US3735800A - Centrifugal casting machine - Google Patents

Centrifugal casting machine Download PDF

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Publication number
US3735800A
US3735800A US00119235A US3735800DA US3735800A US 3735800 A US3735800 A US 3735800A US 00119235 A US00119235 A US 00119235A US 3735800D A US3735800D A US 3735800DA US 3735800 A US3735800 A US 3735800A
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crucible
arm
casting
electrical
contact
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US00119235A
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K H S Huppert
S J Schipitsh
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HUPPERT K H CO Inc SOUTH
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HUPPERT K H CO Inc SOUTH
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D13/00Centrifugal casting; Casting by using centrifugal force
    • B22D13/06Centrifugal casting; Casting by using centrifugal force of solid or hollow bodies in moulds rotating around an axis arranged outside the mould
    • B22D13/063Centrifugal casting; Casting by using centrifugal force of solid or hollow bodies in moulds rotating around an axis arranged outside the mould for dentistry or jewellery

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  • ABSTRACT A casting machine having a casting arm rotatable about a vertical axis and mounting a pair of opposed graphite crucibles and held casting rings thereon with one crucible casting ring in opposition to the other crucible ring wherein electrode contact fingers are positioned below crucible contact blocks on the casting arm for movement into electrical contact with one of the crucibles during the melting cycle and wherein the contact fingers are retracted during the spin cycle at which time the melt is thrown horizontally and radially outwardly in centrifugal action through a gate in the side of the appropriate crucible into the investment cavity of the associated casting ring abutted against the outer side of the respective crucible.
  • the interlocking of the electrical contact fingers and blocks prevents rotation of the casting arm.
  • Interlocking electrical components in an electrical circuit are employed to prevent rotation of the casting arm when the electrode contact fingers are engaged with the crucible contact blocks and the components permit the rotation when the electrodes are withdrawn.
  • Centrifugal casting devices to my knowledge have been heretofore cumbersome to use. Many require precise balance and a sequence of operation which the operator cannot accidentally change without destroying the equipment. In some such devices, the transfer of the melt to the mold takes too long so that some solidification takes place. Devices which rotate on a horizontal axis require instant acceleration to prevent spilling of the melt or must be capped.
  • the instant invention is directed to a novel casting machine which is facile to use and requires minimum adjustment.
  • a general object of the invention is to provide novel casting apparatus in which the investment casting ring or mold is coupled to the melt crucible in direct horizontal transfer relation.
  • a further object is to provide in such apparatus a casting arm structure rotatable about a vertical axis and carrying a crucible at each end and held casting rings with investment material outwardly thereof, which casting arm structure is simply and effectively connected electrically with electrical heating means for melting of metal in the crucible by a quick release contact bellcrank arm means.
  • Another object is to provide for a centrifugal casting machine which employs a casting arm carrying opposed crucible and investment casting rings and ring holders wherein the casting arm is powered rotatably in a horizontal plane about a vertical axis during a spin cycle after a melt cycle involving current contact finger means moving upwardly from the casting machine base to have an electric mechanical interlock with casting arm mounted crucible contact blocks to prevent rotation of the casting arm and to liquify metal by electrical resistance heating.
  • Another object is to provide a novel electrical arrangement in a novel circuit for such apparatus which prevents rotation of the casting arm which supports the crucibles which are connected to the heating current.
  • a still further object is to provide a novel, rugged, efficient and compact casting device in which expendable parts can be quickly. removed and properly replaced and readily adjusted for optimum performance and wherein the service components are readily accessible.
  • FIG. I is a perspective view of my novel casting apparatus
  • FIG. 2 is a sectional view taken essentially in line 2-2 of FIG. I;
  • FIG. 3- is a fragmentary top plan view with parts broken away to show the interior thereof;
  • FIG. 4 is an enlarged top plan view of the casting arm
  • FIG. 5 is an enlarged longitudinal elevational section of the casting arm taken substantially on line 5-5 of FIG. 4;
  • FIG. 6 is a cross sectional view taken substantially on line 66 of FIG. 5;
  • FIG. 7 is a cross sectional view taken substantially on line 7-7 of FIG. 5;
  • FIG. 8 is a top view of the control console; and
  • FIG. 9 is a schematic view of the control circuit.
  • the casting device 2 comprises a base 3 with a peripheral vertical flange 4 over which extend the upright side and back wall structures 5 and 5a of a removable cover 6 which has a well 7 in its top wall 3 (FIGS. 1-3, 5).
  • the well 7 is defined by an annular vertical wall 19 coextensive with the opening 11 in the top wall and a bottom wall 112 joins the bottom edge of the peripheral wall 10.
  • a rotary crucible casting support structure or casting arm generally designated 15 is positioned within the well 7 (FIGS.
  • connection of the upper end of shaft 16 to the casting arm comprises a casting arm center cross-piece or bar 19 of preferably square cross-section which on its bottom side 20 seats upon the upper end 21 of the shaft 16 (see FIG. 5) and at its sides 23, 24 fits between furcations 25, 26 at the upper end of casting arm collar 27 which is fixedly mounted on shaft 16.
  • a screw 28 is passed through an opening 29 in the center of crosspiece 19 and threaded into a threaded bore 29' in the upperend of shaft 16.
  • the opposite ends 30,,31 (see FIG. 4) of the center bar 119 of the casting arm are provided with horizontal apertures 32, 33 through which extend casting arm longitudinal frame support arms or bolts 34, 35 respectively.
  • Tubular guides or spacers 36, 37, 38, 39 which are sleeved onto bolts 34, 35 at opposite sides of the middle cross bar or element 119 and at adjacent ends abut thereagainst.
  • the remote ends 40, 41 of sleeves 36, 38 abut against the interior of inner casting ring holder or abutment plate 42 through opposite ends of which extend the bolts 34 and 35.
