US3147904A - Dispensing carton with reclosable pour spout - Google Patents

Dispensing carton with reclosable pour spout Download PDF

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US3147904A
US3147904A US141349A US14134961A US3147904A US 3147904 A US3147904 A US 3147904A US 141349 A US141349 A US 141349A US 14134961 A US14134961 A US 14134961A US 3147904 A US3147904 A US 3147904A
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panel
score
edge
spout
panels
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US141349A
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Louis P Larson
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Riegel Paper Corp
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Riegel Paper Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/02Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body
    • B65D5/06Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body with end-closing or contents-supporting elements formed by folding inwardly a wall extending from, and continuously around, an end of the tubular body
    • B65D5/061Rectangular containers having a body with gusset-flaps folded inwardly beneath the closure flaps
    • B65D5/062Rectangular containers having a body with gusset-flaps folded inwardly beneath the closure flaps with supplemental means facilitating the opening, e.g. tear lines, tear tabs

Definitions

  • the present invention relates to cartons of paperboard or other suitable material having a reclosable pour spout and adapted to contain and dispense fluid material in such forms as powder, granules, flakes, liquids, etc.
  • One of the principal objects of the present invention is to provide a carton having an integral pouring spout on its upper end which can be automatically snappedopen and closed so as to reseal the opening after a portion of the material has been dispensed.
  • Another object of the present invention is to provide a closure means having a pull out tab integral therewith whereby the closure can be pulled into pour spout configuration and reclosed by application of the proper force to the pull tab member.
  • Still another object of the present invention is to provide a reclosable pour spout for a container in which the pour spout is fonned from the top end closure panels by downwardly bending triangular ears on the end closure member to spring the end closure panels outwardly into pour spout configuration.
  • Still another object of the present invention is to provide a reclosable pour spout for a carton in which an end closure panel is infolded beneath side cover flaps whereby upon rupture of a tear flap, bellows folds are expanded automatically to spring the end panel outwardly and upwardly into pour spout defining relation with the container, and in which the end panel can be forced inwardly and snapped into sealing relationship with extruded score lines on the interior of the side cover iiaps.
  • the present invention comprises a reclosable pour spout having suitably dimensioned triangular panels which automatically are snapped into pour spout configuration and which are sprung into sealing relationship with other portions of the top closure upon application of suitable forces to said panels.
  • the present invention also comprises a carton embodying a reclosable pour spout which can be snapped into open or closed relationship with respect to said container and further includes the blanks from which said closures and containers are formed.
  • FIG. 1 is a plan view of a blank embodying the present invention and showing the surface which forms the inside of the container when folded,
  • FIG. 2 is an enlarged view of the top portion of the blank shown in FIG. l,
  • FIG. 3 is a perspective view of the top portion of the folded container showing the upper or cover fiaps in open position
  • FIG. 4 is a perspective view of the top portion of the folded container showing the cover flaps in partially open position just prior to their overlapping
  • FIG. 5 is a perspective view of the top portion of the container with the cover iiaps in closed sealed relation
  • FIG. 6 is a perspective view of the top portion of the container after the two triangular portions of the cover 3,147,904 Patented Sept. 8, 1964 ice have been folded upwardly into substantially vertical position,
  • FIG. 7 is a perspective view showing the two triangular portions folded downwardly into close relation with the top, thereby causing the spout end panels and connected triangular portions to spring upwardly automatically into the position of FIG. 8,
  • FIG. 8 is a perspective view showing the spout in its fully open and pouring position
  • FIG. 9 is a top plan view of the carton after the spout end panel has been snapped into closed position, showing how the spout forming portions seal the opening,
  • FIG. 10 is a cross-sectional view taken along the line lit-10 of FIG. 9,
  • FIG. 11 is a plan view of the top portion of a blank embodying a modification of the present invention and showing the surface which forms the inside of the container when folded,
  • FIG. 12 is a perspective view of the top portion of the modified container with the top closure in sealed relation and showing the pull tab extending therefrom,
  • FIG. 13 hows how the pull tab opens the upper longitudinal central score during the opening operation
  • FIG. 14 is a perspective view showing how the portion of the pull tab glued to the spout and panel opens the spout into fully open position
  • FIG. 15 is a frragmentary top plan view of a blank showing a modified pull tab and showing the surface which forms the inside of the container when folded, and
  • FIG. 16 is a perspective view of the top portion of the modified container made from the blank shown in FIG. 15 and showing the top closure opened with the modified pull tab secured only to one outer end triangular panel.
  • FIG. 1 shows a blank 10 which ordinarily is made of paperboard and which can be coated or laminated on one or both surfaces thereof to render it moisture proof.
  • the blank 10 has an irregular top edge 11, an irregular bottom edge 12, a front edge 13, and a rear edge 14 parallel thereto.
  • the body of the blank is formed into a series of longitudinal panels, top panels and bottom panels which form the longitudinal walls and the top and bottom closures, respectively, for the carton into which the blank 10 is formed as will hereinafter be more fully explained.
  • the body of the blank 10 includes a manufacturers ap 1S on one side thereof defined by the blank edge 13, a transverse top score line 16, a transverse bottom score line 17 and a longitudinal score line 18.
  • the manufacturers fiap 15 includes a top extension 19 defined by the blank edge 13, a transverse edge 20, the longitudinal score line 18, and the transverse score line 16.
  • a bottom extension l21 of the manufacturers flap 15 is defined by the blank edge 13, the bottom transverse score line 17, the longitudinal score line 18 and a transverse edge 22.
  • An end panel 23 is connected to the manufacturers ap 15 at the longitudinal score line 18 and is further defined by a spaced longitudinal score line 24, a bottom transverse score line 25 aligned with the score line 17, and a top transverse score line 26 offset from the manufacturers fiap top score line 16.
  • a spout end panel 27 is connected to the end panel 23 at the transverse score line 26 and is defined by the transverse top edge 23 which is offset from the manufacturers flap top edge 20, and the longitudinal score lines 18 and 24.
  • the spout end panel 27 includes end triangular portions 29 and 30 defined by diagonal score lines 31 which intersect at the midpoint of 4the top edge 28 and connect with the intersections of the longitudinal score lines 18 and 24- with the transverse score line 26.
  • the end triangun lar panels 29 and 30 have free edges 29a and 30a, respectively.
  • a bottom end closure panel 32 is connected to the end panel 23 at the bottom score line 25 and is further defined by an irregular bottom transverse edge 33 and the longitudinal scores 18 and 24.
  • the irregular bottom transverse edge 33 includes a cut-out portion connected by diagonal score lines 34 to the points of intersection of the longitudinal score lines 1S and 24 with the bottom transverse score line 25.
  • a side panel 35 is connected to the end panel 23 at the longitudinal score line 24 and is further defined by a top transverse score line 36, a bottom transverse score line 37 and a longitudinal score line 38.
  • the top transverse score line 36 is longitudinally offset from the end panel ⁇ top transverse score line 26; While the bottom transverse score line 37 is aligned with the end panel bottom transverse score line 25.
  • a side cover ap 39 is connected to the side panel 35 at the score line 36 and is further defined by the top transverse edge 4f) and the longitudinal score lines 24 and 33.
  • the cover ap edge 40 is longitudinally offset from the spout panel edge 28, and the top longitudinal score line 36 is offset from the end panel top score line 26.
  • a diagonal score line 41 connects the intersection of the longitudinal score line 24 and the top transverse score line 36 with the top transverse edge 40, and provides a side triangular panel 42 having a free edge 42a.
  • a bottom side closure panel 43 is connected to the side panel 35 at the transverse score line 37 and is further defined by a bottom transverse edge 44 and the longitudinal score lines 24 and 38.
  • a rear wall 45 is connected to the side panel 35 at the longitudinal score 38 and is further defined by a longitudinal score 46, a top transverse score 47 and a bottom score 48.
  • the top transverse score 47 is longitudinally offset from the side panel score 36 and is aligned with the spout end panel score 26.
  • a rear end panel 49 is connected to the end wall 45 at the transverse score line 47 and is further defined by a transverse top edge t) and the longitudinal score lines 3S and 46.
  • the rear end panel 49 is divided into outer triangular portions 51 and 51a. by diagonal score lines 52 which intersect at the midpoint of the top edge 56 and connect with the intersections of the longitudinal score lines 3S and 46 and the transverse score line 4'7.
  • a bottom end closure panel 53 is connected to the end panel 45 at the bottom score line 48 and is further defined by an irregular bottom transverse edge 54 and the longitudinal scores 38 and 46.
  • the irregular bottom transverse edge 54 includes a cut-out portion connected by diagonal score lines 55 to the points of intersection of the longitudinal score lines 33 and 46 with the bottom transverse score line 48.
  • a side panel 56 is connected to the end panel 45 at the longitudinal score line 46 and is further defined by the longitudinal edge 14, a top transverse score line 57 and a bottom transverse score line 58.
