US3713368A - Road joint seal and end dam construction - Google Patents

Road joint seal and end dam construction Download PDF

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US3713368A
US3713368A US00191996A US3713368DA US3713368A US 3713368 A US3713368 A US 3713368A US 00191996 A US00191996 A US 00191996A US 3713368D A US3713368D A US 3713368DA US 3713368 A US3713368 A US 3713368A
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slabs
membrane
end dam
side pads
joint
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US00191996A
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Dowell D Mc
D Czernik
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Fel Pro Inc
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Felt Products Mfg Co LLC
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/06Arrangement, construction or bridging of expansion joints

Definitions

  • a joint seal assembly for adjacent, slightly spaced slabs of roadway and deck structures includes a pair of elongate elastomeric side pads secured to the upper surfaces of the slabs, and an integral elastomeric bridging joint membrane spanning the gap between the slabs.
  • the joint membrane assumes an upstanding arched configuration in transverse cross section.
  • This invention relates to an improved roadway joint assembly, and particularly to an end dam assembly for sealing a narrow gap between adjacent roadway or deck slabs, such as longitudinally disposed or transversely disposed gaps.
  • An increasing number of highways today are elevated and comprise deck structures supported on piers, archways, and the like. Such elevated deck structures are encountered on bridges as well. Because many such roadways and deck structures are multilane in width, and because it is not feasible to form a unitary slab equal to the width of the entire roadway or deck structure, many such deck structures today are made of a plurality of adjacent slabs, each being two or three lanes in width. The slabs are positioned next to each other, butare spaced slightly to provide a narrow, vertical, longitudinally extending gap between them.
  • the deck slabs which are generally horizontally disposed, may move longitudinally and vertically. They move longitudinally in response to temperature changes and the like. They move vertically, particularly between the longitudinally spaced pads or supports, due to different traffic loads in the various lanes. Because laterally spaced adjacent slabs are supported individually for such movement, adjacent slabs may move in a vertical direction relative to each other. Such differential movement may occur, for example, when one of a pair of adjacent slabs is heavily loaded with trucks, while the other may be carrying only automobiles.
  • a longitudinal end dam assembly is provided, which assembly is especially adapted to seal and bridge such a longitudinal roadway gap and which is adapted to accommodate differential vertical movement of adjacent roadway and deck slabs without injury either to the slabs themselves or to the end dam assembly.
  • the end dam assembly may also be used in transverse joints as a gap joint seal.
  • the assembly includes a pair of spaced parallel pad members, one secured to each of the adjacent upper edges of adjacent slabs, and an interconnected joint membrane sealingly bridging the space or gap between the pads.
  • the membrane is proportioned to accommodate the differential vertical movement and lateral movement between adjacent slabs.
  • the pads and membrane are integrally molded of an elastomeric material, such as neoprene rubber.
  • the end dam assembly is designed to be self-cleaning, in normal traffic usage, of debris and foreign particles.
  • the end dam assembly desirably comprises a series of end dam sections sealingly secured to each other in an end-to-end array, thereby to provide a continuous elongate end dam assembly commensurate in length with the length of any slabs which may be encountered.
  • FIG. 1 is a fragmentary perspective view of a section of a deck structure incorporating a longitudinal end dam assembly of this invention
  • FIGS. 2a and 2b are schematic end and side views, respectively, of a deck structure in which a longitudinal end dam assembly of this invention may be incorporated;
  • FIG. 3 is an enlarged fragmentary view of an installed end dam section with which the end of a next adjoining end dam section is to be juxtaposed;
  • FIG. 4 is an enlarged perspective view of an end dam section ready to be secured to adjacent deck slabs
  • FIG. 5 is an enlarged cross-sectional view taken substantially along the line 5-5 of FIG. 6;
  • FIG. 6 is a plan view of FIG. 5;
  • FIG. 7 is a view similar to FIG. 3, but taken substantially along the line 7-7 of FIG. 6;
  • FIG. 8 is an enlarged fragmentary view similar to FIG. 5, showing a position of relative vertical movement of adjacent deck slabs with respect to each other;
  • FIG. 9 is another view similar to FIG. 5, showing further relative vertical movement from the position of relative vertical movement illustrated in FIG. 8;
  • FIG. 10 is a cross-sectional view of an end dam assembly of this invention installed at a curb of a roadway;
  • FIG. 11 is a perspective view of the end dam assembly of FIG. 10;
  • FIG. 12 is a cross-sectional view of a further end dam section installed at a curb of a roadway
  • FIG. 13 is an enlarged cross-sectional view of the end dam section of FIG. 12 before installation
  • FIG. 14 is a view similar to FIG. 12 of a further end dam section adapted to be installed at a roadway curb;
  • FIG. 15 is a cross-sectional view similar to FIG. 5;
  • FIG. 16 illustrates an end darn assembly of this inven tion in a transverse roadway joint
  • FIG. 17 illustrates an end dam assembly of this invention in a substantially skewed transverse roadway joint
  • FIG. 18 is a'perspective view'illustrating a further end dam assembly of this invention.
  • FIGS. 1 and 2 A longitudinally installed end dam assembly of this invention is generally illustrated in FIGS. 1 and 2.
  • the assembly is most beneficially used to form a longitudinal joint between adjacent, elongate deck slabs which are elevated and supported, as on beams resting on piers, arches or other supporting structures.
  • Slabs of this character are most frequently encountered on bridges, on elevated highways and the like, and the need for selling longitudinal joints is most frequently encountered on-multilane highways where it is either impossible or unfeasible to cast an entire width of multilane roadway or deck structure in one section.
  • the term longitudinal is used herein in the sense of the direction of travel of vehicles using the roadway or deck structure.
  • slabs S are spaced slightly apart and are generally horizontally disposed, although the upper surface may be somewhat inclined depending on the location of the road.
  • the slabs S are supported for that movement which is necessary to accommodate changes in length due to temperature changes, and also to accommodate that vertical movement which occurs on bridge pads or on other suitable supports A. Because such slabs S are usually integrated with flexible stringers (such as I-beams B), which span longitudinally spaced supports A, the slabs will flex or bend, as
  • FIG. 2b That results in relative vertical movement, most noticeably intermediate supports A. Frequently vertical movement of slabs S of from about one-half to about 1% inches (a very sub stantial movement to be accommodated by a seal) will occur, depending upon the nature of the supports A, upon the load carried by the slabs S, the location of the load, and the length of the slabs.
  • FIGS. 1 and 2a it is seen that there is a vertical space or gap G between adjacent slabs S. This gap is formed during pouring of the concrete and may vary in width along its length. It is this gap which the longitudinal end dam assembly 1 bridges and seals.
  • End dam assembly 1 comprises a plurality of longitudinally disposed, elongate end dam sections 10, each of.
  • sections comprises a pair of spaced, longitudinally extending parallel side pads 12 joined centrally by a gap-bridging, longitudinally extending joint membrane 14.
  • Membrane 14 is very substantially thinner than the side pads 12 (as is seen in the drawings) and is secured to the side pads adjacent the lower edges of the side pads.
  • Side pads 12 secure the sections to the slabs S, and act as an armor or dams for the road surface edges to prevent crumbling, spalling, and the like.
  • each end dam section 10 is integrally formed, as by being extruded or molded of a suitable elastomericmaterial, such as rubber or a polychloroprene or neoprene rubber.
  • a suitable elastomericmaterial such as rubber or a polychloroprene or neoprene rubber.
  • Each side pad 12 is generally rectangular in transverse cross section (see FIG. 5) and embeds an elongate, longitudinally extending reinforcing plate 16. Plates 16 extend substantially the entire length of side pads 12 and are parallel to the upper surfaces of the slabs. Plates l6 serve to distribute the anchoring stud load between the anchoring studs 20. Each side pad defines a suitable plurality of bolt holes 18, such as three, which are proportioned to accommodate and receive a threaded anchoring stud 20, washers 22, and a nut 24 to assist in bolting and securing side pads 12 to the edges of the deck slabs S adjacent gap G. .Studs may be suitably.
  • the gap may not be precisely centered along its entire length between the slabs. Accordingly, when the side pads are installed, their inner vertical surfaces will not necessarily be in precise alignment with the gap surfaces.
  • edge notches 30 substantially the same size and shape as the side pads (see FIG. 5). After installation it may be necessary to back fill the notches to completely fill any space between the outer side pad edges and the confronting vertical notch edges. If the final road wearing surface is to be such as of asphalt or macadam, which is deposited on the surface of a concrete or asphaltic concrete slab, then end dam sections 10 may simply be secured in position, after which the road wearing or surfacing material, such as asphalt or the like is deposited up to the level of the upper surface 28 of the side pads and against the outer edges of the side pads.
  • holes may later be filled with a suitable compound
  • surfaces 28 are suitably patterned or grooved as with grooves 60.
