US3685287A - Re-entry type integrated gas turbine engine and method of operation - Google Patents

Re-entry type integrated gas turbine engine and method of operation Download PDF

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US3685287A
US3685287A US96184A US3685287DA US3685287A US 3685287 A US3685287 A US 3685287A US 96184 A US96184 A US 96184A US 3685287D A US3685287D A US 3685287DA US 3685287 A US3685287 A US 3685287A
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casing
rotor
pockets
inlet
ports
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James L Dooley
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Mcculloch Corp
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C3/00—Gas-turbine plants characterised by the use of combustion products as the working fluid
    • F02C3/04—Gas-turbine plants characterised by the use of combustion products as the working fluid having a turbine driving a compressor
    • F02C3/045—Gas-turbine plants characterised by the use of combustion products as the working fluid having a turbine driving a compressor having compressor and turbine passages in a single rotor-module

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  • a gas turbine engine of the integrated type having a single rotor with all working blades subjected to alternate periods of cooling and heating.
  • the rotor is mounted for rotation in a casing and performs the dual functions of compressing primary air and driving a turbine shaft in response to the expansion of combustion gases.
  • the rotor includes two annular channels for receiving the working blades therein in an equally spaced manner.
  • the annular channels and blades define a dual symmetrical series of pockets.
  • the casing includes flush .ports which are formed generally adjacent the inlet and exhaust ports. The flush ports cooperate with the inlet ports to purge carry-over gases remaining in the rotor pockets after exhaustion.
  • the flushed pockets cooperate with surrounding annular channels defined by the casing to perform reentry compression on the primary air introduced into the casing annular channels and flushed pockets through inlet ports in the casing.
  • the casing annular channels lead into a combustion chamber into which the compressed primary air is directed.
  • the compressed primary air is mixed with fuel and ignited to form the products of combustion.
  • the products of combustion expand into the casing annular channels and flushed pockets in the direction of the exhaust ports to effect the turbine shaft drive.
  • Sealing blocks are provided in the casing annular channels to properly direct the compressed primary air into the combustion chamber and the expanding exhaust gases out the exhaust ports.
  • ATTORNEYS RE-ENTRY TYPE INTEGRATED GAS TURBINE ENGINE AND METHOD OF OPERATION BACKGROUND OF THE INVENTION of a separate compressor and turbine connected by a combustion chamber is one of the oldest forms of combustion engines known. For the most part these engines are not well suited for use in handling relatively light loads that would, for example, be offered by fluid pumps and the like. In addition, due to the generally critical tolerances associated with conventional gas turbine engines, it is a difficult matter to scale turbines down in size, or to reduce the cost of manufacturing, without sacrificing reliability.
  • thermodynamic cycle peak gas temperatures with consequent low cycle efiiciency and low useful life due to sustained constant temperatures prevalent in many existing gas turbines is substantially eliminated while at the same time attaining high compression ratios without resorting to excessively high rim speeds or to multi-staging.
  • the present invention is directed toward providing desirable features such as those noted above and to this end employs a reentry compressor structure described more fully hereinafter. While a similar structure has in the past been employed in a pump environment, its modification or utilization in an integrated turbine assembly has not been appreciated. Such a structure is disclosed in U.S. Pat. No. 3,095,820 issued to Sanbom at al., and assigned to the assignee of the present invention.
  • the disclosed fluid pump is adapted to convert the kinetic energy gained by the fluid into potential energy in the form of static pressure head throughout the entire cycle of movement.
  • the fluid pump employs bleed ports which are incorporated into the pump casing to bleed trapped warm or hot compressed gas from the pump to prevent recirculation thereof.
  • bleed ports which are incorporated into the pump casing to bleed trapped warm or hot compressed gas from the pump to prevent recirculation thereof.
  • Another object of the present invention is to provide a novel gas turbine engine which is susceptible'to a minimum of pressure or heat distortions and which tends to distribute the heat and pressure so that any distortion would be symmetrically balanced.
  • a gas turbine engine having a single rotor mounted within a surrounding casing.
  • the rotor includes an annular rim having annular channels disposed therein with one on each side of a radial center line of the rotor.