  • the top transverse score line 57 is longitudinally offset from the end panel score line 47 and is aligned with the side panel transverse score line 36.
  • a side cover panel 59 is connected to the side panel 56 at the top transverse score line 57 and is further defined by a top transverse edge 60, the longitudinal edge 14 and the longitudinal score 46.
  • the top transverse edge 6i) is longitudinally offset from the end panel top edge 50 to form a top closure seal as is explained more fully hereinafter.
  • a severable seal tab 61 in the corner of the side cover panel 59 is defined at one of its inner sides by a transverse line of weakness 62 and at the other of its inner sides by a diagonal line of Weakness 63.
  • the diagonal line of weakness 63 extends past the longitudinal line of Weakness 62 and intersects a diagonal score line 64 which originates at the point of intersection of the longitudinal edge 14 and the transverse score line 57 to define therewith a generally triangular side panel 65.
  • the line of weakness 62 is disposed in offset relation to the container midwidth to make the container closure leakproof, and the perforated score 62 is spaced from the side panel score 57 the distance Z which is equal to approximately one-half the Width of the container plus 1/32 inch.
  • the Width of the container is determined by the width of the end panels 23 and 45, and therefore the distance Z is equal to one-half the width of the panels 23 and 45 plus 1/32 inch.
  • a bottom cover fiap 66 is hinged to the side panel 56 at the transverse score 58 and is further defined by an edge 67, the edge 14, and the longitudinal score 46.
  • a suitable adhesive is applied to the outer surface of the manufacturers flap 15 and the panels 23, 35, 45 and 56 are folded inwardly toward each other about the parallel scores 1S, 24, 3S and 46.
  • the outer side of the manufacturers fiap 15 is secured to the inner side of the terminal side panel 56 along the free edge 14 to complete the body of the container.
  • a suitable adhesive is applied to the inner surface of the side panel 59 adjacent to the top edge 66 thereof to cover the tear tab 61 and the portion of said side panel 59 which overlaps the outer surface of the other side cover flap 39 when the flaps are in closure forming arrangement.
  • the end panel 49 and the spout panel 27 are folded toward each other so that the triangular portions 29, 30, 51 and 51a define bellows folds with the side flaps 39 and 59.
  • the free edge 4t) of the side panel 39 is tucked into the bellows folds defined by the triangular panels 29 and 51a and the side fiap 59, While the free edge 60 of the side fiap 59 is laid upon and overlaps the free edge 4t) of the side flap 39.
  • the free edge 5) of the end panel 49 is folded at its center and the two resulting portions are positioned in close parallel alignment when the end panel 49 is folded along the diagonal score lines 52.
  • the free edge 28 of the spout end panel 27 is folded at its center and the two resulting portions 29a and 39a are positioned in close parallel alignment when the spout end panel 27 is folded along the score lines 31.
  • the overlaid side flap 59 is glued to the other side fiap 39.
  • top closure is adequate when the container holds powder particles
  • the top closure members are coated with a thermoplastic seal material, such as polyethylene, since the closure must be moisture proof in order to resist leakage of the iiuid in the container through the top closure even when the filled container is inverted for extended periods of time.
  • the side closure members 39 and 59 are interiocked and overlapped as hereinbefore described and a thin mandrel is positioned inside the container adjacent to the inner surfaces of the end cover flap 49 and the spout cover fiap 27.
  • a heated sealing instrument is pressed against the outer surface of the side flap 59 adjacent to the free edge 66, including the tear strip portion 61. The heat penetrates into the top closure members to seal said members together.
  • the free edge 60 of the side flap 59 sealed to the outer surface of the other side flap 39, but the interlocked edge 40 of the second side flap 39 also is sealed to the inner surfaces of the members forming the bellows fold.
  • the outer surfaces of the rear end closure flap 49 may be sealed together along the midline of the top closure.
  • the degree of seal in depth is controlled by the temperature of the heated sealing instrument and the time which it is in engagement with the top closure. Any sealing of the folded over portions of the spout end panel 27 is remedied when armena the top closure is opened as is hereinafter more fully described.
  • the container When the top closure is completed, the container is filled in an upside down position through the bottom opening. When the container is lled, the bottom closure is applied. Any conventional bottom closure can be applied to the container and for purposes of this disclosure, the bottom closure formed from the blank shown in FIG. 1 will be described.
  • the bottom closure must be moisture proof, if the container is to hold liquid or a hygroscopic powder, and must be strong enough to support the contents of the container. If the foregoing requirements are fulfilled, any suitable bottom closure is satisfactory.
  • the bottom side closure panels 43 and 66 are folded inwardly and the overlapping portions of the free edges 44 and 67 are secured together by an adhesive or a heat seal, depending on the contents of the container.
  • the bottom side closure panels 43 and 66 are folded inwardly, the bottom end panels 32 and 53 are folded outwardly along the transverse score lines and 48 and along the diagonal score lines 34 and 55.
  • the overlapping portions of the bottom end closure panels are then secured together.
  • the end closure panel 32 is folded inwardly about the longitudinal score lines 18 and 24 and the transverse score line 25 and the end closure panel 53 is folded inwardly about the longitudinal score lines 38 and 46 and the transverse score line 48.
  • the folded end panels 32 and 53 are then secured to the longitudinal end walls 35 and 56.
  • the novel spout closure in which the spout end panel 27 is snapped outwardly to spout defining position (FIG. 8), and also is snapped inwardly to top closure defining position (FIG. 9), includes the spout end panel 27 and the two adjacent pairs of contiguous triangular panels and 42 and 29 and 65.
  • the first pair of triangular panels includes a first or end triangular panel 29 defined by the free edge 29a, the score line 31, and the score line 18 connecting the panel 29 to the manufacturers fiap 19 which is secured to the side triangular panel 65.
  • the second or side triangular panel 65 is defined by the perforated score line 62 connecting the panel 65 to the tear tab 61, the score line 64 connecting the panel 65 to the side closure panel 59, and the free edge 14 positioned adjacent -to the manufacturers flap score line 18 when the container is in erected position.
  • the second pair of triangular panels includes a first or end triangular panel 30 defined by the score line 31, the free edge 30a, and the common score line 24 connecting the rst panel 30 to the side triangular panel 42.
  • the second or side triangular panel 42 is defined by the free edge 42a, the score line 41 connecting the panel 42 to the side closure panel 39 and the common score line 24.
  • Certain novel angular and dimensional relationships exist among the panels which comprise the spout end closure which cause the spout end panel 27 to be snapped or sprung with a distinct popping sound into a pour spout configuration (FIGS. 6 8).
  • the length of the free edges 29a and 30a of the spout end triangular panels 29 and 30 is less than the length of the perforated score line 62 of the side triangular panel 59 and also is less than the length of the free edge 42a of the side triangular panel 42.
  • the angle A between the diagonal score line 41 and longitudinal score line 24 is slightly greater than 45 and preferably is approximately 46.
  • the angle B between the diagonal score 64 and the free edge 14 is greater than 45 and preferably is about 46
  • the difference in the dimensions of the edges 29a and 62 and the edges 30a and 42a must be such that the panels comprising the bellows fold (triangular panels 29 and 65 and 30 and 4Z) and the pour spout panel 27 lie in contacting flatwise relation in the sealed condition of the container, and yet when the triangular panels 29 and 65 and 30 and 42 are folded upwardly and outwardly to open the container (as is hereinafter explained more fully), a stress sealing operation.
  • the tear strip 6l is severed along the line of perforations 62 and the overlapped triangular panels are raised into substantially vertical position (FIG. 6), breaking whatever heat seal may have been imparted thereto during the top closure
  • the triangular panels then are bent backwardly into close relation with the top, raising the point X defined by the intersection of the free edges 29a and 30a and the diagonal scores 31 above the plane of the rest of the top closure and causing the spout end panel 27 to spring upwardly automatically into pouring position (FIGS. 7 and 8).
  • the spout end panel 27 tends to spring outwardly or inwardly as soon as the point X passes through a common plane defined by the parallel alignment of the spout end panel 27 and the triangular end panels 29 and Sii. As the spout end panel 27 is snapped inwardly, the panels 27, 29 and 30 move into sealing configuration with the rest of the top closure assembly (FIG. 9). The end triangular panels 29 and 30 are in close contacting position adjacent to the side triangular panels 42 and 65, respectively, to further seal the top opening.
  • each of the inner scores has a raised area (more clearly shown in FIG. l0), and the raised adjacent contacting score lines 31 and 4l and 31 and 64, respectively, seal the closure of the spout end panel 27 with the top side closure panels 39 and 59.
  • a liquid proof closure is provided for the container.
  • FfG. ll shows the top portion of a modified blank 70.
  • the lower portion of the blank 70 may be similar to that shown in FIG. ll, or it may be any other suitable bottom closure structure.
  • the blank 70 includes an irregular top margin 71 and parallel longitudinal end margins 72 and 73.
