US3700486A - Method for coating filaments - Google Patents
Method for coating filaments Download PDFInfo
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- US3700486A US3700486A US103208A US3700486DA US3700486A US 3700486 A US3700486 A US 3700486A US 103208 A US103208 A US 103208A US 3700486D A US3700486D A US 3700486DA US 3700486 A US3700486 A US 3700486A
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- United States
- Prior art keywords
- filament
- coating
- boron
- end portions
- filaments
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- 238000000576 coating method Methods 0.000 title abstract description 25
- 239000011248 coating agent Substances 0.000 title abstract description 22
- 238000000034 method Methods 0.000 title abstract description 18
- 229910052751 metal Inorganic materials 0.000 abstract description 20
- 239000002184 metal Substances 0.000 abstract description 20
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 abstract description 18
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 abstract description 13
- 229910010271 silicon carbide Inorganic materials 0.000 abstract description 13
- 239000011159 matrix material Substances 0.000 abstract description 11
- 229910052782 aluminium Inorganic materials 0.000 abstract description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 9
- 229910052580 B4C Inorganic materials 0.000 abstract description 5
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 abstract description 5
- 239000011777 magnesium Substances 0.000 abstract description 5
- 229910052749 magnesium Inorganic materials 0.000 abstract description 5
- 229910052796 boron Inorganic materials 0.000 description 13
- 239000000758 substrate Substances 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 2
- 238000005234 chemical deposition Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229910001250 2024 aluminium alloy Inorganic materials 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- KTQYJQFGNYHXMB-UHFFFAOYSA-N dichloro(methyl)silicon Chemical compound C[Si](Cl)Cl KTQYJQFGNYHXMB-UHFFFAOYSA-N 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000005048 methyldichlorosilane Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- FAQYAMRNWDIXMY-UHFFFAOYSA-N trichloroborane Chemical compound ClB(Cl)Cl FAQYAMRNWDIXMY-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C47/00—Making alloys containing metallic or non-metallic fibres or filaments
- C22C47/02—Pretreatment of the fibres or filaments
- C22C47/04—Pretreatment of the fibres or filaments by coating, e.g. with a protective or activated covering
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0035—Means for continuously moving substrate through, into or out of the bath
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0036—Crucibles
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0036—Crucibles
- C23C2/00361—Crucibles characterised by structures including means for immersing or extracting the substrate through confining wall area
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/12—Aluminium or alloys based thereon
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S264/00—Plastic and nonmetallic article shaping or treating: processes
- Y10S264/19—Inorganic fiber
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
- Y10T428/294—Coated or with bond, impregnation or core including metal or compound thereof [excluding glass, ceramic and asbestos]
Definitions
- the present invention relates to a process for continuously producing a complete and uniform coating of a ductile matrix metal on high modulus, high strength filaments. It contemplates providing an overcoat of the lightweight metals including aluminum, magnesium and alloys thereof onto such filaments as boron, silicon carbide and silicon carbide-coated boron by passing the filaments through a molten bath of the matrix material.
- the invention relates to a lfilament coating technique wherein a 3-5 mil filament is initially passed through a molten metal bath via a generally horizontal immersed two-piece conduit which is initiaily conjoined to prevent contact of said filament with said molten metal and which is subsequently axially separated a distance sufficient to expose the filament and cause uniform coating thereof.
- the present invention provides an exceptional technique wherein ingress and egress of the filament are made beneath the molten bath surface to 3,700,486 Patented Oct. 24, 1972 prevent slag pickup as Well as to preheat the substrate.
- the ability to controllably space the aligned conduits in an open or closed position not only greatly facilitates rethreading but also permits increased fiexibility with regard to variance of bath residence time.
- the boron filaments are produced by chemical deposition on a heated '1A mil tungsten Wire from a mixture of gases including boron trichloride and hydrogen, producing filaments in general having a diameter of 3-5 mils.
- a coating of stoichiometric silicon carbide is effected by chemical deposition on the heated boron filament from a gas mixture including methyldichlorosilane, hydrogen and methane.
- a low density, ductile metal 10, of aluminum or magnesium, is melted in a steel trough 12 which is disposed in a suitable furnace enclosure shown schematically by the numeral 14.
- a pair of generally horizontal axially aligned, hollow tubular conduits 16 and 18, preferably made of aluminum oxide, extend inwardly through the side walls of the trough under the surface of the molten metal bath 10.
- the conduits are, of course, in appropriate sealing engagement with the walls with at least one of the conduits being axially movable by suitable means (not shown).
- the immersed inner ends are conical in a malefemale relation for mating contiguity when moved to the closed or conjoined position.
- the outer ends of the conduits which are without the Walls of the trough, are provided with inlets 20, 22 for communicating inert gas such as argon with the axially aligned passageways 24 and 26 in order to prevent the occurence of contamination and oxidation.
