US3749300A - Carton and blank for forming carton - Google Patents

Carton and blank for forming carton Download PDF

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Publication number
US3749300A
US3749300A US00139502A US3749300DA US3749300A US 3749300 A US3749300 A US 3749300A US 00139502 A US00139502 A US 00139502A US 3749300D A US3749300D A US 3749300DA US 3749300 A US3749300 A US 3749300A
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Prior art keywords
sealing flaps
carton
flaps
panels
lines
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US00139502A
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C Jones
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Pneumatic Scale Corp
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XEPEX IND Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/70Break-in flaps, or members adapted to be torn-off, to provide pouring openings
    • B65D5/705Tearable flaps defined by score-lines or incisions provided in the body of a tubular container made of a single blank
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/02Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body
    • B65D5/0227Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body with end closures formed by inward folding of flaps and securing them by heat-sealing, by applying adhesive to the flaps or by staples
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2301/00Details of blanks
    • B65D2301/10Blanks mutually positioned to minimise waste material upon cutting out the individual blank from a continuous or large sheet
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S229/00Envelopes, wrappers, and paperboard boxes
    • Y10S229/933Mating container blanks
    • Y10S229/936Three or more blanks with alternating orientations

Definitions

  • the end panels are also provided with sealing flaps which are folded down upon 34 3 3 and sealed to the outside surfaces of the other side pan- Z'O78I446 4/1937 Grigg SA els, thus providing internal and external liquid-tight 1,480,047 [/1924 Crowell 229/48 R seals- FOREIGN PATENTS OR APPLICATIONS 15 Claims, 7 Drawing Figures 544,517 6/1922 France 229/38 1 u 111 2/ 24 24 I r 2'7 E: l. i i I 2 j! lHi ii ml 1! .2! z? J2; g L I? PATENTEDJUL 3 1 ma SHEEI 1 B 2 INVENTOR.
  • cartons for marketing beverage types of liquids have been for the most part one or the other of two types.
  • One of these types consists of four separate component parts. These parts are an open ended tubular body, two end closure members which are erimped upon and adhesively interengaged with the ends of the tubular body and a closure cap or plug that is liftably attached to one of the end members and closes an access orifice in that member.
  • the production of such a carton is rendered complex by the necessity for handling and sealing together the several component parts.
  • the other type of carton is derived from a one-piece blank of sheet stock comprised of four side-wall panels that may be folded around to form an open ended tube, each side-wall panel having at each end a closure flap component, each such component being generally rectangular and having an area at least equal to and in some instances exceeding one half the area of the crosssection of the tubular portion.
  • closure flaps that form the bottom of the carton, two of them having scoring lines intersecting at the midpoint of the free edge of the flap to form a right angle and extending to the inner corners of the flap.
  • These two flaps are associated with opposite side-wall panels and when they are folded inwardly toward each other they break up into three triangles, two small ones folding in upon and substantially completely covering the larger one to form double-thickness end-wall components of isosceles-triangle configuration with a combined area equal to one-half the cross-sectional area of the tube.
  • the other two side panels fold in upon and cover the double-thickness areas of the two triangles and the two triangular areas left uncovered by the double-thickness triangles, and in addition they overlap each other to some extent.
  • the resulting carton end when completed, consists of three to four thicknesses of sheet stock where the outside flaps overlap the triangular ones, and each other, and a single thickness in other areas.
  • top closure flaps Following the completion of the bottom of the carton the mandrel must be withdrawn to enable the top closure flaps to be processed.
  • Two opposite ones of the top closure flaps have scorings which delineate a multiplicity of triangles but instead of folding the four flaps down into a flattened assemblage two are folded in and bent upon the scoring lines delineating the triangles and the other two are brought together at the center in abutting rather than overlapping relation to form a sloping roof-like end.
  • heat for melting the polyethylene must penetrate superimposed layers of paper stock in order to reach the innermost polyethylene coating.
  • the present invention relates to a blank for forming a carton, particularly a carton to contain liquids, and to the carton formed therefrom.
  • the blank is of relatively stiff material such as paperboard and is of T-shaped configuration. Scoring indentation lines delineate sidewall panels and end panels, and the head of the T is comprised of one of the side-wall panels with an end panel integral therewith at each end.
  • the upright portion of the T-shaped blank is comprised of additional side wall panels, at least two in number, so that when the scoring indentation lines are flexed and the free edge of the side-wall panel at the bottom of the T is brought around to engage the free edge of the side-wall panel in the head of the T a tube of polygonal crosssection will be produced.
  • each end of the side-wall panel sections in the vertical part of the T there is a narrow sealing flap delineated by a scoring indentation line.
  • a sealing flap delineated by a scoring indentation line At the free edge of the side-wall panel in the head of the T there is a sealing flap delineated by a scoring indentation line, and on each free edge of the end panels that are attached to the top side-wall panel there is a sealing flap delineated by a scoring indentation line.
  • the end panels In closing the ends of the carton following the formation of a tube, the scoring lines delineating the end panels and the sealing flaps having been limbered by flexing at the scoring lines, the end panels may be brought down simultaneously into closure relation to the tube, with their inner surfaces brought into engagement with the sealing flaps of the side-wall panels in the vertical part of the T. Also the sealing flaps associated with the end panels are brought down into engagement with the outer surfaces of the side-wall panels in the vertical part of the'T.
  • the overlapping elements having been conditioned for adhesive interengagement, either by the application of an adhesive material or by activation of an adhesive coating on the blank, and with pressure applied against the two ends in a manner to confine the sealing flaps of the end panels, a liquid tight closure may be effected.
  • the tube itself comprised of side-wall panels folded around at the scoring indentation lines, provides adequate longitudinal rigidity to resist all of the pressure that is needed to effect closure of the ends, so that the two ends may be closed simultaneously and no mandrel or other reinforcing member is required to be used in effecting the closure of the ends.
  • the blanks may be derived, with minimum wastage, from paperboard stock in strip form, by punching the blanks from the stock in a running pattern of inversions, each blank as derived from the stock being inverted relative to the ones adjacent to it on each side.