  • Identical crucibles 50 and 50 are positioned between the holder plates 42 and 45 at opposite sides of the cross-piece 19 (FIGS. 4,6).
  • Each crucible comprises a pair of complementary halves 51, 5E which are made of graphite with a ceramic clay electrical resistant adhesive insulator binding 51a therebetween and each crucible 50 is held between the L-shaped jaws 52, 52 of crucible holders or clamps 53,53.
  • Each holder 53 comprises, in addition to the jaw or support bracket 52, upper and lower adjusting crucible holder bolts or screws 54, 55 which have threaded shanks 56, 57 extending through threaded holes 58 and 59 in the upper and lower parts of the related jaw for engagement and electrical contact with the outside metallic shims 59a which abut and have good electrical contact with the outsides 59b of the respective crucibles 50, 50.
  • the shank 56 is threaded through an upper flange 60 (see FIG. 6) of a mounting bracket or electrical contact block 61 ofa clamp 53 which block 61 has an intermediate sleeve portion 62 sleeved on the related spacer 36, 37, 38 or 39 by an electrically insulative tubular bearing 63.
  • the shank 57 of the lower adjusting bolt or contact screw 55 is threaded through a lower flange 64 of the respective contact block 61.
  • the lower flange 64 of each contact block 61 has a lower wedge shaped end for dovetailing contact with upwardly extending contact arms to be later explained.
  • Contact screws 54, 55 have heads for engagement by a suitable wrench tool and are held against rotation by set screw 54a (see FIG. 4) in the top of the crucible holder jaws 52.
  • the spacers 36, 37, 38, 39 and the bolts 34, 35 together form the casting arm side rails 67, 68 (see FIG. 4).
  • the outer end face 70 (FIGS. 4 and of each crucible 50 abuts against a dielectric, preferably an asbestos wafer or gasket 71 which is secured to the inner face of the associated inner fixed casting ring holder 42 or 45.
  • the inner ring holders 42 and 45 are outer-faced each with an outer gasket 72 of dielectric material preferably incorporating asbestos.
  • Each inner ring holder and the gaskets 71 and 72 thereon have aligned openings 73, 74 and 75 therethrough communicating with an opening or spout 76 in the outer side wall 77 of the related crucible. These openings 73-76 form a gate or passageway for the melt or molten metal 78 (FIG.
  • the housing 81 is preferably of cylindrical form so that it may be placed on the casting ring candle 84 (FIGS. 4 and 7) which is in the form of a flat metal strap having hook ends 85 and 86 respectively wrapped about the spacers 87 and 88 of side rails 67, 68 which are mounted on the ends of the bolts 34 and 35 outwardly of the respective nuts 34, 35 and 47, 48.
  • Each cradle 84 has downwardly converging portions 89, 90 which form an apex 91 in which the cylindrical periphery of the respective casting ring housing 80 nests in alignment with the passageway in the related inner ring holder, gaskets and crucible.
  • each mold Outwardly of each mold there is provided a clamp or outer ring holder 92 having a pair of sleeves 93, 94 slidable on the associated spacers 87, 88.
  • a bolt type clamp assembly 95 is fixed on each outer ring holder and includes a hand wheel 95a and screw 95b which is threadably mounted to a respective end cross bar 96 (FIGS. 4 and 5) each of which is fixed at its ends to the bolts 34,35 by end nuts 97 and 98 which draw up the end cross bar 96 against spacers 87 and 88 and the latter against the respective nuts 34', 35 or 47 and 48.
  • the inner ring holder 42 at one end with its outer ring holder 92 form holding means for one casting ring and the other inner ring holder 45 on the other side of the center cross bar 19 forms another holding means for another casting ring. It will be'appreciated that by loosening the set screws 54a and contact screws 54 the crucibles 50 may be removed and by loosening the clamp assembly 95 the casting rings are withdrawn and reinserted and clamped in place.
  • the casting arm 15, as heretofore stated, is connected to collar 27 which is secured by a locking screw 28 to the drive shaft 16.
  • the bottom end of the rotatable collar 27 is provided with a pair of cam lobes 101, 101 spaced 180 from one anoher on the underside of its bottom flange 102.
  • Each lobe 101 when in position indicates by tripping switch 103 and lighting pilot 103a, alignment of a particular right or left crucible for contact with contact arms 108, 1080.
  • Either lobe 101 serves to close ready" microswitch 103 for positioning the casting arm 15 which switch 103, as hereinafter explained, permits energizing of the solenoid unit 105 by contact switch 137 (for positioning contact arms 108, 108a to the casting arm 15) which solenoid unit 105 draws its core 106 inwardly.
  • the solenoid core 106 has a limit stop or arm l06b to limit inward travel of the core 106.
  • the solenoid core 106 has an end transverse rod 106 a that is connected through a pair of resilient link means or springs 107, 107 to a dielectric transverse arm 107a to the legs 108b of the pair of electrical current carrying bell crank levers or contact arms 108, 108a and arm 107a is connected to opposing resilient link means or return spring 109, which is connected to a dielectric cross bar 121 connected to a standard or upright bracket element 112 of a mounting bracket 113 securely fastened to the base 3.
  • the levers or contact arms 108, 108a are pivoted at their elbows at pivots 114 to lugs 115 upstanding from a base 116 of bracket 113.
  • the other legs 117 of lever or contact arms 108, 108a are pivotally connected at pivot 118 to contact bars or fingers 119 and 120 which guidingly slide through the slotted ends of the dielectric bar 121.
  • solenoid 105 is energized springs 107, 107 and 109 keep contact arms 108, 108a and fingers 119 and 120 down and out of contact with. blocks 61.
  • the contact arms 108, 108a are electrically wired into an electrical circuit for conducting electrical current to the crucibles 50.
