US3685323A - Process and apparatus for the continuous finishing of knit fabrics and hosiery goods - Google Patents
Process and apparatus for the continuous finishing of knit fabrics and hosiery goods Download PDFInfo
- Publication number
- US3685323A US3685323A US853673A US85367369A US3685323A US 3685323 A US3685323 A US 3685323A US 853673 A US853673 A US 853673A US 85367369 A US85367369 A US 85367369A US 3685323 A US3685323 A US 3685323A
- Authority
- US
- United States
- Prior art keywords
- treatment
- textile material
- steam
- impregnating
- knit textile
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title description 14
- 239000004744 fabric Substances 0.000 title description 10
- 230000008569 process Effects 0.000 title description 10
- 239000000463 material Substances 0.000 claims abstract description 124
- 239000004753 textile Substances 0.000 claims abstract description 44
- 238000005406 washing Methods 0.000 claims abstract description 19
- 238000001035 drying Methods 0.000 claims abstract description 13
- 238000005470 impregnation Methods 0.000 claims abstract description 4
- 238000003860 storage Methods 0.000 claims description 16
- 238000000151 deposition Methods 0.000 claims description 11
- 230000000694 effects Effects 0.000 claims description 11
- 238000012546 transfer Methods 0.000 claims description 10
- 241001529559 Rhipidura Species 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 3
- 230000007480 spreading Effects 0.000 abstract description 17
- 238000003892 spreading Methods 0.000 abstract description 17
- 230000008901 benefit Effects 0.000 description 7
- 238000010025 steaming Methods 0.000 description 6
- 238000004061 bleaching Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000003570 air Substances 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- IJJWOSAXNHWBPR-HUBLWGQQSA-N 5-[(3as,4s,6ar)-2-oxo-1,3,3a,4,6,6a-hexahydrothieno[3,4-d]imidazol-4-yl]-n-(6-hydrazinyl-6-oxohexyl)pentanamide Chemical compound N1C(=O)N[C@@H]2[C@H](CCCCC(=O)NCCCCCC(=O)NN)SC[C@@H]21 IJJWOSAXNHWBPR-HUBLWGQQSA-N 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241001331845 Equus asinus x caballus Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000035508 accumulation Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- -1 i.e. Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B17/00—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours
- D06B17/02—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours in superimposed, i.e. stack-packed, form; J-boxes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/08—Untwisting devices
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
- D06B3/201—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric the treating material being forced through the textile material
- D06B3/203—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric the treating material being forced through the textile material by suction, e.g. by means of perforated drums
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S68/00—Textiles: fluid treating apparatus
- Y10S68/903—Perforated drum and continuous textile feed and discharge
Definitions
- Cl .D06c l/06 cludes a Steam chamber means 58 Field or Search ..26/54, 55, 56, 20, 70; conveying the mule maem1 hmugh the b 8/1491 1493 151 68/5 D 5 E DIG
- the third treatment stage includes at least one suction 5 9 drum washing bath means positioned behind the steam treatment chamber for washing the impregnated textile material
- the fourth stage includes a sieve [56] References Clted drum dryer for drying the knit textile material.
- An object of the present invention is to improve the conventional continuous apparatus for drying tubes of textile materials in such a manner that the production can be increased without substantially increasing the size and expense of the existing apparatus.
- Another object of the present invention is to provide an improved apparatus for the continous finishing of knit fabrics and hosiery goods which produces an orderly mesh structure and an improved and more uniform quality in the final product.
- the spreading device can have a common draw-off device, for example a pair of rolls or a sieve drum subjected to a suction draft, and can also preferably exhibit a common feeding device for example driven rolls and/or a conveyor belt for all webs of knit fabrics and hosiery goods.
- the spreading device is to be provided with exchangeable spreader elements, for example spreader rods and brackets of varying widths, or with spreader elements which are adjustable with respect to their widths, so that varying and changing widths of material can be processed.
- the roller can preferably be replaced by a sieve drum, whereby an exchange of liquids from bath to bath can be likewise eliminated.
- an additional apparatus which can be inserted, depending upon requirements, either in front of and/or also after the drying stage.
- This apparatus can be a device which continously telescopes the fibers or knit stitches mechanically into one another. This measure exhibits the advantage that the material, which travels in a uniform rhythm through the various treatment stages, and which thus exhibits a quite uniform consistency over the entire width and length thereof, can also be continuously subjected to a mechanical shrinking procedure, which uniformly improves the quantity of the material along the entire length thereof.
- the sieve drum steamer is elevated thereby providing the inlet for the material being treated at the bottom of the sieve drum.
- This is in contrast to the otherwise customary sieve drum steamers.