  • a series of parallel longitudinal score lines 74, 75, 76 and 77 divide the blank into a series of top closure panels and the longitudinal side and end panels 73, 79, Si) and 81 with a manufacturers flap 82 hinged to one edge thereof.
  • rlChe manufacturers flap 32 is defined between the blank edge 72 and the longitudinal score line 74 and includes a transverse score 83 to dene a top portion 84.
  • the end panel 81 is defined by the longitudinal scores 74 and 75 and is hinged to the manufacturers flap 82.
  • a top end closure panel 85 is defined between a transverse free margin 86 and a transverse score 87 and includes outer triangular panels 83 and 89 defined by the diagonal scores 99 and 91 which diverge from the top margin 86 to the intersections of the transverse score 87 with the longitudinal scores 74 and 75.
  • the panels 88 and 89 have free margins 83a and 89a, respectively.
  • the side panel 89 is defined between the longitudinal scores 75 and 76 and is hinged to the end panel 81.
  • a top side closure panel 92 is defined between a transverse margin 93 and a transverse score 94 which is offset from the transverse score 87.
  • a diagonal score 95 beginning at the free edge 93 and terminating at the intersection of the longitudinal score 76 and the transverse score 94 defines a triangular spout panel 96 having a free margin 96a.
  • the end panel 79 defined between the longitudinal scores 76 and 77 is hinged to the side panel Si?.
  • a spout end panel 97 is defined between a transverse score 98 and a free margin 99 including a perforated score 100 which is the continuation thereof.
  • the transverse score 98 is offset from the adjoining transverse score 94.
  • a pull tab assembly 165 is connected to the spout end panel triangular portion 133 by the perforated score 100 and further includes a triangular' glue portion 1%, defined between the free edges 14.17 and 168 and a diagonal score 199, which is aligned with the diagonal score 162; a trapezoidal portion 11), which is hinged to the triangular portion 196 at the diagonal score 109; and a free rectangular pull tab 111 hinged to the trapezoidal portion 11b at a longitudinal score 112.
  • a cutout score 113 spaces the tab 111 from the side closure panel 92.
  • the side panel 78 is defined between the longitudinal score 77 and the blank end margin 73.
  • a side cover fiap 11d is defined between a free top margin 115 and a transverse score 116 which is offset from the adjoining score 98 and aligned with the transverse score 94.
  • a severable glue flap 117 is defined by a transverse perforated score 11S, which is aligned with the perforated score 10i) connecting the pull tab assembly 1%' to the spout end panel 97, and the diagonal perforated score 119 terminating at the free margin 115.
  • a diagonal score 12b connects the end of the transverse perforated score 113 with the intersection of the transverse score 1.16 and the longitudinal score '77 to define a triangular side spout panel 121.
  • the panels 78, '79, 8l) and 31 are folded inwardly toward each other about the parallel longitudinal scores 77, 76 and 75, and the outer side of the manufacturers tiap d2 is secured to the inner side of the terminal side panel 78 along the free edge 73 to complete the body of the container, 1n forming the top closure, the side fiaps 92 and 114 are folded toward each other and the end panel S5 and the spout end panel f7 also are folded toward each other so that the triangular portions S3, 8L", MP3 and 104 thereof define bellows folds with the side flaps 92 and 114.
  • the free edge 93 of the side panel 92 is tucked into the bellows folds defined by the triangular panels S3 and 1&4- and the other side fiap 114-, while the free edge 115 of the side fiap is laid upon and overlaps the top of the side fiap 92.
  • the free edges 83a and 89a of the end panel S are positioned in close parallel relationship when the end pane S5 is folded along the diagonal score lines 96 and 91.
  • the pull tab assembly 165 is folded upon the perforated score 1li@ and triangular portion 106 thereof is secured to the spout end panel 97, and the trapezoidal portion 11@ is folded along the diagonal score 1'll9 and positioned between the triangular end panel 163 and the triangular portion 166 of the pull tab assembly 105.
  • the rectangular pull tab 111 then is folded along the longitudinal score 112 to overlie the severable glue strip 117 and a portion of the end cover panel @2 as shown by the broken lines of FIG. 12.
  • the pull tab 111 is disengaged from the top of the container as shown by the solid lines of FIG. 12.
  • the pull tab 111 is pulled inwardly and upwardly to sever the glue strip 117 from the side cover flap 114 along the perforated score 118 (FIG. 13).
  • the perforated score 11i@ is severed and the spout end panel 97 is pulled into pour spout defining position (FIG. 14).
  • the pull tab assembly 105 is pushed inwardly and downwardly and the pour spout panel 97 snaps into sealing relationship with the side cover panels 92 and 11A. similar to the configuration shown in FIGS. 9 and 10.
  • the length of the free edges 88a and 89a of the spout end triangular panels 58 and 89 is less than the length of the perforated Score 113 of the side triangular panel 114 and also is less than the length of the free edge 96a of the other side triangular panel 96.
  • the angle A between the diagonal score line 121i and the longitudinal score line 77 is slightly greater than 45 and preferably is 46.
  • the angle B between the diagonal score and the longitudinal score 76 is greater than 45 and preferably is about 46.
  • the difference in the dimensions of the blank edges are such that the panels comprising the bellows folds (triangular panels 103 and 96 and 104 and 121) and the pour spout panel 97 lie in contacting flatwise relation in the scaled condition of the container, and yet when the triangular panels 103 and 164 are pulled upwardly and outwardly to open the container, a stress results whereby the spout end panel 97 is sprung outwardly into protruded pour spout configuration.
  • the triangular panels 193 and 96 and 164 and 121 are snapped back into contacting relation when the spout end panel Q7 is pushed inwardly and downwardly to thereby reseal the top closure.
  • FIG. 15 A further modification of the present invention is shown in FG. 15, wherein the blank is identical to the blank 70 shown in FIG. l1 except that the pull tab assembly is modied.
  • the pull tab assembly 131 shown in FIG. 15 includes a trapezoidal portion 132 hinged to the spout end panel 97 by a transverse score 133 and thereby connected to one end triangular panel 193.
  • a rectangular pull tab 134 is connected to the trapezoidal portion 132 by a longitudinal score 135 and is spaced from the side cover flap 92 by a cutout score 136.
  • the trapezoidal portion 132 is folded in fiat contacting relation between the triangular end panel 163 when the top closure is effected.
  • the pull tab portion 134 is folded back on top of the tear tab 117 where it overlaps a portion of the side cover flap 92.
  • the pull tab 134 To open the top closure, the pull tab 134 first is pulled upwardly and outwardly to free it from the container top, after which the pull tab 13d is pulled upwardly and inwardly to detach the tear tab 117 along the perforated score 118 (FIG. 16). The pull tab 134 then is pulled outwardly to pull the spout end panel 97 into a pour spout defining position similar to that shown in FIG. 14.
  • a container blank comprising a generally rectangular sheet having generally parallel opposed free side edges and being provided with longitudinally extending score lines dividing the central portion of the sheet into series of adjacent generally rectangular main body panels, transverse score lines adjacent to the opposite ends of the sheet providing, in cooperation with the longitudinal score lines, end closure panels at each end of the main body panels, the transverse score lines at the upper end of the blank being offset at the main body panels, one spout end panel at the upper end of the sheet being provided with upwardly convergent score lines extending from the respective upper corners of the main body panel and intersecting at the upper edge of said spout end panel, a pull tab member joined to said spout end panel by a transverse line of weakness, said line of Weakness forming a portion of the upper edge of said spout end panel, said pull tab member having a longitudinal side edge and a diagonal side edge aligned with one of said spout end panel diagonal scores, a transverse cut, a longitudinal score spaced from the longitudinal side edge and with said edge and said
  • a container blank comprising a generally rectangular sheet having generally parallel opposed free side edges and being provided with longitudinally extending score lines dividing the central portion of the sheet into series of adjacent generally rectangular main body panels, transverse score lines adjacent to the opposite ends of the sheet providing, in cooperation with the longitudinal score lines, end closure panels at each end of the main body panels, the transverse score lines at the upper end of the blank being offset at the main body panels, one spout end panel at the upper end of the sheet being provided with upwardly convergent score lines extending from the respective upper corners of the main body panel and intersecting at the upper edge of said spout end panel, a pull tab member joined to said spout end panel by a transverse score, said score forming a portion of the upper edge of said spout end panel, said pull tab member having a longitudinal side edge and a diagonal side edge aligned with one of said spout end panel diagonal scores, a transverse cut, and a longitudinal score spaced from the longitudinal side edge and with said edge and said cut defining a
  • a sealed dispensing closure for a flat-topped milk carton or the like having a pair of opposed longitudinal side wall panels and front and rear end wall panels comprising, a spout end panel hinged to the front end wall of the container, a rear end panel hinged to the rear wall of the container, rst and second side cover panels hinged to the side walls of the container, said end and side cover panels being hingedly connected to one another, said spout end panel having converging score lines extending from the upper corners of the front end wall and intersecting at the free margin of said spout end panel to define a central triangular pour spout having adjacent end triangular portions, said rear end panel having a pair of converging score lines extending from the upper corner of the carton rear wall and intersecting at the free edge of said rear end panel to define a central triangular closure member having adjacent triangular portions, each of said triangular portions forming a bellows fold with the immediately adjacent side cover panels when said end panels and side cover panels are folded together into

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Description

Sept. 8, 1964 L.. P. LARsoN 3,147,904
DISPENSING CARTON WITH RECLOSABLE POUR SPOUT Filed Sept. 28. 1961 3 Sheets-Sheet 1 DIsPENsING CARTON WITH REcLosABLE POUR sPoUT Filed sept. 28, 1961 L` P. LARSON Sept. 8, 1964 3 Sheets-Sheet 2 Sept. 8, 1964 L.. P. LARsoN DISPENSING CARTON WITH REcLosABLE Poux sPouT Filed sept. 2s, 1961 3 Sheets-Sheet 3 United States Patent O The present invention relates to cartons of paperboard or other suitable material having a reclosable pour spout and adapted to contain and dispense fluid material in such forms as powder, granules, flakes, liquids, etc.