  • FIG. 1 is a plan view of a carton blank in accordance with a preferred embodiment of the invention
  • FIG. 2 is a schematic view showing a pattern for derivation of blanks from a strip of stock by a punching operation
  • FIG. 3 is a fragmentary perspective view showing the joinder of sealing flaps during the operation of closing the ends of the carton;
  • FIG. 4 is a fragmentary perspective view of the end of a carton upon completion of the closure
  • FIG. 5 is a vertical sectional view taken generally on the line 5--5 of FIG. 4;
  • FIG. 6 is a perspective view of a completed carton oriented -to show two side-wall panels with the sealing flaps of the end panels in engagement with the outer surfaces of the side-wall panels;
  • FIG. 7 is a fragmentary perspective view of a completed carton similar to FIG. 6 but with the side-wall panel to which the end panels are attached shown at the top.
  • the reference numeral 10 designates a blank of T-shaped configuration, from which a complete carton, sealed to be liquid-tight, may be derived without requiring any other carton body components.
  • the blank is comprised of four carton side wall panels ll, l2, l3 and 14 separated or delineated by indentation lines or scorings 16 along which folding of the blank into carton configuration may take place.
  • the wall panel 11 has integral therewith, and delineated by indentation lines or scorings 17 the carton end panels 18 which, in the particular instance are square because the four side wall panels 11, 12, 13 and 14 are shown as being of equal width.
  • the resulting carton would be of rectangular cross-section and not square and the end panels 18 would accordingly be rectangular but not square. If there were only three side-wall panels instead of four the end panels would of course be triangular.
  • the end panels 18 have marginal sealing flaps 19 delineated by the indentation or scoring lines 21.
  • the side-wall panels 12, 13 and 14 have at their ends sealing flaps 22 delineated by indentation of scoring lines 23.
  • the sdie-wall panel 11 is provided with a sealing flap 24 delineated by the indentation or scoring line 26.
  • the side-wall panel 11 is provided with a closure flap 27 adjacent to one end of the panel and extending parallel to the long dimension of the side wall panel 11.
  • the flap is produced by cutting through or so nearly through the side-wall panel 11 as to enable the flap to be lifted readily up out of the plane of the wall panel 11 to reveal an access orifice, and is produced by making two longitudinal cuts and one transverse cut so that the flap remains integrally attached to the wall panel 11.
  • the ends of all others of the sealing flaps namely the flaps 19 and 22 are cut away at an angle of about 45.
  • the cutoff point is spaced a relatively small distance from the intersection of two adjacent indentation or scoring lines 21 so that there is a small amount of stock between the line defining the ends of two adjacent sealing flaps l9 and the intersection of the two adjacent scoring lines 21.
  • the ends of these two flaps abutting in the blank, their separation does not extend to the intersection of the scoring line 17 and the scoring line 16 between the side-wall panels 11 and 12.
  • the confronting ends of two of the sealing flaps form a V-notch.
  • the angle between the two confronting ends of the adjacent flaps outlining the V-notch is approximately but the confronting ends are so located that if they intersected in a right angle that intersection would barely or not quite coincide with the end of the scoring line 16.
  • the sides of the notch terminate short of a right angle and are joined in a curve which may be an arc of a circle.
  • the straight sides of the notch may have a relation of tangency to the are. In other words the V- notch at its base is not a right angle but is rounded.
  • Copending application ser. No. 139,399 filed on the same day as this application by Charles Wright Jones and Dwight L. Stetler and assigned to the assignee of the present application discloses apparatus for forming a carton from a blank of the type herein disclosed.
  • the steps preparatory to folding the blank into a carton are the limbering of all of the scoring lines by flexing the several component parts of the blank about those lines.
  • the side-wall panel 11 which has associated with it the end panels 18 is bent back upon the side-wall panel 12 and the side wall panel 14 is bent back upon the side wall panel 13 and brought into overlapping relation to the sealing flap 24 of the side-wall panel 11.
  • a longitudinal seal is then effected by adhesive interengagement of the outer surface of the sealing flap 24 with the inner surface of the side wall panel 14 marginally along the free edge thereof.
  • the end panels 18 are bent down into surface engagement with the sealing flaps 22 of the side-wall panels 12, 13 and 14, bending the sealing flaps into generally right angled attitude with respect to their side-wall panels and bending the sealing flaps 19 of the end panels 18 down into surface engagement with the outer surfaces of the side-wall panels 12, I3 and 14 marginally at their ends.
  • the portions that are to be overlapped are made adhesive, by the application of liquid adhesive or by the activation of a coating, and pressure is applied to the end panels 18 at the opposite ends of the carton, with the sealing flaps l9 confined in close contact with the outside of the side-wall panels 12, 13 and 14 until the adhesive has set.
  • the blank is coated on both surfaces with polyethylene, which renders it impervious to liquids of the type that it is intended to contain, and the polyethylene may be melted in the areas of the surfaces that are to be interengaged, and upon colling the polyethylene sets and a liquid-tight seal is established.
  • FIG. 3 shows in perspective a comer of a carton in the process of being formed from a blank 10, at the point where the sealing flaps 22 of two of the side panels, which may be the side panels 13 and 14, have been brought down into the positions that they will occupy in the completed carton.
  • the bringing of these two flaps down into this position is accomplished by the bringing of the end panel 18 into end closing position but the end panel 18 has been omitted from FIG. 3 in order to show the corner.
  • the bending of the flaps 22 into this position results in the closing of the V-notch, and with a 90 angle between the two sides of the notch it closes completely, bringing the ends of the sealing flaps 22 into abutting relation and permitting them to be sealed together by means of the adhesive.
  • the second occurrence is that because the ends of the adjacent sealing flaps 21 of the end panel 18 intersect at a short distance out-side the two scoring lines 21 along which the scaling flaps are bent the stock in that area is bent downwardly on the corner of the carton along with the sealing flaps 19 as shown at 33 in FIG. 4. This provides an external seal supplementing the internal seal comprised of the interconnected sealing flaps 22 and the thickened corner 32.
  • the closure of the two ends may be accomplished simultaneously without the utilization of a mandrel.
  • the pressure applied to each end serves as a backup for the pressure applied to the other end, the two pressures being absorbed by the body which, being tubular and strengthened in an endwise direction by the rib-like intersection of each two adjacent side wall panels at a substantial angle, will absorb all pressure needed to effect liquid-tight closure and sealing of the ends, without being crushed.