- This feature has the advantage that, even in case of a rather large inlet opening, a clear separation of the steam atmosphere is ensured due to the different specific gravitiesof steam and air, and the spreading elements can be extended through the inlet opening directly up to the surface of the sieve drum.
- This arrangement of the spreading elements in the steaming process according to the present invention is especially important, since it is thereby possible to compress the material upon introduction into the steaming chamber on the spreading elements, in the conveying direction, and to transfer the material in this compresse'dcondition to the sieve 'drum which is subjected to a suction draft.
- the material is steamed by means of saturated steam or slightly superheated steam at a temperature of about 103 C. to achieve the best shrinking effects. It is unnecessary to keep the steam atmosphere entirely free of air.
- each individual web of material i.e., material webs of varying thickness
- a separate, adjustable storage table which can be raised and lowered in height and to control the depositing speed by the stacking height, for example, by scanning this height by a light barrier and employing the light for controlling the lowering mechanism of the lifting table.
- the pallet on the lifting and lowering device is to be exchangeable, so that it can be adapted to the respective width of the tubular material.
- holding strips are disposed laterally. In the abovementioned assembly, these holding strips can extend over the entire operating width, so that several tubes can be retained together. As soon as a new layer of folds arrives, the respective holding strip is folded upwardly and then replaced onv the new layer.
- This procedure can be controlled, for example, by way of a cam plate.
- the lowest position of the folding table is to be at the level of the upper surface of the conveyor carts, so that the thus-deposited stacks can be pushed from the folding table onto the conveyor cart without being lifted.
- the drive of the feeding belt can be mechanically coupled with that of the laying (folding) guide, two oppositely switched free-wheeling units being provided between these two drives.
- the feeding belt is arranged to be ascending in the direction toward its outlet side.
- a first feed side above the belt, a second feed side, above the belt, a
- this preconditioning assembly provides, separately from the continous treatment device, a preconditioning assembly, By means of this assembly, the tubes are untwisted. Furthermore, this preconditioning assembly also provides a hole detector which can operate optically or mechanically and a knot detector. The hole detector determines the presence of holes in the material and marks such holes on the goods. By means of the knot detector, twists in the tubular material are detected so that said twists can be manually removed.
- This preconditioning assembly can be coupled with a depositing device which preferably deposits the tubular material in folds on carts. In this connection, the carts are adjustable in their widths to accorrunodate the respective material.
- One single such preconditioning assembly is sufficient for supplying a plant for multipleweb operation, for example, for processing four to six parallel webs.
- FIG. 1 shows a preconditioning assembly for folding the material to be treated
- the tubes are conveyed to a suction drum 18 disposed in a steamer housing 19.
- the tubes are subjected to an intense throughflow of steam and thus are heated uniformly to a steam temperature of about lO0lO3 C.
- the tubes are deposited in folded condition on a conveyor belt 20, where they remain for a certain period of time within the steam atmosphere.
- a trough for a material buffer provided with a shrinking effect which is uniform over its entire length.
- the shrinking of textile material processed in a discontinuous fashion is problematic insofar as the material exhibits a differing consistency, depending on the respective preceding treatment, for example storage or perhaps a steaming process with non-uniform results over the length of the material, etc. This defect cannot be cured by a shrinking process conducted uniformly over the length.
- the sieve drum dryer 30 inserted after the shrinking device 28, 29 is equipped with drums 31 subjected to a suction draft, over which the material is alternatively guided and held by said suction draft.
- a cooling drum (chill roll) 32 is provided at the end of the sieve drum dryer.
- the latter can, again, be preferably designed as a sieve drum subjected to a suction draft.
- the material is cooled by means of ambient air.
- the tubes once again enter a trough 33 and pass from there, by way of spreaders 34, into a sieve drum steamer 35 containing a sieve drum 36 subjected to a suction draft.
- the sieve drum steamer 35 is disposed on an elevated level and the inlet for the material is arranged on the underside thereof.
- the feeding belt 51 is mounted to be pivotable about the axis of its drive roll, and a laying (folding) guide fantail 54 is hingedly connected at the delivery end of the belt, the other end of this fantail being likewise hingedly connected with the folding guide 43.
- the apparatus illustrated in FIGS. 2 and 2A exhibits the essential advantage that the material can be guided without tension during the entire treatment and thus can shrink without tension.
- a compression of the material is possible in all sieve drum baths, and furthermore in the sieve belt steamer as well as in the sieve drum dryer, and the sieve drum steamer. By means of this compression, a better shrinking of the material is obtained.
- the compression is effected in an effective manner by having the respective subsequent drum run somewhat more slowly than the preceding drum. The difference in speed can be adjusted and controlled by means of variable speed gears.