  • the grooves 60 are angularly disposed rather than longitudinally disposed with respect to the direction of travel of vehicles, thereby to direct water away from surfaces 28 and into the membrane area as quickly as possible, thereby to assist in cleaning and washing the gap area.
  • the angular disposition of grooves 60 also enhance traction of vehicle tires, and the patterning may be such as to create an audible, alert or warning signal.
  • an adhesive layer 32 such as a suitable neoprene adhesive, is applied intermediate the lower surfaces 34 of pads 12 and the confronting slab surfaces surfaces. Where the slab is notched, as at 30, the adhesive layer 32 may also be provided on the vertical wall of the notch.
  • side pads 12 When so secured and positioned, side pads 12 not only seal against the passage of dirt and water under the pads and downwardly through the gap G, but also protect the edges of the slabs adjacent gap G from spalling, i.e., from breakage and crumbling.
  • joint membrane 14 is integrally formed with side pads 12, and when installed, generally assumes the configuration illustrated in FIG. 5.
  • the joint membrane 14 embeds a fabric layer 36, such as a woven polyester fabric, to enhance its tear strength, dimensional stability, wear, cut and abrasion resistance, and service life.
  • the entire end dam section may be assembled of uncured rubber elements, appropriately embedding a fabric layer 36 and plates 16, after which the uncured rubber is cured, as by vulcanizing it. More than one fabric layer may be used where desired.
  • end darn sections 10 which are commensurate in length with such slabs.
  • an integral assembly 1 with one elongate reinforcing plate 16, one hundred or more feet in length might tend to expand and contract in a manner which would destroy the joint seal.
  • the longitudinal gaps between adjoining roadway slabs are bridged by and sealed with a plurality of end dam sections disposed in an end-to-end array (see FIG. 1).
  • Each end dam section 10 is preferably formed so that each may be sealingly secured to the adjacent last preceding one, thereby to act cooperatively therewith to provide the necessary sealing effect at adjacent ends and across the gap G, and to provide for thermal expansion and contraction longitudinally of the array.
  • the end faces of the side pads are bevelled or tapered.
  • One end of the side pads 12 has first tapered end faces 40 and the other end has second tapered end faces 42, the tapers of which are complementary.
  • joint membrane 14 Adjacent the end providing end faces 40, joint membrane 14 projects outwardly and integrally with additional longitudinal seal segments 44.
  • the lower surfaces of side pads 12 at the end providing end faces 42 define notches 46 to receive the seal segments 44.
  • a suitable adhesive such as neoprene adhesive layer 50, is interposed between confronting end faces 40 and 42, between overlapping areas of adjacent joint membranes 14, and between seal segments 44 and notches 46, a secure, watertight, and substantially permanent joint will be formed between adjoining end darn sections 10.
  • end dam sections 10 may be joined together to form a sealed, gap-bridging longitudinal end dam assemblycommensurate in length with any usual length of deck slabs.
  • An end dam section 10 has been designed in accordance with this invention. It is four feet in length.
  • the side pads 12 are approximately five inches by 1% inches in transverse cross section.
  • the joint membrane 14 is approximately three thirty-seconds inch thick, includes a woven polyester fabric layer 36,'and is formed integrally with the side pads adjacent the lower surfaces of the side pads.
  • the joint membrane 14 is molded with a slight crown, thereby to insure flexing in the direction necessary to assume the position of FIG. 5, i.e., the up standing arched configuration, illustrated in this embodiment as a generally U-shaped configuration.
  • the side pads and membrane are so configured, dimensioned and arranged that within the design range in all positions of movement of the slabs, hence of the membrane, the membrane is substantially untensioned,
  • an installed end dam section 10 will initially assume substantially the position illustrated in FIG. 5.
  • joint membrane 14 becomes distorted, such as in the manner schematically illustrated in FIG. 8.
  • Such distortion tends to lift out and elevate debris, dirt, gravel, water, and the like which has collected in the longitudinally trough-like spaces between the pad side edges 52 and the confronting membrane surfaces 54.
  • the discharge of thesematerials eliminates their continued packing into place, with the attendant potential of destruction of the end dam sections and impairment of their scaling function.
  • the end dam assembly of this invention serves both as an end dam and as a high quality joint seal.
  • the outer edges of the dam pads abut the roadway material (at notch 30).
  • the resilient end dam pads provide resilient surfaces against which the roadway material, such as asphalt or concrete or the like, acts to cushion shock loads, thereby to minimize spalling at the abutting surfaces. Because the end dam assembly of this invention does not transmit significant loads to the roadway, it anti-spalling characteristics are further improved as compared to existing dam and seal assemblies, such as those illustrated in US. Pat. Nos. 3,316,574, 3,324,774, 3,555,981 and Re. 26,733.
  • the end dam assembly of this invention is adapted to seal not only longitudinal joints, but zero degree skewtransverse joints (FIG. 16) and substantially skewed transverse joints (FIG. 17) as well, in all cases without transmitting significant loads to the side pads 12 or to the roadway surfaces to which they are secured. That fact enhances the utility of the end dam assembly in that it may frequently be installed on a roadway surface without the necessity of diverting traffic from both of the slabs to which the end darn assembly is to be secured. The relative movement which may be encountered will not, in the vast majority of cases, move or act upon the side pads sufficiently to disturb their securance to the roadway surfaces.
  • elastomeri c side pads integrated with the highly flexible bridging membrane provides an as sembly which may be easily installed in longitudinal and transverse gaps, and even across a roadway gap and upwardly alongadjacent curbing, unlike devices such as those illustrated in US. Pat. No. 3,570,378.
  • transverse and longitudinal components of force act upon the membrane 14.
  • those force components will not transmit substantial loads to the pads 12, to the bolts or to the roadway surfaces when an assembly 1 is installed at a skew.
  • an end dam assembly of this invention when used as a seal in a transverse or skewed joint may comprise a suitable plurality of end dam'sections 10 which terminate at one side adjacent curbing. So'that the gap between the adjacent curbing portions of the slabs may also be sealed, a suitably formed end dam section 10A may be provided. End dam section 10A is proportioned and constructed so that it may be bent transversely of its length into L-shaped configurations and generally to the shape illustrated in FIG. 10, i.e.., to form inside and outside corners 100 and 102, respectively.
  • Section 10A is proportioned so that it may be so bent even though the metal reinforcing plates 16A are present.
  • the notches 104 extend downwardly to just above the level of metal plates 16A so that the plates 16A remain embedded in the rubber.
  • notch 104 will be closed.
  • notch 104 will be opened. In each case, the joint membrane 14A will retain its integrity sufficiently to seal the gap at the corners 100 and 102 and in the vertical section 106.
  • End dam section 200 may be substantially identical to end dam section 10A and, accordingly, is suitably notched (as with V-notches 202 transversely of the dam pads 204) to facilitate bending into inside and outside corners.
  • the side pads may provide suitable bolt holes (not shown) for securing the side pads to the curb.
  • FIG. 14 illustrates a further end dam section 200A defining a rectangular notch 202A.
  • the side pad 204A has been repositioned to form an inside corner 206A at the intersection of a curb and a horizontal roadway surface, notch 202A having provided the means whereby a sharp right angle bend or corner 206A was obtained.
  • no reinforcing metal plate is present.
  • FIG. is a view similar to FIG. 5. It illustrates an embodiment in which the side pad edges 52B of pads 12B taper slightly upwardly and away from the confronting joint membrane 14B, as at an angle of about 10, thereby to enhance the dirt and water discharging characteristics of an end dam assembly in which such an end dam section 10B is used.
  • Each pad 128 incorporates a reinforcing plate 168.
  • FIG. 18 illustrates a further embodiment of this invention in which a longitudinal or transverse end dam assembly 400 is formed of a pluralityof elongate side pad elements 412 and an elongate joint membrane member 414.
  • Joint membrane 414 includes a central upstanding arched portion 414A and outwardly extending seal elements 4148.
  • each pad element 412 is substantially identical to pad elements 12, and each defines suitable bolt holes and includes a suitable metal reinforcing plate.
  • the elongate joint membrane member 414 is separately formed.
  • the side pad elements 412 may each be about 4 feet in length
  • the joint membrane member 414 may be as much as 40 feet or more in length.
  • its seal elements 4148 may be secured, as at an installation site, to a plurality of side pad elements 412, to form an integrated end dam assembly 400.
  • end dam assemblies of this invention provide a number of advantages, many of which have been referred to, and others of which will be apparent from I the foregoing description. It should be noted that the inner confronting edges of the side pads are free of metal, the metal plate 16 being located inwardly and downwardly of the upper inner side pad edges. As such, when vehicles crossa transverse end dam assembly of this invention, the rubber edges will deform, thereby eliminating the characteristic thumping sound in gap bridging constructions currently in vogue.
  • the resiliency of the side pad rubber will cause it to deflect when contacted, as by a snow plow blade or the like, reducing the likelihood that a plow blade might lift the assembly out of place, as can be the case with rigid gap bridging constructions when they are contacted by a plow blade or the like.