  • the heat needed to melt the polyethylene may be applied directly to the polyethylene coating on each surface where melting is to occur rather than through a layer of layers of sheet stock, followed quickly, and without further heating, by movement of the end panels into closure position, confinement of the outside sealing flaps and the application of the necessary pressure.
  • FIG. 6 shows a completed carton formed from the blank 10 shown in FIG. 1.
  • the two sidewall panels might be 12 and 13 or 13 and 14, since sealing flaps 19 of the end panels 18 are shown folded down and engaging both of the side-wall panels.
  • FIG. 7 illustrates an important feature of the carton as derived from the blank 10 when the carton is provided with an access orifice covered by the access flap 27.
  • a carton may be sealed at the access orifice, after it has been filled, by attaching adhesively a length of tape to the side wall panel 11 covering the flap 27 and preferably extending a short distance beyond the end of the carton.
  • a sealing tape is indicated at 34 in FIG. 7. It will be noted that the tape 34 is enabled to lie flap and in engagement with the surface of the carton throughout the entire portion of its length that is superimposed upon the carton because of the fact that the end panel 18 is integral with the side wall panel 11 and there is no exposed sealing flap as there are on the other three side wall panels on the carton.
  • FIG. 2 shows schematically how carton blanks 10 may be punched from a web of sheet stock with a minimum of waste. Because of the fact that the blank is T- shaped, with the end flaps intergral with an outside one of the side-wall panel and thus forming the top of the T the blanks may be derived from a web of sheet stock in a sequence or arrangement of interspersed inversions, in which the blanks are alternately upright and inverted along the web of sheet stock. Such an economy of raw material could not be achieved with end flaps integral with side wall panels other than those at the ends of the blank.
  • the scrap material consists only of the stock material between the end panels of two successive blanks standing in the same direction, either upright or inverted, and the chad resulting from the punching out of the V-notches. It will be apparent that the scrap between the end panels of two adjacent blanks 10 standing in the same direction could be reduced by changing the proportions of the carton so as to bring the two end panels and more precisely their end sealing flaps into substantailly abutting relation.
  • a blank foldable to form a carton comprised of:
  • said body having a plurality of parallel first indentation lines defining side-wall panels of the carton and establishing folding lines;
  • said body further having second indentation lines generally normal to the first indentation lines defining sealing-flaps and establishing folding lines for the flaps at the ends of all but one of said side-wall panels and in the case of said one side-wall panel the second indentation lines defining end panels for the carton and establishing folding lines for the end panels; and
  • said body further having the ends of all of the sealing flaps cut away at angles in relation to the indentation lines defining the flaps such that upon folding the side-wall panels and their sealing flaps into the positions they will occupy in the completed carton the ends of the contiguous sealing flaps will come together into abutting relation.
  • a blank foldable to form a carton comprised of:
  • said body having a plurality of parallel first indentation lines defining side-wall panels of the carton and establishing folding lines; said body further having second indentation lines traversing one of said side-wall panels in a direction generally normal to the first indentation lines and defining end panels for the carton in association with said one side-wall panel and establishing folding lines for the end panels; said body further having third indentation lines defining sealing flaps at the free edges of the end panels and establishing folding lines for those sealing I flaps; and
  • said body further having the ends of the sealing flaps of the end panels cut away at angles of generally 45 in relation to the indentation lines defining the flaps so that at the outer corners of the end panels the ends of contiguous sealing flaps are aligned and meet at a point spaced outwardly from the intersection of the indentation lines defining those sealing flaps to establish a zone of continuity between the two sealing flaps to fold down around a corner of the carton upon folding of the end panels and their sealing flaps into their end closure positions.
  • a blank foldable to form a carton comprised of:
  • said body having a plurality of parallel first indentation lines defining side-wall panels of the carton and establishing folding lines;
  • said body further haivng second indentation lines generally normal to the first indentation lines defining sealing flaps and establishing folding lines for the flaps at the ends of all but one of the end sidewall panels of the blank and in the case of said one side-wall panel the second indentation lines defin ing end panels for the carton and establishing folding lines for end panels whereby said one side-wall panel and associated end panels are derived from the top of the T-shaped body and the other sidewall panels form the remainder of the T-shaped body; and
  • said body further having the ends of all of the sealing flaps cut away at angles in relation to the indentation lines defining the flaps such that upon folding the side-wall panels and their sealing flaps into the positions they will occupy in the completed carton the ends of the contiguous sealing flaps will come together into abutting relation.
  • a blank foldable to form a carton comprised of:
  • said body having a plurality of parallel first indentation lines defining side-wall panels of the carton and establishing folding lines;
  • said body further having second indentation lines traversing the side-wall panel in the top of the T shaped body in a direction generally normal to the first indentation lines and defining end panels for the carton in association with the side-wall panel so traversed and establishing folding lines for the end panels;
  • said body further having third indentation lines defining sealing flaps at the free edges of the end panels and establishing folding lines for those sealing flaps;
  • said body further having the ends of the sealing flaps of the end panels cut away at angles of generally 45 in relation to the indentation lines defining the flaps so that at the outer corners of the end panels the ends of contiguous sealing flaps are aligned and meet at a point spaced outwardly from the intersection of the indentation lines defining those sealing flaps to establish a zone of continuity between the two sealing flaps to fold down around a corner of the carton upon folding of the end panels and their sealing flaps into their end closure positions.
  • a blank foldable to form a carton comprised of:
  • said body having a plurality of parallel first indentation linesdefining side-wall panels of the carton and establishing folding lines;
  • said body further having second indentation lines traversing the side-wall pane] in the top of the T- shaped body in a direction generally normal to the first indentation lines and defining end panels for the carton in association with the side-wall panel so traversed and establishing folding lines for the end panels;
  • said body further having third indentations lines defining sealing flaps at the free edges of the end panels and establishing folding lines for those sealing flaps;

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  • Mechanical Engineering (AREA)
  • Cartons (AREA)

Abstract

A one-piece blank which may be formed into a liquid-tight carton without the employment of a mandrel during the forming process is T-shaped and is comprised of side-wall panels integrally interconnected and numbering three or more to provide a carton of polygonal cross-section. One of the side wall panels has integrally connected carton end panels to be folded down upon and sealed to sealing flaps of the other side panels, after the side panels have been bent around into the configuration of an open ended tube and the ends of the blank thus brought together and adhesively interengaged to form a longitudinal seam. The end panels are also provided with sealing flaps which are folded down upon and sealed to the outside surfaces of the other side panels, thus providing internal and external liquid-tight seals.