  • a plurality of blades, disposed within these channels, are uniformly angularly disposed with respect to a radial center line of a radially extending web portion of the rotor thereby defining with said channels a plurality of pockets within which primary air is received during the compression phase and expanding gases of combustion are received during the turbine phase of the operating cycle of the engine.
  • Thecasing includes an annular recess for receiving the annular rim of the rotor therein.
  • Annular channels are disposed within side walls which partially define the casing recess.
  • the channels are each in mirror-like relationship with one of the annular channels within the rim of the rotor.
  • Inlet duets with inlet ports are provided for directing primary air to the rotor, and exhaust ducts with exhaust ports are provided for directing the products of combustion from the rotor.
  • Flush ducts with flush ports are disposed generally adjacent but circumferentially spaced from the inlet and exhaust ports and cooperate with the inlet ports to insure that the plurality of pockets are purged of substantially all carry-over exhaust gases.
  • a combustion chamber disposed approximately mid-way between the inlet and outlet ports has fuel injecting and igniting means disposed therein for combining with the delivered primary air to produce the products of combustion.
  • the engine relies on a reentry principle to effect a sufiiciently high compression ratio so that the primary air is delivered to the combustion chamber at a pressure level sufficient for combustion, thereby permitting use of the rotor as both a compressor and a turbine.
  • the practice of this principle is made possible by the purging of substantially all carry-over exhaust gases from the plurality of pockets and the combined utilization of the plurality of pockets and the annular channels of the engine casing, so that the path of traverse of the primary air within the space defined by the plurality of pockets and the annular channels is essentially a spiral. This spiral traverse permits a conversion of the kinetic energy of the primary air, which is essentially free of carry-over contamination, to be converted into a static pressure accumulation, which reaches the desired pressure level for combustion.
  • FIG. 1 is a front elevation view in partial cross section of a gas turbine engine according to the present invention
  • FIG. 2 is a partial sectional view of the apparatus shown in FIG. 1 taken along the line 22 thereof;
  • FIG. 3 is a partial sectional view of the apparatus shown in FIG. 1 taken along line 3-3 thereof;
  • FIG. 4' is a partial sectional view of the apparatus shown in FIG. 1 taken along line 44 thereof;
  • FIG. 5 is a schematic diagram illustrating a series of rotor blades of the apparatus shown in FIG. 1 displayed in a flat pattern.
  • FIG. 1 shows a gas turbine engine according to the present invention in which a generally cylindrical casing 10 is provided for housing a rotor 12 which is mounted for rotation within casing 10 by, for example, an integrally formed shaft extension 14.
  • Shaft 14 may, in turn, be connected with a load to be driven (not shown).
  • the load may comprise a fluid pump, or the like.
  • the rotor 12 includes in addition to the shaft 14, an annular web 16 and an annular rim 18.
  • the annular web 16 extends radially outwardly from the shaft 14 and at its free end away from the shaft 14 has extending radially therefrom the annular rim 18.
  • the rim 18 has a transverse as well as a radial and annular extent, so that in cross section the transverse extent is symmetrically disposed with respect to a radial center line of the annular web 16.
  • the outer transverse extent of the rim 18 is defined by annular planar surfaces 22, with an annular channel 24 extending concavely into the rim 18 from each surface 22, although it is to be understood that another configuration of channel may be used if so desired to effect a similar result.
  • These channels 24 serve as blade receiving means into which a plurality of blades 26 are positioned. These blades conform to the particular channel configuration and are preferably equally spaced along the length thereof.
  • the blades 26 may be formed so that any two adjacent blades define with the channel 24 in which they are positioned, a generally semi-cylindrical pocket 28.
  • the blades 26, as illustrated, are disposed normally with respect to the radial center line of the annular web 16 (as best seen in FIG. 5). With this arrangement, during the turbine stage, described hereinafter, a greater amount of exposed blade face area is initially presented to the expanding gases of combustion than would be the case if the blades were canted, for example, so that surface 32 formed an acute angle with the radial center line of the annular web 16. On the other hand, it is contemplated that other blade configurations, for example the canted configuration described above, may be employed where optimum conditions dictate.