One of the principal objects of the present invention is to provide a carton having an integral pouring spout on its upper end which can be automatically snappedopen and closed so as to reseal the opening after a portion of the material has been dispensed.
Another object of the present invention is to provide a closure means having a pull out tab integral therewith whereby the closure can be pulled into pour spout configuration and reclosed by application of the proper force to the pull tab member.
Still another object of the present invention is to provide a reclosable pour spout for a container in which the pour spout is fonned from the top end closure panels by downwardly bending triangular ears on the end closure member to spring the end closure panels outwardly into pour spout configuration.
Still another object of the present invention is to provide a reclosable pour spout for a carton in which an end closure panel is infolded beneath side cover flaps whereby upon rupture of a tear flap, bellows folds are expanded automatically to spring the end panel outwardly and upwardly into pour spout defining relation with the container, and in which the end panel can be forced inwardly and snapped into sealing relationship with extruded score lines on the interior of the side cover iiaps.
These and other objects and advantages will become apparent hereinafter.
The present invention comprises a reclosable pour spout having suitably dimensioned triangular panels which automatically are snapped into pour spout configuration and which are sprung into sealing relationship with other portions of the top closure upon application of suitable forces to said panels. The present invention also comprises a carton embodying a reclosable pour spout which can be snapped into open or closed relationship with respect to said container and further includes the blanks from which said closures and containers are formed.
In the accompanying drawings which form a part of this specification and wherein like numbers refer to like parts wherever they occur:
FIG. 1 is a plan view of a blank embodying the present invention and showing the surface which forms the inside of the container when folded,
FIG. 2 is an enlarged view of the top portion of the blank shown in FIG. l,
FIG. 3 is a perspective view of the top portion of the folded container showing the upper or cover fiaps in open position,
FIG. 4 is a perspective view of the top portion of the folded container showing the cover flaps in partially open position just prior to their overlapping,
FIG. 5 is a perspective view of the top portion of the container with the cover iiaps in closed sealed relation,
FIG. 6 is a perspective view of the top portion of the container after the two triangular portions of the cover 3,147,904 Patented Sept. 8, 1964 ice have been folded upwardly into substantially vertical position,
FIG. 7 is a perspective view showing the two triangular portions folded downwardly into close relation with the top, thereby causing the spout end panels and connected triangular portions to spring upwardly automatically into the position of FIG. 8,
FIG. 8 is a perspective view showing the spout in its fully open and pouring position,
FIG. 9 is a top plan view of the carton after the spout end panel has been snapped into closed position, showing how the spout forming portions seal the opening,
FIG. 10 is a cross-sectional view taken along the line lit-10 of FIG. 9,
FIG. 11 is a plan view of the top portion of a blank embodying a modification of the present invention and showing the surface which forms the inside of the container when folded,
FIG. 12 is a perspective view of the top portion of the modified container with the top closure in sealed relation and showing the pull tab extending therefrom,
FIG. 13 hows how the pull tab opens the upper longitudinal central score during the opening operation,
FIG. 14 is a perspective view showing how the portion of the pull tab glued to the spout and panel opens the spout into fully open position,
FIG. 15 is a frragmentary top plan view of a blank showing a modified pull tab and showing the surface which forms the inside of the container when folded, and
FIG. 16 is a perspective view of the top portion of the modified container made from the blank shown in FIG. 15 and showing the top closure opened with the modified pull tab secured only to one outer end triangular panel.
FIG. 1 shows a blank 10 which ordinarily is made of paperboard and which can be coated or laminated on one or both surfaces thereof to render it moisture proof. The blank 10 has an irregular top edge 11, an irregular bottom edge 12, a front edge 13, and a rear edge 14 parallel thereto. The body of the blank is formed into a series of longitudinal panels, top panels and bottom panels which form the longitudinal walls and the top and bottom closures, respectively, for the carton into which the blank 10 is formed as will hereinafter be more fully explained.
The body of the blank 10 includes a manufacturers ap 1S on one side thereof defined by the blank edge 13, a transverse top score line 16, a transverse bottom score line 17 and a longitudinal score line 18. The manufacturers fiap 15 includes a top extension 19 defined by the blank edge 13, a transverse edge 20, the longitudinal score line 18, and the transverse score line 16. A bottom extension l21 of the manufacturers flap 15 is defined by the blank edge 13, the bottom transverse score line 17, the longitudinal score line 18 and a transverse edge 22.
An end panel 23 is connected to the manufacturers ap 15 at the longitudinal score line 18 and is further defined by a spaced longitudinal score line 24, a bottom transverse score line 25 aligned with the score line 17, and a top transverse score line 26 offset from the manufacturers fiap top score line 16.
A spout end panel 27 is connected to the end panel 23 at the transverse score line 26 and is defined by the transverse top edge 23 which is offset from the manufacturers flap top edge 20, and the longitudinal score lines 18 and 24. The spout end panel 27 includes end triangular portions 29 and 30 defined by diagonal score lines 31 which intersect at the midpoint of 4the top edge 28 and connect with the intersections of the longitudinal score lines 18 and 24- with the transverse score line 26. The end triangun lar panels 29 and 30 have free edges 29a and 30a, respectively.
A bottom end closure panel 32 is connected to the end panel 23 at the bottom score line 25 and is further defined by an irregular bottom transverse edge 33 and the longitudinal scores 18 and 24. The irregular bottom transverse edge 33 includes a cut-out portion connected by diagonal score lines 34 to the points of intersection of the longitudinal score lines 1S and 24 with the bottom transverse score line 25.
A side panel 35 is connected to the end panel 23 at the longitudinal score line 24 and is further defined by a top transverse score line 36, a bottom transverse score line 37 and a longitudinal score line 38. The top transverse score line 36 is longitudinally offset from the end panel `top transverse score line 26; While the bottom transverse score line 37 is aligned with the end panel bottom transverse score line 25.
A side cover ap 39 is connected to the side panel 35 at the score line 36 and is further defined by the top transverse edge 4f) and the longitudinal score lines 24 and 33. The cover ap edge 40 is longitudinally offset from the spout panel edge 28, and the top longitudinal score line 36 is offset from the end panel top score line 26. A diagonal score line 41 connects the intersection of the longitudinal score line 24 and the top transverse score line 36 with the top transverse edge 40, and provides a side triangular panel 42 having a free edge 42a.
A bottom side closure panel 43 is connected to the side panel 35 at the transverse score line 37 and is further defined by a bottom transverse edge 44 and the longitudinal score lines 24 and 38.
A rear wall 45 is connected to the side panel 35 at the longitudinal score 38 and is further defined by a longitudinal score 46, a top transverse score 47 and a bottom score 48. The top transverse score 47 is longitudinally offset from the side panel score 36 and is aligned with the spout end panel score 26.
A rear end panel 49 is connected to the end wall 45 at the transverse score line 47 and is further defined by a transverse top edge t) and the longitudinal score lines 3S and 46. The rear end panel 49 is divided into outer triangular portions 51 and 51a. by diagonal score lines 52 which intersect at the midpoint of the top edge 56 and connect with the intersections of the longitudinal score lines 3S and 46 and the transverse score line 4'7.
A bottom end closure panel 53 is connected to the end panel 45 at the bottom score line 48 and is further defined by an irregular bottom transverse edge 54 and the longitudinal scores 38 and 46. The irregular bottom transverse edge 54 includes a cut-out portion connected by diagonal score lines 55 to the points of intersection of the longitudinal score lines 33 and 46 with the bottom transverse score line 48.
A side panel 56 is connected to the end panel 45 at the longitudinal score line 46 and is further defined by the longitudinal edge 14, a top transverse score line 57 and a bottom transverse score line 58. The top transverse score line 57 is longitudinally offset from the end panel score line 47 and is aligned with the side panel transverse score line 36.