Description

United States Patent 1 Jones [451 July 31,1973
[ CARTON AND BLANK FOR FORMING CARTON .Primary ExaminerDonald F. Norton [75] Inventor: Charles Wright Jones, Los Angeles, AtmmeyFowler Knobbe & Martens Calif.
[73] Assignee: zelpizx Industries, lne., Beverly Hills, 57] ABSTRACT [22] Filed: May 3, 1971 A one-piece blank which may be formed into a liquidtight carton without the employment of a mandrel dur- [211 App! 139502 ing the forming process is T-shaped and is comprised of side-wall panels integrally interconnected and num- [52] US. Cl. 229/37 R, 229/48 R bering hr r r t pr de a carton of polygonal [51] Int. Cl. 865d 5/16 cross-Section- One f t e side wa l pan ls has int grally [58] Field of Search 229/37 E, 37 R, 38, connected art nd pan ls t e f lded down upon 229/44 R, 48 T, 48 R, DIG, 4, DIG, 9, 43, 48 and sealed to sealing flaps of the other side panels, after 5A the side panels have been bent around into the configuration of an open ended tube and the ends of the blank [56] References Cited thus brought together and adhesively interengaged to UNITED STATES PATENTS form a longitudinal seam. The end panels are also provided with sealing flaps which are folded down upon 34 3 3 and sealed to the outside surfaces of the other side pan- Z'O78I446 4/1937 Grigg SA els, thus providing internal and external liquid-tight 1,480,047 [/1924 Crowell 229/48 R seals- FOREIGN PATENTS OR APPLICATIONS 15 Claims, 7 Drawing Figures 544,517 6/1922 France 229/38 1 u 111 2/ 24 24 I r 2'7 E: l. i i I 2 j! lHi ii ml 1! .2! z? J2; g L I? PATENTEDJUL 3 1 ma SHEEI 1 B 2 INVENTOR.
,4 T TOFA/E/SI CARTON AND BLANK FOR FORMING CARTON BACKGROUND OF THE INVENTION Heretoforc, cartons for marketing beverage types of liquids have been for the most part one or the other of two types. One of these types consists of four separate component parts. These parts are an open ended tubular body, two end closure members which are erimped upon and adhesively interengaged with the ends of the tubular body and a closure cap or plug that is liftably attached to one of the end members and closes an access orifice in that member. The production of such a carton is rendered complex by the necessity for handling and sealing together the several component parts.
The other type of carton is derived from a one-piece blank of sheet stock comprised of four side-wall panels that may be folded around to form an open ended tube, each side-wall panel having at each end a closure flap component, each such component being generally rectangular and having an area at least equal to and in some instances exceeding one half the area of the crosssection of the tubular portion. In the case of those closure flaps that form the bottom of the carton, two of them having scoring lines intersecting at the midpoint of the free edge of the flap to form a right angle and extending to the inner corners of the flap. These two flaps are associated with opposite side-wall panels and when they are folded inwardly toward each other they break up into three triangles, two small ones folding in upon and substantially completely covering the larger one to form double-thickness end-wall components of isosceles-triangle configuration with a combined area equal to one-half the cross-sectional area of the tube. The other two side panels fold in upon and cover the double-thickness areas of the two triangles and the two triangular areas left uncovered by the double-thickness triangles, and in addition they overlap each other to some extent. The resulting carton end, when completed, consists of three to four thicknesses of sheet stock where the outside flaps overlap the triangular ones, and each other, and a single thickness in other areas. In order to effect the closure of the bottom of the carton it is necessary to insert a mandrel into the tubular body of the carton from the top and bring it into engagement with the folded-in closure flaps at the bottom, and to apply pressure and heat at the bottom of the carton from the outside in order to melt polyethylene with which the sheet stock is coated, thereby to bring about adhesive interengagement of the components. The mandrel is required as a backing against which the pressure is applied from the outside and the heat must pass through layer after layer of the stock in order to melt the polyethylene coating on the innermost layers.
Following the completion of the bottom of the carton the mandrel must be withdrawn to enable the top closure flaps to be processed. Two opposite ones of the top closure flaps have scorings which delineate a multiplicity of triangles but instead of folding the four flaps down into a flattened assemblage two are folded in and bent upon the scoring lines delineating the triangles and the other two are brought together at the center in abutting rather than overlapping relation to form a sloping roof-like end. As in the ease of the bottom of the carton heat for melting the polyethylene must penetrate superimposed layers of paper stock in order to reach the innermost polyethylene coating.
BRIEF DESCRIPTION OF THE INVENTION The present invention relates to a blank for forming a carton, particularly a carton to contain liquids, and to the carton formed therefrom. The blank is of relatively stiff material such as paperboard and is of T-shaped configuration. Scoring indentation lines delineate sidewall panels and end panels, and the head of the T is comprised of one of the side-wall panels with an end panel integral therewith at each end. The upright portion of the T-shaped blank is comprised of additional side wall panels, at least two in number, so that when the scoring indentation lines are flexed and the free edge of the side-wall panel at the bottom of the T is brought around to engage the free edge of the side-wall panel in the head of the T a tube of polygonal crosssection will be produced.
At each end of the side-wall panel sections in the vertical part of the T there is a narrow sealing flap delineated by a scoring indentation line. Similarly at the free edge of the side-wall panel in the head of the T there is a sealing flap delineated by a scoring indentation line, and on each free edge of the end panels that are attached to the top side-wall panel there is a sealing flap delineated by a scoring indentation line.
In closing the ends of the carton following the formation of a tube, the scoring lines delineating the end panels and the sealing flaps having been limbered by flexing at the scoring lines, the end panels may be brought down simultaneously into closure relation to the tube, with their inner surfaces brought into engagement with the sealing flaps of the side-wall panels in the vertical part of the T. Also the sealing flaps associated with the end panels are brought down into engagement with the outer surfaces of the side-wall panels in the vertical part of the'T. The overlapping elements having been conditioned for adhesive interengagement, either by the application of an adhesive material or by activation of an adhesive coating on the blank, and with pressure applied against the two ends in a manner to confine the sealing flaps of the end panels, a liquid tight closure may be effected. The tube itself, comprised of side-wall panels folded around at the scoring indentation lines, provides adequate longitudinal rigidity to resist all of the pressure that is needed to effect closure of the ends, so that the two ends may be closed simultaneously and no mandrel or other reinforcing member is required to be used in effecting the closure of the ends.