  • a deck joint assembly comprising a pair of generally horizontally disposed elongate adjacent slabs supported for movement relative to each other, providing upper roadway surfaces, and being positioned beside each other, said pair of slabs being narrowly spaced from each other to define a narrow gap therebetween, and an end darn assembly secured to said slabs at adjacent edges sealingly bridging said gap, said end dam assembly comprising elongate end dam sections sealingly secured to each other in an end-toend array, means sealingly securing said end darn sections to each other, each of said end dam sections comprising a pair of elongate elastomeric side pads having their lower surfaces sealingly secured to upper surfaces of said slabs and being secured at the edges of said slabs adjacent said gap, and having their upper surfaces generally level with the upper roadway surface of said slabs thereby to serve as a roadway surface, each said slab defining a notch at said gap edge within which a side pad is disposed, said pads being generally parallel to each other and being spaced apart adjacent said gap, a thin elongate,
  • each of said side pads has a reinforcing member of metal embedded therein, said member being substantially parallel to the upper roadway surfaces of said slabs.
  • An elongate end dam section for securance to spaced, closely adjacent roadway slabs supported for relative movement with respect to each other, said end dam section being adapted to be sealingly secured to a next preceding end dam section and to the adjacent roadway slabs
  • said end darn section comprising a pair of generally parallel, spaced apart elongate elastomeric side pads, each side pad defining an expansive upper surface adapted to serve as a roadway surface and a lower surface adapted to be sealingly secured to a roadway slab, and each side pad including an elongate, expansive reinforcing member extending along the length ofthe side pad and defining means for securing said end dam section to slabs, a Thin elongate elastomeric flexible joint membrane sealingly secured to said side pads for sealingly spanning a gap between roadway slabs, said thin joint membrane having an upstanding arched configuration in transverse cross section, said membrane being highly flexible and very substantially thinner than said side pads and being proportioned to flex and to move without exerting substantial reaction forces on said side
  • each of said side pads embeds a said elongate reinforcing member, and said members are metallic, and each of said side pads and reinforcing members defines a plurality of aligned bolt holes for securing said end dam section to slabs.
  • each side pad contains a said elongate expansive reinforcing member of metal extending along substantially the entire length of the side pad and defining a plurality of aligned holes in said side pad and said reinforcing member for securing said side pad to a roadway slab, said reinforcing members lying generally parallel to the upper and lower surfaces of said side pads, said membrane lying entirely below the level of the upper surface of said side pads, the resilient inner edges of the side pads confronting surfaces of said joint membrane to define resilient, upwardly opening spaces from which debris may be discharged extending along the length of said end dam section, said metallic reinforcing members being spaced away from said resilient inner edges and away from said joint membrane.
  • a joint assembly comprising a pair of generally horizontally disposed elongate adjacent slabs supported for relative movement and providing upper roadway surfaces, said pair of slabs being narrowly spaced from each other to define a narrow gap therebetween, and an end dam assembly secured to said slabs at adjacent edges sealingly bridging said gap, means sealingly securing said end dam assembly to said slabs, said end dam assembly comprising elastomeric side pads secured to the slab edges adjacent said gap, said pads being parallel and spaced apart adjacent said gap and being disposed within notches in said slabs at said gap edges, a thin elastomeric joint membrane sealingly secured to said side pads and sealingly spanning said gap, said joint membrane being substantially thinner than said side pads and assuming an upstanding arched configuration in transverse cross section, whereby in all design positions of movement of the membrane and the slabs, substantially not reaction force is exerted on the side pads or the means securing said assembly to said slabs, said joint membrane being integrally formed to span a very substantial length of said gap, said side pads being very substantially
  • An elongate end da'm section for securance to spaced, closely adjacent roadway slabs supported for relative movement with respect to each other, said end dam section being adapted to be sealingly secured to a next preceding end dam section and to the adjacent roadway slabs, said end dam section comprising a pair of parallel, spaced apart elongate elastomeric side pads, each defining an expansive upper surface adapted to serve as a roadway surface, a thin elongate elastomeric flexible joint membrane sealingly secured to said side pads for sealingly spanning a gap between roadway slabs, said thin joint membrane assuming an upstanding arched configuration in transverse cross section, said membrane being very substantially thinner than said side pads and being proportioned to flex and to move without exerting substantial reaction forces on said side pads, and wherein said section is bent transversely of its length into a generally L-shaped configuration to sealingly span a gap at the edges of said slabs and at adjacent curving.

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  • Bridges Or Land Bridges (AREA)

Abstract

A joint seal assembly for adjacent, slightly spaced slabs of roadway and deck structures. A joint seal and end dam includes a pair of elongate elastomeric side pads secured to the upper surfaces of the slabs, and an integral elastomeric bridging joint membrane spanning the gap between the slabs. The joint membrane assumes an upstanding arched configuration in transverse cross section. When the slabs move relative to each other, as at longitudinal, transverse or skewed joints, in all design positions of movement of the joint membrane and the slabs, substantially no reaction force is exerted on the slabs, and the side pads or on the means securing the side pads to the slabs. The end dam is self-cleaning. Such an end dam is made in sections configured to be sealingly secured in an end-to-end array, whereby an end dam assembly of substantial length may be formed.

Description

United States Patent 1191 McDowell et a1.
1 51 Jan. 30, 1973 [54] ROAD JOINT SEAL AND END DAM CONSTRUCTION [75] Inventors: Donald J. McDowell, Riverside; Daniel E. Czernik, Hinsdale, both of [73] Assignee: Felt Products Mfg. Co.
[22I Filed: Oct. 26,1971
211 Appl. No.: 191,996
Related U.S. Application Data [63] Continuation-in-part of Ser. No. 141,518, May 10,
1971, abandoned.
[52] U.S. CL... ..94/18 [51] lnt.Cl ..Eolc 11/10 [58] Field of Search ..94/18, 18.2; 14/16 [56] References Cited UNITED STATES PATENTS 1,961,580 6/1934 Brown ..94/18 X 2,246,903 6/1941 Spears 3,316,574 5/1967 Pare 3,363,522 l/1968 Galbreath ..94/18 3,375,763 4/1968 Welcb ..94/18 Primary Examiner-Nile C. Byers, Jr.
Attorney-Max Dressler et al.
[57] ABSTRACT A joint seal assembly for adjacent, slightly spaced slabs of roadway and deck structures. A joint seal and end dam includes a pair of elongate elastomeric side pads secured to the upper surfaces of the slabs, and an integral elastomeric bridging joint membrane spanning the gap between the slabs. The joint membrane assumes an upstanding arched configuration in transverse cross section. When the slabs move relative to each other, as at longitudinal, transverse or skewed joints, in all design positions of movement of the joint membrane and the slabs, substantially no reaction force is exerted on the slabs, and the side pads or on themeans securing the side pads to the slabs. The end dam is self-cleaning. Such an end dam is made in sections configured to be sealingly secured in an end-toend array, whereby an end dam assembly of substantial length may be formed.
28 Claims, 19 Drawing Figures PATENTEnJAuao ms v SHEET 1 BF 4 PAIENTEDJM 30 ms SHEET 3 [1F 4 ROAD JOINT SEAL AND END DAM CONSTRUCTION This application is a continuation-in-part of U.S. Patent application Ser. No. 141,518 filed on May 10, 1971. and now abandoned.
This invention relates to an improved roadway joint assembly, and particularly to an end dam assembly for sealing a narrow gap between adjacent roadway or deck slabs, such as longitudinally disposed or transversely disposed gaps.
An increasing number of highways today are elevated and comprise deck structures supported on piers, archways, and the like. Such elevated deck structures are encountered on bridges as well. Because many such roadways and deck structures are multilane in width, and because it is not feasible to form a unitary slab equal to the width of the entire roadway or deck structure, many such deck structures today are made of a plurality of adjacent slabs, each being two or three lanes in width. The slabs are positioned next to each other, butare spaced slightly to provide a narrow, vertical, longitudinally extending gap between them.
In many environments it is desirable to seal that narrow gap. That is desirable, not only to protect the edges of the slabs themselves, as from spalling, but also to protect the slab supports, and to prevent passage of material from the deck surfaces to whatever may be beneath the deck structure.
Because such deck structures are frequently supported on flexible stringers (such as I-beams) on spaced bridge pads or the like, the deck slabs, which are generally horizontally disposed, may move longitudinally and vertically. They move longitudinally in response to temperature changes and the like. They move vertically, particularly between the longitudinally spaced pads or supports, due to different traffic loads in the various lanes. Because laterally spaced adjacent slabs are supported individually for such movement, adjacent slabs may move in a vertical direction relative to each other. Such differential movement may occur, for example, when one of a pair of adjacent slabs is heavily loaded with trucks, while the other may be carrying only automobiles.
Because of this differential vertical movement, great difficulties have been encountered in seeking to seal the gap between the adjacent slabs.
