US2195071A - Apparatus for pouring molten metal - Google Patents

Apparatus for pouring molten metal Download PDF

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Publication number
US2195071A
US2195071A US194314A US19431438A US2195071A US 2195071 A US2195071 A US 2195071A US 194314 A US194314 A US 194314A US 19431438 A US19431438 A US 19431438A US 2195071 A US2195071 A US 2195071A
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Prior art keywords
pot
molten metal
molds
furnace
pouring
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US194314A
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Luther W Bahney
Alfred H Horswell
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Scovill Inc
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Scovill Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/06Vacuum casting, i.e. making use of vacuum to fill the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/005Casting ingots, e.g. from ferrous metals from non-ferrous metals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/6416With heating or cooling of the system
    • Y10T137/6606With electric heating element
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/7287Liquid level responsive or maintaining systems
    • Y10T137/7306Electrical characteristic sensing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/7287Liquid level responsive or maintaining systems
    • Y10T137/7358By float controlled valve
    • Y10T137/7368Servo relay operation of control
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/7287Liquid level responsive or maintaining systems
    • Y10T137/7358By float controlled valve
    • Y10T137/7381Quick acting
    • Y10T137/7394Trip mechanism
    • Y10T137/7397Weight or spring bias

Definitions

  • This invention relates to apparatus for pouring molten metal.
  • the apparatus is particularly adapted for simultaneously producing a plurality of castings, billets, wire bars, etc., of metal such as deoxidlzed or oxygen-free copper, for example, from which air must be excluded during the pouring.
  • This invention involves relatively simple, compact, and dependable apparatus for insuring proper apportionment of the molten metal to the several molds being poured, and if desired also, means for independently shutting o the flow of molten metal to each mold when filled to the proper level, thus insuring the making of castings of a desired or specified length.
  • Other features of the invention involve improved electrically heated means for receiving and controlling the supply of molten metal being poured.
  • the invention consists in such novel features, arrangements and combinations of parts as may be shown and described in connection with the example of the apparatus herein disclosed as illustrative of a preferred embodiment.
  • Fig. 1 is a vertical sectional view of an assembly of apparatus involving the invention in one of its various possible forms
  • Fig. 2 is a horizontal sectional view taken substantially along the line 2 2 of Fig. 1;
  • Fig. 3 is a vertical sectional view taken substantially along the line 3-8 of Fig. 2;
  • Fig. 4 is a front view of the apparatus shown in Fig. Y2;
  • Figs. 5 and 6 respectively are enlargedvertical ksectional views taken substantially along the lines 5-5 and 6-6 respectively of Fig. 2 and showing certain details of the apparatus;
  • Fig. '7 is a plan view of one of the electrical heating units which may be used in the device, this unit forming the bottom of a receptacle for the metal being poured, this receptacle being hereinafter referred to as a strainer pot; and
  • Fig. 8 is a view of certain of the parts taken substantially along the line 8 8 of Fig. 3.
  • the assembly as there shown may comprise a furnace I 0 such as used for deoxidizing molten oxygen-bearing copper for example, the molten metal being delivered thereto by a launder or trough I I from a suitable melting furnace (not shown).
  • the stream of oxygenbearing copper may enter the furnace IU through an opening as at I2 and then pass down through a deep bed of wood charcoal or the equivalent as at I3.
  • 'I'his charcoal may partially float on the surface ofA a body of the molten metal as at I4 within the furnace, and part of the charcoal may be forced, as shown, down into the molten metal bath and held submerged by the furnace cover portion I5.
  • a baille of suitable refractory material is shown at IB separating the bed of charcoal and the main body of the molten metal from a smaller compartment I1 adjacent a furnace outlet I8, so that al1 of the metal received by the furnace must travel through the entire depth of the bed of charcoal before it reaches the outlet spout I8.
  • the bed of charcoal serves to deoxidize the molten metal and prevent access of air to the metal beneath the charcoal, and at the same time permits gases to escape from the metal up through the furnace inlet. As shown, air is kept from access to the smaller compartment I1 by the furnace cover.
  • the furnace I0 may for example be an iny duction type and may be tiltably supported on suitable trunnions as at I9 and 20, which in turn are supported by suitable bearings as at 2
  • the interior of the furnace, its cover, and the outlet spout may be lined with suitable refractory material.
  • the main body of the metal-containing cavity within the furnace is in a position eccentric to the spout, so that when the furnace is tilted either toward or away from the observer (as viewed in Fig. 1) about the trunnion means, a molten metal stream will be discharged from the spout.
  • outlet spout or opening I8 is arranged coaxial with the trunnion I9 so that when the furnace is tilted for pouring out molten metal, the outlet of the spout I8 will not change its position. Hence, even regardless of the angle to which the furnace is tilted, such outlet and accordingly the stream of molten metal issuing therefrom, will constantly remain in a predetermined desired position.
  • the outlet end of the trunnion spout of the furnace may be received through the side wall of a hood structure 23, which serves to prevent access of air to the molten metal as poured from the furnace.
  • the stream of metal from the furnace spout falls through the hood to the strainer pot 24 and thence may be directed by suitable means hereinafter described into a plurality of water-cooled molds as at 25 and 26, carried by a suitable well-known type of casting wheel structure, a portion of which is indicated at 21. That is, the casting wheel may be provided at its periphery with a series of groups of molds so that the wheel may be turned step-by-step, whereby at each step, one group of the molds comes into pouring position beneath the strainer pot 24.
  • the invention is similarly applicable for use with a casting wheel on which the molds may for example be arranged in groups of 6, 8 or more.
  • two furnace spouts and two of the strainer pots may be provided sideby-side, for simultaneously pouring metal into a group of 16 molds for example.
  • This structure may comprise a suitable outer metal casing lined with refractory insulating material as at 28.
  • Windows may be provided as at 29, at one or more points in the upper part of the hood, permitting the operator to watch the stream of metal issuing from the furnace spout as it falls to the strainer pot and also preferably permitting the operator to inspect the metal as it is poured from the strainer pot into one or more of the molds.
  • I'he hood 23 at its lower end may be provided with an extension as at for enclosing the strainer pot.
  • the lower end of this extension 30 is open except when the hood is lowered into pouring position over a group of molds. That is, the hood and its extension may be raised and lowered as a unit with the strainer pot therein, as by means of apparatus (not shown) such for example as used to raise and lower the hood, as described in the patentto Summey, No. 2,060,135, granted November 10, 1936, reference to which lis hereby made.
  • the hood When the metal is being poured into a group of molds, the hood will be lowered so that a flange as at 3l surrounding the lower edge of the extension 30 will abut against a face plate as at 32, surrounding the inlets of each group of molds on the casting wheel. That is, a group of the molds on the casting wheel may be stepped into the position shown in Fig. 1, after which the hood structure is lowered into the position shown. Thereupon a supply of charcoal producer gas, or the equivalent, may be introduced into the hood structure as through an inlet 33, at a pressure somewhat above atmospheric, and sufficient to force any air out of the hood structure down through the molds and out through the bottom doors of the molds.
  • thel hood as well as the molds are made free of air. And after the molds have been poured, the supply of gas may be cut off, the hood assembly raised, and the casting wheel stepped to its next position.
  • annular plate as at 34 may be mounted on the exterior of the trunnion spout. That is, the plate may be formed with a central aperture as at 35 closely tting the exterior of-the trunnion spout, The plate 35 is however preferably slidable along the trunnion spout and may be biased toward the left as viewed in Fig. 1, as by the use of several springs arranged around the exterior of the spout, and one of which is shown at 35.
  • a lug as at 34 should also be provided on the plate member 34 with a fork-like portion for slidably engaging a part of the bearing member 2
  • the periphery of the plate 34 should be formed with a convex surface area as at 3G, which preferably conforms substantially to the surface of a portion of a sphere, for engaging with a substantially gas-tight sealing relationship, a correspondingly curved concave surface as at 31, formed on a sealing ring 38.