- inert gas such as argon
- a filament 28 having a surface of boron or silicon carbide is adapted to pass through the passageways 24 and 26 by means of the guide rolls 30 and 32 and the takeup spool 34.
- the passageways 24 and 26 are of a sufficiently small dimension, with regard to the surface tension forces and capillary action, to prevent ingress of any molten metal therein.
- the filament 28 is initially threaded through the conduits 16 and 18 while they are in the closed or mated position.
- the conduits are axially separated a predetermined distance to expose the filament to the molten metal and begin the coating operation.
- various thicknesses and qualities of the coating can be provided. It should be noted that the sequence wherein the filament is first exposed to the molten bath and then allowed to solidify while still within an argon filled aluminum oxide tube prevents oxidation and other contaminates from affecting the overcoat, and lalso provides a gradual heating and cooling effect, respectively before and after the coating operation. Of course, further preheating or cooling may be included as necessary.
- EXAMPLE I In one experiment, utilizing apparatus as described hereinabove, including two aluminum oxide tubes 16 and 18 have an outside diameter of 1A inch and inside diameter of 1764 inch, a uniform and complete coating of 0.26 mil of commercially pure aluminum was provided on a four mil silicon carbide coated boron filament when the bath temperature was maintained at 750i5 C., the conduit end spacing at 1/2 inchilg inch and the rate of filament travel at 1500i ft./hr.
- EXAMPLE II In another experiment, using the same apparatus as in Example I, a uniform and complete coating of 0.10 mil of 2024 aluminum was yprovided on the same substrate as described above when the bath temperature was maintained at 880i10 C., the conduit spacing at 1A inch i/gg inch and the rate of ⁇ filament travel at 2400 ft./hr.
- the coatings effected covered the entire substrate boron or silicon carbide surfaces, with the coating thickness varying at generally less than 10.05 mil.
- a method for continuously coating high modulus, high strength filaments selected from the group consisting of approximately 3-5 mil diameter boron, silicon carbide and silicon carbide-coated boron with a uniform layer of a ductile metal matrix material selected from the group consisting of aluminum, magnesium and alloys thereof comprising:
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
A METHOD FOR CONTINUOUSLY COATING HIGH MODULUS, HIGH STRENGTH FILAMENTS HAVING A BORON OR SILICON CARBIDE SURFACE WITH A COMPLETE AND UNIFORM DUCTILE METAL MATRIX OVERCOAT OF ALUMINUM OR MAGNESIUM COMPRISING PASSING THE FILAMENT THROUGH A PAIR OF AXIALLY ALIGNED TUBLAR CONDUITS HAVING MATABLE END PORTIONS IMMERSED IN A MOLTEN BATH OF THE METAL MATRIX MATERIAL, THE END PORTIONS BEING INITIALLY CONJOINED TO PREVENT CONTACT OF THE FILAMENT WITH THE MOLTEN METAL, AND SEPARATING THE CONDUIT END PORTIONS A DISTANCE SUFFICIENT TO EXPOSE THE MOVING FILAMENT TO THE MOLTEN METAL AND CAUSE UNIFORM COATING THEREOF.
Description
Oct. 24, 1972 R, D..v|-:LTR| ETAL l 3,700,486
METHOD FOR COATING FILAMENTS Filed Dec. 31, 1970 United States Patent O Ace U.S. Cl. 117-71 R 4 Claims ABSTRACT F THE DISCLOSURE A method for continuously coating high modulus, high strength filaments having a boron or silicon carbide surface with a complete and uniform ductile metal matrix overcoat of aluminum or magnesium comprising passing the filament through a pair of axially aligned tubular conduits having matable end portions immersed in a molten bath of the metal matrix material, the end portions being initially conjoined to prevent contact of the filament with the molten metal, and separating the conduit end portions a distance sufficient to expose the moving filament to the molten metal and cause uniform coating thereof.
BACKGROUND OF THE INVENTION It is known to coat high modulus, high strength filaments of, for example, boron, silicon carbide or silicon carbide-coated boron, with a matrix coat of a ductile metal of the desired composition by drawing the same through a molten bath thereof. One such technique is shown in copending application Ser. No. 618,514 to Basche et al. filed Feb. 24, 1967, now Pat. No. 3,556,836 and assigned to the same assignee as the present invention. Another technique is shown in U.S. Pat. 3,410,715, issued to Hough on Nov. 12, 1968. A process for using such matrix overcoated filaments is disclosed in U.S. Pat. 3,443,301 issued to Basche et al. on May 13, 1969.
One of the paramount problems in coating filaments and utilizing them in such processes resides in the difliculty of obtaining a complete and uniform coating on the lamentary substrate. In order to simplify and expedite article fabrication, uniformly coated filaments are necessary to consistently establish the desired filament-matrix volume ratio. Further, complete and uniform coating is necessary in order to advantageously distribute localized mechanical stresses and thermal effects. Although dipping a substrate in a molten bath is a known method for coating, the application of conventional molten bath technology to small diameter filaments has been disappointing in its ability to produce complete and uniform coatings.