  • the surface 30, which would form an obtuse angle with the radial center line of the annular web 16 would not only impart a direction of flow (relative to the blade) to the inlet air along channels 42, but also a direction flow (relative to the blade) into channels 42.
  • the rim 18 fits within a recess 34 defined by annular transversely extending wall 36 and annular radially extending walls 38 of the casing 10.
  • the annular radially extending walls 38 are formed integrally with annular transversely extending wall 36 so that the recess 34 formed thereby is symmetrical with respect to the radial center line of the web 16.
  • Annular radially extending walls 38 terminate transversely inwardly with annular planar surfaces 40 which surfaces form two sides of recess 34.
  • An annular channel 42 extends concavely into the annular radially extending walls 38 from each surface 40. These channels may be in mirror image relationship with the annular channels 24 within rim portion 18 so that the channels 24 and 42 form two annular channels having approximately circular crosssectional configurations. Together the channels 24 and 42 generally define a torus.
  • a combustion chamber 44 may be connected with the annular channels 42 formed within the casing or, alternatively, combustion means may be disposed directly within these channels so as to maintain the path of gases therethrough as an annular flow not having the torturous path shown in FIG. 1. However, it may be desirable to provide the torturous path of FIG.
  • the combustion chamber 44 may be of a conventional configuration and is provided with a fuel injection means 46. Compressed air is provided to the combustion chamber 44 by means of ducts 48 communicating with the channels 42 through ports 50 and the expanding gases of combustion are directed back to the blades 26 of the rotor 12 through combustion gas ducts 52 communicating with the channels 42 through ports 54.
  • Primary air ducts 56 may be formed in the casing 10 to communicate with the annular channels 42 through inlet ports 58 at a point approximately 180 from the combustion chamber 44.
  • Exhaustports 60 are formed in the casing 10 generally adjacent the inlet ports 58 through which exhaust gases pass into exhaust ducts 62.
  • the rotor 12 may be mounted for rotation in a clockwise direction (as viewed in FIG. 1) to pick up primary air at the inlet ports 58 and to carry 'it to the compressed air ducts 48 leading to the combustion chamber 44.
  • the generally semi-cylindrical pockets 28 defined between adjacent blades 36 receive the inlet air in radially upper portions 64 thereof as seen in FIGS. 1 and 3.
  • Inlet ports 58 are provided arcuate portions 66 which substantially conform with the radially inward peripheral edge 68 of channel 25 so that the inlet air J delivered to the radially upper portion 64 of the generally semi-cylindrical pockets 28 will enter without any significant shock or frictional effects taking place.
  • exhaust ports 60 are provided with arcuate portions 69 which substantially conform with the peripheral edges of channel 24 as best seen in FIG. 4, so that any back pressure problems are minimized.
  • Reentry compressors have heretofore not been considered practical for gas turbine engine machines. It has been found that such reentry compressors have not provided sufficient pressure developing capabilities. According to the present invention, the use of a reentry compressor may indeed produce sufficient compression ratios for gas turbine engines since the carry-over recirculation of exhaust gas from the combustor is minimized. Generally, without provision to the contrary, the exhaust gas carry-over would be caused by gas trapped within the generally semi-cylindrical pockets 28. The recirculated exhaust gas, because of its heat content, is not as compressible as cooler charge air and thus the recirculated exhaust gases decrease the compression ratio attainable by the compressor portion of the gas turbine.
  • ducts 70 are provided with flush ports 72 for communicating with the channels 42.
  • the ducts 70 are aligned between the inlet ducts 56 and the exhaust ducts 62, as shown in FIGS. 1.
  • a portion of this inlet air after approximately following the cross-sectional contour of generally semi-cylindrical pockets 28, travels out through the flush ducts 70 with substantially all of the carry-over exhaust gases. This insures that only fresh charge air remains.
  • the flushing feature is provided to augment the operation of the exhaust ducts 62.
  • the sealing blocks 74 and 76 are provided.
  • the sealing blocks 74 are located in the annular channels 42 in the vicinity of the combustion chamber 44 and adapted to direct the compressed primary air to the combustion chamber.
  • the sealing blocks 76 are located in the annular channels 42 in the vicinity of the exhaust port 60 and adapted to direct the exhaust gases out from the channel 42.