In accordance with this invention, a longitudinal end dam assembly is provided, which assembly is especially adapted to seal and bridge such a longitudinal roadway gap and which is adapted to accommodate differential vertical movement of adjacent roadway and deck slabs without injury either to the slabs themselves or to the end dam assembly. The end dam assembly may also be used in transverse joints as a gap joint seal.
The assembly includes a pair of spaced parallel pad members, one secured to each of the adjacent upper edges of adjacent slabs, and an interconnected joint membrane sealingly bridging the space or gap between the pads. The membrane is proportioned to accommodate the differential vertical movement and lateral movement between adjacent slabs. Preferably the pads and membrane are integrally molded of an elastomeric material, such as neoprene rubber. The end dam assembly is designed to be self-cleaning, in normal traffic usage, of debris and foreign particles.
To accommodate substantial lengths of roadway and deck slabs, the end dam assembly desirably comprises a series of end dam sections sealingly secured to each other in an end-to-end array, thereby to provide a continuous elongate end dam assembly commensurate in length with the length of any slabs which may be encountered.
Further objects, advantages, and features of this invention will become apparent from the following description and drawings, of which:
FIG. 1 is a fragmentary perspective view of a section of a deck structure incorporating a longitudinal end dam assembly of this invention;
FIGS. 2a and 2b are schematic end and side views, respectively, of a deck structure in which a longitudinal end dam assembly of this invention may be incorporated;
FIG. 3 is an enlarged fragmentary view of an installed end dam section with which the end of a next adjoining end dam section is to be juxtaposed;
FIG. 4 is an enlarged perspective view of an end dam section ready to be secured to adjacent deck slabs;
I FIG. 5 is an enlarged cross-sectional view taken substantially along the line 5-5 of FIG. 6;
FIG. 6 is a plan view of FIG. 5;
FIG. 7 is a view similar to FIG. 3, but taken substantially along the line 7-7 of FIG. 6;
FIG. 8 is an enlarged fragmentary view similar to FIG. 5, showing a position of relative vertical movement of adjacent deck slabs with respect to each other;
FIG. 9 is another view similar to FIG. 5, showing further relative vertical movement from the position of relative vertical movement illustrated in FIG. 8;
FIG. 10 is a cross-sectional view of an end dam assembly of this invention installed at a curb of a roadway;
FIG. 11 is a perspective view of the end dam assembly of FIG. 10;
FIG. 12 is a cross-sectional view of a further end dam section installed at a curb of a roadway;
FIG. 13 is an enlarged cross-sectional view of the end dam section of FIG. 12 before installation;
FIG. 14 is a view similar to FIG. 12 of a further end dam section adapted to be installed at a roadway curb;
FIG. 15 is a cross-sectional view similar to FIG. 5;
FIG. 16 illustrates an end darn assembly of this inven tion in a transverse roadway joint;
FIG. 17 illustrates an end dam assembly of this invention in a substantially skewed transverse roadway joint; and
FIG. 18 is a'perspective view'illustrating a further end dam assembly of this invention.
A longitudinally installed end dam assembly of this invention is generally illustrated in FIGS. 1 and 2. The assembly is most beneficially used to form a longitudinal joint between adjacent, elongate deck slabs which are elevated and supported, as on beams resting on piers, arches or other supporting structures. Slabs of this character are most frequently encountered on bridges, on elevated highways and the like, and the need for selling longitudinal joints is most frequently encountered on-multilane highways where it is either impossible or unfeasible to cast an entire width of multilane roadway or deck structure in one section. It is to be understood that the term longitudinal is used herein in the sense of the direction of travel of vehicles using the roadway or deck structure.
On such highways, slabs S are spaced slightly apart and are generally horizontally disposed, although the upper surface may be somewhat inclined depending on the location of the road. The slabs S are supported for that movement which is necessary to accommodate changes in length due to temperature changes, and also to accommodate that vertical movement which occurs on bridge pads or on other suitable supports A. Because such slabs S are usually integrated with flexible stringers (such as I-beams B), which span longitudinally spaced supports A, the slabs will flex or bend, as
schematically illustrated in FIG. 2b. That results in relative vertical movement, most noticeably intermediate supports A. Frequently vertical movement of slabs S of from about one-half to about 1% inches (a very sub stantial movement to be accommodated by a seal) will occur, depending upon the nature of the supports A, upon the load carried by the slabs S, the location of the load, and the length of the slabs.
in FIGS. 1 and 2a it is seen that there is a vertical space or gap G between adjacent slabs S. This gap is formed during pouring of the concrete and may vary in width along its length. It is this gap which the longitudinal end dam assembly 1 bridges and seals.
End dam assembly 1 comprises a plurality of longitudinally disposed, elongate end dam sections 10, each of.
which sections comprises a pair of spaced, longitudinally extending parallel side pads 12 joined centrally by a gap-bridging, longitudinally extending joint membrane 14. Membrane 14 is very substantially thinner than the side pads 12 (as is seen in the drawings) and is secured to the side pads adjacent the lower edges of the side pads. Side pads 12 secure the sections to the slabs S, and act as an armor or dams for the road surface edges to prevent crumbling, spalling, and the like.
Preferably each end dam section 10 is integrally formed, as by being extruded or molded of a suitable elastomericmaterial, such as rubber or a polychloroprene or neoprene rubber.
Each side pad 12 is generally rectangular in transverse cross section (see FIG. 5) and embeds an elongate, longitudinally extending reinforcing plate 16. Plates 16 extend substantially the entire length of side pads 12 and are parallel to the upper surfaces of the slabs. Plates l6 serve to distribute the anchoring stud load between the anchoring studs 20. Each side pad defines a suitable plurality of bolt holes 18, such as three, which are proportioned to accommodate and receive a threaded anchoring stud 20, washers 22, and a nut 24 to assist in bolting and securing side pads 12 to the edges of the deck slabs S adjacent gap G. .Studs may be suitably. secured in deck slab S, as by an epoxycement grout 26, in a known manner, and the bolt adjacent slabs are formed, the gap may not be precisely centered along its entire length between the slabs. Accordingly, when the side pads are installed, their inner vertical surfaces will not necessarily be in precise alignment with the gap surfaces.
When the end dam sections are installed in preexisting or finished cast slabs, the edges of the slabs adjacent gap G must be scarified (and then built up to level if necessary) to form edge notches 30 substantially the same size and shape as the side pads (see FIG. 5). After installation it may be necessary to back fill the notches to completely fill any space between the outer side pad edges and the confronting vertical notch edges. If the final road wearing surface is to be such as of asphalt or macadam, which is deposited on the surface of a concrete or asphaltic concrete slab, then end dam sections 10 may simply be secured in position, after which the road wearing or surfacing material, such as asphalt or the like is deposited up to the level of the upper surface 28 of the side pads and against the outer edges of the side pads.
holes may later be filled with a suitable compound,
Because the upper surfaces 28 form part of the roadway surface, to provide for maximum traction, surfaces 28 are suitably patterned or grooved as with grooves 60. To minimize retention of water on those surfaces during wet weather, the grooves 60 are angularly disposed rather than longitudinally disposed with respect to the direction of travel of vehicles, thereby to direct water away from surfaces 28 and into the membrane area as quickly as possible, thereby to assist in cleaning and washing the gap area. The angular disposition of grooves 60 also enhance traction of vehicle tires, and the patterning may be such as to create an audible, alert or warning signal.
To secure the end dam sections to the slabs S most effectively, it is desirable to adhere them (as well as bolt them) to slabs S. As such, and as illustrated in the drawings, an adhesive layer 32, such as a suitable neoprene adhesive, is applied intermediate the lower surfaces 34 of pads 12 and the confronting slab surfaces surfaces. Where the slab is notched, as at 30, the adhesive layer 32 may also be provided on the vertical wall of the notch.
When so secured and positioned, side pads 12 not only seal against the passage of dirt and water under the pads and downwardly through the gap G, but also protect the edges of the slabs adjacent gap G from spalling, i.e., from breakage and crumbling.
As stated, in the embodiment illustrated, joint membrane 14 is integrally formed with side pads 12, and when installed, generally assumes the configuration illustrated in FIG. 5. Preferably, the joint membrane 14 embeds a fabric layer 36, such as a woven polyester fabric, to enhance its tear strength, dimensional stability, wear, cut and abrasion resistance, and service life. The entire end dam section may be assembled of uncured rubber elements, appropriately embedding a fabric layer 36 and plates 16, after which the uncured rubber is cured, as by vulcanizing it. More than one fabric layer may be used where desired.