  • FIGS. 2, 3, 5, 6 and 8 The electrical circuit 133 and the various electrical components for melting the gold in the crucibles and rotation of the casting arm pursuant to casting of the gold is shown by FIGS. 2, 3, 5, 6 and 8 as well as in the circuit diagram of FIG. 9.
  • the control console panel portion 6a of the cover 6 with the control console and switches and pilot lights is shown by FIG. 8.
  • These electrical contact fingers or means 119, 120 that are connected with a crucible or load 50, are connected to output electrical leads 122, 123 of the secondary winding 124 of a step down transformer 125, the primary windings 126 of which have a plurality of taps 127, 128, 129 which are selectively connected by a selector switch 130 to the circuit line lead 131 of the electrical circuit 133 which has its other circuit lead 132 connected to the end of the primary winding 126 (see FIGS. 8, 9).
  • the three taps or fixed power settings provide a low, medium and high heat for regulating the melt rate depending on what is being melted and the melting time needed.
  • the power is turned on or off by a switch 134 which is connected to lines 131, 132 and to power lines 131a, 132a.
  • a Power on" indicating light 134a bridges leads 131, 132 by line 135 to indicate if power is on or off and the heating cycle is initiated by placing the melt spin" switch 136 in the lower or melt" position as shown in FIGS. 8 and 9.
  • the casting arm 19 must be positioned as shown in FIG. 5 with the crucible 50 on the right half of the casting arm 19 vertically positioned over the contact fingers 119, 120 in which position the ready switch 103 is closed and the switch 136 which controls the spin is open to the spin circuit.
  • the contact switch 137 is raised upwardly (see FIG.
  • the solenoid 105 is energized to raise contact fingers into engagement with contact blocks, the upward swinging of contact arms 108, 108a releasing the switch opening arms 138 which are mounted on the base thereunder and simultaneously microswitches 139, 139 are opened to prevent'accidental actuation of the spin cycle when the contact fingers 119 and 120 have their tapered slotted ends in engagement with the lower flanges 64, 64 of contact blocks 60, 61.
  • Closing of the ready switch 103 and contact switch 137 allows current to flow through line 144 and the relay 141 having contacts 141a which via line 145 energize the solenoid 105 thus pulling the core inwardly and forcing the contact fingers 119 and 120 to close with the contact blocks 60, 61.
  • Pilot lights 137a and 103a are lighted at this time with current flowing through lines 143 and 142 since switches 103, 137 are closed and switch 136 is in the melt position.
  • the heat on pilot light 130a lights by current flowing through selector switch 130 and one of the resistance selector lines or taps 127129 and lines 140 and 140a thus con necting lines 131, 132.
  • the contact switch or melt switch 137 is turned off. This causes the solenoid to be de-energized and the return spring 109 pulls the contact fingers 119 and 120 down through the apertures 12a in the cover bottom wall and the apertures 1210 'in the dielectric guide bar 121.
  • the lowering of the contact arms 108, 108 a closes microswitches 139, 139 and by putting the melt-spin switch 136 to the raised or spin position, current flows through lines 148, 149 to light spin on pilot light 136a and energize the relay 151'having contacts 151a which closes to pass current therethrough to line 150 to actuate motor 152 which is mounted on the top plate 4a base 3 and has a sprocket 153 on the output shaft 154.
  • the sprocket 153 drives chain 155 which drives a sprocket 156 on the lower end of shaft 16 thus rotating the casting arm 15.
  • the molten metal is then transferred from the right crucible 50 into the investemnt material 82 of the mold 83 in the right casting ring 80 (see FIG. 5).
  • the main switch 134 is turned off" and the casting arm stops.
  • the mold is then removed preparatory to making another casting.
  • the unused crucible is, however, ready and may be placed in the position of FIG. -5, that is, the left hand crucible may be placed at the right and the right one at the left and the procedure then would be followed to again perform the melt and spin cycles of the casting machine on gold placed in the left hand crucible.
  • a casting machine comprising:
  • a casting arm fixedly attached on said shaft means and extending in a generally horizontal plane for rotation about such vertical axis and in such horizontal plane,
  • a pair of crucibles mounted on said casting arm for rotation in generally a horizontal plane, one crucible being on each opposite side of said vertical shaft means and acting as a centrifuge counterweight to the other upon rotation of said shaft means about said axis,
  • a pair of mold means on said casting arm each being outwardly of a respective crucible and in fluid communication therewith
  • said casting arm including a frame having a pair of longitudinally extending support arms and a center crossarm connecting with said support arms and with said shaft means, one crucible and one mold means being on each opposite side of said crossarm,
  • crucible support means one on each side of the crossarm carrying a respective crucible between the support arms of the casting arm
  • each crucible support means including a pair of electric current conducting elements each mounted on a respective support arm and engageable with a respective contact arm in preventing rotation of the appropriately positioned crucible during the melt cycle and each conducting element of a pair of conducting elements electrically connectible with a respective of the electrical contact arms and with a crucible associated therewith,
  • each crucible including a pair of crucible parts and electrical insulation means between each crucible part, each crucible part being supported by and in electrical contact with a respective conducting ele- -ment of an associated pair of conducting elements whereby each contact arm has electrical connection with a respective crucible part and the material to be melted extending into each part of the crucible is melted by electrical resistance,
  • said electrical means for melting further including a solenoid means connecting with the contact arms and in the energized position placing each contact arm in electrical engagement with the apropriate conducting element for melting the material in the crucible, and
  • spin melt switch means having electrical connection with said electrical motor means for rotating and with said means for melting and having closed circuit position for melting of the material in the crucible and a closed circuit position for spinning the casting arm about said vertical axis.
  • mold supporting means on said casting arm for carrying each of said mold means and releasable clamp means on said casting arm for fixedly holding said mold means against movement during rotation of the casting arm.
  • said supporting means including a generally V- shaped cradle means supporting each of said mold means in the trough thereof.