  • These sealing blocks create buffer zones which serve to stabilize the pressure distributions in the engine by confining the pressure associated with a particular phase of the engine operating cycle to a defined region of the engine. Also, because of the flushing feature, the differential pressure across the sealing blocks 74 and 76 is very low, so that sealingblock carry-over is significantly reduced which in turn contributes to a more efficient engine.
  • Atmospheric or low pressure air indicated by arrow 78 is drawn into the engine through the inlet ports 58 of the inlet ducts 56. Under the influence of its own inlet velocity and the-centrifugal force acting thereon, the atmospheric or low pressure air enters generally semicylindrical pockets 28 through the radially upper portion 64 thereof and generally follows the contour of the pockets. A portion of the atmospheric or low pressure air indicated by arrow 79 passes outwardly into the flush ducts 70 through flush ports 72 after mixing with a substantial part of the carry-over exhaust gases within generally semi-cylindrical pockets 28.
  • the remaining atmospheric or low pressure air is then directed into the channels 42 where it is constrained to follow the contour thereof back into a pocket 28.
  • the centrifugal force will, as stated above, cause the remaining inlet air to follow the contour of the pockets 28 back into channels 42, and the surfaces 30 of the blades 26 will impart to the remaining inlet air as it leaves pockets 28 a direction of flow along channel 42 as well.
  • the inlet air alternately enters the flushed pockets 28 in the channels 25 and the channels 42 in casing defining a substantially spiral path of travel through the two annular channels.
  • the kinetic energy of the inlet air is converted into potential energy in the form of static pressure in the casing annular channels 42 because of fluid deceleration in these channels.
  • This delivery of kinetic energy to the annular channels 42 occurs many times before the air arrives at the compressed air ducts 48, i.e., on every loop of the spiral the air is delivering imparted kinetic energy to channels 42, so that an accumulation of pressure head in the direction of the combustion chamber results. It is this later conversion of kinetic energy within a substantially flushed path which produces a pressure head rise providing the overall gas turbine engine with a sufficiently high compression ratio without using multiple rotors, multi-staging methods or high rotor tip speeds.
  • the compressed air is then directed with the aid of the sealing blocks 74 through the ports 50 to the combustion chamber 44 where fuel is added to create a combustible charge which is fired by an igniting means (not shown).
  • combustion proceeds as a steady nonpulsating burn of the subsequently entering charge.
  • high temperature combustion gases of about 2,500 F. are directed through the combustion gas ducts 52 back to the rotor through the ports 54.
  • the rotor now functions as a turbine.
  • the expanding gases flow into the generally semi-cylindrical pockets 28 and the channels 42 as before but this time impart kinetic energy to the blades when striking the surfaces 32 of blades 26.
  • the expanding gases spiral in the opposite direction from the compressing function. This spiralling continues until the stored kinetic energy of the expanding gases is spent.
  • the expanding gases then come under the influence of a low pressure region communicated to the channels 42 through the exhaust ports 60, and with the aid of the sealing blocks 76 the low pressure region causes the gases to finally exhaust out through the exhaust ports and into the exhaust ducts 62, as indicated by arrow 80.
  • a reentry compressor principle provides high compression ratios without requiring excessively high rotor rim speeds and without multi-staging compressor elements.
  • the simplicity of such a reentry compressor reduces the cost of the rotor and obviates the need for extensive speed reduction equipment such as gearing and the like.
  • rotor rim and blades are not limited to such materials, these elements can be fabricated of common, inexpensive, high temperature steels.
  • the compressor section and bearing structure may be made of aluminum alloy.
  • the overall construction is very rugged and permits the use of low cost rotors without the usual critical tolerances. Such rotors are not sensitive to fouling from ingested foreign material or from combustion gas ingredients.
  • gas turbine engine which is particularly adaptable to being scaled down in size.
  • the increased reliability of gas turbine engines according to the present invention permits such apparatus to be practically utilized in remote locations where a minimum of observation and maintenance is available.