Because deck slabs are frequently one hundred or more feet in length, it is not feasible, and frequently not desirable, to provide end darn sections 10 which are commensurate in length with such slabs. For example, an integral assembly 1 with one elongate reinforcing plate 16, one hundred or more feet in length, might tend to expand and contract in a manner which would destroy the joint seal. Accordingly, in a preferred embodiment, the longitudinal gaps between adjoining roadway slabs are bridged by and sealed with a plurality of end dam sections disposed in an end-to-end array (see FIG. 1). Each end dam section 10 is preferably formed so that each may be sealingly secured to the adjacent last preceding one, thereby to act cooperatively therewith to provide the necessary sealing effect at adjacent ends and across the gap G, and to provide for thermal expansion and contraction longitudinally of the array.
To so seal longitudinally adjacent sections 10, preferably the end faces of the side pads are bevelled or tapered. One end of the side pads 12 has first tapered end faces 40 and the other end has second tapered end faces 42, the tapers of which are complementary. Adjacent the end providing end faces 40, joint membrane 14 projects outwardly and integrally with additional longitudinal seal segments 44. The lower surfaces of side pads 12 at the end providing end faces 42 define notches 46 to receive the seal segments 44. When adjacent section ends are juxtaposed from the position of FIG. 3 to assume the position, for example, of FIG. 7, portions of joint membranes 14 of adjoining end darn sections will overlie each other, and seal segments 44 will underlie and fit within notches 46. Then a suitable adhesive, such as neoprene adhesive layer 50, is interposed between confronting end faces 40 and 42, between overlapping areas of adjacent joint membranes 14, and between seal segments 44 and notches 46, a secure, watertight, and substantially permanent joint will be formed between adjoining end darn sections 10.
As such, a suitable number of end dam sections 10 may be joined together to form a sealed, gap-bridging longitudinal end dam assemblycommensurate in length with any usual length of deck slabs.
An end dam section 10 has been designed in accordance with this invention. It is four feet in length. The side pads 12 are approximately five inches by 1% inches in transverse cross section. The joint membrane 14 is approximately three thirty-seconds inch thick, includes a woven polyester fabric layer 36,'and is formed integrally with the side pads adjacent the lower surfaces of the side pads. The joint membrane 14 is molded with a slight crown, thereby to insure flexing in the direction necessary to assume the position of FIG. 5, i.e., the up standing arched configuration, illustrated in this embodiment as a generally U-shaped configuration. When the side pads are installed with a spacing of approximately three-fourths inch between them, the width of the gap G between roadway slabs S, the apex of the joint membrane 14 reaches almost to the level of'the upper surfaces 28 of the side pads, generally as illustrated in FIG. 5. Steel reinforcing plates 16 are positioned one-fourth inch above the lower surface 34 of the side pads, are about one-eighth inch thick by three inches wide, and are positioned generally as illustrated in FIG. 5.
The side pads and membrane are so configured, dimensioned and arranged that within the design range in all positions of movement of the slabs, hence of the membrane, the membrane is substantially untensioned,
thereby transmitting no significant reaction load to the studs or adhesive, and exerting no significant load on the side pads or on the slabs. That makes it possible in many cases to install the assembly even when the roadway surface is in use.
Referring now to FIGS. 5, 8 and 9, an installed end dam section 10 will initially assume substantially the position illustrated in FIG. 5. As the generally horizontal slabs S move vertically relative to each other, such as from the position of FIG. 5 to that of FIG. 8, joint membrane 14 becomes distorted, such as in the manner schematically illustrated in FIG. 8. Such distortion tends to lift out and elevate debris, dirt, gravel, water, and the like which has collected in the longitudinally trough-like spaces between the pad side edges 52 and the confronting membrane surfaces 54. The discharge of thesematerials eliminates their continued packing into place, with the attendant potential of destruction of the end dam sections and impairment of their scaling function.
As has been pointed out, the end dam assembly of this invention serves both as an end dam and as a high quality joint seal. As seen in FIG. 5, for example, the outer edges of the dam pads abut the roadway material (at notch 30). The resilient end dam pads provide resilient surfaces against which the roadway material, such as asphalt or concrete or the like, acts to cushion shock loads, thereby to minimize spalling at the abutting surfaces. Because the end dam assembly of this invention does not transmit significant loads to the roadway, it anti-spalling characteristics are further improved as compared to existing dam and seal assemblies, such as those illustrated in US. Pat. Nos. 3,316,574, 3,324,774, 3,555,981 and Re. 26,733.
Indeed, the end dam assembly of this invention is adapted to seal not only longitudinal joints, but zero degree skewtransverse joints (FIG. 16) and substantially skewed transverse joints (FIG. 17) as well, in all cases without transmitting significant loads to the side pads 12 or to the roadway surfaces to which they are secured. That fact enhances the utility of the end dam assembly in that it may frequently be installed on a roadway surface without the necessity of diverting traffic from both of the slabs to which the end darn assembly is to be secured. The relative movement which may be encountered will not, in the vast majority of cases, move or act upon the side pads sufficiently to disturb their securance to the roadway surfaces.
The use of elastomeri c side pads integrated with the highly flexible bridging membrane provides an as sembly which may be easily installed in longitudinal and transverse gaps, and even across a roadway gap and upwardly alongadjacent curbing, unlike devices such as those illustrated in US. Pat. No. 3,570,378.
It should be noted that in a substantially skewed joint (FIG. 17) transverse and longitudinal components of force act upon the membrane 14. Within the design range for a given section 10, those force components will not transmit substantial loads to the pads 12, to the bolts or to the roadway surfaces when an assembly 1 is installed at a skew.
Referring-now to FIGS. 10 and 11, an end dam assembly of this invention when used as a seal in a transverse or skewed joint (FIGS. 16 and 17), may comprise a suitable plurality of end dam'sections 10 which terminate at one side adjacent curbing. So'that the gap between the adjacent curbing portions of the slabs may also be sealed, a suitably formed end dam section 10A may be provided. End dam section 10A is proportioned and constructed so that it may be bent transversely of its length into L-shaped configurations and generally to the shape illustrated in FIG. 10, i.e.., to form inside and outside corners 100 and 102, respectively.
Section 10A is proportioned so that it may be so bent even though the metal reinforcing plates 16A are present. To facilitate bending the end dam section 10A into the configuration illustrated in FIGS. 10 and 11, particularly where metal plates 16A are present, it is desirable to transversely notch the side pads 12A, as with V-notches 104. The notches 104 extend downwardly to just above the level of metal plates 16A so that the plates 16A remain embedded in the rubber. At inside corner 100 notch 104 will be closed. At outside corner 102, notch 104 will be opened. In each case, the joint membrane 14A will retain its integrity sufficiently to seal the gap at the corners 100 and 102 and in the vertical section 106.
Because the roadway surface closely adjacent curbing is not normally traversed by traffic, as is the main body of a transverse end dam assembly, the joint mem' brane 14A in the vicinity of the curb is not subjected to the same abuse to which a joint membrane 14 across or in the main roadway surface is subjected. Neither are the side pads 12A subjected to the same abuse or the substantial stresses encountered in the main roadway surface. Accordingly, it is possible to utilize end dam sections 200 at the curb area which do not incorporate metal reinforcing plates 16 or 16A, and that is illustrated in FIGS. 12 and 13. End dam section 200, except for the absence of metal plates, may be substantially identical to end dam section 10A and, accordingly, is suitably notched (as with V-notches 202 transversely of the dam pads 204) to facilitate bending into inside and outside corners. The side pads may provide suitable bolt holes (not shown) for securing the side pads to the curb. When the end dam section 200 is secured in place, as in the manner illustrated in FIG. 12, at an inside corner 206, the notches 202 close and, at an outside corner 208, the notches 202 open.
At the left-hand side, FIG. 14 illustrates a further end dam section 200A defining a rectangular notch 202A. At the right-hand side of FIG. 14, the side pad 204A has been repositioned to form an inside corner 206A at the intersection of a curb and a horizontal roadway surface, notch 202A having provided the means whereby a sharp right angle bend or corner 206A was obtained. As was the case with the embodiment of FIGS. 12 and 13, no reinforcing metal plate is present.
FIG. is a view similar to FIG. 5. It illustrates an embodiment in which the side pad edges 52B of pads 12B taper slightly upwardly and away from the confronting joint membrane 14B, as at an angle of about 10, thereby to enhance the dirt and water discharging characteristics of an end dam assembly in which such an end dam section 10B is used. Each pad 128 incorporates a reinforcing plate 168.
FIG. 18 illustrates a further embodiment of this invention in which a longitudinal or transverse end dam assembly 400 is formed of a pluralityof elongate side pad elements 412 and an elongate joint membrane member 414. Joint membrane 414 includes a central upstanding arched portion 414A and outwardly extending seal elements 4148. In this embodiment, each pad element 412 is substantially identical to pad elements 12, and each defines suitable bolt holes and includes a suitable metal reinforcing plate.The elongate joint membrane member 414 is separately formed. For example, where the side pad elements 412 may each be about 4 feet in length, the joint membrane member 414 may be as much as 40 feet or more in length. As such, its seal elements 4148 may be secured, as at an installation site, to a plurality of side pad elements 412, to form an integrated end dam assembly 400.