  • casting arm alignment means associated with said fixed base and said rotatable shaft means and indieating the proper aligned rotative position of the current conducting elements on casting arm with the contact arms on the base.
  • said electrical means for melting including a pivotal bellcrank arm means on the base,
  • biasing means connecting with the bellcrank arm means and solenoid means and urging said bellcrank arm means and lowering the finger means out of engagement with said appropriate crucible in the de-energized position of the solenoid means.
  • said electrical means for melting including a heat selector switch means having a plurality of electrical resistance means of different electrical resistance values to provide for different rates of heating.
  • said selective means including switch means deactivating said means for rotating said shaft means when said contact arms are placed in engagement with the conducting elements of one of said crucibles.
  • said switch means being acted upon by movement of said contact arms de-activating said electric motor means for rotating in the energized position of the solenoid means.
  • each conducting element having an electrical contact member engaging a respective crucible part in supportive and electrical conductive relation therewith.
  • each electrical contact member including an adjustable threadable screw means mounted in each conducting element.

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Dental Prosthetics (AREA)

Abstract

A casting machine having a casting arm rotatable about a vertical axis and mounting a pair of opposed graphite crucibles and held casting rings thereon with one crucible casting ring in opposition to the other crucible ring wherein electrode contact fingers are positioned below crucible contact blocks on the casting arm for movement into electrical contact with one of the crucibles during the melting cycle and wherein the contact fingers are retracted during the spin cycle at which time the melt is thrown horizontally and radially outwardly in centrifugal action through a gate in the side of the appropriate crucible into the investment cavity of the associated casting ring abutted against the outer side of the respective crucible. The interlocking of the electrical contact fingers and blocks prevents rotation of the casting arm. Interlocking electrical components in an electrical circuit are employed to prevent rotation of the casting arm when the electrode contact fingers are engaged with the crucible contact blocks and the components permit the rotation when the electrodes are withdrawn.

Description

ilnite States Huppert et a1.
atent [75 Inventors:
Karl H, Huppert, S. Holland; Stephen J. Schipitsh, Hickory Hills,
both of I11.
[73] Assignee: K. H. Huppert (30., Inc, South Holland, 11]. 22 Filed: Feb. 26, 1971 [211 App]. No.: 119,235
[52] US. Cl ..l64/250, 164/240 [51] Int. Cl. ..B22d 13/06 [58] Field of Search 164/289, 290, 287, 164/292, 250; 222/504; 219/421 [5 6] l g References Cited UNITED STATES PATENTS 1,502,435 7/1924 Morgan ..l64/290 1,767,035 6/1930 Andresen ...164/289 X 2,752,650 7/1956 Bos'na....' ..l64/287 2,847,145 8/1958 Brasile et al. 222/504 X 494,585 4/1893 Mitchell ....2l9/42l 2,348,322 7 5/1944 Bellows ..164/250 Primary ExaminerRobert D. Baldwin Attorney-Richard J'. Myers [5 7] ABSTRACT A casting machine having a casting arm rotatable about a vertical axis and mounting a pair of opposed graphite crucibles and held casting rings thereon with one crucible casting ring in opposition to the other crucible ring wherein electrode contact fingers are positioned below crucible contact blocks on the casting arm for movement into electrical contact with one of the crucibles during the melting cycle and wherein the contact fingers are retracted during the spin cycle at which time the melt is thrown horizontally and radially outwardly in centrifugal action through a gate in the side of the appropriate crucible into the investment cavity of the associated casting ring abutted against the outer side of the respective crucible. The interlocking of the electrical contact fingers and blocks prevents rotation of the casting arm. Interlocking electrical components in an electrical circuit are employed to prevent rotation of the casting arm when the electrode contact fingers are engaged with the crucible contact blocks and the components permit the rotation when the electrodes are withdrawn.
10 Claims, 9 Drawing Figures A PATENIE :a-wee I973 L l34a \IBOFIG. 3
'05 Inventors KARL H. HUPPERT STEPHEN J. SCHIPITSH Attorney PATENTEWYZWQB v 3.735.800
SHEET2UF'4 3 STEPHEN J. SCHIPITSH ew- M? Attorney CENTRIFUGAL CASTING MACHINE The instant apparatus is particularly, but not exclusively, useful in the lost wax art and is primarily intended for use in casting small objects such as gold dental fillings, jewelryand the like.
Centrifugal casting devices to my knowledge have been heretofore cumbersome to use. Many require precise balance and a sequence of operation which the operator cannot accidentally change without destroying the equipment. In some such devices, the transfer of the melt to the mold takes too long so that some solidification takes place. Devices which rotate on a horizontal axis require instant acceleration to prevent spilling of the melt or must be capped.
The instant invention is directed to a novel casting machine which is facile to use and requires minimum adjustment.
A general object of the invention is to provide novel casting apparatus in which the investment casting ring or mold is coupled to the melt crucible in direct horizontal transfer relation.
A further object is to provide in such apparatus a casting arm structure rotatable about a vertical axis and carrying a crucible at each end and held casting rings with investment material outwardly thereof, which casting arm structure is simply and effectively connected electrically with electrical heating means for melting of metal in the crucible by a quick release contact bellcrank arm means.
Another object is to provide for a centrifugal casting machine which employs a casting arm carrying opposed crucible and investment casting rings and ring holders wherein the casting arm is powered rotatably in a horizontal plane about a vertical axis during a spin cycle after a melt cycle involving current contact finger means moving upwardly from the casting machine base to have an electric mechanical interlock with casting arm mounted crucible contact blocks to prevent rotation of the casting arm and to liquify metal by electrical resistance heating.
Another object is to provide a novel electrical arrangement in a novel circuit for such apparatus which prevents rotation of the casting arm which supports the crucibles which are connected to the heating current.