  • An integrated gas turbine engine of the reentry type comprising:
  • a casing including a plurality of channels disposed therein;
  • a rotor mounted for rotation within said casing and including: a shaft portion and a radially extending web portion terminating in a rim portion,
  • said rim portion having a plurality of blade receiving means disposed therein
  • said blade receiving means communicating with said plurality of channels within said casing
  • said plurality of blades and said plurality of blade receiving means being configured to define a plurality of pockets
  • air inlet means formed in said casing for admitting low pressure primary air into said casing
  • combustion means connected to said casing and including means for igniting a compressed air and fuel mixture within said combustion means to form expanding gases; first exhaust gas means formed in said casing for exhaustion of said expanding gases;
  • said plurality of channels, blade receiving means and blades cooperating to compress said low pressure primary air for delivery to said combustion chamber means and to receive in driven relationship therewith the expanding gases of combustion for delivery of power to said shaft;
  • carry-over exhaust gas flushing means comprising a second exhaust means aligned in said casing between said air inlet means and said first exhaust gas means whereby a portion of the low pressure primary air entering said air inlet means is operable to purge adjacent pockets of remaining expanded gases of combustion carried over from said first exhaust means.
  • a gas turbine engine according to claim 1, wherein said plurality of blades and said plurality of blade receiving means are configured to form a plurality of generally semi-cylindrical pockets.
  • a gas turbine engine according to claim 1 wherein said combustion means is operable to cause a steady, non-pulsating burn of said resulting mixture.
  • a gas turbine engine according to claim 1 wherein said plurality of blades are uniformly angularly disposed with respect to a radial center line of said radially extending web portion. 7
  • each of said plurality of pockets is operable to receive primary air from said airinlet means and to cooperate with two immediately adjacent blades and one of said plurality of channels to compress said air as said air travels in a path from one pocket into one of said plurality of channels and into an adjacent pocket until said air is delivered to said combustion means.
  • a gas turbine engine including a casing, a rotor supported for rotation by said casing, combustion means cooperating with said casing and said rotor, a plurality of air inlet ports and a plurality of exhaust ports both attached to said casing, the improvement comprising:
  • At least two flushing ports formed in said casing, one each communicating with one of said charmels and with the associated one of said at least one of said air inlet ports to direct a portion of the inlet air out from said pockets before said air reaches said combustion means, so that said plurality of pockets and said cooperating annular channels are purged of substantially all carry-over expanded gases of combustion.
  • An integrated gas turbine engine of the reentry type comprising:
  • a casing including at least one annular channel disposed therein;
  • a rotor mounted for rotation within said casing and including: a shaft portion, a web portion and a rim portion;
  • said rim portion having at least one annular channel disposed therein in mirror-like relationship with said at least one annular disposed in said casa plurality of blades supported within said at least one annular channel within said rim portion to define a plurality of pockets therewith, said plurality of pockets cooperating with said at least one annular channel within said casing to receive air from said air inlet means;
  • seal means disposed in said annularly extending, recirculating gas flow zone between said exhaust means and the adjacent said inlet means and flushing means.
  • a method of driving a shaft of a single rotor encased turbine engine in which said rotor has formed thereon a plurality of symmetrically arrayed pockets and in which the encasement has provided thereon a plurality of inlet air ports, exhaust gas ports, flush ports, annular channels and combustion chamber means, said plurality of said symmetrically arrayed pockets cooperating with said annular channels and said plurality of inlet air, exhaust and flush ports, the method so that said plurality of pockets and said cooperatcomprising: ing annular channels within said casing are purged 15 a. admitting air to said engine through said inlet of substantially all carry-over expanded gases of ports;
  • said at least one annular channel within said casing, said plurality of blades and said plurality of type comprising:
  • a gas turbine engine according to claim 8 and pockets in a spiral path between saidinlet ports further including: and said combustion means; to compress said air first sealing block means disposed in said at least one to an air pressure sufficient for combustion;
  • annular channel in said casing between said exd. injecting fuel into said compressed air to provide a haust means and said air inlet means and said combustible mixture; flushing means; and e. igniting said mixture; second sealing block means disposed in said at least f. directing the gases of combustion into a spiral path one annular channel in said casing adjacent said within an adjacent portion of said cooperating plucombustion chamber means. rality of pockets and channels, said gases of com- 10.
