971-12-27 1971-12-27 Electrical strip cable assembly Expired - Lifetime US3763307A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US21245771A 1971-12-27 1971-12-27
US00375527A US3846596A (en) 1971-12-27 1973-07-02 Slide switch for electrical strip cable

Publications (1)

Publication Number Publication Date
US3763307A true US3763307A (en) 1973-10-02

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US00212457A Expired - Lifetime US3763307A (en) 1971-12-27 1971-12-27 Electrical strip cable assembly
US00375527A Expired - Lifetime US3846596A (en) 1971-12-27 1973-07-02 Slide switch for electrical strip cable

Family Applications After (1)

Application Number Title Priority Date Filing Date
US00375527A Expired - Lifetime US3846596A (en) 1971-12-27 1973-07-02 Slide switch for electrical strip cable

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US (2) US3763307A (enrdf_load_stackoverflow)
JP (1) JPS4876075A (enrdf_load_stackoverflow)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3846596A (en) * 1971-12-27 1974-11-05 L Wolf Slide switch for electrical strip cable
US4143931A (en) * 1977-01-28 1979-03-13 Cir-Kit Concepts, Inc. Flexible conductor strips for miniaturized electrical systems
FR2467494A1 (fr) * 1979-10-09 1981-04-17 Polychrome Corp Procede et dispositif pour raccorder electriquement des extremites de bandes
US4265507A (en) * 1979-08-06 1981-05-05 Teledyne Industries, Inc. Electrical connector for strip conductors
US4298642A (en) * 1978-01-25 1981-11-03 Walter John W Self-adhesive crossover foil of metal and polyester
US4403272A (en) * 1980-06-02 1983-09-06 Oak Industries Inc. Membrane switch interconnect tail and printed circuit board connection
US4602840A (en) * 1984-06-01 1986-07-29 Harvey Hubbell Incorporated Under-carpet connection system
US4636017A (en) * 1984-06-01 1987-01-13 Harvey Hubbell Incorporated Flat conductor cable
US20070289374A1 (en) * 2006-06-19 2007-12-20 Burke John C Tell-tale for boat sail
US20100156196A1 (en) * 2008-09-03 2010-06-24 Usg Interiors, Inc. Electrically conductive element, system, and method of manufacturing
US20100170616A1 (en) * 2008-09-03 2010-07-08 Usg Interiors, Inc. Electrically conductive tape for walls and ceilings
US8604343B2 (en) 2010-06-17 2013-12-10 Karen Nixon-Lane Window compatible electrical power device
US20170181281A1 (en) * 2015-07-01 2017-06-22 Intel Corporation Fpc connector for better signal integrity and design compaction

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3978297A (en) * 1975-03-31 1976-08-31 Chomerics, Inc. Keyboard switch assembly with improved pushbutton and associated double snap acting actuator/contactor structure
US4021630A (en) * 1975-04-25 1977-05-03 Neomed Incorporated Hermetically sealed resilient contact switch having surgical applications
US4042796A (en) * 1975-10-15 1977-08-16 Zink Enterprises Security Systems Inertia switch for sensing vibration forces
GB1513300A (en) * 1975-12-18 1978-06-07 Amp Inc Electrical slide switch
US4068202A (en) * 1976-06-07 1978-01-10 Walter F. Wessendorf, Jr. Reciprocable magnet switch
US4109118A (en) * 1976-09-01 1978-08-22 Victor Kley Keyswitch pad
JPS5349081U (enrdf_load_stackoverflow) * 1976-09-29 1978-04-25
JPS5525909A (en) * 1978-08-12 1980-02-25 Masuda Denki Kk Tape electric wire
JPS5530190A (en) * 1978-10-16 1980-03-03 Yasuda Denki Kk Method of conducting taped wire and connector therefor
US4383145A (en) * 1979-11-26 1983-05-10 Lighting Systems, Inc. Matrix switch
JPS5797315U (enrdf_load_stackoverflow) * 1980-12-08 1982-06-15
US4352964A (en) * 1981-03-25 1982-10-05 Cts Corporation Slide and rocker switch assemblies having double cantilevered contactor
US4438301A (en) 1982-07-23 1984-03-20 Oak Industries Inc. Movable member membrane switch
EP0142569A1 (en) * 1983-08-01 1985-05-29 Song No Ill Safety plug-socket of bayonet type
JPS6222329A (ja) * 1985-07-19 1987-01-30 オムロン株式会社 ２極切換えスイツチ
EP0224965A3 (en) * 1985-11-30 1988-06-22 Du Pont Japan Ltd. Electric connector device
US4918264A (en) * 1987-12-26 1990-04-17 Asahi Kogaku Kogyo K.K. Actuating mechanism and multiposition rubber or membrane switch device