A side cover panel 59 is connected to the side panel 56 at the top transverse score line 57 and is further defined by a top transverse edge 60, the longitudinal edge 14 and the longitudinal score 46. The top transverse edge 6i) is longitudinally offset from the end panel top edge 50 to form a top closure seal as is explained more fully hereinafter.
A severable seal tab 61 in the corner of the side cover panel 59 is defined at one of its inner sides by a transverse line of weakness 62 and at the other of its inner sides by a diagonal line of Weakness 63. The diagonal line of weakness 63 extends past the longitudinal line of Weakness 62 and intersects a diagonal score line 64 which originates at the point of intersection of the longitudinal edge 14 and the transverse score line 57 to define therewith a generally triangular side panel 65.
The line of weakness 62 is disposed in offset relation to the container midwidth to make the container closure leakproof, and the perforated score 62 is spaced from the side panel score 57 the distance Z which is equal to approximately one-half the Width of the container plus 1/32 inch. The Width of the container is determined by the width of the end panels 23 and 45, and therefore the distance Z is equal to one-half the width of the panels 23 and 45 plus 1/32 inch.
A bottom cover fiap 66 is hinged to the side panel 56 at the transverse score 58 and is further defined by an edge 67, the edge 14, and the longitudinal score 46.
In forming a container or carton from the blank 10, a suitable adhesive is applied to the outer surface of the manufacturers flap 15 and the panels 23, 35, 45 and 56 are folded inwardly toward each other about the parallel scores 1S, 24, 3S and 46. The outer side of the manufacturers fiap 15 is secured to the inner side of the terminal side panel 56 along the free edge 14 to complete the body of the container.
In forming the top closure, a suitable adhesive is applied to the inner surface of the side panel 59 adjacent to the top edge 66 thereof to cover the tear tab 61 and the portion of said side panel 59 which overlaps the outer surface of the other side cover flap 39 when the flaps are in closure forming arrangement. As the side flaps 59 and 39 are folded toward each other, the end panel 49 and the spout panel 27 are folded toward each other so that the triangular portions 29, 30, 51 and 51a define bellows folds with the side flaps 39 and 59. The free edge 4t) of the side panel 39 is tucked into the bellows folds defined by the triangular panels 29 and 51a and the side fiap 59, While the free edge 60 of the side fiap 59 is laid upon and overlaps the free edge 4t) of the side flap 39. The free edge 5) of the end panel 49 is folded at its center and the two resulting portions are positioned in close parallel alignment when the end panel 49 is folded along the diagonal score lines 52. The free edge 28 of the spout end panel 27 is folded at its center and the two resulting portions 29a and 39a are positioned in close parallel alignment when the spout end panel 27 is folded along the score lines 31. To complete the top closure, the overlaid side flap 59 is glued to the other side fiap 39.
While the foregoing top closure is adequate when the container holds powder particles, in the preferred embodiment wherein the container is adapted to contain a liquid, preferably milk, the top closure members are coated with a thermoplastic seal material, such as polyethylene, since the closure must be moisture proof in order to resist leakage of the iiuid in the container through the top closure even when the filled container is inverted for extended periods of time.
When the top closure members are coated with a thermoplastic seal material, the side closure members 39 and 59 are interiocked and overlapped as hereinbefore described and a thin mandrel is positioned inside the container adjacent to the inner surfaces of the end cover flap 49 and the spout cover fiap 27. A heated sealing instrument is pressed against the outer surface of the side flap 59 adjacent to the free edge 66, including the tear strip portion 61. The heat penetrates into the top closure members to seal said members together. Not only is the free edge 60 of the side flap 59 sealed to the outer surface of the other side flap 39, but the interlocked edge 40 of the second side flap 39 also is sealed to the inner surfaces of the members forming the bellows fold. Also, the outer surfaces of the rear end closure flap 49 may be sealed together along the midline of the top closure. The degree of seal in depth is controlled by the temperature of the heated sealing instrument and the time which it is in engagement with the top closure. Any sealing of the folded over portions of the spout end panel 27 is remedied when armena the top closure is opened as is hereinafter more fully described.
When the top closure is completed, the container is filled in an upside down position through the bottom opening. When the container is lled, the bottom closure is applied. Any conventional bottom closure can be applied to the container and for purposes of this disclosure, the bottom closure formed from the blank shown in FIG. 1 will be described. The bottom closure must be moisture proof, if the container is to hold liquid or a hygroscopic powder, and must be strong enough to support the contents of the container. If the foregoing requirements are fulfilled, any suitable bottom closure is satisfactory.
In forming the shown bottom closure, the bottom side closure panels 43 and 66. are folded inwardly and the overlapping portions of the free edges 44 and 67 are secured together by an adhesive or a heat seal, depending on the contents of the container. As the bottom side closure panels 43 and 66 are folded inwardly, the bottom end panels 32 and 53 are folded outwardly along the transverse score lines and 48 and along the diagonal score lines 34 and 55. The overlapping portions of the bottom end closure panels are then secured together. To complete the bottom closure, the end closure panel 32 is folded inwardly about the longitudinal score lines 18 and 24 and the transverse score line 25 and the end closure panel 53 is folded inwardly about the longitudinal score lines 38 and 46 and the transverse score line 48. The folded end panels 32 and 53 are then secured to the longitudinal end walls 35 and 56.
The novel spout closure in which the spout end panel 27 is snapped outwardly to spout defining position (FIG. 8), and also is snapped inwardly to top closure defining position (FIG. 9), includes the spout end panel 27 and the two adjacent pairs of contiguous triangular panels and 42 and 29 and 65.
The first pair of triangular panels includes a first or end triangular panel 29 defined by the free edge 29a, the score line 31, and the score line 18 connecting the panel 29 to the manufacturers fiap 19 which is secured to the side triangular panel 65. The second or side triangular panel 65 is defined by the perforated score line 62 connecting the panel 65 to the tear tab 61, the score line 64 connecting the panel 65 to the side closure panel 59, and the free edge 14 positioned adjacent -to the manufacturers flap score line 18 when the container is in erected position.
The second pair of triangular panels includes a first or end triangular panel 30 defined by the score line 31, the free edge 30a, and the common score line 24 connecting the rst panel 30 to the side triangular panel 42. The second or side triangular panel 42 is defined by the free edge 42a, the score line 41 connecting the panel 42 to the side closure panel 39 and the common score line 24.
Certain novel angular and dimensional relationships exist among the panels which comprise the spout end closure which cause the spout end panel 27 to be snapped or sprung with a distinct popping sound into a pour spout configuration (FIGS. 6 8). The length of the free edges 29a and 30a of the spout end triangular panels 29 and 30 is less than the length of the perforated score line 62 of the side triangular panel 59 and also is less than the length of the free edge 42a of the side triangular panel 42. Also, the angle A between the diagonal score line 41 and longitudinal score line 24 is slightly greater than 45 and preferably is approximately 46. Similarly, the angle B between the diagonal score 64 and the free edge 14 is greater than 45 and preferably is about 46 The difference in the dimensions of the edges 29a and 62 and the edges 30a and 42a must be such that the panels comprising the bellows fold ( triangular panels 29 and 65 and 30 and 4Z) and the pour spout panel 27 lie in contacting flatwise relation in the sealed condition of the container, and yet when the triangular panels 29 and 65 and 30 and 42 are folded upwardly and outwardly to open the container (as is hereinafter explained more fully), a stress sealing operation.
results which tends to urge the spout end panel 27 outwardly into the protruded pour spout configuration shown in FIG. 8.
To open the sealed container (FIG. 5), the tear strip 6l is severed along the line of perforations 62 and the overlapped triangular panels are raised into substantially vertical position (FIG. 6), breaking whatever heat seal may have been imparted thereto during the top closure The triangular panels then are bent backwardly into close relation with the top, raising the point X defined by the intersection of the free edges 29a and 30a and the diagonal scores 31 above the plane of the rest of the top closure and causing the spout end panel 27 to spring upwardly automatically into pouring position (FIGS. 7 and 8). The spout end panel 27 tends to spring outwardly or inwardly as soon as the point X passes through a common plane defined by the parallel alignment of the spout end panel 27 and the triangular end panels 29 and Sii. As the spout end panel 27 is snapped inwardly, the panels 27, 29 and 30 move into sealing configuration with the rest of the top closure assembly (FIG. 9). The end triangular panels 29 and 30 are in close contacting position adjacent to the side triangular panels 42 and 65, respectively, to further seal the top opening.
Since all of the scores are impressed on the outside of the blank liti, each of the inner scores has a raised area (more clearly shown in FIG. l0), and the raised adjacent contacting score lines 31 and 4l and 31 and 64, respectively, seal the closure of the spout end panel 27 with the top side closure panels 39 and 59. Thus, even after the seal on the top of the container has been broken, a liquid proof closure is provided for the container.