  • the ring 38 should also have a flat machined surface for slidably engaging a wearing plate 39, fixed upon the adjacent side wall of the hood structure, and thereby permitting the hood structure to be raised and lowered as above explained, while still maintaining a substantially sealed relationship between the furnace spout and the hood.
  • the plate 34 and engaging spherical surfaces 36 and 31 permit of a substantially gas-tight seal while the furnace is being tilted, even though the axis of the furnace trunnions may be somewhat out of alignment with the axis of the sealing ring 38.
  • This joint structure between the furnace spout and the hood is also such that the angular position of the hood structure with the strainer pot therein, may be adjusted somewhat as desired during installation of the apparatus, to insure that the stream of molten metal issuing from the furnace spout will fall accurately in a predetermined position to the strainer pot.
  • the falling molten stream should enter the strainer pot at a point exactly equidistant from the several outlet orifices of the pot hereinafter described. This is of substantial importance for insuring that the rate of flow of the several streams issuing from the ⁇ strainer pot, into the several molds will be the same.
  • the heavy falling stream of metal is not in proper position, it will cause the metal to be poured faster into some molds than others of the group.
  • the stream may be arranged to fall into a conical funnel as at 46 having a central bottom opening located at the middle of the top of the strainer pot. Such a funnel will break the fall of the descending molten stream and insure its proper direction into the strainer pot without causing spattering or undue turbulence.
  • the above described arrangement provides a means for maintaining a precise location oi the stream from the verybeginning of pouring until the complete furnace charge has been cast. And in cases such as with the apparatus of the present invention, where the metal of the molten stream is to be subdivided and directed into a plurality of molds, this arrangement permits a decided improvement in the apportionment of the metal uniformly to the several molds.
  • the maintaining of the stream in a fixed position is of advantage in that it permits of a more compact and smaller hood structure.
  • the constant position of the stream also minimizes spattering and aids in the control of the stream so that there will be no danger of its falling on to parts of the mechanism.
  • 'I'his structure may comprise an outer casing as at 40 preferably cast of a suitable heat resisting alloy and provided with a lining of any suitable well-known refractory insulating material as at 4
  • the upper peripheral edges of the casting 40 may be formed with flanges as at 42, these flanges being initially slidable along inwardly extending ledges as at 43 and 44 which may be integrally formed on the casting forming the hood extension 30.
  • One side of the hoodextension 30 may be provided with a suitable door (not shown), permitting the strainer pot to be slid into place along the ledges 43 and 44.
  • the top of the strainer pot may be provided with a cover as at 45 with an insulating refractory lining as shown, and having a central inlet opening as at 46 for permitting the molten metal to enter, from the funnel 46' il' desired, through an orifice bushing 40a.
  • the pot may be lined with a plurality of electrical heating units. That is, each of these umts may comprise a slab of electrical insulating material which is also of such character as to be a good conductor of heat, whereby electrical heating coils may be imbedded therein.
  • Each of the four side walls may comprise one of these heating units constructed for example as indicated at 4l, 40 and 49 (Fig. 3) and the bottom surface may be covered with a ilfth unit or slab oi this type, the details of construction of which are more fully shown in Fig. '7.
  • a suitable electrical insulating material which is however satisfactorily heat-conductive for the purpose, is available on the market under the trade name Sem-Het, and methods for manufacturing the same with heating coils imbedded under pressure therein, are disclosed in the patents to Morgan 2,007,111 and .2,010,768, and the patent to Morgan et al.
  • the heating units or slabs may be iitted together and suitably cemented in position as shown in Fig. 3.
  • the heating unit which forms the bottom of the interior of the pot may be provided with a number of openings as at 50--53 corresponding to the number of molds in each group to be simultaneously poured, each opening being positioned at a point directly above the inlet axis of one of the molds.
  • Each of these openings is designed to receive a bushing as at 54, the interior apertures of which comprise carefully calibrated orifices for the streams of molten metal falling into the several molds.
  • These bushings may be formed for example of high temperature resistant porcelain such as used for spark plugs, and the orifice apertures should be carefully made of uniform dimensions, if molds of equal size are to be uniformly illled.
  • each of the porcelain orifice members may be tapered (outwardly 'and upwardly) and the openings in the heating unit may be correspondingly tapered so that the bushings or oriiice members will be firmly seated in position.
  • the electrical resistance wire as at 55 for heating the heating units or slabs may extend back and forth within the slabs as shown in Figs. 3 and 7, for substantially uniformly heating the entire areas thereof, except that in order to always insure a sufficient temperature ⁇ for the free flow of the metal through the orifices and to prevent any danger of freezing the metal therein, each of the orifices may be closely surrounded by several convolutions of the resistance wire as at 56.
  • 'I'he convolutions 56 may be either formed in situ within the bottom heating unit or slab, or may be arranged around the exterior surfaces of the orifice members and secured by a suitable heat resisting cement.
  • the resistance wire used may comprise what is known in the trade as Kanthal A, or its equivalent, capable of functioning at 2400 F.
  • the coils should have ⁇ suflicient heating capacity to heat the interior of the pot to a temperature above the melting point of the metal to be poured with the apparatus, for example above 1150 C. in the case of copper.
  • each of the pouring horrins may be coaxial with its corresponding mold and at a uniformA height above the mold.
  • three or more horizontally extending screw rods or bolts as at 60 may be mounted at various points around the side walls of the hood extension 30, to extend therethrough and into contact with the side walls of the strainer pot.
  • these screw rods may be threaded within bushing members as at 8i, which in turn are rotatably mounted within suitable bearings formed in the side walls of the ho ⁇ od extension 30.
  • may be formed with cam members as at 6.2, for engaging suitable lugs as at 63 formed on the side walls of the strainer pot.
  • 'l'he outer ends of the. bushing members 6I may be suitably ailixed to handle members as at 64so that by turning these handles, the cam members 82 variably engage the lugs 63 to slightly raise or lower each side or corner of the strainer pot as desired to bring the orifices to a uniform elevation.
  • the screw bolts 60 may be variably adjusted.
  • This means as shown in Fig. 3 may comprise vertically slidable valve members or Stoppers as at 85, one for each of the pouring orifices. These members may be formed of material which is the same or similar to the' around the orifices and sufficient to melt anyA fusible obstructions that may there occur.
  • the lower ends of the Stoppers may be suitably shaped, for example hemispherically, and the upper edges of the orifices may be similarly shaped to insure a close fit when the Stoppers are lowered, thereby completely cutting off the flow of metal through each orifice.
  • the Stoppers when moved to closed position may also aid in freeing the orifices of obstructions such as particles of carbon.
  • the upper ends of the stopper members may be fixed within suitable metallic bushings as at 61, slidable within flanged bushings as at 68, the latter in turn being mounted within suitable apertures formed in the cover of the strainer pot as shown.
  • Each stopper 65 may be controlled either manually or automatically so as to be lowered as each mold is filled.
  • the apparatus for this purpose will now be described, first with particular reference to Fig. 3.
  • a bell crank member as at $9 may be pivotally mounted on the top of the cover of the strainer pot adjacent the upper end of each of the stoppers 65.
  • One arm of this bell crank member may have a pin and slot connection as at 18 with the stopper bushings 61 while the other arm of each bell crank member may be pivotally connected as at 1I to an operating rod 12 running to the exterior of the hood structure.
  • each of the operating rods 12 may be slidably supportedl as by a bracket 13 so that upon pulling the rod 12 outwardly as by a handle 14, the corresponding stopper 65 will be raised to open a pouring orifice.
  • a spiral spring as at 15 may be provided on each of the rods 12 for normally tending to move the rod into a position for holding the corresponding stopper down in closed positon. That is, each spring as at 15 may surround one of the rods 12, with the ends of the spring engaging respectively an adjustable bushing 16 and a collar member 11. By adjusting the position of the collar member 11 or the bushings 16, the tension of the spring may be suitably adjusted.