SUMMARY OF THE INVENTION The present invention relates to a process for continuously producing a complete and uniform coating of a ductile matrix metal on high modulus, high strength filaments. It contemplates providing an overcoat of the lightweight metals including aluminum, magnesium and alloys thereof onto such filaments as boron, silicon carbide and silicon carbide-coated boron by passing the filaments through a molten bath of the matrix material.
More particularly, the invention relates to a lfilament coating technique wherein a 3-5 mil filament is initially passed through a molten metal bath via a generally horizontal immersed two-piece conduit which is initiaily conjoined to prevent contact of said filament with said molten metal and which is subsequently axially separated a distance sufficient to expose the filament and cause uniform coating thereof. The present invention provides an exceptional technique wherein ingress and egress of the filament are made beneath the molten bath surface to 3,700,486 Patented Oct. 24, 1972 prevent slag pickup as Well as to preheat the substrate. Further, the ability to controllably space the aligned conduits in an open or closed position not only greatly facilitates rethreading but also permits increased fiexibility with regard to variance of bath residence time.
BRIIEF DESCRIPTION OF THE DRAWING The invention will be better understood by reference to the detailed description and accompanying drawing wherein the figure is a side elevation view, taken in cross section, of apparatus capable of performing the process of the invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS Various experiments were conducted to establish the efiiciency of the inventive technique. Silicon carbidecoated boron filaments commercially available from the Hamilton Standard Division of United Aircraft Corporation, as well as filaments of boron were at various times provided with an overcoat of aluminum. `In general, the filaments utilized had a diameter of 3'5 mils with coatings provided thereover of 0.10 and 0.26 mil.
The boron filaments are produced by chemical deposition on a heated '1A mil tungsten Wire from a mixture of gases including boron trichloride and hydrogen, producing filaments in general having a diameter of 3-5 mils. A coating of stoichiometric silicon carbide is effected by chemical deposition on the heated boron filament from a gas mixture including methyldichlorosilane, hydrogen and methane.
Referring to the drawing, a low density, ductile metal 10, of aluminum or magnesium, is melted in a steel trough 12 which is disposed in a suitable furnace enclosure shown schematically by the numeral 14. A pair of generally horizontal axially aligned, hollow tubular conduits 16 and 18, preferably made of aluminum oxide, extend inwardly through the side walls of the trough under the surface of the molten metal bath 10. The conduits are, of course, in appropriate sealing engagement with the walls with at least one of the conduits being axially movable by suitable means (not shown). As shown, the immersed inner ends are conical in a malefemale relation for mating contiguity when moved to the closed or conjoined position. The outer ends of the conduits, which are without the Walls of the trough, are provided with inlets 20, 22 for communicating inert gas such as argon with the axially aligned passageways 24 and 26 in order to prevent the occurence of contamination and oxidation. As will be appreciated, a filament 28, having a surface of boron or silicon carbide, is adapted to pass through the passageways 24 and 26 by means of the guide rolls 30 and 32 and the takeup spool 34. The passageways 24 and 26 are of a sufficiently small dimension, with regard to the surface tension forces and capillary action, to prevent ingress of any molten metal therein.
The filament 28 is initially threaded through the conduits 16 and 18 while they are in the closed or mated position. When the desired temperature conditions and filament speed are reached, the conduits are axially separated a predetermined distance to expose the filament to the molten metal and begin the coating operation. By controlling the residence time by the rate of filament travel and the spacing of the immersed conduit ends, as well -as the temperature of the bath, various thicknesses and qualities of the coating can be provided. It should be noted that the sequence wherein the filament is first exposed to the molten bath and then allowed to solidify while still within an argon filled aluminum oxide tube prevents oxidation and other contaminates from affecting the overcoat, and lalso provides a gradual heating and cooling effect, respectively before and after the coating operation. Of course, further preheating or cooling may be included as necessary.
EXAMPLE I In one experiment, utilizing apparatus as described hereinabove, including two aluminum oxide tubes 16 and 18 have an outside diameter of 1A inch and inside diameter of 1764 inch, a uniform and complete coating of 0.26 mil of commercially pure aluminum was provided on a four mil silicon carbide coated boron filament when the bath temperature was maintained at 750i5 C., the conduit end spacing at 1/2 inchilg inch and the rate of filament travel at 1500i ft./hr.
EXAMPLE II In another experiment, using the same apparatus as in Example I, a uniform and complete coating of 0.10 mil of 2024 aluminum was yprovided on the same substrate as described above when the bath temperature was maintained at 880i10 C., the conduit spacing at 1A inch i/gg inch and the rate of `filament travel at 2400 ft./hr.
