US3706550A - Method for producing a metal die or mold - Google Patents
Method for producing a metal die or mold Download PDFInfo
- Publication number
- US3706550A US3706550A US72380A US3706550DA US3706550A US 3706550 A US3706550 A US 3706550A US 72380 A US72380 A US 72380A US 3706550D A US3706550D A US 3706550DA US 3706550 A US3706550 A US 3706550A
- Authority
- US
- United States
- Prior art keywords
- powder
- pattern
- sintering
- layer
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 96
- 239000002184 metal Substances 0.000 title claims abstract description 96
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 239000000843 powder Substances 0.000 claims abstract description 141
- 238000005245 sintering Methods 0.000 claims abstract description 128
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 60
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 34
- 229910052802 copper Inorganic materials 0.000 claims abstract description 30
- 239000010949 copper Substances 0.000 claims abstract description 30
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229910052742 iron Inorganic materials 0.000 claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 238000002844 melting Methods 0.000 claims abstract description 14
- 230000008018 melting Effects 0.000 claims abstract description 14
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 12
- 239000000956 alloy Substances 0.000 claims abstract description 12
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 claims abstract description 12
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 11
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 10
- 239000010941 cobalt Substances 0.000 claims abstract description 10
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 54
- 239000003795 chemical substances by application Substances 0.000 claims description 19
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 18
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 9
- 239000000395 magnesium oxide Substances 0.000 claims description 9
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 8
- 229910000531 Co alloy Inorganic materials 0.000 claims description 7
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical group [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 7
- 229910000914 Mn alloy Inorganic materials 0.000 claims description 7
- QMQXDJATSGGYDR-UHFFFAOYSA-N methylidyneiron Chemical compound [C].[Fe] QMQXDJATSGGYDR-UHFFFAOYSA-N 0.000 claims description 7
- RYTYSMSQNNBZDP-UHFFFAOYSA-N cobalt copper Chemical compound [Co].[Cu] RYTYSMSQNNBZDP-UHFFFAOYSA-N 0.000 claims description 6
- HPDFFVBPXCTEDN-UHFFFAOYSA-N copper manganese Chemical compound [Mn].[Cu] HPDFFVBPXCTEDN-UHFFFAOYSA-N 0.000 claims description 6
- 239000000919 ceramic Substances 0.000 claims description 5
- 229910000925 Cd alloy Inorganic materials 0.000 claims description 4
- 229910001128 Sn alloy Inorganic materials 0.000 claims description 4
- 229910000640 Fe alloy Inorganic materials 0.000 claims description 3
- 239000003779 heat-resistant material Substances 0.000 claims description 3
- LQBJWKCYZGMFEV-UHFFFAOYSA-N lead tin Chemical compound [Sn].[Pb] LQBJWKCYZGMFEV-UHFFFAOYSA-N 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 239000011133 lead Substances 0.000 abstract description 7
- 239000000945 filler Substances 0.000 description 23
- 238000000465 moulding Methods 0.000 description 19
- 239000000463 material Substances 0.000 description 18
- 238000005266 casting Methods 0.000 description 17
- 238000003825 pressing Methods 0.000 description 13
- 230000006835 compression Effects 0.000 description 9
- 238000007906 compression Methods 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000000748 compression moulding Methods 0.000 description 5
- 239000002075 main ingredient Substances 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 238000005728 strengthening Methods 0.000 description 3
- 239000000155 melt Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910000714 At alloy Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001182 Mo alloy Inorganic materials 0.000 description 1
- 229910000978 Pb alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- QVYYOKWPCQYKEY-UHFFFAOYSA-N [Fe].[Co] Chemical compound [Fe].[Co] QVYYOKWPCQYKEY-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000003486 chemical etching Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- NVIVJPRCKQTWLY-UHFFFAOYSA-N cobalt nickel Chemical compound [Co][Ni][Co] NVIVJPRCKQTWLY-UHFFFAOYSA-N 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000005495 investment casting Methods 0.000 description 1
- 238000010068 moulding (rubber) Methods 0.000 description 1
- -1 nickle Chemical compound 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012549 training Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/06—Permanent moulds for shaped castings
- B22C9/061—Materials which make up the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F5/007—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F5/10—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of articles with cavities or holes, not otherwise provided for in the preceding subgroups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F5/10—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of articles with cavities or holes, not otherwise provided for in the preceding subgroups
- B22F2005/103—Cavity made by removal of insert
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12451—Macroscopically anomalous interface between layers
Definitions
- the sintering material may be compressed, either before or during the sintering, so as to increase the density of the sintered die product, Furthermore, a heat-resistant parting agent may be coated on the surface of the charged sintering powder except at the portions covered by the pattern, and additional sintering powder may be placed thereover, so that the resulting product after sintering is a split metal mold consisting of an upper portion and a lower portion having a molding surface therebetween corresponding to the surface of the pattern.