  • each of the control rods 12 may be connected withan air check valve or dash pot as at 18. That is, a plunger 18 of the dash pot or air check may be suitably connected as by a bell crank member to the collar 11 as shown.
  • each rod may be accompanied by a latch as at 8i (Fig. 4), the latches being pivoted as at 82 and having a lug or dog portion 83 (Fig. 8) for engaging the adjacent arm of the bell crank 88.
  • may at any time be released manually either simultaneously or separately, means is preferably provided for releasing the same automatically as each mold is filled to a predetermined height.
  • Such automatic means may comprise solenoids as at 84, each positioned respectively with pole pieces 85 adjacent an armature as at 86, formed on each of the latches 8
  • Electrical power for operating these solenoids may be brought to the apparatus by a lead wire 81 (Fig. 3) connected to an insulated and vertically slidable contact member 88 arranged to make contact with the mold face plate 32 whenever the hood assembly is lowered into pouring position,
  • the slidable contact member 88 may be normally urged downwardly into proper contacting position by a coil spring as at 89, the tension of which may be adjusted as by an adjustable bushing 80 mounted within an insulating supporting block 9
  • the lower end of the contact member 88 may be provided with a fiange as at 92, which may engage an insulated area.
  • a suitable means for contacting with the molten metal when it reaches the proper height within the mold inlets and for thereby actuating the solenoids 84, will now be described with particular reference to Fig. 6.
  • the contact wire 95 may be largely surrounded by .a protective tube 96 of porcelain or the like, so that in case the metal should spatter, contact will still not be made until the level of the molten metal reaches the desired height.
  • the contact element 95 is made of metal such as copper, it will usually become welded to the top oi' the casting and therefore when the casting is dropped out through the bottom of the mold, the contact wire will pass out with the casting. Thereupon for the next operation, a new contact wire may be inserted in an aperture as at 91 formed for such purpose in a contact supporting ⁇ bar 08, by which the porcelain sleeve 96 may also be supported. If
  • the contact supporting member or bracket 90 may rest upon a suitably insulated pad as at 99 which is placed in position on the face plate 32 ofthe mold assembly just before the hood assembly is lowered into pouring position.
  • 00 may be fixed upon a shaft
  • 03 may be adjustably suspended as by an eyelet member
  • 04 also fixed to the shaft
  • 03 is brought into firm contact with the member 98.
  • may be carried in suitable insulating bearings and also connected as byv a lead wire
  • these contact assemblies may be conveniently located respectively at the lower corners of the hood assembly.
  • a return circuit from each of the solenoids 8l may be provided in any convenient manner (not shown), suitable cut-out switches as desired being inserted in the circuit for each solenoid or in the main source of current supply for all the solenoids.
  • will be tripped, permitting one of the springs 15 to push one of the operating rods 'l2 to the right (Fig. 3), thereby moving the corresponding stopper to closed position.
  • the strainer pot may be kept filled to approximately a predetermined level at all times so that it will be unnecessary for the operator to take the precaution of pouring into the strainer pot only the amount of copper to be needed for one group of molds.
  • the heated stoppers as well as the heating units forming the lining of the strainer pot will serve to keep the body of copper which is lodged in the strainer pot between times of pouring, at a sumcient temperature so that it will begin to immediately and uniformly pour through the orifices the moment the stoppers are raised without necessarily awaiting the flow of metal from the furnace.
  • some appreciable time may be saved and also there will be less danger of spattering of the falling stream from the funnel or furnace outlet.
  • all of the solenoids 8l may be connected to be operated by a single contact such as at 95.
  • the electrical connections to the heating coils 66 within the Stoppers may comprise suitable flexible leads as at
  • 09 may be connected to a suitable source of current supply in any convenient manner through cutout switches and adjustable rheostats if desired.
  • the resistance wires within the heating units forming the lining of the strainer pot may be connected to a source of power in a manner shown in Figs. 5 and 2 for example. lThat is, the ends of wires 55 may be secured to insulated binding posts as at
  • 2 may be slidably mounted in an insulated support as at
  • 2 may be yieldably pres-sed inwardly as by a pair of springs H5, which engage the ends of an insulated yoke piece
  • 5 may be mounted upon stud bolts as at provided with nuts for adjusting the vtension of the springs.
  • 2 may be partially withdrawn by inserting wedges between the yoke members
  • the source of power may be connected to the terminals
  • Apparatus for pouring molten metal comprising a hood structure adapted to cover and enclose the inlets to a group of vmolds, against access of air, a-pot within ythe lower portion of said structure for receiving a body of the molten metal and having outlet oriiices located above and respectively in substantial alignment with the inlets of the molds, a furnace adjacent said hood structure for containing a mass of the metal to be poured, said furnace having an outlet spout opening into said hood structure above said pot, and said furnace being tiltably mounted on a fixed axis coaxial with said spout, whereby a stream of the molten metal may be discharged in substantially fixed position to said pot upon tilting the furnace.
  • Apparatus for pouring molten metal comprising a hood structure adapted to cover and enclose the inlets to molds which are to receive the metal, a furnace adjacent said hood structure for containing a mass of the metal to be poured, said furnace having an outlet spout opening into a side of said hood structure, and said furnace being tiltably mounted on a fixed axis coaxial with said spout, whereby a stream of the molten metal may be discharged in substantially fixed position upon tiltingthe furnace about the spout axis.
  • a pouring spout extending to one side of the furnace, said spout having a generally annular shaped pouring lip substantially coaxial with the spout, trunnion means for tiltably mounting the furnace, the axis of said trunnion means being in fixed position, said trunnion means being coaxial with said spout and the metal-containing cavity within the furnace being eccentric in respect to the trunnion axis, whereby upon tilting the furnace to varying degrees on said trunnion means, a stream of the molten metal may be discharged in substantially fixed position from said spout.
  • a pot for receiving a body of the molten metal to 'oe poured into a group of molds beneath the pot, an inlet opening at the top and a plurality of outlet orifices at the bottom of said pot, one of said orifices being provided for each of the mold inlets, a hood structure for excluding air from Ithe molten metal entering and leaving said pot, and means for adjusting the position of said pot to give said orifices an effectively uniform elevation with the orifices respectively in alignment with said inlets, comprising a plurality of cam means engaging the exterior of the pot at spaced points around its walls to respectively adjust the desired elevation of adjacent parts of the pot, a plurality of longitudinally adjustable rods also engaging the exterior of the pot at spaced ,Joints around its walls to adjust its position in horizontal directions, and means carried by said hood structure adjacent the pot for supporting said cam means and rods.
  • a pot for receiving a body of the molten metal to be poured into a group of molds beneath the pot, an inlet opening at the top and a plurality of outlet orifices at the bottom of said pot, one of said orifices being provided for each of the mold inlets, a hood structure enclosing said pot and the inlets to the molds, for excluding air from the molten metal being poured into the molds, and a plurality of means extending through the walls of said hood structure and operable from the exterior thereof for adjusting the position of said pot for bringing said orifices into alignment with the mold inlets, said means including members with surfaces engaging the pot walls at spaced points for moving the pot in various horizontal directions.
  • a pot for receiving a body of the molten metal to be poured into a group of molds beneath the pot, an inlet opening at the top and a plurality of outlet orifices at the bottom of said pot, one of said orifices being provided for each of the mold inlets, a hood structure enclosing said pot and the inlets to the molds, for excluding air from the molten metal being poured into the molds, and means extending through the walls of said hood structure and operable from the exterior thereof for adjusting the position of said pot for varying the effective elevation of one orifice in respect to another, said means including a plurality of members engaging the pot at spaced points thereon, and acting when the adjusting means is operated, to raise or lower adjacent portions of the pot,
  • an electrical contact member within the inlet of the mold and adapted to contact with the molten metal when the mold is filled to a predetermined height, means for detachably and replaceably suspending said contact, and electrically controlled means under the control of a circuit through said contact for causing the fiow of molten metal into the mold to be shut off, said contact being formed of a material which will weld to the cast metal and thus be removed from the mold with the removal oi' the casting.