  • An integrated gas turbine engine of the reentry bustion imparting kinetic energy to said rotor to drive said shaft;
  • a method of driving a shaft of a single rotor encased, integrated gas turbine engine of the reentry type including: a casing provided with an annularly extending gas flow zone; a rotor provided with a plurality of radially disposed, circumferentially spaced c. said annularly extending, recirculating gas flow blades projecting outwardly of the radial extent of the zone being disposed so as to face and commurotor and defining a plurality of outwardly facing rotor nicate with said rotor reentry pockets; pockets between the blades adjacent and facing said d.
  • inlet means communicating with said annularly exflow zone; and a plurality of ports communicating with tending, recirculating gas flow zone for directing gas to said rotor reentry pockets for compression by said blades through sequential recirculation in said gas flow zone and reentry into said pockets;
  • exhaust means communicating with said annularly extending, recirculating gas flow zone for exhaustthe gas flow zone; the method comprising:
  • flushing means communicating with said annularly through sequential recirculation in the gas flow extending, recirculating gas flow zone adjacent zone and re-entry into the flushed pockets;
  • said inlet means for flushing said reentry pockets; d. combusting the compressed gas;
  • step of exhausting is performed adjacent the inlet one sealing the gas flow zone between the exhaust one of said ports and the adjacent inlet and flushing ones of said ports.

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  • Chemical & Material Sciences (AREA)
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Abstract

A gas turbine engine of the integrated type having a single rotor with all working blades subjected to alternate periods of cooling and heating. The rotor is mounted for rotation in a casing and performs the dual functions of compressing primary air and driving a turbine shaft in response to the expansion of combustion gases. The rotor includes two annular channels for receiving the working blades therein in an equally spaced manner. The annular channels and blades define a dual symmetrical series of pockets. The casing includes flush ports which are formed generally adjacent the inlet and exhaust ports. The flush ports cooperate with the inlet ports to purge carry-over gases remaining in the rotor pockets after exhaustion. The flushed pockets cooperate with surrounding annular channels defined by the casing to perform reentry compression on the primary air introduced into the casing annular channels and flushed pockets through inlet ports in the casing. Approximately mid-way between the inlet and exhaust ports, the casing annular channels lead into a combustion chamber into which the compressed primary air is directed. In the combustion chamber, the compressed primary air is mixed with fuel and ignited to form the products of combustion. The products of combustion expand into the casing annular channels and flushed pockets in the direction of the exhaust ports to effect the turbine shaft drive. Sealing blocks are provided in the casing annular channels to properly direct the compressed primary air into the combustion chamber and the expanding exhaust gases out the exhaust ports.

Description

United States Patent Dooley [451 Aug. 22, 1972 [54] RE-ENTRY TYPE INTEGRATED GAS TURBINE ENGINE AND METHOD OF OPERATION [72] Inventor: James L. Dooley, Santa Monica,
Calif.
[73] Assignee: McCulloch Corporation, Los Angeles, Calif.
[22] Filed: Dec. 8, 1970 [21] Appl. No.: 96,184
[52] US. Cl. ..60/39.02, 60/39.43, 417/406 [51] Int. Cl. ..F02c 3/04 [58] Field of Search ..60/39.45, 39.43, 39.44; 415/l77,l70, 168, 213 T, 199, 53 T; 417/406, 60
[56] References Cited UNlTED STATES PATENTS 2,138,220 11/1938 Trumpler ..60/39.43 3,095,820 7/1963 Sanborn ..415/168 2,807,217 9/1957 Krzyszczuk ..4l5/53 T 3,095,704 7/ 1963 Spalding ..60/39.45 3,545,890 12/1970 Hubbard et a1 ..4l5/168 Primary ExaminerCarlton R. Croyle Assistant Examiner-Warren E. Olsen Attorney-Burns, Doane, Swecker & Mathis 5 7 ABSTRACT A gas turbine engine of the integrated type having a single rotor with all working blades subjected to alternate periods of cooling and heating. The rotor is mounted for rotation in a casing and performs the dual functions of compressing primary air and driving a turbine shaft in response to the expansion of combustion gases. The rotor includes two annular channels for receiving the working blades therein in an equally spaced manner. The annular channels and blades define a dual symmetrical series of pockets. The casing includes flush .ports which are formed generally adjacent the inlet and exhaust ports. The flush ports cooperate with the inlet ports to purge carry-over gases remaining in the rotor pockets after exhaustion. The flushed pockets cooperate with surrounding annular channels defined by the casing to perform reentry compression on the primary air introduced into the casing annular channels and flushed pockets through inlet ports in the casing. Approximately mid-way between the inlet and exhaust ports. the casing annular channels lead into a combustion chamber into which the compressed primary air is directed. In the combustion chamber, the compressed primary air is mixed with fuel and ignited to form the products of combustion. The products of combustion expand into the casing annular channels and flushed pockets in the direction of the exhaust ports to effect the turbine shaft drive. Sealing blocks are provided in the casing annular channels to properly direct the compressed primary air into the combustion chamber and the expanding exhaust gases out the exhaust ports.