- the continuous treatment, particularly the continuous bleaching of tricot exhibits an additional.
- the illustrated plant of the present invention is particularly suitable for a H O bleaching process.
- An apparatus for the treatment of knit textile materials which comprises first spreader means for introducing a plurality of webs or tubes of said knit textile material in a spread-out state in a side-by-side relationship into the first stage of a plurality of treatment stages, said first treatment stage including means for impregnating the knit textile material with a treatment liquor and means associated with the impregnating means for dehydrating the knit textile material after impregnation, a second treatment stage including a steam-treatment chamber having means for conveying the knit textile material through said chamber, a third treatment stage including at least one suction drum washing bath means disposed behind the steam-treatment chamber for washing the impregnated knit textile material, and a fourth treatment stage including a sieve drum dryer provided behind the suction drum washing bath means for drying the knit textile material, means for conveying said knit textile material through each of the treatment stages substantially without tension and means for guiding said material therebetween, and additional spreader means for spreading out the material spreader means is provided in front of the impregnating means in an inclined downward direction.
- the impregnating means includes a roller which imparts a buckling effect to the textile material so that it is devoid of tension during the impregnating step.
- the shrinking means comprises two oppositely rotating sieve rolls operating at differing speeds, the textile material being mechanically compressed between said sieve rolls.
- a second steamtreatment chamber containing at least one sieve drum and conveying means is provided after the sieve drum drier, said second steam-treatment chamber disposed at an elevated level so that the inlet thereto is on the underside of the sieve drum conveying means.
- the folding device includes a pivotable trunk piler provided with a drive means for depositing the knit textile material in a folded condition in storage carts.
- the pivoted trunk piler comprises a folding guide driven by a crank means in cooperation with a rack, a pinion and a belt.
- the folding guide consists of a pair of rolls and a storage frame.
- the feeding means is a conveyor belt which conveys the material to a folding guide fantail WhlCh coopera es with the folding guide in laying the textile material in folds in the storage carts.
- a transfer roll is associated with the drive roll of the feeding conveyor belt, said transfer roll rotating in the same direction as said drive roll and forming, together with the feeding conveyor belt a trough for a material buffer unit.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
- Delivering By Means Of Belts And Rollers (AREA)
- Knitting Machines (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19681785227 DE1785227B2 (de) | 1966-10-18 | 1968-08-28 | Vorrichtung zum kontinuierlichen bleichen, faerben oder entschlichten von strick- und wirkwaren |
DE19691922498 DE1922498C3 (de) | 1969-05-02 | Legemaschine zum Stapellegen von Textil bahnen |
Publications (1)
Publication Number | Publication Date |
---|---|
US3685323A true US3685323A (en) | 1972-08-22 |
Family
ID=25755933
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US853673A Expired - Lifetime US3685323A (en) | 1968-08-28 | 1969-08-28 | Process and apparatus for the continuous finishing of knit fabrics and hosiery goods |
Country Status (3)
Country | Link |
---|---|
US (1) | US3685323A (enrdf_load_stackoverflow) |
JP (1) | JPS563950B1 (enrdf_load_stackoverflow) |
BE (1) | BE738018A (enrdf_load_stackoverflow) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4313235A (en) * | 1980-05-27 | 1982-02-02 | Gotovtseva Ljubov A | Method of treating cotton cloth of twisted yarn in loom state |
US6405418B1 (en) * | 2000-01-07 | 2002-06-18 | Highland Industries, Inc. | Fabric making apparatus |
US20020170118A1 (en) * | 1999-05-28 | 2002-11-21 | Marc-Aurel Voth | Method of and device for continuous treatment of a textile product web with steam for fixing reactive dye on natural fibers |