By using a T-shaped blank for the formation of a carton the blanks may be derived, with minimum wastage, from paperboard stock in strip form, by punching the blanks from the stock in a running pattern of inversions, each blank as derived from the stock being inverted relative to the ones adjacent to it on each side.
BRIEF DESCRIPTION OF THE DRAWINGS For a complete understanding of the invention reference may be had to the following detailed description to be interpreted in the light of the accompanying drawings wherein:
FIG. 1 is a plan view of a carton blank in accordance with a preferred embodiment of the invention;
FIG. 2 is a schematic view showing a pattern for derivation of blanks from a strip of stock by a punching operation;
FIG. 3 is a fragmentary perspective view showing the joinder of sealing flaps during the operation of closing the ends of the carton;
FIG. 4 is a fragmentary perspective view of the end of a carton upon completion of the closure;
FIG. 5 is a vertical sectional view taken generally on the line 5--5 of FIG. 4;
FIG. 6 is a perspective view of a completed carton oriented -to show two side-wall panels with the sealing flaps of the end panels in engagement with the outer surfaces of the side-wall panels; and
FIG. 7 is a fragmentary perspective view of a completed carton similar to FIG. 6 but with the side-wall panel to which the end panels are attached shown at the top.
DETAILED DESCRIPTION Referring now to the drawings and particularly to FIG. 1 the reference numeral 10 designates a blank of T-shaped configuration, from which a complete carton, sealed to be liquid-tight, may be derived without requiring any other carton body components. The blank is comprised of four carton side wall panels ll, l2, l3 and 14 separated or delineated by indentation lines or scorings 16 along which folding of the blank into carton configuration may take place. The wall panel 11 has integral therewith, and delineated by indentation lines or scorings 17 the carton end panels 18 which, in the particular instance are square because the four side wall panels 11, 12, 13 and 14 are shown as being of equal width. If two of the sidewall panels were to be of different widths than the other two, in alternation among the four, the resulting carton would be of rectangular cross-section and not square and the end panels 18 would accordingly be rectangular but not square. If there were only three side-wall panels instead of four the end panels would of course be triangular.
The end panels 18 have marginal sealing flaps 19 delineated by the indentation or scoring lines 21. The side- wall panels 12, 13 and 14 have at their ends sealing flaps 22 delineated by indentation of scoring lines 23. Along its free edge the sdie-wall panel 11 is provided with a sealing flap 24 delineated by the indentation or scoring line 26. Finally, in the case of a carton particularly adapted to hold potable liquids and provided internally with a sipper as taught by Kalajian US. Pat. No. 3,259,297 granted July 5, 1966, the side-wall panel 11 is provided with a closure flap 27 adjacent to one end of the panel and extending parallel to the long dimension of the side wall panel 11. The flap is produced by cutting through or so nearly through the side-wall panel 11 as to enable the flap to be lifted readily up out of the plane of the wall panel 11 to reveal an access orifice, and is produced by making two longitudinal cuts and one transverse cut so that the flap remains integrally attached to the wall panel 11.
With the exception of the sealing flap 24 the ends of all others of the sealing flaps, namely the flaps 19 and 22 are cut away at an angle of about 45. In the case of the sealing flaps 19, the cutoff point is spaced a relatively small distance from the intersection of two adjacent indentation or scoring lines 21 so that there is a small amount of stock between the line defining the ends of two adjacent sealing flaps l9 and the intersection of the two adjacent scoring lines 21. In the case of the end of the flap 19 of an end panel 18 that is adjacent to an end ofa sealing flap 22 of the side-wall panel 12, the ends of these two flaps abutting in the blank, their separation does not extend to the intersection of the scoring line 17 and the scoring line 16 between the side- wall panels 11 and 12. In the case of adjacent ones of the sealing flaps 22 of the side- wall panels 12, 13 and 14 the confronting ends of two of the sealing flaps form a V-notch. The angle between the two confronting ends of the adjacent flaps outlining the V-notch is approximately but the confronting ends are so located that if they intersected in a right angle that intersection would barely or not quite coincide with the end of the scoring line 16. In order to assure the provision of a small space between the base of the V-notch and the scoring line, the sides of the notch terminate short of a right angle and are joined in a curve which may be an arc of a circle. The straight sides of the notch may have a relation of tangency to the are. In other words the V- notch at its base is not a right angle but is rounded.
Copending application ser. No. 139,399 filed on the same day as this application by Charles Wright Jones and Dwight L. Stetler and assigned to the assignee of the present application discloses apparatus for forming a carton from a blank of the type herein disclosed. As disclosed in that application the steps preparatory to folding the blank into a carton are the limbering of all of the scoring lines by flexing the several component parts of the blank about those lines. Next the side-wall panel 11 which has associated with it the end panels 18 is bent back upon the side-wall panel 12 and the side wall panel 14 is bent back upon the side wall panel 13 and brought into overlapping relation to the sealing flap 24 of the side-wall panel 11. A longitudinal seal is then effected by adhesive interengagement of the outer surface of the sealing flap 24 with the inner surface of the side wall panel 14 marginally along the free edge thereof. This forms an open ended tube which is then expanded to its rectangular cross-section. Finally the end panels 18 are bent down into surface engagement with the sealing flaps 22 of the side- wall panels 12, 13 and 14, bending the sealing flaps into generally right angled attitude with respect to their side-wall panels and bending the sealing flaps 19 of the end panels 18 down into surface engagement with the outer surfaces of the side-wall panels 12, I3 and 14 marginally at their ends. Prior to this the portions that are to be overlapped are made adhesive, by the application of liquid adhesive or by the activation of a coating, and pressure is applied to the end panels 18 at the opposite ends of the carton, with the sealing flaps l9 confined in close contact with the outside of the side- wall panels 12, 13 and 14 until the adhesive has set. In one embodiment of the invention the blank is coated on both surfaces with polyethylene, which renders it impervious to liquids of the type that it is intended to contain, and the polyethylene may be melted in the areas of the surfaces that are to be interengaged, and upon colling the polyethylene sets and a liquid-tight seal is established.