FfG. ll shows the top portion of a modified blank 70. The lower portion of the blank 70 may be similar to that shown in FIG. ll, or it may be any other suitable bottom closure structure. The blank 70 includes an irregular top margin 71 and parallel longitudinal end margins 72 and 73. A series of parallel longitudinal score lines 74, 75, 76 and 77 divide the blank into a series of top closure panels and the longitudinal side and end panels 73, 79, Si) and 81 with a manufacturers flap 82 hinged to one edge thereof.
rlChe manufacturers flap 32 is defined between the blank edge 72 and the longitudinal score line 74 and includes a transverse score 83 to dene a top portion 84.
The end panel 81 is defined by the longitudinal scores 74 and 75 and is hinged to the manufacturers flap 82. A top end closure panel 85 is defined between a transverse free margin 86 and a transverse score 87 and includes outer triangular panels 83 and 89 defined by the diagonal scores 99 and 91 which diverge from the top margin 86 to the intersections of the transverse score 87 with the longitudinal scores 74 and 75. The panels 88 and 89 have free margins 83a and 89a, respectively.
The side panel 89 is defined between the longitudinal scores 75 and 76 and is hinged to the end panel 81. A top side closure panel 92 is defined between a transverse margin 93 and a transverse score 94 which is offset from the transverse score 87. A diagonal score 95 beginning at the free edge 93 and terminating at the intersection of the longitudinal score 76 and the transverse score 94 defines a triangular spout panel 96 having a free margin 96a.
The end panel 79 defined between the longitudinal scores 76 and 77 is hinged to the side panel Si?. A spout end panel 97 is defined between a transverse score 98 and a free margin 99 including a perforated score 100 which is the continuation thereof. The transverse score 98 is offset from the adjoining transverse score 94. Diagonal scores 191 and 102, beginning at the juncture of the free edge 99 and the perforated score 100 and terminating at the intersection of the transverse score 98 and the longitudinal scores 76 and 77, respectively, divide the spout end panel 97 into end triangular portions 103 and 104.
FV a
A pull tab assembly 165 is connected to the spout end panel triangular portion 133 by the perforated score 100 and further includes a triangular' glue portion 1%, defined between the free edges 14.17 and 168 and a diagonal score 199, which is aligned with the diagonal score 162; a trapezoidal portion 11), which is hinged to the triangular portion 196 at the diagonal score 109; and a free rectangular pull tab 111 hinged to the trapezoidal portion 11b at a longitudinal score 112. A cutout score 113 spaces the tab 111 from the side closure panel 92.
The side panel 78 is defined between the longitudinal score 77 and the blank end margin 73. A side cover fiap 11d is defined between a free top margin 115 and a transverse score 116 which is offset from the adjoining score 98 and aligned with the transverse score 94. A severable glue flap 117 is defined by a transverse perforated score 11S, which is aligned with the perforated score 10i) connecting the pull tab assembly 1%' to the spout end panel 97, and the diagonal perforated score 119 terminating at the free margin 115. A diagonal score 12b connects the end of the transverse perforated score 113 with the intersection of the transverse score 1.16 and the longitudinal score '77 to define a triangular side spout panel 121.
In forming a container or carton from the blank 70, the panels 78, '79, 8l) and 31 are folded inwardly toward each other about the parallel longitudinal scores 77, 76 and 75, and the outer side of the manufacturers tiap d2 is secured to the inner side of the terminal side panel 78 along the free edge 73 to complete the body of the container, 1n forming the top closure, the side fiaps 92 and 114 are folded toward each other and the end panel S5 and the spout end panel f7 also are folded toward each other so that the triangular portions S3, 8L", MP3 and 104 thereof define bellows folds with the side flaps 92 and 114. The free edge 93 of the side panel 92 is tucked into the bellows folds defined by the triangular panels S3 and 1&4- and the other side fiap 114-, while the free edge 115 of the side fiap is laid upon and overlaps the top of the side fiap 92. The free edges 83a and 89a of the end panel S are positioned in close parallel relationship when the end pane S5 is folded along the diagonal score lines 96 and 91.
The pull tab assembly 165 is folded upon the perforated score 1li@ and triangular portion 106 thereof is secured to the spout end panel 97, and the trapezoidal portion 11@ is folded along the diagonal score 1'll9 and positioned between the triangular end panel 163 and the triangular portion 166 of the pull tab assembly 105.
When the side cover iiap 11d is folded over the other side cover flap 92, it is secured along the edge thereof, so that the severable glue iiap 117 is secured to the top of of the other side panel 92.. The side panels 91. and 114 also are secured along the remainder of the free edges thereof.
The rectangular pull tab 111 then is folded along the longitudinal score 112 to overlie the severable glue strip 117 and a portion of the end cover panel @2 as shown by the broken lines of FIG. 12.
To open the container into pour spout defining position, the pull tab 111 is disengaged from the top of the container as shown by the solid lines of FIG. 12. The pull tab 111 is pulled inwardly and upwardly to sever the glue strip 117 from the side cover flap 114 along the perforated score 118 (FIG. 13). As the pull tab 111 is then pulled further outwardly, the perforated score 11i@ is severed and the spout end panel 97 is pulled into pour spout defining position (FIG. 14).
To close the pour spout closure, the pull tab assembly 105 is pushed inwardly and downwardly and the pour spout panel 97 snaps into sealing relationship with the side cover panels 92 and 11A. similar to the configuration shown in FIGS. 9 and 10.
The same critical relationships of angles and dimensions as set forth in the structure shown in FGS. 1 10, also are important in the present modification of the invention. 1n other words, the length of the free edges 88a and 89a of the spout end triangular panels 58 and 89 is less than the length of the perforated Score 113 of the side triangular panel 114 and also is less than the length of the free edge 96a of the other side triangular panel 96. Also, the angle A between the diagonal score line 121i and the longitudinal score line 77 is slightly greater than 45 and preferably is 46. Similarly, the angle B between the diagonal score and the longitudinal score 76 is greater than 45 and preferably is about 46.
As previously explained, the difference in the dimensions of the blank edges are such that the panels comprising the bellows folds ( triangular panels 103 and 96 and 104 and 121) and the pour spout panel 97 lie in contacting flatwise relation in the scaled condition of the container, and yet when the triangular panels 103 and 164 are pulled upwardly and outwardly to open the container, a stress results whereby the spout end panel 97 is sprung outwardly into protruded pour spout configuration. Similarly, the triangular panels 193 and 96 and 164 and 121 are snapped back into contacting relation when the spout end panel Q7 is pushed inwardly and downwardly to thereby reseal the top closure.
A further modification of the present invention is shown in FG. 15, wherein the blank is identical to the blank 70 shown in FIG. l1 except that the pull tab assembly is modied. The pull tab assembly 131 shown in FIG. 15 includes a trapezoidal portion 132 hinged to the spout end panel 97 by a transverse score 133 and thereby connected to one end triangular panel 193. A rectangular pull tab 134 is connected to the trapezoidal portion 132 by a longitudinal score 135 and is spaced from the side cover flap 92 by a cutout score 136.
With the modified pull tab assembly 131 shown in FG. 15, the trapezoidal portion 132 is folded in fiat contacting relation between the triangular end panel 163 when the top closure is effected. The pull tab portion 134 is folded back on top of the tear tab 117 where it overlaps a portion of the side cover flap 92.
To open the top closure, the pull tab 134 first is pulled upwardly and outwardly to free it from the container top, after which the pull tab 13d is pulled upwardly and inwardly to detach the tear tab 117 along the perforated score 118 (FIG. 16). The pull tab 134 then is pulled outwardly to pull the spout end panel 97 into a pour spout defining position similar to that shown in FIG. 14.
rl`he same critical dimensions set forth in the blank 7i) shown in FIG. 11 also apply to the blank 131i shown in FIG. 15 in order that the spout end panel 97 can be automatically snapped open and shut with a distinct popping sound.
Thus it is apparent that the present invention achieves all of the objects and advantages set forth therefor.
This invention is intended to cover all changes and modifications of the examples of the invention herein chosen for purposes of the disclosure, which do not constitute departures from the spirit and scope of the invention.
What is claimed is:
1. A container blank comprising a generally rectangular sheet having generally parallel opposed free side edges and being provided with longitudinally extending score lines dividing the central portion of the sheet into series of adjacent generally rectangular main body panels, transverse score lines adjacent to the opposite ends of the sheet providing, in cooperation with the longitudinal score lines, end closure panels at each end of the main body panels, the transverse score lines at the upper end of the blank being offset at the main body panels, one spout end panel at the upper end of the sheet being provided with upwardly convergent score lines extending from the respective upper corners of the main body panel and intersecting at the upper edge of said spout end panel, a pull tab member joined to said spout end panel by a transverse line of weakness, said line of Weakness forming a portion of the upper edge of said spout end panel, said pull tab member having a longitudinal side edge and a diagonal side edge aligned with one of said spout end panel diagonal scores, a transverse cut, a longitudinal score spaced from the longitudinal side edge and with said edge and said cut defining a pull panel, a diagonal score aligned with the other of said spout end diagonal scores and with said diagonal edge defining a triangular glue panel having its apex at the top edge of said spout end panel and spaced from the pull panel by a generally trapezoidal panel, the two end panels adjacent to the spout end panel when the blank is formed into a container having diagonal score lines originating at the respective corners of their main body panels which are adjacent to the spout end main body panel when said blank is formed into a container and extending therefrom diagonally inwardly toward the center of the respective two end panels, one of said diagonal score lines joining the free edge of its end panel to define a triangular closure member, the other end panel having a transverse line of weakness adjacent to the free edge thereof and with the second diagonal score line delining a generally triangular closure member and a separable glue tab, the line of weakness of said generally triangular closure member being longer than one-half the length of the free edge of the spout end panel.