- a further object of the invention is to provide a method for producing a die or mold having high strength.
- FIG. 8 is a transverse section taken along the line VIII-VIII of FIG. 7;
- the second embodiment of the invention concerns the manufacture solely of the lower die 21 of the first embodiment.
- the method of the present invention can be applied not only to the manufacture of press die and casting molds, but also to diecasting molds, molds for plastic, glass or rubber molding, as well as other general metal molds. It is likewise apparent that by proper use of parting compounds or infiltrant metal sheets arranged on the surfaces as desired, it is possible by means of the present invention to make various types of multi-split molds such as a triple or quadruple split mold.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Powder Metallurgy (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP44075691A JPS4936524B1 (enExample) | 1969-09-22 | 1969-09-22 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3706550A true US3706550A (en) | 1972-12-19 |
Family
ID=13583463
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US72380A Expired - Lifetime US3706550A (en) | 1969-09-22 | 1970-09-15 | Method for producing a metal die or mold |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US3706550A (enExample) |
| JP (1) | JPS4936524B1 (enExample) |
| DE (1) | DE2046721B2 (enExample) |
| FR (1) | FR2062501A5 (enExample) |
| GB (1) | GB1319466A (enExample) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3773474A (en) * | 1971-04-26 | 1973-11-20 | W Horn | Multi-phase strip from particle and powder mixtures |
| USB318195I5 (enExample) * | 1969-11-08 | 1975-01-28 | ||
| US4144060A (en) * | 1978-02-03 | 1979-03-13 | General Motors Corporation | Method of fabricating rare earth-transition metal magnets |
| US4314399A (en) * | 1976-01-28 | 1982-02-09 | Severinsson Lars M | Method of producing moulds |
| US4608317A (en) * | 1984-04-17 | 1986-08-26 | Honda Giken Kogyo Kabushiki Kaisha | Material sheet for metal sintered body and method for manufacturing the same and method for manufacturing metal sintered body |
| US5950063A (en) * | 1995-09-07 | 1999-09-07 | Thermat Precision Technology, Inc. | Method of powder injection molding |
| US20050249626A1 (en) * | 2002-09-13 | 2005-11-10 | Honda Giken Kogyo Kabushiki Kaisha | Method for producing metal formed article |
| US20060257511A1 (en) * | 2002-11-01 | 2006-11-16 | Kabushiki Kaisha Bridgestone | Method for producing tire vulcanizing mold and tire vulcanizing mold |
| US20150250990A1 (en) * | 2008-07-25 | 2015-09-10 | Cook Medical Technologies Llc | Balloon catheter and method for making same |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109351858B (zh) * | 2018-10-03 | 2023-11-17 | 吉林大学 | 一种可互嵌式调整型面单点集成对压模具 |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1853385A (en) * | 1926-11-29 | 1932-04-12 | William P Spade | Process of making mold of alloy |
| US2275420A (en) * | 1938-04-30 | 1942-03-10 | Frances H Clark | Metallurgy of ferrous metals |
| US2363337A (en) * | 1941-11-12 | 1944-11-21 | Westinghouse Electric & Mfg Co | Mold and process of making it |