  • Apparatus for pouring molten metal into a plurality of molds comprising a pot for receiving a body of the molten metal, the bottom of said pot having a plurality of orifices located respectively above and in substantial alignment with the inlets to said molds when the latter are in position for pouring, a hood construction for enclosing the area above the molds and containing said pot, for excluding air from the metal as poured into the pot and from the pot into the molds, means on the hood for supporting the pot in adjustable positions Within the hood, stoppers within said pot for each of said orifices, and means operable from the exterior of the hood for lowering and raising said Stoppers respectively into orifice closing and opening positions, said last named means including mechanism for normally yieldably holding the Stoppers in orifice closing positions.
  • Apparatus4 for pouring molten metal into a plurality of molds comprising a pot for receiving a body of the molten metal, the bottom of said pot having a plurality of orifices located respectively above and in substantial alignment with the inlets to said molds when the latter are in position for pouring, Stoppers of refractory material Within said pot for each of said orifices, and mechanism operable from the exterior of the pot for raising said Stoppers into orifice opening positions and including spring means controlled by dash-pots for slowly lowering said Stoppers respectively to orifice closing positions and to normally yieldably retain the Stoppers in the latter positions.
  • a pot for receiving a body of the molten metal to be poured into a group of molds beneath the pot, an inlet opening at the top and a plurality of outlet orifices at the bottom of said pot, one of said orifices being provided for each of the mold inlets, a hood structure enclosing said pot and the inlets to the molds, for excluding air from the molten metal being poured into the molds, means for supporting said pot in adjustable position in respect to the molds, comprising rods slidable in generally horizontal directions and extending through the side walls of the hood and engag-V ing the sides oi the pot atspaced points to adjust its position in horizontal directions. and cam means rotatably mounted coaxially with said rods respectively and engaging the pot at spaced points to determine the elevation oi each adjacent portion of the pot.
  • Apparatus for pouring molten metal into a plurality of molds comprising a pot for receiving a body o! the molten metal, the bottom of said pot having a plurality of orinces located respectively above and in substantial alignment with the inlets to said molds when the latter are in position for pouring, said pot being provided with a cover, and a receptacle on said cover for receiving a poured stream of molten metal, said cover having an aperture for admitting the molten metal from gg said receptacle into the pot.
  • said oriiices being positioned at points symmetrically located in respect to said aperture.
  • an apparatus for pouring molten metal having a casting wheel, and having a hood structure movable to and from a position for covering inlets of molds carried by said casting. wheel, the combination of means within said hood structure for simultaneously controlling the distribution oi molten metal to a plurality of the mold inlets, electrical contact means for extending into the mold inlets for contacting with the molten metal when the mold is illled to a predetermined height, circuits and' mechanism controlled by said contact means to then stop the pouring into each mold, and contact means carried by the hood structure and adapted to contact with said wheel when the hood structure is lowered, to prepare circuits for said iirst named contact means.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Description

Mmh 26, 1940. L. w. BAHNEY ET 111 2,195,071
APPARATUS FOR POURING MOLTI-:N METAL Filed March 7. 1938 5 Sheets-Sheet 1 INVENTORS LUTHER n. BAH/V57 BY H. HORSWLL l W ATTORNEYS March 26, 1940. L. w. BAHNEY :r AL
APPARATUS FOR POURING MOLTEN METAL Filed llarch 7, 1938 5 Sheets-Sheet` 2 l LUTHER I4. BAHNEY FRED H. HMSWELL ATTORNEYS L. w. BAHNEY Er AL 2,195,071
APPARATUS Fon rounm; nomas METAL Filed March 7.- 1938 5 Sheets-Sheet 3 LUTHER W BAH/VD BYALFREO H. HORSWELL Mwy uw@ ATTORNEYS March 26, 1940.
IMauth 26, 1940. L. w. BAHNEY l-:r Al.
APPARATUS FOR POURING MOLTE METAL Filed March 7, 1938 5 Sheets-Sheet 4 Wwf@ ATToRNEYls 'March 26, 1940. l.. w. BAHNEY err Al.
Arrluwws Foa P'unme Monjxzw' METAL Filed Ilaxfczh 7, 1938 5 Sheets-Sheet- 5 Nm A Nl lunnwllmllnllnunu INVENTORS LUTHER M BAHNEY ALFRED H. HORSWELL BY 4MM. fllllllllllllllllxl @ll v \llhu1llllni..llllllllllllunlu\ rllllllllllllrlllllllllll,
l N .QE
Patented Mar. 26, 1940 APPARATUS FOR POURING MOLTEN METAL Luther W. Bahney, Elizabeth, N. J., and Alfred ll. Horswell, Jackson Heights, N. Y., assignors to Scovill Manufacturing Company, Waterbury, Conn., a corporation of Connecticut Application March 7, 1938, Serial No. 194,314
12 Claims.
This invention relates to apparatus for pouring molten metal. The apparatus is particularly adapted for simultaneously producing a plurality of castings, billets, wire bars, etc., of metal such as deoxidlzed or oxygen-free copper, for example, from which air must be excluded during the pouring.
If several molds are filled substantially simultaneously from a single source of supply of the molten metal, it has heretofore been difllcult to apportion the flow of metal uniformly to the several molds, with the result that one or more of the molds may sometimes become filled to overflowing before others are filled. In such cases considerable time and expense is generally involved in chipping away the excess metal when hardened, from the top of molds which have overflowed, and the top plate to which the mold tubes are welded tends to become expanded by such procedure. This invention according to one of its phases, involves relatively simple, compact, and dependable apparatus for insuring proper apportionment of the molten metal to the several molds being poured, and if desired also, means for independently shutting o the flow of molten metal to each mold when filled to the proper level, thus insuring the making of castings of a desired or specified length. Other features of the invention involve improved electrically heated means for receiving and controlling the supply of molten metal being poured.
Various further and more specific features, ob-
jects and advantages will clearly appear from the detailed description given below, taken in con- -nection with the accompanying drawings which form a part of this specification and illustrate merely by way of example, a preferred embodiment of the apparatus of the invention.
The invention consists in such novel features, arrangements and combinations of parts as may be shown and described in connection with the example of the apparatus herein disclosed as illustrative of a preferred embodiment.
In the drawings f Fig. 1 is a vertical sectional view of an assembly of apparatus involving the invention in one of its various possible forms;
Fig. 2 is a horizontal sectional view taken substantially along the line 2 2 of Fig. 1;
Fig. 3 is a vertical sectional view taken substantially along the line 3-8 of Fig. 2;
Fig. 4 is a front view of the apparatus shown in Fig. Y2;
Figs. 5 and 6 respectively are enlargedvertical ksectional views taken substantially along the lines 5-5 and 6-6 respectively of Fig. 2 and showing certain details of the apparatus;
Fig. '7 is a plan view of one of the electrical heating units which may be used in the device, this unit forming the bottom of a receptacle for the metal being poured, this receptacle being hereinafter referred to as a strainer pot; and
Fig. 8 is a view of certain of the parts taken substantially along the line 8 8 of Fig. 3.
Referring now to Fig. l, the assembly as there shown may comprise a furnace I 0 such as used for deoxidizing molten oxygen-bearing copper for example, the molten metal being delivered thereto by a launder or trough I I from a suitable melting furnace (not shown). The stream of oxygenbearing copper may enter the furnace IU through an opening as at I2 and then pass down through a deep bed of wood charcoal or the equivalent as at I3. 'I'his charcoal may partially float on the surface ofA a body of the molten metal as at I4 within the furnace, and part of the charcoal may be forced, as shown, down into the molten metal bath and held submerged by the furnace cover portion I5. A baille of suitable refractory material is shown at IB separating the bed of charcoal and the main body of the molten metal from a smaller compartment I1 adjacent a furnace outlet I8, so that al1 of the metal received by the furnace must travel through the entire depth of the bed of charcoal before it reaches the outlet spout I8. The bed of charcoal serves to deoxidize the molten metal and prevent access of air to the metal beneath the charcoal, and at the same time permits gases to escape from the metal up through the furnace inlet. As shown, air is kept from access to the smaller compartment I1 by the furnace cover.