The end dam assemblies of this invention provide a number of advantages, many of which have been referred to, and others of which will be apparent from I the foregoing description. It should be noted that the inner confronting edges of the side pads are free of metal, the metal plate 16 being located inwardly and downwardly of the upper inner side pad edges. As such, when vehicles crossa transverse end dam assembly of this invention, the rubber edges will deform, thereby eliminating the characteristic thumping sound in gap bridging constructions currently in vogue. Furthermore, the resiliency of the side pad rubber will cause it to deflect when contacted, as by a snow plow blade or the like, reducing the likelihood that a plow blade might lift the assembly out of place, as can be the case with rigid gap bridging constructions when they are contacted by a plow blade or the like.
The self cleaning characteristics of end dam assemblies in accordance with this invention have already been referred to. Indeed, especially in cold weather when the membrane has flattened somewhat due to the contraction of the slabs, if a stone is driven downwardly by a tire into the membrane, the resiliency of the membrane tends to spring the stone out of the joint and onto the roadway, cleaning the joint and increasing the life of the end dam assembly.
It will be apparent to those skilled in the art, from th foregoing description of several embodiments that modifications may be made without departing from the spirit and scope of this invention and, accordingly, it is intended that the scope of this invention shall be limited only in accordance with the claims.
What is claimed is:
1. A deck joint assembly comprising a pair of generally horizontally disposed elongate adjacent slabs supported for movement relative to each other, providing upper roadway surfaces, and being positioned beside each other, said pair of slabs being narrowly spaced from each other to define a narrow gap therebetween, and an end darn assembly secured to said slabs at adjacent edges sealingly bridging said gap, said end dam assembly comprising elongate end dam sections sealingly secured to each other in an end-toend array, means sealingly securing said end darn sections to each other, each of said end dam sections comprising a pair of elongate elastomeric side pads having their lower surfaces sealingly secured to upper surfaces of said slabs and being secured at the edges of said slabs adjacent said gap, and having their upper surfaces generally level with the upper roadway surface of said slabs thereby to serve as a roadway surface, each said slab defining a notch at said gap edge within which a side pad is disposed, said pads being generally parallel to each other and being spaced apart adjacent said gap, a thin elongate, elastomeric joint membrane sealingly secured to each of the side pads and sealingly spanning said gap, said joint membrane being substantially thinner than said side pads and being highly flexible and having a configuration in transverse cross section of an upstanding arch whereby in all design positions of movement of the membrane and the slabs, substantially no reaction force is exerted on the side pads or on the means securing said pads to said slabs, each said side pad including an elongate, expansive reinforcing member extending substantially along the length of the side pad, and anchoring means for anchoring said side pads to said slabs, each said side pad defining a resilient inner surface confronting a surface of said joint membrane, and said reinforcing members being spaced away from said resilient inner edges.
2. A deck joint assembly in accordance with claim 1, wherein each of said side pads has a reinforcing member of metal embedded therein, said member being substantially parallel to the upper roadway surfaces of said slabs.
3. A deck joint assembly in accordance with claim 1, wherein at one end of each section, thin membrane segments project longitudinally from the side pads to underlie and to be sealingly secured to lower surfaces of the next adjoining side pads, thereby sealingly securing said end dam sections to each other.
4. A deck joint assembly in accordance with claim 3, wherein opposite ends of the side pads define complementarily bevelled end faces, and said end faces of adjacent end darn sections are sealingly secured to each other.
5. A deck joint assembly in accordance with claim 1, wherein joint membranes of adjacent end-to-end, end dam sections overlap each other and are adhesivel'y and sealingly secured to each other.
6. A deck joint assembly in accordance with claim 1, wherein said joint membrane embeds a fabric layer.
7. A deck joint assembly in accordance with claim 1, wherein said side pads and joint membrane are integrally formed of rubber.
8. A deck joint assembly in accordance with claim 7, wherein said side pads and joint membrane are integrally molded.
9. A deck joint assembly in accordance with claim 1 wherein said end dam sections are positioned at slab edges along a longitudinally extending roadway gap.
10. An elongate end dam section for securance to spaced, closely adjacent roadway slabs supported for relative movement with respect to each other, said end dam section being adapted to be sealingly secured to a next preceding end dam section and to the adjacent roadway slabs, said end darn section comprising a pair of generally parallel, spaced apart elongate elastomeric side pads, each side pad defining an expansive upper surface adapted to serve as a roadway surface and a lower surface adapted to be sealingly secured to a roadway slab, and each side pad including an elongate, expansive reinforcing member extending along the length ofthe side pad and defining means for securing said end dam section to slabs, a Thin elongate elastomeric flexible joint membrane sealingly secured to said side pads for sealingly spanning a gap between roadway slabs, said thin joint membrane having an upstanding arched configuration in transverse cross section, said membrane being highly flexible and very substantially thinner than said side pads and being proportioned to flex and to move without exerting substantial reaction forces on said side pads, each side pad defining a resilient inner edge confronting a surface of said joint membrane, said reinforcing members being spaced away from said resilient inner edges.
11. An elongate end dam section in accordance with claim 9, wherein each of said side pads embeds a said elongate reinforcing member, and said members are metallic, and each of said side pads and reinforcing members defines a plurality of aligned bolt holes for securing said end dam section to slabs.
12. An elongate end dam section in accordance with claim 10, wherein said side pads and said joint membrane are integrally molded of rubber.
13. An elongate end dam section in accordance with claim 10, wherein at one end, thin membrane segments project longitudinally from the side pads, said membrane segments being adapted to underlie and to be sealingly securedto lower surfaces of next adjoining side pads, thereby to facilitate sealing securance of adjacent end dam sections to each other.
14. An elongate end dam section in accordance with claim 10, wherein opposite ends of the side pads define complementarily bevelled end faces.
15. An elongate end dam section in accordance with claim 10, wherein said joint membrane embeds a fabric layer.
16. An elongate end dam section in accordance with claim 10, wherein said side pads and said joint membrane are integrally formed of rubber.
17. An elongate end dam section in accordance with claim 10 wherein said joint membrane is secured to said side pads adjacent their lower edges and the side pad edges confronting the upstanding arched section of said joint membrane taper upwardly and away from said membrane.
18. An elongate end dam section in accordance with claim 10, wherein each side pad contains a said elongate expansive reinforcing member of metal extending along substantially the entire length of the side pad and defining a plurality of aligned holes in said side pad and said reinforcing member for securing said side pad to a roadway slab, said reinforcing members lying generally parallel to the upper and lower surfaces of said side pads, said membrane lying entirely below the level of the upper surface of said side pads, the resilient inner edges of the side pads confronting surfaces of said joint membrane to define resilient, upwardly opening spaces from which debris may be discharged extending along the length of said end dam section, said metallic reinforcing members being spaced away from said resilient inner edges and away from said joint membrane.
19. An elongate end dam section in accordance with claim 18 wherein said reinforcing members lie closer to said lower surfaces than to said upper surfaces and wherein said joint membrane is sealingly secured to said side pads at said inner edges in the lower regions thereof.
20. An elongate end dam section in accordance with claim 18 wherein said joint membrane embeds a fabric layer and projects longitudinally beyond said side pads wherein joint membranes of adjacent end-to-end dam sections are adapted to overlay each other and to be adhesively and sealingly secured to each other.
21.An elongate end darn section in accordance with claim wherein said side pads and said joint membrane are integrally molded of rubber.
22. A joint assembly comprising a pair of generally horizontally disposed elongate adjacent slabs supported for relative movement and providing upper roadway surfaces, said pair of slabs being narrowly spaced from each other to define a narrow gap therebetween, and an end dam assembly secured to said slabs at adjacent edges sealingly bridging said gap, means sealingly securing said end dam assembly to said slabs, said end dam assembly comprising elastomeric side pads secured to the slab edges adjacent said gap, said pads being parallel and spaced apart adjacent said gap and being disposed within notches in said slabs at said gap edges, a thin elastomeric joint membrane sealingly secured to said side pads and sealingly spanning said gap, said joint membrane being substantially thinner than said side pads and assuming an upstanding arched configuration in transverse cross section, whereby in all design positions of movement of the membrane and the slabs, substantially not reaction force is exerted on the side pads or the means securing said assembly to said slabs, said joint membrane being integrally formed to span a very substantial length of said gap, said side pads being very substantially shorter than said membrane, each side pad being formed of a plurality of side pad elements sealingly secured in endto-end relation.
23. A joint assembly in accordance with claim 22, wherein said joint membrane assumes an inverted, generally U-shaped configuration in transverse cross section.
24. A joint assembly in accordance with claim 22, wherein opposite ends of the side pad elements define complementarily bevelled end faces, and said end faces of adjacent end dam sections are adhesively secured to each other.