| FR984881A (fr) * | 1949-04-21 | 1951-07-11 | Cem Comp Electro Mec | Procédé de fabrication de moules pour coulée sous pression d'alliages légers ou pour moulage de matières plastiques |
| US2753261A (en) * | 1952-09-30 | 1956-07-03 | Sintercast Corp America | Sintering process for forming a die |
-
1969
- 1969-09-22 JP JP44075691A patent/JPS4936524B1/ja active Pending
-
1970
- 1970-09-15 US US72380A patent/US3706550A/en not_active Expired - Lifetime
- 1970-09-22 DE DE19702046721 patent/DE2046721B2/de active Granted
- 1970-09-22 FR FR7034308A patent/FR2062501A5/fr not_active Expired
- 1970-09-22 GB GB4496070A patent/GB1319466A/en not_active Expired
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1853385A (en) * | 1926-11-29 | 1932-04-12 | William P Spade | Process of making mold of alloy |
| US2275420A (en) * | 1938-04-30 | 1942-03-10 | Frances H Clark | Metallurgy of ferrous metals |
| US2363337A (en) * | 1941-11-12 | 1944-11-21 | Westinghouse Electric & Mfg Co | Mold and process of making it |
| FR984881A (fr) * | 1949-04-21 | 1951-07-11 | Cem Comp Electro Mec | Procédé de fabrication de moules pour coulée sous pression d'alliages légers ou pour moulage de matières plastiques |
| US2753261A (en) * | 1952-09-30 | 1956-07-03 | Sintercast Corp America | Sintering process for forming a die |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| USB318195I5 (enExample) * | 1969-11-08 | 1975-01-28 | ||
| US3915699A (en) * | 1969-11-08 | 1975-10-28 | Toyota Chuo Kenkyushoto Kk | Method for producing metal dies or molds containing cooling channels by sintering powdered metals |
| US3773474A (en) * | 1971-04-26 | 1973-11-20 | W Horn | Multi-phase strip from particle and powder mixtures |
| US4314399A (en) * | 1976-01-28 | 1982-02-09 | Severinsson Lars M | Method of producing moulds |
| US4144060A (en) * | 1978-02-03 | 1979-03-13 | General Motors Corporation | Method of fabricating rare earth-transition metal magnets |
| US4608317A (en) * | 1984-04-17 | 1986-08-26 | Honda Giken Kogyo Kabushiki Kaisha | Material sheet for metal sintered body and method for manufacturing the same and method for manufacturing metal sintered body |
| US5950063A (en) * | 1995-09-07 | 1999-09-07 | Thermat Precision Technology, Inc. | Method of powder injection molding |
| US20050249626A1 (en) * | 2002-09-13 | 2005-11-10 | Honda Giken Kogyo Kabushiki Kaisha | Method for producing metal formed article |
| US20060257511A1 (en) * | 2002-11-01 | 2006-11-16 | Kabushiki Kaisha Bridgestone | Method for producing tire vulcanizing mold and tire vulcanizing mold |
| US7384252B2 (en) * | 2002-11-01 | 2008-06-10 | Kabushiki Kaisha Bridgestone | Method for producing tire vulcanizing mold and tire vulcanizing mold |
| US20150250990A1 (en) * | 2008-07-25 | 2015-09-10 | Cook Medical Technologies Llc | Balloon catheter and method for making same |
| US9861797B2 (en) * | 2008-07-25 | 2018-01-09 | Cook Medical Technologies Llc | Balloon catheter and method for making same |
Also Published As
| Publication number | Publication date |
|---|---|
| GB1319466A (en) | 1973-06-06 |
| FR2062501A5 (enExample) | 1971-06-25 |
| DE2046721A1 (de) | 1971-04-08 |
| JPS4936524B1 (enExample) | 1974-10-01 |
| DE2046721B2 (de) | 1976-06-10 |
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