FIG. 3 shows in perspective a comer of a carton in the process of being formed from a blank 10, at the point where the sealing flaps 22 of two of the side panels, which may be the side panels 13 and 14, have been brought down into the positions that they will occupy in the completed carton. The bringing of these two flaps down into this position is accomplished by the bringing of the end panel 18 into end closing position but the end panel 18 has been omitted from FIG. 3 in order to show the corner. The bending of the flaps 22 into this position results in the closing of the V-notch, and with a 90 angle between the two sides of the notch it closes completely, bringing the ends of the sealing flaps 22 into abutting relation and permitting them to be sealed together by means of the adhesive. Because of the arcuate intersection of the edges of the V-notch short of the scoring lines 23 along which the sealing flaps 22 are bent, a slight bulge or protuberance 31 is raised at the corner. When the end panel 18 is brought down into surface engagement with the sealing flaps 22 and pressure is applied two things happen at the corner. The first of these occurrences is that the protuberance 31 is flattened down and pressed inwardly of the carton, and forms a thickening at the corner and thus an additional seal, as shown at 32 in FIG. 5. The second occurrence is that because the ends of the adjacent sealing flaps 21 of the end panel 18 intersect at a short distance out-side the two scoring lines 21 along which the scaling flaps are bent the stock in that area is bent downwardly on the corner of the carton along with the sealing flaps 19 as shown at 33 in FIG. 4. This provides an external seal supplementing the internal seal comprised of the interconnected sealing flaps 22 and the thickened corner 32.
Because the movement of the end panel into closure position, after melting the polyethylene, and the application of pressure, all doneexteriorly of the carton, are the only steps involved in the capping of the ends of the carton, the closure of the two ends may be accomplished simultaneously without the utilization of a mandrel. The pressure applied to each end serves as a backup for the pressure applied to the other end, the two pressures being absorbed by the body which, being tubular and strengthened in an endwise direction by the rib-like intersection of each two adjacent side wall panels at a substantial angle, will absorb all pressure needed to effect liquid-tight closure and sealing of the ends, without being crushed. Moreover, the heat needed to melt the polyethylene may be applied directly to the polyethylene coating on each surface where melting is to occur rather than through a layer of layers of sheet stock, followed quickly, and without further heating, by movement of the end panels into closure position, confinement of the outside sealing flaps and the application of the necessary pressure.
FIG. 6 shows a completed carton formed from the blank 10 shown in FIG. 1. In this showing the two sidewall panels might be 12 and 13 or 13 and 14, since sealing flaps 19 of the end panels 18 are shown folded down and engaging both of the side-wall panels.
FIG. 7 illustrates an important feature of the carton as derived from the blank 10 when the carton is provided with an access orifice covered by the access flap 27. Such a carton may be sealed at the access orifice, after it has been filled, by attaching adhesively a length of tape to the side wall panel 11 covering the flap 27 and preferably extending a short distance beyond the end of the carton. Such a sealing tape is indicated at 34 in FIG. 7. It will be noted that the tape 34 is enabled to lie flap and in engagement with the surface of the carton throughout the entire portion of its length that is superimposed upon the carton because of the fact that the end panel 18 is integral with the side wall panel 11 and there is no exposed sealing flap as there are on the other three side wall panels on the carton. if instead of being integral with one wall of the carton the end panels 18 were separate components requiring sealing flaps on all four sides the attachment of a sealing tape that would affect a completely liquid-light seal at the access orifice could be greatly complicated by the necessity for having a portion of the tape 34 overlying a sealing flap. The reason for extending the tape beyond the end of the carton as shown in FIG. 7 is to provide a tab-like termination of the tape that may be gripped by the fingers and lifted to lift the closure flap 27 adhesively engaged by the tape and thus gain access to the contents of the carton.
FIG. 2 shows schematically how carton blanks 10 may be punched from a web of sheet stock with a minimum of waste. Because of the fact that the blank is T- shaped, with the end flaps intergral with an outside one of the side-wall panel and thus forming the top of the T the blanks may be derived from a web of sheet stock in a sequence or arrangement of interspersed inversions, in which the blanks are alternately upright and inverted along the web of sheet stock. Such an economy of raw material could not be achieved with end flaps integral with side wall panels other than those at the ends of the blank. It will be seen that the scrap material consists only of the stock material between the end panels of two successive blanks standing in the same direction, either upright or inverted, and the chad resulting from the punching out of the V-notches. It will be apparent that the scrap between the end panels of two adjacent blanks 10 standing in the same direction could be reduced by changing the proportions of the carton so as to bring the two end panels and more precisely their end sealing flaps into substantailly abutting relation.
I claim:
]. A blank foldable to form a carton comprised of:
a body of sheet material;
said body having a plurality of parallel first indentation lines defining side-wall panels of the carton and establishing folding lines;
said body further having second indentation lines generally normal to the first indentation lines defining sealing-flaps and establishing folding lines for the flaps at the ends of all but one of said side-wall panels and in the case of said one side-wall panel the second indentation lines defining end panels for the carton and establishing folding lines for the end panels; and
said body further having the ends of all of the sealing flaps cut away at angles in relation to the indentation lines defining the flaps such that upon folding the side-wall panels and their sealing flaps into the positions they will occupy in the completed carton the ends of the contiguous sealing flaps will come together into abutting relation.
2. A blank in accordance with claim 1 in which the number of side-wall panels is four, to produce a carton having a rectangular cross-section, andthe angle on which the sealing flaps are cut is generally 45 in relation to the indentation lines defining the flaps.
3. A blank in accordance with claim 1 in which the depth of the cutting away of the sealing flaps relative to the indentation lines defining the sealing flaps is less than the distance from those indentation lines to the edges of the sealing flaps.
4. A blank in accordance with claim 3 in which the restriction in the depth of cutting of the sealing flaps relative to the indentation lines defining the-sealing flaps establishes a zone of continuity between the sealing flaps at corresponding ends of any two contiguous side panels whereby the bringing together of confront ing ends of adjacent sealing flaps will cause the zone of continuity to bulge into a protuberance to be flattened by the end panel.