15 Claims, 5 Drawing Figures PATENTEDAU822 :912 3,685,287
INVENTOR A s L.0O0LEY BY hm, 7m, ,5 41.16.,
ATTORNEYS RE-ENTRY TYPE INTEGRATED GAS TURBINE ENGINE AND METHOD OF OPERATION BACKGROUND OF THE INVENTION of a separate compressor and turbine connected by a combustion chamber is one of the oldest forms of combustion engines known. For the most part these engines are not well suited for use in handling relatively light loads that would, for example, be offered by fluid pumps and the like. In addition, due to the generally critical tolerances associated with conventional gas turbine engines, it is a difficult matter to scale turbines down in size, or to reduce the cost of manufacturing, without sacrificing reliability. Also, due to the high operating temperatures associated with conventional turbine performance, the expense of materials for rotors and related equipment within such gas turbine engines has heretofore been so substantial as to preclude the gas turbine engine as a practical prime mover for a variety of applications. As a result, a need for highly reliable and inexpensive gas turbine engines which may be powered on low grade fuel and which may be adapted to a wide spectrum of operational sizes and applications has existed now for several years.
The development in the prior art toward integration wherein a combined compressor and turbine rotor is employed is one way of adapting the gas turbine engine to serve some of the needs described above. Integration reduces the size and expense of the engine by confining the two functions into a single rotor. This development has taken a number of difierent forms. For example, in U.S. Pat. No. 3,156,093, a single rotor thermodynamic engine is disclosed including structurally different and independently functioning compressor and turbine sections. During the operation of this disclosed engine, only blades of the turbine section will experience the high temperatures associated with the products of combustion. These hot blades are necessarily of primary concern since they must be capable of withstanding the high temperatures. The consequent structural and metallurgical problems may render this type of engine costly to fabricate, as may the need for forming the rotor with separate compressor and turbine sections.
It would therefore be desirable to have an integrated gas turbine engine in which a single rotor is adapted so that each blade on the rotor has both a compressor and turbine function, thereby eliminating the hot blade and its associated problems. It would also be desirable to provide such an engine wherein the blades may be uniformly configured on a symmetrical rotor.
In U.S. Pat. Nos. 3,269,120, 3,290,879 and 3,310,940, examples of integrated gas turbine engines in somewhat complex forms are disclosed. In U.S. Pat. No. 3,269,120, there is disclosed a gas turbine engine having axial flow compressor passages and radial flow turbine passages as well as fan blades for generating propulsive forces in a single rotor element. The provision for both axial and radial flow with a single rotor makes for a rather complex rotor element which in turn increases the manufacturing costs. In U.S. Pat. No. 3,290,879, there is disclosed an engine where the turbine blades are mounted in groups at the outer periphery of the rotor with the compressor blades longitudinally spaced from the turbine blades and extending the full diameter of the rotor. A plurality of combustion chambers, one for each group of turbine blades, are equally spaced in a circle in a combustion chamber block. This combined arrangement also makes for a rather complex rotor with the consequences mentioned above. In addition, the turbine blades are hot blades which present the high temperature problems referred to above. In U.S. Pat. No. 3,310,940, there is disclosed a gas turbine in which a combination compressor-turbine rotor is used. In this case, the compressor portion is situated on the front face of the rotor while the turbine portion is situated on the back face of the same rotor. The blades and the passages defined thereby exhibit a somewhat intricate pattern which inevitably leads to a more expensive gas turbine.