The furnace I0 may for example be an iny duction type and may be tiltably supported on suitable trunnions as at I9 and 20, which in turn are supported by suitable bearings as at 2| and 22. If desired the furnace may be of a type wherein the metal may be melted as well as deoxidized, or it may be of a type such as to function merely as a pouring hearth for retaining a reservoir of molten metal previously deoxidized. As shown, the interior of the furnace, its cover, and the outlet spout may be lined with suitable refractory material.- The main body of the metal-containing cavity within the furnace is in a position eccentric to the spout, so that when the furnace is tilted either toward or away from the observer (as viewed in Fig. 1) about the trunnion means, a molten metal stream will be discharged from the spout.
It will be noted that the outlet spout or opening I8 is arranged coaxial with the trunnion I9 so that when the furnace is tilted for pouring out molten metal, the outlet of the spout I8 will not change its position. Hence, even regardless of the angle to which the furnace is tilted, such outlet and accordingly the stream of molten metal issuing therefrom, will constantly remain in a predetermined desired position. The advantages of this feature will be hereinafter further explained.
The outlet end of the trunnion spout of the furnace may be received through the side wall of a hood structure 23, which serves to prevent access of air to the molten metal as poured from the furnace. The stream of metal from the furnace spout falls through the hood to the strainer pot 24 and thence may be directed by suitable means hereinafter described into a plurality of water-cooled molds as at 25 and 26, carried by a suitable well-known type of casting wheel structure, a portion of which is indicated at 21. That is, the casting wheel may be provided at its periphery with a series of groups of molds so that the wheel may be turned step-by-step, whereby at each step, one group of the molds comes into pouring position beneath the strainer pot 24. In the particular embodiment of the apparatus hereinafter described, provision is made for simultaneously pouring into a 'group of four molds. However, it will be understood that the invention is similarly applicable for use with a casting wheel on which the molds may for example be arranged in groups of 6, 8 or more. Or if desired, two furnace spouts and two of the strainer pots may be provided sideby-side, for simultaneously pouring metal into a group of 16 molds for example.
The construction of the hood 23 will now be described in further detail with reference to Fig 1. This structure may comprise a suitable outer metal casing lined with refractory insulating material as at 28. Windows may be provided as at 29, at one or more points in the upper part of the hood, permitting the operator to watch the stream of metal issuing from the furnace spout as it falls to the strainer pot and also preferably permitting the operator to inspect the metal as it is poured from the strainer pot into one or more of the molds.
I'he hood 23 at its lower end may be provided with an extension as at for enclosing the strainer pot. The lower end of this extension 30 is open except when the hood is lowered into pouring position over a group of molds. That is, the hood and its extension may be raised and lowered as a unit with the strainer pot therein, as by means of apparatus (not shown) such for example as used to raise and lower the hood, as described in the patentto Summey, No. 2,060,135, granted November 10, 1936, reference to which lis hereby made. When the metal is being poured into a group of molds, the hood will be lowered so that a flange as at 3l surrounding the lower edge of the extension 30 will abut against a face plate as at 32, surrounding the inlets of each group of molds on the casting wheel. That is, a group of the molds on the casting wheel may be stepped into the position shown in Fig. 1, after which the hood structure is lowered into the position shown. Thereupon a supply of charcoal producer gas, or the equivalent, may be introduced into the hood structure as through an inlet 33, at a pressure somewhat above atmospheric, and sufficient to force any air out of the hood structure down through the molds and out through the bottom doors of the molds. Thus, before the pouring starts and before the bottom doors of the molds are closed, thel hood as well as the molds are made free of air. And after the molds have been poured, the supply of gas may be cut off, the hood assembly raised, and the casting wheel stepped to its next position.
In order to provide a substantially gas-tight connection between the furnace trunnion spout and the hood structure, an annular plate as at 34 may be mounted on the exterior of the trunnion spout. That is, the plate may be formed with a central aperture as at 35 closely tting the exterior of-the trunnion spout, The plate 35 is however preferably slidable along the trunnion spout and may be biased toward the left as viewed in Fig. 1, as by the use of several springs arranged around the exterior of the spout, and one of which is shown at 35. A lug as at 34 should also be provided on the plate member 34 with a fork-like portion for slidably engaging a part of the bearing member 2|, so as to prevent rotation of the plate 34. The periphery of the plate 34 should be formed with a convex surface area as at 3G, which preferably conforms substantially to the surface of a portion of a sphere, for engaging with a substantially gas-tight sealing relationship, a correspondingly curved concave surface as at 31, formed on a sealing ring 38. The ring 38 should also have a flat machined surface for slidably engaging a wearing plate 39, fixed upon the adjacent side wall of the hood structure, and thereby permitting the hood structure to be raised and lowered as above explained, while still maintaining a substantially sealed relationship between the furnace spout and the hood. The plate 34 and engaging spherical surfaces 36 and 31 permit of a substantially gas-tight seal while the furnace is being tilted, even though the axis of the furnace trunnions may be somewhat out of alignment with the axis of the sealing ring 38.
This joint structure between the furnace spout and the hood is also such that the angular position of the hood structure with the strainer pot therein, may be adjusted somewhat as desired during installation of the apparatus, to insure that the stream of molten metal issuing from the furnace spout will fall accurately in a predetermined position to the strainer pot. Preferably the falling molten stream should enter the strainer pot at a point exactly equidistant from the several outlet orifices of the pot hereinafter described. This is of substantial importance for insuring that the rate of flow of the several streams issuing from the `strainer pot, into the several molds will be the same. That is, if the heavy falling stream of metal is not in proper position, it will cause the metal to be poured faster into some molds than others of the group. In view of this fact, it will now be apparent that it, is highly advantageous to provide a stream of metal from the furnace which will remain in constant position throughout the period of pouring from the furnace. This may be satisfactorily accomplished by the locationof the furnace spout coaxial with the furnace trunnions, i. e., the trunnions upon which the furnace is tilted during pouring, and in addition if desired, the stream may be arranged to fall into a conical funnel as at 46 having a central bottom opening located at the middle of the top of the strainer pot. Such a funnel will break the fall of the descending molten stream and insure its proper direction into the strainer pot without causing spattering or undue turbulence.
While melting furnaces and ladies as hereto? axis at right angles to the path of the molten stream and such that there is considerable variation in the position of the path of the molten stream during tilting of the furnace. On the other hand, the above described arrangement provides a means for maintaining a precise location oi the stream from the verybeginning of pouring until the complete furnace charge has been cast. And in cases such as with the apparatus of the present invention, where the metal of the molten stream is to be subdivided and directed into a plurality of molds, this arrangement permits a decided improvement in the apportionment of the metal uniformly to the several molds. Also wherever the molten stream from the furnace is poured through a hood structure for excluding air, as is necessary to exclude oxygen from oxygen-free metals, the maintaining of the stream in a fixed position is of advantage in that it permits of a more compact and smaller hood structure. The constant position of the stream also minimizes spattering and aids in the control of the stream so that there will be no danger of its falling on to parts of the mechanism. y
The details of the construction of the strainer pot 24 will now be described with particular reference to Fig. 3. 'I'his structure may comprise an outer casing as at 40 preferably cast of a suitable heat resisting alloy and provided with a lining of any suitable well-known refractory insulating material as at 4|. The upper peripheral edges of the casting 40 may be formed with flanges as at 42, these flanges being initially slidable along inwardly extending ledges as at 43 and 44 which may be integrally formed on the casting forming the hood extension 30. One side of the hoodextension 30 may be provided with a suitable door (not shown), permitting the strainer pot to be slid into place along the ledges 43 and 44. 'I'he top of the strainer pot may be provided with a cover as at 45 with an insulating refractory lining as shown, and having a central inlet opening as at 46 for permitting the molten metal to enter, from the funnel 46' il' desired, through an orifice bushing 40a.