2. A container blank comprising a generally rectangular sheet having generally parallel opposed free side edges and being provided with longitudinally extending score lines dividing the central portion of the sheet into series of adjacent generally rectangular main body panels, transverse score lines adjacent to the opposite ends of the sheet providing, in cooperation with the longitudinal score lines, end closure panels at each end of the main body panels, the transverse score lines at the upper end of the blank being offset at the main body panels, one spout end panel at the upper end of the sheet being provided with upwardly convergent score lines extending from the respective upper corners of the main body panel and intersecting at the upper edge of said spout end panel, a pull tab member joined to said spout end panel by a transverse score, said score forming a portion of the upper edge of said spout end panel, said pull tab member having a longitudinal side edge and a diagonal side edge aligned with one of said spout end panel diagonal scores, a transverse cut, and a longitudinal score spaced from the longitudinal side edge and with said edge and said cut defining a rectangular pull panel, said diagonal side edge, said transverse score and said longitudinal score defining a trapezoidal panel hinged to said spout end panel at said transverse score and hinged to said pull panel at said longitudinal score, the two end panels adjacent to the spout end panel when the blank is formed into a container having diagonal score lines originating at the respective corners of their main body panels which are adjacent to the spout end main body panel when said blank is formed into a container and extending therefrom diagonally inwardly toward the center of the respective two end panels, one of said diagonal score lines joining the free edge of its end panel to define a triangular closure member, the other end panel having a transverse line of weakness adjacent to the free edge thereof and with the second diagonal score line defining a generally triangular closure member and a separable glue tab, the line of weakness of said generally triangular closure member being longer than one half the length of the free edge of the spout end panel.
3. A sealed dispensing closure for a flat-topped milk carton or the like having a pair of opposed longitudinal side wall panels and front and rear end wall panels comprising, a spout end panel hinged to the front end wall of the container, a rear end panel hinged to the rear wall of the container, rst and second side cover panels hinged to the side walls of the container, said end and side cover panels being hingedly connected to one another, said spout end panel having converging score lines extending from the upper corners of the front end wall and intersecting at the free margin of said spout end panel to define a central triangular pour spout having adjacent end triangular portions, said rear end panel having a pair of converging score lines extending from the upper corner of the carton rear wall and intersecting at the free edge of said rear end panel to define a central triangular closure member having adjacent triangular portions, each of said triangular portions forming a bellows fold with the immediately adjacent side cover panels when said end panels and side cover panels are folded together into a fiat closure, the free edge of said second side panel being tucked into a closing bellows and a dispensing bellows formed at said first side cover panel, said first side cover panel having a diagonal score and a perforated score parallel to the free edge thereof, said scores cooperating to define a first triangular side panel and a severable tear strip, the perforated score upon being torn defining a free edge of said first triangular side panel which edge is longer than the free edge of the adjacent triangular dispensing bellows panel to which it is hinged, said second side cover panel having a diagonal score defining a second triangular side panel having a free edge longer than the free edge of the adjacent dispensing bellows panel to which it is hinged, said rst side cover panel overlying and being sealed to said second side cover panel with said tear strip overlying and being sealed to the top of said first triangular side panel when in closed configuration, said tear strip being severable from said first side panel, the side cover panels and said end triangular portions defining reversible bellows folds, said reversible folds alternately springing the central triangular pour spout into pouring position and into closure position as the apex of the central triangular spout is passed through the plane of the front end pour panel.
References Cited in the file of this patent UNITED STATES PATENTS 1,915,026 Meyer-Jagenberg a June 20, 1933 2,097,647 Scott Nov. 2, 1937 2,196,243 Bensel Apr. 9, 1940 2,422,899 Hogdal July 24, 1944 2,496,043 Farrell Ian. 31, 1950 3,059,826 Harms Oct. 23, 1962 FOREIGN PATENTS 562,966 Great Britain July 24, 1944

Claims (1)

1. A CONTAINER BLANK COMPRISING A GENERALLY RECTANGULAR SHEET HAVING GENERALLY PARALLEL OPPOSED FREE SIDE EDGES AND BEING PROVIDED WITH LONGITUDINALLY EXTENDING SCORE LINES DIVIDING THE CENTRAL PORTION OF THE SHEET INTO SERIES OF ADJACENT GENERALLY RECTANGULAR MAIN BODY PANELS, TRANSVERSE SCORE LINES ADJACENT TO THE OPPOSITE ENDS OF THE SHEET PROVIDING, IN COOPERATION WITH THE LONGITUDINAL SCORE LINES, END CLOSURE PANELS AT EACH END OF THE MAIN BODY PANELS, THE TRANSVERSE SCORE LINES AT THE UPPER END OF THE BLANK BEING OFFSET AT THE MAIN BODY PANELS, ONE SPOUT END PANEL AT THE UPPER END OF THE SHEET BEING PROVIDED WITH UPWARDLY CONVERGENT SCORE LINES EXTENDING FROM THE RESPECTIVE UPPER CORNERS OF THE MAIN BODY PANEL AND INTERSECTING AT THE UPPER EDGE OF SAID SPOUT END PANEL, A PULL TAB MEMBER JOINED TO SAID SPOUT END PANEL BY A TRANSVERSE LINE OF WEAKNESS, SAID LINE OF WEAKNESS FORMING A PORTION OF THE UPPER EDGE OF SAID SPOUT END PANEL, SAID PULL TAB MEMBER HAVING A LONGITUDINAL SIDE EDGE AND A DIAGONAL SIDE EDGE ALIGNED WITH ONE OF SAID SPOUT END PANEL DIAGONAL SCORES, A TRANSVERSE CUT, A LONGITUDINAL SCORE SPACED FROM THE LONGITUDINAL SIDE EDGE AND WITH SAID EDGE AND SAID CUT DEFINING A PULL PANEL, A DIAGONAL SCORE ALIGNED WITH THE OTHER OF SAID SPOUT END DIAGONAL SCORES AND WITH SAID DIAGONAL EDGE DEFINING A TRIANGULAR GLUE PANEL HAVING ITS APEX AT THE TOP EDGE OF SAID SPOUT END PANEL AND SPACED FROM THE PULL PANEL BY A GENERALLY TRAPEZOIDAL PANEL, THE TWO END PANELS ADJACENT TO THE SPOUT END PANEL WHEN THE BLANK IS FORMED INTO A CONTAINER HAVING DIAGONAL SCORE LINES ORIGINATING AT THE RESPECTIVE CORNERS OF THERI MAIN BODY PANELS WHICH ARE ADJACENT TO THE SPOUT END MAIN BODY PANEL WHEN SAID BLANK IS FORMED INTO A CONTAINER AND EXTENDING THEREFROM DIAGONALLY INWARDLY TOWARD THE CENTER OF THE RESPECTIVE TWO END PANELS, ONE OF SAID DIAGNAL SCORE LINES JOINING THE FREE EDGE OF ITS END PANEL TO DEFINE A TRIANGULAR CLOSURE MEMBER, THE OTHER END PANEL HAVING A TRANSVERSE LINE OF WEAKNESS ADJACENT TO THE FREE EDGE THEREOF AND WITH THE SECOND DIAGONAL SCORE LINE DEFINING A GENERALLY TRIANGULAR CLOSURE MEMBER AND A SEPARABLE GLUE TAB, THE LINE OF WEAKNESS OF SAID GENERALLY TRIANGULAR CLOSURE MEMBER BEING LONGER THAN ONE-HALF THE LENGTH OF THE FREE EDGE OF THE SPOUT END PANEL.