5. A blank in accordance with claim 4 in which the free edge of the zone of continuity is a curve merging smoothly into the lines defining the ends of the two sealing flaps.
6. A blank in accordance with claim 4 in which the free edge of the zone of continuity conforms to an arc of a circle to which the lines defining the ends of the two sealing flaps have a relationship of tangency.
7. A blank foldable to form a carton comprised of:
a body of sheet material;
said body having a plurality of parallel first indentation lines defining side-wall panels of the carton and establishing folding lines; said body further having second indentation lines traversing one of said side-wall panels in a direction generally normal to the first indentation lines and defining end panels for the carton in association with said one side-wall panel and establishing folding lines for the end panels; said body further having third indentation lines defining sealing flaps at the free edges of the end panels and establishing folding lines for those sealing I flaps; and
said body further having the ends of the sealing flaps of the end panels cut away at angles of generally 45 in relation to the indentation lines defining the flaps so that at the outer corners of the end panels the ends of contiguous sealing flaps are aligned and meet at a point spaced outwardly from the intersection of the indentation lines defining those sealing flaps to establish a zone of continuity between the two sealing flaps to fold down around a corner of the carton upon folding of the end panels and their sealing flaps into their end closure positions.
8. A blank foldable to form a carton comprised of:
a T-shaped body of sheet material;
said body having a plurality of parallel first indentation lines defining side-wall panels of the carton and establishing folding lines;
said body further haivng second indentation lines generally normal to the first indentation lines defining sealing flaps and establishing folding lines for the flaps at the ends of all but one of the end sidewall panels of the blank and in the case of said one side-wall panel the second indentation lines defin ing end panels for the carton and establishing folding lines for end panels whereby said one side-wall panel and associated end panels are derived from the top of the T-shaped body and the other sidewall panels form the remainder of the T-shaped body; and
said body further having the ends of all of the sealing flaps cut away at angles in relation to the indentation lines defining the flaps such that upon folding the side-wall panels and their sealing flaps into the positions they will occupy in the completed carton the ends of the contiguous sealing flaps will come together into abutting relation.
9. A blank in accordance with claim 8 in which the number of side-wall panels is four, to produce a carton having a rectangular cross-section, and the angle on which the sealing flaps are cut is generally 45 in relation to the indentation lines defining the flaps.
10. A blank in accordance with claim 8 in which the depth of the cutting away of the sealing flaps relative to the indentation lines defining the sealing flaps is less than the distance from those indentation lines to the edges of the sealing flaps.
11. A blank in accordance with claim 10 in which the restriction in the depth of cutting of the sealing flaps relative to the indentation lines defining the sealing flaps establishes a zone of continuity between the sealing flaps at corresponding ends of any two contiguous side panels whereby the bringing together of confronting ends of adjacent sealing flaps will cause the zone of continuity to bulge into a protuberance to be flattened by the end panel.
12. A blank in accordance with claim 11 in which the free edge of the zone of continuity is a curve merging smoothly into the lines defining the ends of the two sealing flaps.
13. A blank in accordance with claim 11 in which the free edge of the zone of continuity conforms to an arc of a circle to which the lines defining the ends of the two sealing flaps have a relationship of tangency.
14. A blank foldable to form a carton comprised of:
a T-shaped body of sheet material;
said body having a plurality of parallel first indentation lines defining side-wall panels of the carton and establishing folding lines;
said body further having second indentation lines traversing the side-wall panel in the top of the T shaped body in a direction generally normal to the first indentation lines and defining end panels for the carton in association with the side-wall panel so traversed and establishing folding lines for the end panels;
said body further having third indentation lines defining sealing flaps at the free edges of the end panels and establishing folding lines for those sealing flaps; and
said body further having the ends of the sealing flaps of the end panels cut away at angles of generally 45 in relation to the indentation lines defining the flaps so that at the outer corners of the end panels the ends of contiguous sealing flaps are aligned and meet at a point spaced outwardly from the intersection of the indentation lines defining those sealing flaps to establish a zone of continuity between the two sealing flaps to fold down around a corner of the carton upon folding of the end panels and their sealing flaps into their end closure positions.
15. A blank foldable to form a carton comprised of:
a T-shaped body of sheet material;
said body having a plurality of parallel first indentation linesdefining side-wall panels of the carton and establishing folding lines;
said body further having second indentation lines traversing the side-wall pane] in the top of the T- shaped body in a direction generally normal to the first indentation lines and defining end panels for the carton in association with the side-wall panel so traversed and establishing folding lines for the end panels;
said body further having third indentations lines defining sealing flaps at the free edges of the end panels and establishing folding lines for those sealing flaps;
said body further having the ends of the sealing flaps said body further having still other indentation lines traversing the others of said side-wall panels and defining sealing flaps in association with those other side-wall panels and establishing folding lines for those sealing flaps with the ends of those sealing flaps cutaway at angles of generally 45 in relation to the indentation lines defining them and the depth of cutting away restricted to less than the distance from the edges of the sealing flaps to those indentation lines to establish a zone of continuity between the sealing flaps at corresponding ends of any two contiguous side panels whereby the folding of the side-wall panels and their sealing flaps into the positions they will occupy in the completed carton and the resultant bringing together of confronting ends of adjacent sealing flaps will cause the zone of continuity to bulge into a protuberance to be flattened by the end panel.
i l I

Claims (15)

1. A blank foldable to form a carton comprised of: a body of sheet material; said body having a plurality of parallel first indentation lines defining side-wall panels of the carton and establishing folding lines; said body further having second indentation lines generally normal to the first indentation lines defining sealing-flaps and establishing folding lines for the flaps at the ends of all but one of said side-wall panels and in the case of said one side-wall panel the second indentation lines defining end panels for the carton and establishing folding lines for the end panels; and said body further having the ends of all of the sealing flaps cut away at angles in relation to the indentation lines defining the flaps such that upon folding the side-wall panels and their sealing flaps into the positions they will occupy in the completed carton the ends of the contiguous sealing flaps will come together into abutting relation.
2. A blank in accordance with claim 1 in which the number of side-wall panels is four, to produce a carton having a rectangular cross-section, and the angle on which the sealing flaps are cut is generally 45* in relation to the indentation lines defining the flaps.