A still further object is to provide a novel, rugged, efficient and compact casting device in which expendable parts can be quickly. removed and properly replaced and readily adjusted for optimum performance and wherein the service components are readily accessible.
These and other objects and advantages inherent in and encompassed by the invention will become more readily apparent from the specifications and the drawings, wherein:
' FIG. I is a perspective view of my novel casting apparatus;
FIG. 2 is a sectional view taken essentially in line 2-2 of FIG. I;
FIG. 3- is a fragmentary top plan view with parts broken away to show the interior thereof;
FIG. 4 is an enlarged top plan view of the casting arm;
FIG. 5 is an enlarged longitudinal elevational section of the casting arm taken substantially on line 5-5 of FIG. 4;
FIG. 6 is a cross sectional view taken substantially on line 66 of FIG. 5;
2 FIG. 7 is a cross sectional view taken substantially on line 7-7 of FIG. 5; FIG. 8 is a top view of the control console; and FIG. 9 is a schematic view of the control circuit.
DESCRIPTION OF THE IN VENTI ON Having particular reference to the drawings, the casting device 2 comprises a base 3 with a peripheral vertical flange 4 over which extend the upright side and back wall structures 5 and 5a of a removable cover 6 which has a well 7 in its top wall 3 (FIGS. 1-3, 5). The well 7 is defined by an annular vertical wall 19 coextensive with the opening 11 in the top wall and a bottom wall 112 joins the bottom edge of the peripheral wall 10. A rotary crucible casting support structure or casting arm generally designated 15 is positioned within the well 7 (FIGS. 1, 2, 4, 5) and is rotatably mounted on a vertical axis at the center of the well to an upright shaft 16 within the casting machine bearing 17 which is suitably secured to the top side 40 of the base 3. The connection of the upper end of shaft 16 to the casting arm comprises a casting arm center cross-piece or bar 19 of preferably square cross-section which on its bottom side 20 seats upon the upper end 21 of the shaft 16 (see FIG. 5) and at its sides 23, 24 fits between furcations 25, 26 at the upper end of casting arm collar 27 which is fixedly mounted on shaft 16. A screw 28 is passed through an opening 29 in the center of crosspiece 19 and threaded into a threaded bore 29' in the upperend of shaft 16.
The opposite ends 30,,31 (see FIG. 4) of the center bar 119 of the casting arm are provided with horizontal apertures 32, 33 through which extend casting arm longitudinal frame support arms or bolts 34, 35 respectively. Tubular guides or spacers 36, 37, 38, 39 which are sleeved onto bolts 34, 35 at opposite sides of the middle cross bar or element 119 and at adjacent ends abut thereagainst. The remote ends 40, 41 of sleeves 36, 38 abut against the interior of inner casting ring holder or abutment plate 42 through opposite ends of which extend the bolts 34 and 35. Looking nuts 34, 35' are threaded on bolts 34 and 35 and are tightened against the outer side 43 of the plate 42 at said ends thereof, thus fixedly clamping the inner side of holder 42 against the spacers 36, 38 and the latter against the side 44 of the center cross bar 19. An abutmentplate or second inner casting ring holder 45 is mounted on the bolts 34, 35 outwardly of sleeves 37, 39 and nuts 47, 48 are threaded on the bolts outwardly of holder 45 and draw the holder 45 against the spacers 37, 39 and the latter against side 49 of the cross bar or driven element 19.
Identical crucibles 50 and 50are positioned between the holder plates 42 and 45 at opposite sides of the cross-piece 19 (FIGS. 4,6). Each crucible comprises a pair of complementary halves 51, 5E which are made of graphite with a ceramic clay electrical resistant adhesive insulator binding 51a therebetween and each crucible 50 is held between the L- shaped jaws 52, 52 of crucible holders or clamps 53,53. Each holder 53 comprises, in addition to the jaw or support bracket 52, upper and lower adjusting crucible holder bolts or screws 54, 55 which have threaded shanks 56, 57 extending through threaded holes 58 and 59 in the upper and lower parts of the related jaw for engagement and electrical contact with the outside metallic shims 59a which abut and have good electrical contact with the outsides 59b of the respective crucibles 50, 50. The shank 56 is threaded through an upper flange 60 (see FIG. 6) of a mounting bracket or electrical contact block 61 ofa clamp 53 which block 61 has an intermediate sleeve portion 62 sleeved on the related spacer 36, 37, 38 or 39 by an electrically insulative tubular bearing 63. The shank 57 of the lower adjusting bolt or contact screw 55 is threaded through a lower flange 64 of the respective contact block 61. The lower flange 64 of each contact block 61 has a lower wedge shaped end for dovetailing contact with upwardly extending contact arms to be later explained. Contact screws 54, 55 have heads for engagement by a suitable wrench tool and are held against rotation by set screw 54a (see FIG. 4) in the top of the crucible holder jaws 52. The spacers 36, 37, 38, 39 and the bolts 34, 35 together form the casting arm side rails 67, 68 (see FIG. 4).
The outer end face 70 (FIGS. 4 and of each crucible 50 abuts against a dielectric, preferably an asbestos wafer or gasket 71 which is secured to the inner face of the associated inner fixed casting ring holder 42 or 45. The inner ring holders 42 and 45 are outer-faced each with an outer gasket 72 of dielectric material preferably incorporating asbestos. Each inner ring holder and the gaskets 71 and 72 thereon have aligned openings 73, 74 and 75 therethrough communicating with an opening or spout 76 in the outer side wall 77 of the related crucible. These openings 73-76 form a gate or passageway for the melt or molten metal 78 (FIG. 5) in the bottom of the right crucible and which, upon rotation of the carriage or casting arm 19 as hereinafter described, is thrown centrifugally through the related passageway 73-76 into the gate or passageway 79 of a mold or casting ring 80 which is a rigid tubular housing 81 encompassing the mold material or investment 82 in which the mold or investment cavity 83 is formed.