EXAM-PLE III Using the same apparatus and conditions as in Example I, a uniform and complete coating of 0.26 mil of commercial pure aluminum was provided on a four mil boron filament.
In all cases, While measurement was difficult, the coatings effected covered the entire substrate boron or silicon carbide surfaces, with the coating thickness varying at generally less than 10.05 mil.
What has been set forth above is intended primarily as exemplary to enable those skilled in the art in the practice of the invention and it should therefore be understood that, within the scope of the appended claims, the invention may be practiced in ways other than as specifically described.
What is claimed is:
1. A method for continuously coating high modulus, high strength filaments selected from the group consisting of approximately 3-5 mil diameter boron, silicon carbide and silicon carbide-coated boron with a uniform layer of a ductile metal matrix material selected from the group consisting of aluminum, magnesium and alloys thereof comprising:
5 passing said filaments through a pair of generally horizontal axially aligned tubular conduits having matable end portions immersed in a molten bath of said metal matrix material, said end portion of each tube having an opening which is sufficiently large to allow free passage of the filament therethrough but which is sufficiently small to prevent ingress of molten metal therein;
said end portions of the tubes being initially conjoined to prevent contact of said filament with said molten metal, and
separating said end potrions a distance sufficient to expose said moving filament to said molten metal and uniformly coat the yfilament therewith.
2. The method of claim 1 including the step of flush- 20 ing said conduits with an inert gas.
3. The method of claim 1 wherein said filament is boron or silicon-carbide coated boron.
4. The method of claim 3 wherein said metal is aluminum or an alloy thereof.
References Cited UNITED STATES PATENTS 3,556,836 1/1971 Basche et al 117-128 X 3,468,695 9/1969 Federman 117-114 C X 867,659 10/1907 Hoopes et al. 118-405 UX 2,111,853 3/1938 Fourness et al. 118-405 X 2,123,894 7/ 1938 Hazelett 118-405 UX 2,231,142 2/1941 Schultz 118-405 X 3,170,968 2/1965 Rokunohe et al. 118-125 X 3,410,715 11/1968 Hough 117-114 C X RALPH S. KENDALL, Primary Examiner J. R. BATTEN, JR., Assistant Examiner U.S. Cl. X.R.
117-71 M, 114 R, 114 C, 119, 128; 118-405
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US10320870A | 1970-12-31 | 1970-12-31 |
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US3700486A true US3700486A (en) | 1972-10-24 |
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US103208A Expired - Lifetime US3700486A (en) | 1970-12-31 | 1970-12-31 | Method for coating filaments |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2424232A1 (en) * | 1973-06-28 | 1975-01-23 | Gen Electric | DEVICE FOR CONTINUOUS METAL CASTING |
US3866570A (en) * | 1973-06-28 | 1975-02-18 | Gen Electric | Continuous casting apparatus |
US3908593A (en) * | 1972-04-28 | 1975-09-30 | Maneely Illinois | Continuous galvanizing manifold for tube and the like |
US4259379A (en) * | 1977-11-10 | 1981-03-31 | Arthur Britton | Application of liquid material to webs |
US5162159A (en) * | 1991-11-14 | 1992-11-10 | The Standard Oil Company | Metal alloy coated reinforcements for use in metal matrix composites |
US5451429A (en) * | 1993-08-27 | 1995-09-19 | The Boc Group Plc | Method and apparatus for treating freshly metallized substrates |
US5588997A (en) * | 1993-11-18 | 1996-12-31 | Kabel Rheydt Ag | Device for coating an optical fiber |
US7718251B2 (en) | 2006-03-10 | 2010-05-18 | Amesbury Group, Inc. | Systems and methods for manufacturing reinforced weatherstrip |
US10329834B2 (en) | 2015-02-13 | 2019-06-25 | Amesbury Group, Inc. | Low compression-force TPE weatherseals |
-
1970
- 1970-12-31 US US103208A patent/US3700486A/en not_active Expired - Lifetime
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3908593A (en) * | 1972-04-28 | 1975-09-30 | Maneely Illinois | Continuous galvanizing manifold for tube and the like |
US3866570A (en) * | 1973-06-28 | 1975-02-18 | Gen Electric | Continuous casting apparatus |
DE2424232A1 (en) * | 1973-06-28 | 1975-01-23 | Gen Electric | DEVICE FOR CONTINUOUS METAL CASTING |
US4259379A (en) * | 1977-11-10 | 1981-03-31 | Arthur Britton | Application of liquid material to webs |
US5162159A (en) * | 1991-11-14 | 1992-11-10 | The Standard Oil Company | Metal alloy coated reinforcements for use in metal matrix composites |
AU686185B2 (en) * | 1993-08-27 | 1998-02-05 | Boc Group Plc, The | A method of galvanising |
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