In order to maintain the strainer pot and the molten metal therein at the desired temperature, the pot may be lined with a plurality of electrical heating units. That is, each of these umts may comprise a slab of electrical insulating material which is also of such character as to be a good conductor of heat, whereby electrical heating coils may be imbedded therein. Each of the four side walls may comprise one of these heating units constructed for example as indicated at 4l, 40 and 49 (Fig. 3) and the bottom surface may be covered with a ilfth unit or slab oi this type, the details of construction of which are more fully shown in Fig. '7. A suitable electrical insulating material which is however satisfactorily heat-conductive for the purpose, is available on the market under the trade name Sem-Het, and methods for manufacturing the same with heating coils imbedded under pressure therein, are disclosed in the patents to Morgan 2,007,111 and .2,010,768, and the patent to Morgan et al.
2,061,099, reference to which is hereby made.
The heating units or slabs may be iitted together and suitably cemented in position as shown in Fig. 3.
As shown in Figs. 3 and 7, the heating unit which forms the bottom of the interior of the pot may be provided with a number of openings as at 50--53 corresponding to the number of molds in each group to be simultaneously poured, each opening being positioned at a point directly above the inlet axis of one of the molds. Each of these openings is designed to receive a bushing as at 54, the interior apertures of which comprise carefully calibrated orifices for the streams of molten metal falling into the several molds. These bushings may be formed for example of high temperature resistant porcelain such as used for spark plugs, and the orifice apertures should be carefully made of uniform dimensions, if molds of equal size are to be uniformly illled. As shown, the exterior of each of the porcelain orifice members may be tapered (outwardly 'and upwardly) and the openings in the heating unit may be correspondingly tapered so that the bushings or oriiice members will be firmly seated in position. The electrical resistance wire as at 55 for heating the heating units or slabs may extend back and forth within the slabs as shown in Figs. 3 and 7, for substantially uniformly heating the entire areas thereof, except that in order to always insure a sufficient temperature `for the free flow of the metal through the orifices and to prevent any danger of freezing the metal therein, each of the orifices may be closely surrounded by several convolutions of the resistance wire as at 56. 'I'he convolutions 56 may be either formed in situ within the bottom heating unit or slab, or may be arranged around the exterior surfaces of the orifice members and secured by a suitable heat resisting cement. The resistance wire used may comprise what is known in the trade as Kanthal A, or its equivalent, capable of functioning at 2400 F. The coils should have `suflicient heating capacity to heat the interior of the pot to a temperature above the melting point of the metal to be poured with the apparatus, for example above 1150 C. in the case of copper.
Heretofore it has been the practice to heat strainer pots of this general class, by the use of resistance elements located between the side walls or bottom wall of the pot, and the hood. The above described construction of the heating units located Within the pot itself, is however much more compact and efiicient, making possible the use of a smaller hood maintained at av lower temperature.
Means will now be described for insuring that n the strainer pot may be so positioned that each of the pouring orices will be coaxial with its corresponding mold and at a uniformA height above the mold. For this purpose, three or more horizontally extending screw rods or bolts as at 60 may be mounted at various points around the side walls of the hood extension 30, to extend therethrough and into contact with the side walls of the strainer pot. As shown, these screw rods may be threaded within bushing members as at 8i, which in turn are rotatably mounted within suitable bearings formed in the side walls of the ho`od extension 30. 'I'he inner ends of the bushings 8| may be formed with cam members as at 6.2, for engaging suitable lugs as at 63 formed on the side walls of the strainer pot. 'l'he outer ends of the. bushing members 6I may be suitably ailixed to handle members as at 64so that by turning these handles, the cam members 82 variably engage the lugs 63 to slightly raise or lower each side or corner of the strainer pot as desired to bring the orifices to a uniform elevation. In order to adjust the position of the strainer pot horizontally, and to secure it firmly in the desired position, with the pouring orifices in axial alignment with the mold inlets, the screw bolts 60 may be variably adjusted.
While the features of the apparatus thus far described, particularly the means for properly positioning the strainer pot in respect to the molds, and the coaxial furnace trunnion and pouring spout, all serve to greatly improve the possibility of uniformly distributing the molten metal to the several molds, and the production of high grade castings of uniform length, there may still at times be danger of one or more of the molds becoming filled to overflowing while other molds are only partially filled. That is, for example, one or more of the pouring orifices may become worn or injured, permitting an increase of the rate of flow therethrough, while others of the orifices may become partially obstructed by particles of carbon or other solids. Accordingly with the preferred embodiment of the invention, means which will now be described, are provided for independently closing each of the pouring orifices upon proper filling of the corresponding mold. This means as shown in Fig. 3 may comprise vertically slidable valve members or Stoppers as at 85, one for each of the pouring orifices. These members may be formed of material which is the same or similar to the' around the orifices and sufficient to melt anyA fusible obstructions that may there occur.
The lower ends of the Stoppers may be suitably shaped, for example hemispherically, and the upper edges of the orifices may be similarly shaped to insure a close fit when the Stoppers are lowered, thereby completely cutting off the flow of metal through each orifice. The Stoppers when moved to closed position may also aid in freeing the orifices of obstructions such as particles of carbon. The upper ends of the stopper members may be fixed within suitable metallic bushings as at 61, slidable within flanged bushings as at 68, the latter in turn being mounted within suitable apertures formed in the cover of the strainer pot as shown.
Each stopper 65 may be controlled either manually or automatically so as to be lowered as each mold is filled. The apparatus for this purpose will now be described, first with particular reference to Fig. 3. A bell crank member as at $9 may be pivotally mounted on the top of the cover of the strainer pot adjacent the upper end of each of the stoppers 65. One arm of this bell crank member may have a pin and slot connection as at 18 with the stopper bushings 61 while the other arm of each bell crank member may be pivotally connected as at 1I to an operating rod 12 running to the exterior of the hood structure. Theouter end of each of the operating rods 12 may be slidably supportedl as by a bracket 13 so that upon pulling the rod 12 outwardly as by a handle 14, the corresponding stopper 65 will be raised to open a pouring orifice. On the other hand, when each of the rods 12 is pushed inwardly, the corresponding stopper will be slid downwardly to close such orifice. A spiral spring as at 15 may be provided on each of the rods 12 for normally tending to move the rod into a position for holding the corresponding stopper down in closed positon. That is, each spring as at 15 may surround one of the rods 12, with the ends of the spring engaging respectively an adjustable bushing 16 and a collar member 11. By adjusting the position of the collar member 11 or the bushings 16, the tension of the spring may be suitably adjusted.
In order that the Stoppers will not be thrust downwardly by the spring when released, with a force sufficient to injure the same or the orices, each of the control rods 12 may be connected withan air check valve or dash pot as at 18. That is, a plunger 18 of the dash pot or air check may be suitably connected as by a bell crank member to the collar 11 as shown. When pouring isto start, the operator may pull out the rods 12 for raising the Stoppers and in order to lock the rods in this position, each rod may be accompanied by a latch as at 8i (Fig. 4), the latches being pivoted as at 82 and having a lug or dog portion 83 (Fig. 8) for engaging the adjacent arm of the bell crank 88.
While each of the latches 8| may at any time be released manually either simultaneously or separately, means is preferably provided for releasing the same automatically as each mold is filled to a predetermined height. Such automatic means may comprise solenoids as at 84, each positioned respectively with pole pieces 85 adjacent an armature as at 86, formed on each of the latches 8|.
Electrical power for operating these solenoids may be brought to the apparatus by a lead wire 81 (Fig. 3) connected to an insulated and vertically slidable contact member 88 arranged to make contact with the mold face plate 32 whenever the hood assembly is lowered into pouring position, The slidable contact member 88 may be normally urged downwardly into proper contacting position by a coil spring as at 89, the tension of which may be adjusted as by an adjustable bushing 80 mounted within an insulating supporting block 9|. The lower end of the contact member 88 may be provided with a fiange as at 92, which may engage an insulated area. 93 on the flange 3l of the hood extension 38 when the hood assembly is raised.` But whenever the hood assembly is lowered into pouring position, a source of current is supplied, through member 8, to the casting wheel assembly including the molds therein, as well as the metal within the molds.