CN104310114A (zh) * | 2014-08-06 | 2015-01-28 | 新昌县恒达制衣有限公司 | 一种布料清洗层叠设备 |
CN106149248A (zh) * | 2016-06-07 | 2016-11-23 | 江门市新会区冠华针织厂有限公司 | 平幅解扭、固色及制软连续设备及其使用方法 |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6290771U (enrdf_load_stackoverflow) * | 1985-11-26 | 1987-06-10 |
Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US624884A (en) * | 1899-05-09 | Island | ||
US2057822A (en) * | 1933-11-15 | 1936-10-20 | Drechsel Fritz | Finishing textile material |
US2071922A (en) * | 1934-07-19 | 1937-02-23 | Collins & Aikman Corp | Manufacture of pile fabrics |
US2109469A (en) * | 1933-09-29 | 1938-03-01 | Samcoe Holding Corp | System for treating fabrics |
US2239636A (en) * | 1937-10-15 | 1941-04-22 | Heberlein Patent Corp | Mercerizing apparatus |
US2493944A (en) * | 1946-07-12 | 1950-01-10 | Edward H Brooks Jr | Fiber scouring and washing bowl |
US2785042A (en) * | 1953-07-08 | 1957-03-12 | Collins & Aikman Corp | Dyeing and finishing textile fabrics |
US2838823A (en) * | 1956-11-20 | 1958-06-17 | John L Miller | Adjustable spreader bar |
US2919496A (en) * | 1951-03-13 | 1960-01-05 | Fleissner & Sohn | Sieve drum drying machine |
US2973635A (en) * | 1956-03-23 | 1961-03-07 | American Viscose Corp | Apparatus for finishing textiles |
US3079699A (en) * | 1958-10-27 | 1963-03-05 | American Viscose Corp | Web humidifying method |
US3116621A (en) * | 1960-09-02 | 1964-01-07 | Fabric Res Lab Inc | Fabric flaw detector |
US3402059A (en) * | 1967-01-05 | 1968-09-17 | Samcoe Holding Corp | Method and apparatus for applying adhesive and slitting tubular fabric |
-
1969
- 1969-08-27 BE BE738018A patent/BE738018A/fr unknown
- 1969-08-28 JP JP6826369A patent/JPS563950B1/ja active Pending
- 1969-08-28 US US853673A patent/US3685323A/en not_active Expired - Lifetime
Patent Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US624884A (en) * | 1899-05-09 | Island | ||
US2109469A (en) * | 1933-09-29 | 1938-03-01 | Samcoe Holding Corp | System for treating fabrics |
US2057822A (en) * | 1933-11-15 | 1936-10-20 | Drechsel Fritz | Finishing textile material |
US2071922A (en) * | 1934-07-19 | 1937-02-23 | Collins & Aikman Corp | Manufacture of pile fabrics |
US2239636A (en) * | 1937-10-15 | 1941-04-22 | Heberlein Patent Corp | Mercerizing apparatus |
US2493944A (en) * | 1946-07-12 | 1950-01-10 | Edward H Brooks Jr | Fiber scouring and washing bowl |
US2919496A (en) * | 1951-03-13 | 1960-01-05 | Fleissner & Sohn | Sieve drum drying machine |
US2785042A (en) * | 1953-07-08 | 1957-03-12 | Collins & Aikman Corp | Dyeing and finishing textile fabrics |
US2973635A (en) * | 1956-03-23 | 1961-03-07 | American Viscose Corp | Apparatus for finishing textiles |
US2838823A (en) * | 1956-11-20 | 1958-06-17 | John L Miller | Adjustable spreader bar |
US3079699A (en) * | 1958-10-27 | 1963-03-05 | American Viscose Corp | Web humidifying method |
US3116621A (en) * | 1960-09-02 | 1964-01-07 | Fabric Res Lab Inc | Fabric flaw detector |
US3402059A (en) * | 1967-01-05 | 1968-09-17 | Samcoe Holding Corp | Method and apparatus for applying adhesive and slitting tubular fabric |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4313235A (en) * | 1980-05-27 | 1982-02-02 | Gotovtseva Ljubov A | Method of treating cotton cloth of twisted yarn in loom state |
US20020170118A1 (en) * | 1999-05-28 | 2002-11-21 | Marc-Aurel Voth | Method of and device for continuous treatment of a textile product web with steam for fixing reactive dye on natural fibers |
US7089767B2 (en) * | 1999-05-28 | 2006-08-15 | Babcock-Textilmaschinen Gmbh | Method of and device for continuous treatment of a textile product web with steam for fixing reactive dye on natural fibers |
US6405418B1 (en) * | 2000-01-07 | 2002-06-18 | Highland Industries, Inc. | Fabric making apparatus |
US6572703B1 (en) * | 2000-01-07 | 2003-06-03 | Highland Industries, Inc. | Fabric making apparatus |
CN104310114A (zh) * | 2014-08-06 | 2015-01-28 | 新昌县恒达制衣有限公司 | 一种布料清洗层叠设备 |
CN106149248A (zh) * | 2016-06-07 | 2016-11-23 | 江门市新会区冠华针织厂有限公司 | 平幅解扭、固色及制软连续设备及其使用方法 |
Also Published As
Publication number | Publication date |
---|---|
BE738018A (fr) | 1970-02-27 |
DE1922498B2 (de) | 1976-06-24 |
JPS563950B1 (enrdf_load_stackoverflow) | 1981-01-28 |
DE1922498A1 (de) | 1970-11-05 |
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