The housing 81 is preferably of cylindrical form so that it may be placed on the casting ring candle 84 (FIGS. 4 and 7) which is in the form of a flat metal strap having hook ends 85 and 86 respectively wrapped about the spacers 87 and 88 of side rails 67, 68 which are mounted on the ends of the bolts 34 and 35 outwardly of the respective nuts 34, 35 and 47, 48. Each cradle 84 has downwardly converging portions 89, 90 which form an apex 91 in which the cylindrical periphery of the respective casting ring housing 80 nests in alignment with the passageway in the related inner ring holder, gaskets and crucible. Outwardly of each mold there is provided a clamp or outer ring holder 92 having a pair of sleeves 93, 94 slidable on the associated spacers 87, 88. At each end of the casting arm, a bolt type clamp assembly 95 is fixed on each outer ring holder and includes a hand wheel 95a and screw 95b which is threadably mounted to a respective end cross bar 96 (FIGS. 4 and 5) each of which is fixed at its ends to the bolts 34,35 by end nuts 97 and 98 which draw up the end cross bar 96 against spacers 87 and 88 and the latter against the respective nuts 34', 35 or 47 and 48. The inner ring holder 42 at one end with its outer ring holder 92 form holding means for one casting ring and the other inner ring holder 45 on the other side of the center cross bar 19 forms another holding means for another casting ring. It will be'appreciated that by loosening the set screws 54a and contact screws 54 the crucibles 50 may be removed and by loosening the clamp assembly 95 the casting rings are withdrawn and reinserted and clamped in place.
Referring to FIGS. 3, 5 and 6, the casting arm 15, as heretofore stated, is connected to collar 27 which is secured by a locking screw 28 to the drive shaft 16. The bottom end of the rotatable collar 27 is provided with a pair of cam lobes 101, 101 spaced 180 from one anoher on the underside of its bottom flange 102. Each lobe 101 when in position indicates by tripping switch 103 and lighting pilot 103a, alignment of a particular right or left crucible for contact with contact arms 108, 1080. Either lobe 101 serves to close ready" microswitch 103 for positioning the casting arm 15 which switch 103, as hereinafter explained, permits energizing of the solenoid unit 105 by contact switch 137 (for positioning contact arms 108, 108a to the casting arm 15) which solenoid unit 105 draws its core 106 inwardly. The solenoid core 106 has a limit stop or arm l06b to limit inward travel of the core 106. The solenoid core 106 has an end transverse rod 106 a that is connected through a pair of resilient link means or springs 107, 107 to a dielectric transverse arm 107a to the legs 108b of the pair of electrical current carrying bell crank levers or contact arms 108, 108a and arm 107a is connected to opposing resilient link means or return spring 109, which is connected to a dielectric cross bar 121 connected to a standard or upright bracket element 112 of a mounting bracket 113 securely fastened to the base 3. The levers or contact arms 108, 108a are pivoted at their elbows at pivots 114 to lugs 115 upstanding from a base 116 of bracket 113. The other legs 117 of lever or contact arms 108, 108a are pivotally connected at pivot 118 to contact bars or fingers 119 and 120 which guidingly slide through the slotted ends of the dielectric bar 121. Unless solenoid 105 is energized springs 107, 107 and 109 keep contact arms 108, 108a and fingers 119 and 120 down and out of contact with. blocks 61. The contact arms 108, 108a are electrically wired into an electrical circuit for conducting electrical current to the crucibles 50.
The electrical circuit 133 and the various electrical components for melting the gold in the crucibles and rotation of the casting arm pursuant to casting of the gold is shown by FIGS. 2, 3, 5, 6 and 8 as well as in the circuit diagram of FIG. 9. The control console panel portion 6a of the cover 6 with the control console and switches and pilot lights is shown by FIG. 8. These electrical contact fingers or means 119, 120 that are connected with a crucible or load 50, are connected to output electrical leads 122, 123 of the secondary winding 124 of a step down transformer 125, the primary windings 126 of which have a plurality of taps 127, 128, 129 which are selectively connected by a selector switch 130 to the circuit line lead 131 of the electrical circuit 133 which has its other circuit lead 132 connected to the end of the primary winding 126 (see FIGS. 8, 9). The three taps or fixed power settings provide a low, medium and high heat for regulating the melt rate depending on what is being melted and the melting time needed. The power is turned on or off by a switch 134 which is connected to lines 131, 132 and to power lines 131a, 132a. A Power on" indicating light 134a bridges leads 131, 132 by line 135 to indicate if power is on or off and the heating cycle is initiated by placing the melt spin" switch 136 in the lower or melt" position as shown in FIGS. 8 and 9. The casting arm 19 must be positioned as shown in FIG. 5 with the crucible 50 on the right half of the casting arm 19 vertically positioned over the contact fingers 119, 120 in which position the ready switch 103 is closed and the switch 136 which controls the spin is open to the spin circuit. When the contact switch 137 is raised upwardly (see FIG. 8) the solenoid 105 is energized to raise contact fingers into engagement with contact blocks, the upward swinging of contact arms 108, 108a releasing the switch opening arms 138 which are mounted on the base thereunder and simultaneously microswitches 139, 139 are opened to prevent'accidental actuation of the spin cycle when the contact fingers 119 and 120 have their tapered slotted ends in engagement with the lower flanges 64, 64 of contact blocks 60, 61. Closing of the ready switch 103 and contact switch 137 allows current to flow through line 144 and the relay 141 having contacts 141a which via line 145 energize the solenoid 105 thus pulling the core inwardly and forcing the contact fingers 119 and 120 to close with the contact blocks 60, 61. This, in turn, runs current from the transformer 125 through the crucible halves 51, 51 of the right crucible 50 (see FIG. 5), heating and melting the gold or other metal. Pilot lights 137a and 103a are lighted at this time with current flowing through lines 143 and 142 since switches 103, 137 are closed and switch 136 is in the melt position. At this time the heat on pilot light 130a lights by current flowing through selector switch 130 and one of the resistance selector lines or taps 127129 and lines 140 and 140a thus con necting lines 131, 132.