25. A joint assembly in accordance with claim 22, wherein said joint membrane embeds a fabric layer.
26. An elongate end da'm section for securance to spaced, closely adjacent roadway slabs supported for relative movement with respect to each other, said end dam section being adapted to be sealingly secured to a next preceding end dam section and to the adjacent roadway slabs, said end dam section comprising a pair of parallel, spaced apart elongate elastomeric side pads, each defining an expansive upper surface adapted to serve as a roadway surface, a thin elongate elastomeric flexible joint membrane sealingly secured to said side pads for sealingly spanning a gap between roadway slabs, said thin joint membrane assuming an upstanding arched configuration in transverse cross section, said membrane being very substantially thinner than said side pads and being proportioned to flex and to move without exerting substantial reaction forces on said side pads, and wherein said section is bent transversely of its length into a generally L-shaped configuration to sealingly span a gap at the edges of said slabs and at adjacent curving.
27. An elongate end dam section in accordance with

Claims (28)

1. A deck joint assembly comprising a pair of generally horizontally disposed elongate adjacent slabs supported for movement relative to each other, providing upper roadway surfaces, and being positioned beside each other, said pair of slabs being narrowly spaced from each other to define a narrow gap therebetween, and an end dam assembly secured to said slabs at adjacent edges sealingly bridging said gap, said end dam assembly comprising elongate end dam sections sealingly secured to each other in an end-to-end array, means sealingly securing said end dam sections to each otHer, each of said end dam sections comprising a pair of elongate elastomeric side pads having their lower surfaces sealingly secured to upper surfaces of said slabs and being secured at the edges of said slabs adjacent said gap, and having their upper surfaces generally level with the upper roadway surface of said slabs thereby to serve as a roadway surface, each said slab defining a notch at said gap edge within which a side pad is disposed, said pads being generally parallel to each other and being spaced apart adjacent said gap, a thin elongate, elastomeric joint membrane sealingly secured to each of the side pads and sealingly spanning said gap, said joint membrane being substantially thinner than said side pads and being highly flexible and having a configuration in transverse cross section of an upstanding arch whereby in all design positions of movement of the membrane and the slabs, substantially no reaction force is exerted on the side pads or on the means securing said pads to said slabs, each said side pad including an elongate, expansive reinforcing member extending substantially along the length of the side pad, and anchoring means for anchoring said side pads to said slabs, each said side pad defining a resilient inner surface confronting a surface of said joint membrane, and said reinforcing members being spaced away from said resilient inner edges.
1. A deck joint assembly comprising a pair of generally horizontally disposed elongate adjacent slabs supported for movement relative to each other, providing upper roadway surfaces, and being positioned beside each other, said pair of slabs being narrowly spaced from each other to define a narrow gap therebetween, and an end dam assembly secured to said slabs at adjacent edges sealingly bridging said gap, said end dam assembly comprising elongate end dam sections sealingly secured to each other in an end-to-end array, means sealingly securing said end dam sections to each otHer, each of said end dam sections comprising a pair of elongate elastomeric side pads having their lower surfaces sealingly secured to upper surfaces of said slabs and being secured at the edges of said slabs adjacent said gap, and having their upper surfaces generally level with the upper roadway surface of said slabs thereby to serve as a roadway surface, each said slab defining a notch at said gap edge within which a side pad is disposed, said pads being generally parallel to each other and being spaced apart adjacent said gap, a thin elongate, elastomeric joint membrane sealingly secured to each of the side pads and sealingly spanning said gap, said joint membrane being substantially thinner than said side pads and being highly flexible and having a configuration in transverse cross section of an upstanding arch whereby in all design positions of movement of the membrane and the slabs, substantially no reaction force is exerted on the side pads or on the means securing said pads to said slabs, each said side pad including an elongate, expansive reinforcing member extending substantially along the length of the side pad, and anchoring means for anchoring said side pads to said slabs, each said side pad defining a resilient inner surface confronting a surface of said joint membrane, and said reinforcing members being spaced away from said resilient inner edges.
2. A deck joint assembly in accordance with claim 1, wherein each of said side pads has a reinforcing member of metal embedded therein, said member being substantially parallel to the upper roadway surfaces of said slabs.
3. A deck joint assembly in accordance with claim 1, wherein at one end of each section, thin membrane segments project longitudinally from the side pads to underlie and to be sealingly secured to lower surfaces of the next adjoining side pads, thereby sealingly securing said end dam sections to each other.
4. A deck joint assembly in accordance with claim 3, wherein opposite ends of the side pads define complementarily bevelled end faces, and said end faces of adjacent end dam sections are sealingly secured to each other.
5. A deck joint assembly in accordance with claim 1, wherein joint membranes of adjacent end-to-end, end dam sections overlap each other and are adhesively and sealingly secured to each other.
6. A deck joint assembly in accordance with claim 1, wherein said joint membrane embeds a fabric layer.
7. A deck joint assembly in accordance with claim 1, wherein said side pads and joint membrane are integrally formed of rubber.
8. A deck joint assembly in accordance with claim 7, wherein said side pads and joint membrane are integrally molded.
9. A deck joint assembly in accordance with claim 1 wherein said end dam sections are positioned at slab edges along a longitudinally extending roadway gap.
10. An elongate end dam section for securance to spaced, closely adjacent roadway slabs supported for relative movement with respect to each other, said end dam section being adapted to be sealingly secured to a next preceding end dam section and to the adjacent roadway slabs, said end dam section comprising a pair of generally parallel, spaced apart elongate elastomeric side pads, each side pad defining an expansive upper surface adapted to serve as a roadway surface and a lower surface adapted to be sealingly secured to a roadway slab, and each side pad including an elongate, expansive reinforcing member extending along the length of the side pad and defining means for securing said end dam section to slabs, a Thin elongate elastomeric flexible joint membrane sealingly secured to said side pads for sealingly spanning a gap between roadway slabs, said thin joint membrane having an upstanding arched configuration in transverse cross section, said membrane being highly flexible and very substantially thinner than said side pads and being proportioned to flex and to move without exerting substantial reaction forces on said side pads, each side pad defining a Resilient inner edge confronting a surface of said joint membrane, said reinforcing members being spaced away from said resilient inner edges.
11. An elongate end dam section in accordance with claim 9, wherein each of said side pads embeds a said elongate reinforcing member, and said members are metallic, and each of said side pads and reinforcing members defines a plurality of aligned bolt holes for securing said end dam section to slabs.
12. An elongate end dam section in accordance with claim 10, wherein said side pads and said joint membrane are integrally molded of rubber.
13. An elongate end dam section in accordance with claim 10, wherein at one end, thin membrane segments project longitudinally from the side pads, said membrane segments being adapted to underlie and to be sealingly secured to lower surfaces of next adjoining side pads, thereby to facilitate sealing securance of adjacent end dam sections to each other.
14. An elongate end dam section in accordance with claim 10, wherein opposite ends of the side pads define complementarily bevelled end faces.
15. An elongate end dam section in accordance with claim 10, wherein said joint membrane embeds a fabric layer.
16. An elongate end dam section in accordance with claim 10, wherein said side pads and said joint membrane are integrally formed of rubber.
17. An elongate end dam section in accordance with claim 10 wherein said joint membrane is secured to said side pads adjacent their lower edges and the side pad edges confronting the upstanding arched section of said joint membrane taper upwardly and away from said membrane.
18. An elongate end dam section in accordance with claim 10, wherein each side pad contains a said elongate expansive reinforcing member of metal extending along substantially the entire length of the side pad and defining a plurality of aligned holes in said side pad and said reinforcing member for securing said side pad to a roadway slab, said reinforcing members lying generally parallel to the upper and lower surfaces of said side pads, said membrane lying entirely below the level of the upper surface of said side pads, the resilient inner edges of the side pads confronting surfaces of said joint membrane to define resilient, upwardly opening spaces from which debris may be discharged extending along the length of said end dam section, said metallic reinforcing members being spaced away from said resilient inner edges and away from said joint membrane.
19. An elongate end dam section in accordance with claim 18 wherein said reinforcing members lie closer to said lower surfaces than to said upper surfaces and wherein said joint membrane is sealingly secured to said side pads at said inner edges in the lower regions thereof.
20. An elongate end dam section in accordance with claim 18 wherein said joint membrane embeds a fabric layer and projects longitudinally beyond said side pads wherein joint membranes of adjacent end-to-end dam sections are adapted to overlay each other and to be adhesively and sealingly secured to each other.
21. An elongate end dam section in accordance with claim 20 wherein said side pads and said joint membrane are integrally molded of rubber.