3. A blank in accordance with claim 1 in which the depth of the cutting away of the sealing flaps relative to the indentation lines defining the sealing flaps is less than the distance from those indentation lines to the edges of the sealing flaps.
4. A blank in accordance with claim 3 in which the restriction in the depth of cutting of the sealing flaps relative to the indentation lines defining the sealing flaps establishes a zone of continuity between the sealing flaps at corresponding ends of any two contiguous side panels whereby the bringing together of confronting ends of adjacent sealing flaps will cause the zone of continuity to bulge into a protuberance to be flattened by the end panel.
5. A blank in accordance with claim 4 in which the free edge of the zone of continuity is a curve merging smoothly into the lines defining the ends of the two sealing flaps.
6. A blank in accordance with claim 4 in which the free edge of the zone of continuity conforms to an arc of a circle to which the lines defining the ends of the two sealing flaps have a relationship of tangency.
7. A blank foldable to form a carton comprised of: a body of sheet material; said body having a plurality of parallel first indentation lines defining side-wall panels of the carton and establishing folding lines; said body further having second indentation lines traversing one of said side-wall panels in a direction generally normal to the first indentation lines and defining end panels for the carton in association with said one side-wall panel and establishing folding lines for the end panels; said body further having third indentation lines defining sealing flaps at the free edges of the end panels and establishing folding lines for those sealing flaps; and said body further having the ends of the sealing flaps of the end panels cut away at angles of generally 45* in relation to the indentation lines defining the flaps so that at the outer corners of the end panels the ends of contiguous sealing flaps are aligned and meet at a point spaced outwardly from the intersection of the indentation lines defining those sealing flapS to establish a zone of continuity between the two sealing flaps to fold down around a corner of the carton upon folding of the end panels and their sealing flaps into their end closure positions.
8. A blank foldable to form a carton comprised of: a T-shaped body of sheet material; said body having a plurality of parallel first indentation lines defining side-wall panels of the carton and establishing folding lines; said body further haivng second indentation lines generally normal to the first indentation lines defining sealing flaps and establishing folding lines for the flaps at the ends of all but one of the end side-wall panels of the blank and in the case of said one side-wall panel the second indentation lines defining end panels for the carton and establishing folding lines for end panels whereby said one side-wall panel and associated end panels are derived from the top of the T-shaped body and the other side-wall panels form the remainder of the T-shaped body; and said body further having the ends of all of the sealing flaps cut away at angles in relation to the indentation lines defining the flaps such that upon folding the side-wall panels and their sealing flaps into the positions they will occupy in the completed carton the ends of the contiguous sealing flaps will come together into abutting relation.
9. A blank in accordance with claim 8 in which the number of side-wall panels is four, to produce a carton having a rectangular cross-section, and the angle on which the sealing flaps are cut is generally 45* in relation to the indentation lines defining the flaps.
10. A blank in accordance with claim 8 in which the depth of the cutting away of the sealing flaps relative to the indentation lines defining the sealing flaps is less than the distance from those indentation lines to the edges of the sealing flaps.
11. A blank in accordance with claim 10 in which the restriction in the depth of cutting of the sealing flaps relative to the indentation lines defining the sealing flaps establishes a zone of continuity between the sealing flaps at corresponding ends of any two contiguous side panels whereby the bringing together of confronting ends of adjacent sealing flaps will cause the zone of continuity to bulge into a protuberance to be flattened by the end panel.
12. A blank in accordance with claim 11 in which the free edge of the zone of continuity is a curve merging smoothly into the lines defining the ends of the two sealing flaps.
13. A blank in accordance with claim 11 in which the free edge of the zone of continuity conforms to an arc of a circle to which the lines defining the ends of the two sealing flaps have a relationship of tangency.
14. A blank foldable to form a carton comprised of: a T-shaped body of sheet material; said body having a plurality of parallel first indentation lines defining side-wall panels of the carton and establishing folding lines; said body further having second indentation lines traversing the side-wall panel in the top of the T-shaped body in a direction generally normal to the first indentation lines and defining end panels for the carton in association with the side-wall panel so traversed and establishing folding lines for the end panels; said body further having third indentation lines defining sealing flaps at the free edges of the end panels and establishing folding lines for those sealing flaps; and said body further having the ends of the sealing flaps of the end panels cut away at angles of generally 45* in relation to the indentation lines defining the flaps so that at the outer corners of the end panels the ends of contiguous sealing flaps are aligned and meet at a point spaced outwardly from the intersection of the indentation lines defining those sealing flaps to establish a zone of continuity between the two sealing flaps to fold down around a corner of the carton upon folding of the end panels and their sealing flaps into their end closure positions.
15. A blank foldable to form a carton comprised of: a T-shaped body of sheet material; said body having a plurality of parallel first indentation lines defining side-wall panels of the carton and establishing folding lines; said body further having second indentation lines traversing the side-wall panel in the top of the T-shaped body in a direction generally normal to the first indentation lines and defining end panels for the carton in association with the side-wall panel so traversed and establishing folding lines for the end panels; said body further having third indentations lines defining sealing flaps at the free edges of the end panels and establishing folding lines for those sealing flaps; said body further having the ends of the sealing flaps of the end panels cut away at angles of generally 45* in relation to the indentation lines defining the flaps so that at the outer corners of the end panels the ends of contiguous sealing flaps are aligned and meet at a point spaced outwardly from the intersection of the indentation lines defining those sealing flaps to establish a zone of continuity between the two sealing flaps to fold down around a corner of the carton upon folding of the end panels and their sealing flaps into their end closure positions; and said body further having still other indentation lines traversing the others of said side-wall panels and defining sealing flaps in association with those other side-wall panels and establishing folding lines for those sealing flaps with the ends of those sealing flaps cut away at angles of generally 45* in relation to the indentation lines defining them and the depth of cutting away restricted to less than the distance from the edges of the sealing flaps to those indentation lines to establish a zone of continuity between the sealing flaps at corresponding ends of any two contiguous side panels whereby the folding of the side-wall panels and their sealing flaps into the positions they will occupy in the completed carton and the resultant bringing together of confronting ends of adjacent sealing flaps will cause the zone of continuity to bulge into a protuberance to be flattened by the end panel.
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