A suitable means for contacting with the molten metal when it reaches the proper height within the mold inlets and for thereby actuating the solenoids 84, will now be described with particular reference to Fig. 6. A contact element comprising a short length of copper wire, for example, is indicated at 95, the lower end of this wire being positioned at suc-h a height that it will be engaged by the molten metal within vthe mold inlet when the mold becomes filled to the proper height. The contact wire 95 may be largely surrounded by .a protective tube 96 of porcelain or the like, so that in case the metal should spatter, contact will still not be made until the level of the molten metal reaches the desired height. If the contact element 95 is made of metal such as copper, it will usually become welded to the top oi' the casting and therefore when the casting is dropped out through the bottom of the mold, the contact wire will pass out with the casting. Thereupon for the next operation, a new contact wire may be inserted in an aperture as at 91 formed for such purpose in a contact supporting `bar 08, by which the porcelain sleeve 96 may also be supported. If
desired, it may be possible to use a graphite rod instead of the wire contact member 96.
The contact supporting member or bracket 90 may rest upon a suitably insulated pad as at 99 which is placed in position on the face plate 32 ofthe mold assembly just before the hood assembly is lowered into pouring position. A contact member |00 may be fixed upon a shaft |0|`, upon which is also fixed an arm |02, this arm being biased upwardly as by an adjustable coil spring |03, so that contact member '|00 is biased downwardly. 'I'he spring |03 may be adjustably suspended as by an eyelet member |03 extending up through a lug formed on the hood casting, and provided with an adjusting nut as shown. Another arm |04, also fixed to the shaft |0|, carries an adjustable stop screw |05 for normally engaging an abutment |06 under pressure of the spring |03 whenever the hood assembly is raised. However, when the hood assembly is lowered as during pouring, the contact member |00 under tension of the spring |03 is brought into firm contact with the member 98. The shaft |0| may be carried in suitable insulating bearings and also connected as byv a lead wire |01 (Figs. 2 and 4) to one of the solenoids 84. It will be understood thatv each of the molds of the group being poured, may be accompanied by a set of contact devices as above described for applying current respectively to each of the solenoids 84 at the moment each mold becomes lled. As indicated in Fig. 2, these contact assemblies may be conveniently located respectively at the lower corners of the hood assembly. It will be further understood that a return circuit from each of the solenoids 8l may be provided in any convenient manner (not shown), suitable cut-out switches as desired being inserted in the circuit for each solenoid or in the main source of current supply for all the solenoids. As above indicated, as soon as a circuit through one of the solenoids is completed upon iilling each mold, the corresponding latch 8| will be tripped, permitting one of the springs 15 to push one of the operating rods 'l2 to the right (Fig. 3), thereby moving the corresponding stopper to closed position. i
It will be observed that with this apparatus, the strainer pot may be kept filled to approximately a predetermined level at all times so that it will be unnecessary for the operator to take the precaution of pouring into the strainer pot only the amount of copper to be needed for one group of molds. Furthermore, the heated stoppers as well as the heating units forming the lining of the strainer pot will serve to keep the body of copper which is lodged in the strainer pot between times of pouring, at a sumcient temperature so that it will begin to immediately and uniformly pour through the orifices the moment the stoppers are raised without necessarily awaiting the flow of metal from the furnace. Thus, some appreciable time may be saved and also there will be less danger of spattering of the falling stream from the funnel or furnace outlet. since it will fall into the molten metal linstead or against the solid bottom of the strainer pot. This in turn will save wear on the strainer pot and avoid any possibility of irregular and uncontrolled spattering or draining of metal through the oriiices at the beginning and ending of each pouring operation.
'1f desired, in some special cases all of the solenoids 8l may be connected to be operated by a single contact such as at 95.
' The electrical connections to the heating coils 66 within the Stoppers may comprise suitable flexible leads as at |08 running to suitable contact rods as at |09 and extending through, but insulated in respect to the side walls of the hood assembly. The outer ends of the rods |09 may be connected to a suitable source of current supply in any convenient manner through cutout switches and adjustable rheostats if desired.
The resistance wires within the heating units forming the lining of the strainer pot may be connected to a source of power in a manner shown in Figs. 5 and 2 for example. lThat is, the ends of wires 55 may be secured to insulated binding posts as at ||0 having contact surfaces at their outer ends for contacting with longitudinally slidable rods as at ||2. Each of the rods ||2 may be slidably mounted in an insulated support as at ||3 and so as to extend to the exterior of the hood assembly at which point the source of power may be connected as to a terminal H4. Each of the rods ||2 may be yieldably pres-sed inwardly as by a pair of springs H5, which engage the ends of an insulated yoke piece ||5, the latter in turn being secured to the rod ||2. As shown, the springs ||5 may be mounted upon stud bolts as at provided with nuts for adjusting the vtension of the springs. When the strainer pot is to be slid out of the hood assembly or at times before the strainer pot is inserted in place, the contact rods ||2 may be partially withdrawn by inserting wedges between the yoke members ||6 and the adjacent side walls of the hood assembly. The source of power may be connected to the terminals ||4 through suitable cut-out switches and rheostats as desired.
While the above described equipment has been referred to particularly as adapted for use in charcoal in the furnacewould act as a mechanical filter for removing from the molten charge the particles of' oxides or other undesirable solid particles.
While the invention has been described in de tail with respect to a particular preferred example, it will be understood by those skilled in the art after understanding the invention that variouschanges and further modiiications may be made Without departing from the spirit and scope of the invention and it is intended therefore in the appended claims to cover all such changes and modifications.
What is claimed as new and desired to be secured by Letters Patent is: l
l. Apparatus for pouring molten metal, comprising a hood structure adapted to cover and enclose the inlets to a group of vmolds, against access of air, a-pot within ythe lower portion of said structure for receiving a body of the molten metal and having outlet oriiices located above and respectively in substantial alignment with the inlets of the molds, a furnace adjacent said hood structure for containing a mass of the metal to be poured, said furnace having an outlet spout opening into said hood structure above said pot, and said furnace being tiltably mounted on a fixed axis coaxial with said spout, whereby a stream of the molten metal may be discharged in substantially fixed position to said pot upon tilting the furnace.
2. Apparatus for pouring molten metal, comprising a hood structure adapted to cover and enclose the inlets to molds which are to receive the metal, a furnace adjacent said hood structure for containing a mass of the metal to be poured, said furnace having an outlet spout opening into a side of said hood structure, and said furnace being tiltably mounted on a fixed axis coaxial with said spout, whereby a stream of the molten metal may be discharged in substantially fixed position upon tiltingthe furnace about the spout axis.
3. In apparatus for pouring molten metal, in combination with a furnace or the like for containing a mass of the metal to be poured, a pouring spout extending to one side of the furnace, said spout having a generally annular shaped pouring lip substantially coaxial with the spout, trunnion means for tiltably mounting the furnace, the axis of said trunnion means being in fixed position, said trunnion means being coaxial with said spout and the metal-containing cavity within the furnace being eccentric in respect to the trunnion axis, whereby upon tilting the furnace to varying degrees on said trunnion means, a stream of the molten metal may be discharged in substantially fixed position from said spout.
4. In apparatus for pouring molten metal, a pot for receiving a body of the molten metal to 'oe poured into a group of molds beneath the pot, an inlet opening at the top and a plurality of outlet orifices at the bottom of said pot, one of said orifices being provided for each of the mold inlets, a hood structure for excluding air from Ithe molten metal entering and leaving said pot, and means for adjusting the position of said pot to give said orifices an effectively uniform elevation with the orifices respectively in alignment with said inlets, comprising a plurality of cam means engaging the exterior of the pot at spaced points around its walls to respectively adjust the desired elevation of adjacent parts of the pot, a plurality of longitudinally adjustable rods also engaging the exterior of the pot at spaced ,Joints around its walls to adjust its position in horizontal directions, and means carried by said hood structure adjacent the pot for supporting said cam means and rods.