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1114461A (en) * 1965-10-23 1968-05-22 Amp Inc Improvements in and relating to tape cable connections
US3524921A (en) * 1968-06-07 1970-08-18 Leo Wolf Two-lead strip cable and sliding connector therefor
US3568131A (en) * 1969-11-26 1971-03-02 Bobby W Kennedy Electrical connector
US3605060A (en) * 1968-08-05 1971-09-14 Honeywell Inc Apparatus for terminating electrical ribbon cable

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3525828A (en) * 1969-05-19 1970-08-25 Bendix Corp Slide switch for use with printed circuits
US3609259A (en) * 1969-10-30 1971-09-28 Jordan Kunik I Electrical wafer switch assembly with improved rotor contact structure
US3763307A (en) * 1971-12-27 1973-10-02 L Wolf Electrical strip cable assembly

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1114461A (en) * 1965-10-23 1968-05-22 Amp Inc Improvements in and relating to tape cable connections
US3524921A (en) * 1968-06-07 1970-08-18 Leo Wolf Two-lead strip cable and sliding connector therefor
US3605060A (en) * 1968-08-05 1971-09-14 Honeywell Inc Apparatus for terminating electrical ribbon cable
US3568131A (en) * 1969-11-26 1971-03-02 Bobby W Kennedy Electrical connector

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3846596A (en) * 1971-12-27 1974-11-05 L Wolf Slide switch for electrical strip cable
US4143931A (en) * 1977-01-28 1979-03-13 Cir-Kit Concepts, Inc. Flexible conductor strips for miniaturized electrical systems
US4298642A (en) * 1978-01-25 1981-11-03 Walter John W Self-adhesive crossover foil of metal and polyester
US4265507A (en) * 1979-08-06 1981-05-05 Teledyne Industries, Inc. Electrical connector for strip conductors
FR2467494A1 (fr) * 1979-10-09 1981-04-17 Polychrome Corp Procede et dispositif pour raccorder electriquement des extremites de bandes
US4264384A (en) * 1979-10-09 1981-04-28 Polychrome Corporation Method and article for electrically splicing web ends
US4403272A (en) * 1980-06-02 1983-09-06 Oak Industries Inc. Membrane switch interconnect tail and printed circuit board connection
US4636017A (en) * 1984-06-01 1987-01-13 Harvey Hubbell Incorporated Flat conductor cable
US4602840A (en) * 1984-06-01 1986-07-29 Harvey Hubbell Incorporated Under-carpet connection system
US20070289374A1 (en) * 2006-06-19 2007-12-20 Burke John C Tell-tale for boat sail
EP1870331A1 (en) * 2006-06-19 2007-12-26 John C. Burke Tell-tale for boat sail
US7536906B2 (en) 2006-06-19 2009-05-26 John C. Burke Tell-tale for boat sail
US20100156196A1 (en) * 2008-09-03 2010-06-24 Usg Interiors, Inc. Electrically conductive element, system, and method of manufacturing
US20100170616A1 (en) * 2008-09-03 2010-07-08 Usg Interiors, Inc. Electrically conductive tape for walls and ceilings
US9208924B2 (en) 2008-09-03 2015-12-08 T+Ink, Inc. Electrically conductive element, system, and method of manufacturing
US8604343B2 (en) 2010-06-17 2013-12-10 Karen Nixon-Lane Window compatible electrical power device
US20170181281A1 (en) * 2015-07-01 2017-06-22 Intel Corporation Fpc connector for better signal integrity and design compaction
US9907170B2 (en) * 2015-07-01 2018-02-27 Intel Corporation FPC connector for better signal integrity and design compaction

Also Published As

Publication number Publication date
US3846596A (en) 1974-11-05
JPS4876075A (enrdf_load_stackoverflow) 1973-10-13

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