After the metal is melted the contact switch or melt switch 137 is turned off. This causes the solenoid to be de-energized and the return spring 109 pulls the contact fingers 119 and 120 down through the apertures 12a in the cover bottom wall and the apertures 1210 'in the dielectric guide bar 121. The lowering of the contact arms 108, 108 a closes microswitches 139, 139 and by putting the melt-spin switch 136 to the raised or spin position, current flows through lines 148, 149 to light spin on pilot light 136a and energize the relay 151'having contacts 151a which closes to pass current therethrough to line 150 to actuate motor 152 which is mounted on the top plate 4a base 3 and has a sprocket 153 on the output shaft 154. The sprocket 153 drives chain 155 which drives a sprocket 156 on the lower end of shaft 16 thus rotating the casting arm 15. The molten metal is then transferred from the right crucible 50 into the investemnt material 82 of the mold 83 in the right casting ring 80 (see FIG. 5).
In order to stop the casting arm, the main switch 134 is turned off" and the casting arm stops. The mold is then removed preparatory to making another casting. The unused crucible is, however, ready and may be placed in the position of FIG. -5, that is, the left hand crucible may be placed at the right and the right one at the left and the procedure then would be followed to again perform the melt and spin cycles of the casting machine on gold placed in the left hand crucible.
The foregoing description and drawings merely extplain and illustrate the invention and the invention is not limited thereto, except insofar as the appended claims are so limited, as those skilled in the art who have the disclosure before them will be able to make modifications and variations therein without departing from the scope of the invention.
What is claimed is:
l. A casting machine comprising:
a base,
generally vertically extending shaft means mounted on said bare for rotation about a generally vertical axis,
a casting arm fixedly attached on said shaft means and extending in a generally horizontal plane for rotation about such vertical axis and in such horizontal plane,
a pair of crucibles mounted on said casting arm for rotation in generally a horizontal plane, one crucible being on each opposite side of said vertical shaft means and acting as a centrifuge counterweight to the other upon rotation of said shaft means about said axis,
a pair of mold means on said casting arm each being outwardly of a respective crucible and in fluid communication therewith,
said casting arm including a frame having a pair of longitudinally extending support arms and a center crossarm connecting with said support arms and with said shaft means, one crucible and one mold means being on each opposite side of said crossarm,
electrical means for melting material within one. of 7 said crucibles during the melt cycle of the casting machine and including a pair of vertically movable base mounted electrical contact arms on one side of said shaft means and adapted for electrical engagement with one of said crucibles for supplying heat thereto for melting, each contact arm being disposed adjacent a respective support arm of the casting arm,
electrical motor means for rotating said shaft means about said vertical axis during the spin cycle of the casting arm for transfer of the molten material from the crucible to the mold means,
selective means for alternate operation of said electrical means for melting in said crucible and said electrical motor means for rotating said casting arm,
a pair of crucible support means one on each side of the crossarm carrying a respective crucible between the support arms of the casting arm,
each crucible support means including a pair of electric current conducting elements each mounted on a respective support arm and engageable with a respective contact arm in preventing rotation of the appropriately positioned crucible during the melt cycle and each conducting element of a pair of conducting elements electrically connectible with a respective of the electrical contact arms and with a crucible associated therewith,
each crucible including a pair of crucible parts and electrical insulation means between each crucible part, each crucible part being supported by and in electrical contact with a respective conducting ele- -ment of an associated pair of conducting elements whereby each contact arm has electrical connection with a respective crucible part and the material to be melted extending into each part of the crucible is melted by electrical resistance,
said electrical means for melting further including a solenoid means connecting with the contact arms and in the energized position placing each contact arm in electrical engagement with the apropriate conducting element for melting the material in the crucible, and
spin melt switch means having electrical connection with said electrical motor means for rotating and with said means for melting and having closed circuit position for melting of the material in the crucible and a closed circuit position for spinning the casting arm about said vertical axis.
2.The invention according to claim 1, and
mold supporting means on said casting arm for carrying each of said mold means and releasable clamp means on said casting arm for fixedly holding said mold means against movement during rotation of the casting arm.
3. The invention according to'elaim 2, and
said supporting means including a generally V- shaped cradle means supporting each of said mold means in the trough thereof.
4. The invention according to claim 1, and
casting arm alignment means associated with said fixed base and said rotatable shaft means and indieating the proper aligned rotative position of the current conducting elements on casting arm with the contact arms on the base.
5. The invention according to claim 1, and
said electrical means for melting including a pivotal bellcrank arm means on the base,
said contact arms connecting with the bellcrank arm means and including finger means being raised into contact with said appropriate crucible by said bellcrank arm means in the energized position of the solenoid means,
biasing means connecting with the bellcrank arm means and solenoid means and urging said bellcrank arm means and lowering the finger means out of engagement with said appropriate crucible in the de-energized position of the solenoid means.
6. The invention according to claim 1, and
said electrical means for melting including a heat selector switch means having a plurality of electrical resistance means of different electrical resistance values to provide for different rates of heating.
7. The invention according to claim 1, and
said selective means including switch means deactivating said means for rotating said shaft means when said contact arms are placed in engagement with the conducting elements of one of said crucibles.
8. The invention according to claim 7, and
said switch means being acted upon by movement of said contact arms de-activating said electric motor means for rotating in the energized position of the solenoid means.
9. The invention according to claim 1, and
each conducting element having an electrical contact member engaging a respective crucible part in supportive and electrical conductive relation therewith.
10. The invention according to claim 9, and
each electrical contact member including an adjustable threadable screw means mounted in each conducting element.