22. A joint assembly comprising a pair of generally horizontally disposed elongate adjacent slabs supported for relative movement and providing upper roadway surfaces, said pair of slabs being narrowly spaced from each other to define a narrow gap therebetween, and an end dam assembly secured to said slabs at adjacent edges sealingly bridging said gap, means sealingly securing said end dam assembly to said slabs, said end dam assembly comprising elastomeric side pads secured to the slab edges adjacent said gap, said pads being parallel and spaced apart adjacent said gap and being disposed within notches in said slabs at said gap edges, a thin elastomeric joint membrane sealingly secured to said side pads and sealingly spanning said gap, said joint membrane being substantially thinner thAn said side pads and assuming an upstanding arched configuration in transverse cross section, whereby in all design positions of movement of the membrane and the slabs, substantially not reaction force is exerted on the side pads or the means securing said assembly to said slabs, said joint membrane being integrally formed to span a very substantial length of said gap, said side pads being very substantially shorter than said membrane, each side pad being formed of a plurality of side pad elements sealingly secured in end-to-end relation.
23. A joint assembly in accordance with claim 22, wherein said joint membrane assumes an inverted, generally U-shaped configuration in transverse cross section.
24. A joint assembly in accordance with claim 22, wherein opposite ends of the side pad elements define complementarily bevelled end faces, and said end faces of adjacent end dam sections are adhesively secured to each other.
25. A joint assembly in accordance with claim 22, wherein said joint membrane embeds a fabric layer.
26. An elongate end dam section for securance to spaced, closely adjacent roadway slabs supported for relative movement with respect to each other, said end dam section being adapted to be sealingly secured to a next preceding end dam section and to the adjacent roadway slabs, said end dam section comprising a pair of parallel, spaced apart elongate elastomeric side pads, each defining an expansive upper surface adapted to serve as a roadway surface, a thin elongate elastomeric flexible joint membrane sealingly secured to said side pads for sealingly spanning a gap between roadway slabs, said thin joint membrane assuming an upstanding arched configuration in transverse cross section, said membrane being very substantially thinner than said side pads and being proportioned to flex and to move without exerting substantial reaction forces on said side pads, and wherein said section is bent transversely of its length into a generally L-shaped configuration to sealingly span a gap at the edges of said slabs and at adjacent curving.
27. An elongate end dam section in accordance with claim 26, wherein each of said side pads embeds an elongate metal reinforcing member, and each of said side pads and reinforcing members defines a plurality of bolt holes for securing said end dam section to slabs.
US00191996A 1971-10-26 1971-10-26 Road joint seal and end dam construction Expired - Lifetime US3713368A (en)

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Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3814530A (en) * 1972-02-18 1974-06-04 Felt Products Mfg Co Method of sealing a curb and gutter roadway gap and sealing assembly therefor
US3827817A (en) * 1972-04-07 1974-08-06 Felt Products Mfg Co Roadway joint seal assembly and end dam section
US3850539A (en) * 1972-06-05 1974-11-26 Watson Bowman Associates Gap-sealing device
US3880541A (en) * 1973-05-03 1975-04-29 Felt Products Mfg Co Sealing member, sealing assembly and method for roadway curb and gutter intersections
US3881835A (en) * 1973-06-06 1975-05-06 Felt Products Mfg Co Sidewalk-curb sealing member, assembly and method
US3887292A (en) * 1973-11-15 1975-06-03 Korber Ag Fa Spanning joints
US3977802A (en) * 1975-08-04 1976-08-31 Structural Accessories, Inc. Expansion joint and seal
US3981601A (en) * 1973-05-17 1976-09-21 Motonosuke Arai Expansion joint and method of installing the same
US3992121A (en) * 1976-01-19 1976-11-16 Felt Products Mfg. Co. Deck and roadway gap sealing assembly
US4022538A (en) * 1972-06-20 1977-05-10 Watson-Bowman Associates, Inc. Expansion joint seal
US4033702A (en) * 1975-08-07 1977-07-05 Felt Products Mfg. Co. Assemblies for sealing roadway curb gaps and method of sealing same
US4063840A (en) * 1977-03-09 1977-12-20 The General Tire & Rubber Company Expansion joint seal assembly
US4080086A (en) * 1975-09-24 1978-03-21 Watson-Bowman Associates, Inc. Roadway joint-sealing apparatus
US4084912A (en) * 1976-07-19 1978-04-18 Felt Products Mfg. Co. Method and assembly for sealing gaps between adjacent roadway slabs
US4140419A (en) * 1977-06-10 1979-02-20 Acme Highway Products Corporation Molded expansion joint
US4245925A (en) * 1978-12-26 1981-01-20 Felt Products Mfg. Co. Expansion joint sealing apparatus and method for sealing same
US4279532A (en) * 1979-06-29 1981-07-21 Acme Flooring Limited Roadway nosing unit
US4374442A (en) * 1981-07-27 1983-02-22 The General Tire & Rubber Company Expansion joint sealing assembly for curb and roadway intersections
US4445640A (en) * 1982-03-31 1984-05-01 The Goodyear Tire & Rubber Company Highway railway crossing and cap therefor
US4793162A (en) * 1986-08-07 1988-12-27 Spt, Inc. Method for repairing failed waterstops and products relating to same
US5213441A (en) * 1990-04-24 1993-05-25 Emseal Corporation Extruded thermoplastic elastomer expansion joint retainer
US5584152A (en) * 1993-03-18 1996-12-17 Baerveldt; Konrad Joint seal retaining element
US20040265057A1 (en) * 2003-06-27 2004-12-30 Pearce Wilfred E. Composite bridge expansion joint
US20150204025A1 (en) * 2012-08-17 2015-07-23 José Ramón Vazquez Ruiz Del Arbol Methods for the construction and repair of concrete pavements

Cited By (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3814530A (en) * 1972-02-18 1974-06-04 Felt Products Mfg Co Method of sealing a curb and gutter roadway gap and sealing assembly therefor
US3827817A (en) * 1972-04-07 1974-08-06 Felt Products Mfg Co Roadway joint seal assembly and end dam section
US3850539A (en) * 1972-06-05 1974-11-26 Watson Bowman Associates Gap-sealing device
US4022538A (en) * 1972-06-20 1977-05-10 Watson-Bowman Associates, Inc. Expansion joint seal
US3880541A (en) * 1973-05-03 1975-04-29 Felt Products Mfg Co Sealing member, sealing assembly and method for roadway curb and gutter intersections
US3981601A (en) * 1973-05-17 1976-09-21 Motonosuke Arai Expansion joint and method of installing the same
US3881835A (en) * 1973-06-06 1975-05-06 Felt Products Mfg Co Sidewalk-curb sealing member, assembly and method
US3887292A (en) * 1973-11-15 1975-06-03 Korber Ag Fa Spanning joints
US3977802A (en) * 1975-08-04 1976-08-31 Structural Accessories, Inc. Expansion joint and seal
US4033702A (en) * 1975-08-07 1977-07-05 Felt Products Mfg. Co. Assemblies for sealing roadway curb gaps and method of sealing same
US4080086A (en) * 1975-09-24 1978-03-21 Watson-Bowman Associates, Inc. Roadway joint-sealing apparatus
US3992121A (en) * 1976-01-19 1976-11-16 Felt Products Mfg. Co. Deck and roadway gap sealing assembly
US4084912A (en) * 1976-07-19 1978-04-18 Felt Products Mfg. Co. Method and assembly for sealing gaps between adjacent roadway slabs
US4063840A (en) * 1977-03-09 1977-12-20 The General Tire & Rubber Company Expansion joint seal assembly
US4140419A (en) * 1977-06-10 1979-02-20 Acme Highway Products Corporation Molded expansion joint
US4245925A (en) * 1978-12-26 1981-01-20 Felt Products Mfg. Co. Expansion joint sealing apparatus and method for sealing same
US4279532A (en) * 1979-06-29 1981-07-21 Acme Flooring Limited Roadway nosing unit
US4374442A (en) * 1981-07-27 1983-02-22 The General Tire & Rubber Company Expansion joint sealing assembly for curb and roadway intersections
US4445640A (en) * 1982-03-31 1984-05-01 The Goodyear Tire & Rubber Company Highway railway crossing and cap therefor
US4793162A (en) * 1986-08-07 1988-12-27 Spt, Inc. Method for repairing failed waterstops and products relating to same
US5213441A (en) * 1990-04-24 1993-05-25 Emseal Corporation Extruded thermoplastic elastomer expansion joint retainer
US5338130A (en) * 1990-04-24 1994-08-16 Konrad Baerveldt Extruded thermoplastic elastomer expansion joint
US5584152A (en) * 1993-03-18 1996-12-17 Baerveldt; Konrad Joint seal retaining element
US5628857A (en) * 1993-03-18 1997-05-13 Baerveldt; Konrad Joint seal retaining element
US20040265057A1 (en) * 2003-06-27 2004-12-30 Pearce Wilfred E. Composite bridge expansion joint
US20150204025A1 (en) * 2012-08-17 2015-07-23 José Ramón Vazquez Ruiz Del Arbol Methods for the construction and repair of concrete pavements
US9499945B2 (en) * 2012-08-17 2016-11-22 José Ramón Vazquez Ruiz Del Arbol Methods for the construction and repair of concrete pavements

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