5. In apparatus for pouring molten metal, a pot for receiving a body of the molten metal to be poured into a group of molds beneath the pot, an inlet opening at the top and a plurality of outlet orifices at the bottom of said pot, one of said orifices being provided for each of the mold inlets, a hood structure enclosing said pot and the inlets to the molds, for excluding air from the molten metal being poured into the molds, and a plurality of means extending through the walls of said hood structure and operable from the exterior thereof for adjusting the position of said pot for bringing said orifices into alignment with the mold inlets, said means including members with surfaces engaging the pot walls at spaced points for moving the pot in various horizontal directions.
6. In apparatus for pouring molten metal, a pot for receiving a body of the molten metal to be poured into a group of molds beneath the pot, an inlet opening at the top and a plurality of outlet orifices at the bottom of said pot, one of said orifices being provided for each of the mold inlets, a hood structure enclosing said pot and the inlets to the molds, for excluding air from the molten metal being poured into the molds, and means extending through the walls of said hood structure and operable from the exterior thereof for adjusting the position of said pot for varying the effective elevation of one orifice in respect to another, said means including a plurality of members engaging the pot at spaced points thereon, and acting when the adjusting means is operated, to raise or lower adjacent portions of the pot,
7. In combination with a mold for casting molten metal, an electrical contact member within the inlet of the mold and adapted to contact with the molten metal when the mold is filled to a predetermined height, means for detachably and replaceably suspending said contact, and electrically controlled means under the control of a circuit through said contact for causing the fiow of molten metal into the mold to be shut off, said contact being formed of a material which will weld to the cast metal and thus be removed from the mold with the removal oi' the casting.
8. Apparatus for pouring molten metal into a plurality of molds, comprising a pot for receiving a body of the molten metal, the bottom of said pot having a plurality of orifices located respectively above and in substantial alignment with the inlets to said molds when the latter are in position for pouring, a hood construction for enclosing the area above the molds and containing said pot, for excluding air from the metal as poured into the pot and from the pot into the molds, means on the hood for supporting the pot in adjustable positions Within the hood, stoppers within said pot for each of said orifices, and means operable from the exterior of the hood for lowering and raising said Stoppers respectively into orifice closing and opening positions, said last named means including mechanism for normally yieldably holding the Stoppers in orifice closing positions.
9. Apparatus4 for pouring molten metal into a plurality of molds, comprising a pot for receiving a body of the molten metal, the bottom of said pot having a plurality of orifices located respectively above and in substantial alignment with the inlets to said molds when the latter are in position for pouring, Stoppers of refractory material Within said pot for each of said orifices, and mechanism operable from the exterior of the pot for raising said Stoppers into orifice opening positions and including spring means controlled by dash-pots for slowly lowering said Stoppers respectively to orifice closing positions and to normally yieldably retain the Stoppers in the latter positions.
10. In apparatus for pouring molten metal, a pot for receiving a body of the molten metal to be poured into a group of molds beneath the pot, an inlet opening at the top and a plurality of outlet orifices at the bottom of said pot, one of said orifices being provided for each of the mold inlets, a hood structure enclosing said pot and the inlets to the molds, for excluding air from the molten metal being poured into the molds, means for supporting said pot in adjustable position in respect to the molds, comprising rods slidable in generally horizontal directions and extending through the side walls of the hood and engag-V ing the sides oi the pot atspaced points to adjust its position in horizontal directions. and cam means rotatably mounted coaxially with said rods respectively and engaging the pot at spaced points to determine the elevation oi each adjacent portion of the pot.
1l. Apparatus for pouring molten metal into a plurality of molds, comprising a pot for receiving a body o! the molten metal, the bottom of said pot having a plurality of orinces located respectively above and in substantial alignment with the inlets to said molds when the latter are in position for pouring, said pot being provided with a cover, and a receptacle on said cover for receiving a poured stream of molten metal, said cover having an aperture for admitting the molten metal from gg said receptacle into the pot. said oriiices being positioned at points symmetrically located in respect to said aperture.
12. In an apparatus for pouring molten metal, having a casting wheel, and having a hood structure movable to and from a position for covering inlets of molds carried by said casting. wheel, the combination of means within said hood structure for simultaneously controlling the distribution oi molten metal to a plurality of the mold inlets, electrical contact means for extending into the mold inlets for contacting with the molten metal when the mold is illled to a predetermined height, circuits and' mechanism controlled by said contact means to then stop the pouring into each mold, and contact means carried by the hood structure and adapted to contact with said wheel when the hood structure is lowered, to prepare circuits for said iirst named contact means.
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2421804A (en) * 1944-10-31 1947-06-10 George R Park Apparatus for removing meltable metal from articles
US2503621A (en) * 1948-09-30 1950-04-11 Thompson Prod Inc Induction furnace
US2535335A (en) * 1947-03-21 1950-12-26 Thevenin Marcel Apparatus for chill casting
US2568525A (en) * 1948-06-05 1951-09-18 Int Nickel Co Gas hood for casting machines
US2629150A (en) * 1948-11-27 1953-02-24 William R Scott Automatic lead seal casting machine
US2659121A (en) * 1952-06-05 1953-11-17 Continuous Metalcast Co Inc Pouring box for continuous casting machines
US2763904A (en) * 1952-10-29 1956-09-25 Sukava Armas John Automatic casting machine
US2779073A (en) * 1952-10-27 1957-01-29 Jr Harry B Osborn Receptacle for molten metal
US2847739A (en) * 1951-07-12 1958-08-19 Griffin Wheel Co Casting apparatus
US3470941A (en) * 1966-01-10 1969-10-07 Thompson Mfg Co Earl A Apparatus for casting metal into each of a series of molds
US3614082A (en) * 1968-08-28 1971-10-19 Siderurgie Fse Inst Rech Metallurgical apparatus
US20050229856A1 (en) * 2004-04-20 2005-10-20 Malik Roger J Means and method for a liquid metal evaporation source with integral level sensor and external reservoir

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2421804A (en) * 1944-10-31 1947-06-10 George R Park Apparatus for removing meltable metal from articles
US2535335A (en) * 1947-03-21 1950-12-26 Thevenin Marcel Apparatus for chill casting
US2568525A (en) * 1948-06-05 1951-09-18 Int Nickel Co Gas hood for casting machines
US2503621A (en) * 1948-09-30 1950-04-11 Thompson Prod Inc Induction furnace
US2629150A (en) * 1948-11-27 1953-02-24 William R Scott Automatic lead seal casting machine
US2847739A (en) * 1951-07-12 1958-08-19 Griffin Wheel Co Casting apparatus
US2659121A (en) * 1952-06-05 1953-11-17 Continuous Metalcast Co Inc Pouring box for continuous casting machines
US2779073A (en) * 1952-10-27 1957-01-29 Jr Harry B Osborn Receptacle for molten metal
US2763904A (en) * 1952-10-29 1956-09-25 Sukava Armas John Automatic casting machine
US3470941A (en) * 1966-01-10 1969-10-07 Thompson Mfg Co Earl A Apparatus for casting metal into each of a series of molds
US3614082A (en) * 1968-08-28 1971-10-19 Siderurgie Fse Inst Rech Metallurgical apparatus
US20050229856A1 (en) * 2004-04-20 2005-10-20 Malik Roger J Means and method for a liquid metal evaporation source with integral level sensor and external reservoir
WO2006075998A2 (en) * 2004-04-20 2006-07-20 Malik Roger J Means and method for a liquid metal evaporation source with integral level sensor and external reservoir
WO2006075998A3 (en) * 2004-04-20 2007-02-08 Roger J Malik Means and method for a liquid metal evaporation source with integral level sensor and external reservoir

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