Claims (10)

1. A casting machine comprising: a base, generally vertically extending shaft means mounted on said bare for rotation about a generally vertical axis, a casting arm fixedly attached on said shaft means and extending in a generally horizontal plane for rotation about such vertical axis and in such horizontal plane, a pair of crucibles mounted on said casting arm for rotation in generally a horizontal plane, one crucible being on each opposite side of said vertical shaft means and acting as a centrifuge counterweight to the other upon rotation of said shaft means about said axis, a pair of mold means on said casting arm each being outwardly of a respective crucible and in fluid communication therewith, said casting arm including a frame having a pair of longitudinally extending support arms and a center crossarm connecting with said support arms and with said shaft means, one crucible and one mold means being on each opposite side of said crossarm, electrical means for melting material within one of said crucibles during the melt cycle of the casting machine and including a pair of vertically movable base mounted electrical contact arms on one side of said shaft means and adapted for electrical engagement with one of said crucibles for supplying heat thereto for melting, each contact arm being disposed adjacent a respective support arm of the casting arm, electrical motor means for rotating said shaft means about said vertical axis during the spin cycle of the casting arm for transfer of the molten material from the crucible to the mold means, selective means for alternate operation of said electrical means for melting in said crucible and said electrical motor means for rotating said casting arm, a pair of crucible support means one on each side of the crossarm carrying a respective crucible between the support arms of the casting arm, each crucible support means including a pair of electric current conducting elements each mounted on a respective support arm and engageable with a respective contact arm in preventing rotation of the appropriately positioned crucible during the melt cycle and each conducting element of a pair of conducting elements electrically connectible with a respective of the electrical contact arms and with a crucible associated therewith, each crucible including a pair of crucible parts and electrical insulation means between each crucible part, each crucible part being supported by and in electrical contact with a respective conducting element of an associated pair of conducting elements whereby each contact arm has electrical connection with a respective crucible part and the material to be melted extending into each part of the crucible is melted by electrical resistance, said electrical means for melting further including a solenoid means connecting with the contact arms and in the energized position placing each contact arm in electrical engagement with the apropriate conducting element for melting the material in the crucible, and spin melt switch means having electrical connection with said electrical motor means for rotating and with said means for melting and having closed circuit position for melting of the material in the crucible and a closed circuit position for spinning the casting arm about said vertical axis.
2. The invention according to claim 1, and mold supporting means on said casting arm for carrying each of said mold means and releasable clamp means on said casting arm for fixedly holding said mold means against movement during rotation of the casting arm.
3. The invention according to claim 2, and said supporting means including a generally V-shaped cradle means supporting each of said mold means in the trough thereof.
4. The invention according to claim 1, and casting arm alignment means associated with said fixed base and said rotatable shaft means and indicating the proper aligned rotative position of the current conducting elements on casting arm with the contact arms on the base.
5. The invention according to claim 1, and said electrical means for melting including a pivotal bellcrank arm means on the base, said contact arms connecting with the bellcrank arm means and including finger means being raised into contact with said appropriate crucible by said bellcrank arm means in the energized position of the solenoid means, biasing means connecting with the bellcrank arm means and solenoid means and urging said bellcrank arm means and lowering the finger means out of engagement with said appropriate crucible in the de-energized position of the solenoid means.
6. The invention according to claim 1, and said electrical means for melting including a heat selector switcH means having a plurality of electrical resistance means of different electrical resistance values to provide for different rates of heating.
7. The invention according to claim 1, and said selective means including switch means de-activating said means for rotating said shaft means when said contact arms are placed in engagement with the conducting elements of one of said crucibles.
8. The invention according to claim 7, and said switch means being acted upon by movement of said contact arms de-activating said electric motor means for rotating in the energized position of the solenoid means.
9. The invention according to claim 1, and each conducting element having an electrical contact member engaging a respective crucible part in supportive and electrical conductive relation therewith.
10. The invention according to claim 9, and each electrical contact member including an adjustable threadable screw means mounted in each conducting element.
US00119235A 1971-02-26 1971-02-26 Centrifugal casting machine Expired - Lifetime US3735800A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3818974A (en) * 1971-06-28 1974-06-25 O Eberle Centrifugal vacuum casting apparatus
US5452754A (en) * 1992-12-15 1995-09-26 M. Yasui & Co., Ltd. Centrifugal casting apparatus

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US494585A (en) * 1893-04-04 Means for electrically heating crucibles
US1502435A (en) * 1920-12-08 1924-07-22 Morgan Numa Ervin Electrical dental machine
US1767035A (en) * 1928-05-28 1930-06-24 M F Patterson Dental Supply Co Centrifugal casting machine
US2348322A (en) * 1942-06-15 1944-05-09 Foy E Bellows Centrifugal electric casting and molding machine
US2752650A (en) * 1954-05-11 1956-07-03 Jelenko & Co Inc J F Centrifugal casting machine
US2847145A (en) * 1954-09-14 1958-08-12 Brasile Dispensing mechanism

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US494585A (en) * 1893-04-04 Means for electrically heating crucibles
US1502435A (en) * 1920-12-08 1924-07-22 Morgan Numa Ervin Electrical dental machine
US1767035A (en) * 1928-05-28 1930-06-24 M F Patterson Dental Supply Co Centrifugal casting machine
US2348322A (en) * 1942-06-15 1944-05-09 Foy E Bellows Centrifugal electric casting and molding machine
US2752650A (en) * 1954-05-11 1956-07-03 Jelenko & Co Inc J F Centrifugal casting machine
US2847145A (en) * 1954-09-14 1958-08-12 Brasile Dispensing mechanism

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3818974A (en) * 1971-06-28 1974-06-25 O Eberle Centrifugal vacuum casting apparatus
US5452754A (en) * 1992-12-15 1995-09-26 M. Yasui & Co., Ltd. Centrifugal casting apparatus

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