US141349A 1961-09-28 1961-09-28 Dispensing carton with reclosable pour spout Expired - Lifetime US3147904A (en)

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Cited By (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3175750A (en) * 1964-02-20 1965-03-30 Ind Res And Dev Corp Carton with handle and pouring spout
US3214079A (en) * 1964-07-13 1965-10-26 American Can Co Carton with tear-open end closure
US3227353A (en) * 1965-01-11 1966-01-04 Ind Res And Dev Corp Carton with handle and pouring spout
US3361328A (en) * 1967-07-13 1968-01-02 Brown Co Square end carton structure
US3415439A (en) * 1967-06-07 1968-12-10 Jack J. Skillman Container with an improved pour spout
FR2121525A1 (en) * 1971-01-11 1972-08-25 Altstaedter Verpack Vertrieb
US3869078A (en) * 1973-12-18 1975-03-04 Ex Cell O Corp Liquid proof flat end container with reclosable pour spout
US3892347A (en) * 1971-10-07 1975-07-01 Harry B Egleston Flat end closure container with reclosable pour spout
US3998378A (en) * 1975-05-07 1976-12-21 Jagenberg Werke Ag Folding box having a rectangular liquid-tight cemented bottom
US4085885A (en) * 1976-07-23 1978-04-25 Ex-Cell-O Corporation Liquid proof flat top container with thumb notch release means
US4093115A (en) * 1974-07-15 1978-06-06 Nimco Corporation Liquid-tight flat top container
US4166566A (en) * 1978-03-14 1979-09-04 Champion International Corporation Carton with integral retractable spout
US4422570A (en) * 1982-08-26 1983-12-27 Ex-Cell-O Corporation Flat top end closure for liquid containers
US4493453A (en) * 1983-03-28 1985-01-15 Williamsburg Packaging Corporation Box for display and dispensing articles
WO1985005610A1 (en) * 1984-05-31 1985-12-19 Ex-Cell-O Corporation Flat top end closure for liquid container
WO1986000865A1 (en) * 1984-07-26 1986-02-13 Ex-Cell-O Corporation In-folded fin seal end closure
US4582246A (en) * 1984-10-29 1986-04-15 Ex-Cell-O Corporation Flat top end closure for liquid containers
US5234160A (en) * 1990-11-21 1993-08-10 Elopak Systems A.G. Aseptic pour spout seal for flat top end closures
US5398871A (en) * 1994-04-06 1995-03-21 Union Camp Corporation Container for bulk material
US20040188504A1 (en) * 2003-03-26 2004-09-30 Pierce Leon William Container for bagged beverages
US20120283084A1 (en) * 2010-01-25 2012-11-08 Ranpak Corp. Compact dunnage storage and conversion system
US20130098978A1 (en) * 2010-02-24 2013-04-25 Wilhelm Kullberg Closure on a rectangular container
US8844450B2 (en) 2007-05-11 2014-09-30 Syngenta Crop Protection Llc Systems, components and methods for delivering liquid substances
ES2523022A1 (en) * 2014-07-08 2014-11-20 Tecnografica Y Maquinaria, S.A. Container with deployable opening (Machine-translation by Google Translate, not legally binding)
US10124947B2 (en) 2014-06-23 2018-11-13 Graphic Packaging International, Llc Carton with dispensing features
USD974170S1 (en) * 2020-09-21 2023-01-03 Supplyone Inc. Insulated package with an auto-lock bottom

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US1915026A (en) * 1929-08-20 1933-06-20 Meyer-Jagenberg Gunther Receptacle glued up from a paper blank and manufacturing process of the same
US2097647A (en) * 1936-09-21 1937-11-02 Audrey K Scott Closure for paper containers
US2196243A (en) * 1937-03-27 1940-04-09 Albert Borden Sealing for paperboard containers
GB562966A (en) * 1943-04-07 1944-07-24 Robinson E S & A Ltd Improvements in or relating to collapsible boxes formed of cardboard, pasteboard or the like
US2422899A (en) * 1944-08-15 1947-06-24 Hogdal Stig Bertil Package
US2496043A (en) * 1946-07-26 1950-01-31 Marathon Corp Leakproof package and method of making same
US3059826A (en) * 1960-08-15 1962-10-23 Diamond National Corp Dispenser carton

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1915026A (en) * 1929-08-20 1933-06-20 Meyer-Jagenberg Gunther Receptacle glued up from a paper blank and manufacturing process of the same
US2097647A (en) * 1936-09-21 1937-11-02 Audrey K Scott Closure for paper containers
US2196243A (en) * 1937-03-27 1940-04-09 Albert Borden Sealing for paperboard containers
GB562966A (en) * 1943-04-07 1944-07-24 Robinson E S & A Ltd Improvements in or relating to collapsible boxes formed of cardboard, pasteboard or the like
US2422899A (en) * 1944-08-15 1947-06-24 Hogdal Stig Bertil Package
US2496043A (en) * 1946-07-26 1950-01-31 Marathon Corp Leakproof package and method of making same
US3059826A (en) * 1960-08-15 1962-10-23 Diamond National Corp Dispenser carton

Cited By (36)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3175750A (en) * 1964-02-20 1965-03-30 Ind Res And Dev Corp Carton with handle and pouring spout
US3214079A (en) * 1964-07-13 1965-10-26 American Can Co Carton with tear-open end closure
US3227353A (en) * 1965-01-11 1966-01-04 Ind Res And Dev Corp Carton with handle and pouring spout
US3415439A (en) * 1967-06-07 1968-12-10 Jack J. Skillman Container with an improved pour spout
US3361328A (en) * 1967-07-13 1968-01-02 Brown Co Square end carton structure
FR2121525A1 (en) * 1971-01-11 1972-08-25 Altstaedter Verpack Vertrieb
US3892347A (en) * 1971-10-07 1975-07-01 Harry B Egleston Flat end closure container with reclosable pour spout
US3869078A (en) * 1973-12-18 1975-03-04 Ex Cell O Corp Liquid proof flat end container with reclosable pour spout
US4093115A (en) * 1974-07-15 1978-06-06 Nimco Corporation Liquid-tight flat top container
US3998378A (en) * 1975-05-07 1976-12-21 Jagenberg Werke Ag Folding box having a rectangular liquid-tight cemented bottom
US4085885A (en) * 1976-07-23 1978-04-25 Ex-Cell-O Corporation Liquid proof flat top container with thumb notch release means
US4166566A (en) * 1978-03-14 1979-09-04 Champion International Corporation Carton with integral retractable spout
US4422570A (en) * 1982-08-26 1983-12-27 Ex-Cell-O Corporation Flat top end closure for liquid containers
US4493453A (en) * 1983-03-28 1985-01-15 Williamsburg Packaging Corporation Box for display and dispensing articles
WO1985005610A1 (en) * 1984-05-31 1985-12-19 Ex-Cell-O Corporation Flat top end closure for liquid container
WO1986000865A1 (en) * 1984-07-26 1986-02-13 Ex-Cell-O Corporation In-folded fin seal end closure
EP0181080A3 (en) * 1984-10-29 1987-08-05 Ex-Cell-O Corporation Flat top end closure for liquid containers
US4582246A (en) * 1984-10-29 1986-04-15 Ex-Cell-O Corporation Flat top end closure for liquid containers
AU573395B2 (en) * 1984-10-29 1988-06-09 Ex-Cell-O Corporation Liquid container with flat top end closure
EP0181080A2 (en) * 1984-10-29 1986-05-14 Ex-Cell-O Corporation Liquid container having flat top end closure and blank for forming such container
US5234160A (en) * 1990-11-21 1993-08-10 Elopak Systems A.G. Aseptic pour spout seal for flat top end closures
US5398871A (en) * 1994-04-06 1995-03-21 Union Camp Corporation Container for bulk material
US20040188504A1 (en) * 2003-03-26 2004-09-30 Pierce Leon William Container for bagged beverages
US7090115B2 (en) * 2003-03-26 2006-08-15 Leon William Pierce Container for bagged beverages
US9510584B2 (en) 2007-05-11 2016-12-06 Syngenta Crop Protection Llc Systems, components and methods for delivering liquid substances
US8844450B2 (en) 2007-05-11 2014-09-30 Syngenta Crop Protection Llc Systems, components and methods for delivering liquid substances
US20120283084A1 (en) * 2010-01-25 2012-11-08 Ranpak Corp. Compact dunnage storage and conversion system
US20130098978A1 (en) * 2010-02-24 2013-04-25 Wilhelm Kullberg Closure on a rectangular container
US9409672B2 (en) * 2010-02-24 2016-08-09 Wilhelm Kullberg Closure on a rectangular container
US10124947B2 (en) 2014-06-23 2018-11-13 Graphic Packaging International, Llc Carton with dispensing features
US10562687B2 (en) 2014-06-23 2020-02-18 Graphic Packaging International, Llc Carton with dispensing features
WO2016005623A1 (en) * 2014-07-08 2016-01-14 Tecnografica Y Maquinaria, S.A. Container with fold-out opening
ES2523022A1 (en) * 2014-07-08 2014-11-20 Tecnografica Y Maquinaria, S.A. Container with deployable opening (Machine-translation by Google Translate, not legally binding)
US20170203873A1 (en) * 2014-07-08 2017-07-20 Tecnografica Y Maquinaria, S.A. Container with fold-out opening
US10343813B2 (en) * 2014-07-08 2019-07-09 Tecnografica Y Maquinaria, S.A. Container with fold-out opening
USD974170S1 (en) * 2020-09-21 2023-01-03 Supplyone Inc. Insulated package with an auto-lock bottom

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