It would therefore be desirable to have an integrated gas turbine engine in which a single rotor is adapted so that each blade on the rotor has both a compressor and turbine function and where such undesirable features as, for example, complexity of arrangement and high fabrication costs are significantly reduced. It would also be desirable to have an integrated gas turbine engine which is of balanced design, thereby lending itself to ease of manufacture and assembly.
Further, it would be desirable to have an integrated gas turbine engine in which the low thermodynamic cycle peak gas temperatures with consequent low cycle efiiciency and low useful life due to sustained constant temperatures prevalent in many existing gas turbines is substantially eliminated while at the same time attaining high compression ratios without resorting to excessively high rim speeds or to multi-staging.
The present invention is directed toward providing desirable features such as those noted above and to this end employs a reentry compressor structure described more fully hereinafter. While a similar structure has in the past been employed in a pump environment, its modification or utilization in an integrated turbine assembly has not been appreciated. Such a structure is disclosed in U.S. Pat. No. 3,095,820 issued to Sanbom at al., and assigned to the assignee of the present invention.
The disclosed fluid pump is adapted to convert the kinetic energy gained by the fluid into potential energy in the form of static pressure head throughout the entire cycle of movement. Moreover, the fluid pump employs bleed ports which are incorporated into the pump casing to bleed trapped warm or hot compressed gas from the pump to prevent recirculation thereof. As a result, the head developing ability of the pump is substantially improved. These ports, however, are sealed from the inlet ports to prevent mixing of warm bleed gas with inlet gas.
Although the provision of bleed ports is adequate to achieve the necessary purging effect of the pump to substantially improve the head developing ability thereof, such a provision falls short when attempting to reach the air compression values necessary in a gas turbine engine.
It would therefore be desirable to have an integrated gas turbine engine in which a portion of the inlet air is used to effect a positive flushing of the carry-over exhaust gases, so that sufficient compression of the remaining inlet air can take place, thereby permitting utilization of a single rotor, which is adapted so that each blade on the rotor has both a compression and turbine function.
OBJECTS AND SUMMARY OF THE PRESENT INVENTION It is therefore an object of the present invention to provide a simple low-cost gas turbine engine which obviates or minimizes many of the drawbacks of previously developed gas turbines such as those noted above.
It is another object of the present invention to provide a novel simple low-cost gas turbine engine which is particularly adaptable to being scaled down in size.
It is still another object of the present invention'to provide a simple low-cost novel gas turbine engine wherein high compression ratios may be obtained using a low rotor rim speed.
It is yet another object of the present invention to provide a novel gas turbine engine of the integrated type having a single rotor in which a portion of the engine inlet air is used to effect a positive flushing of the carry-over exhaust gases.
It is a further object of the present invention to provide a novel gas turbine engine of the integrated type having a single rotor wherein each rotor blade serves as both a compressor blade and a turbine blade.
It is a still further object of the present invention to provide a novel gas turbine engine which substantially reduces the windage and frictional losses attending conventional gas turbine engines.
It is still another object of the present invention to provide a novel gas turbine engine wherein gas seal losses are reduced to a minimum.
It is yet another object of the present invention to provide a novel gas turbine engine which maybe easily pressure balanced.
Another object of the present invention is to provide a novel gas turbine engine which is susceptible'to a minimum of pressure or heat distortions and which tends to distribute the heat and pressure so that any distortion would be symmetrically balanced.
At least some of the above-listed objects are achieved by the provision of a gas turbine engine having a single rotor mounted within a surrounding casing. The rotor includes an annular rim having annular channels disposed therein with one on each side of a radial center line of the rotor. A plurality of blades, disposed within these channels, are uniformly angularly disposed with respect to a radial center line of a radially extending web portion of the rotor thereby defining with said channels a plurality of pockets within which primary air is received during the compression phase and expanding gases of combustion are received during the turbine phase of the operating cycle of the engine. Thecasing includes an annular recess for receiving the annular rim of the rotor therein. Annular channels are disposed within side walls which partially define the casing recess. The channels are each in mirror-like relationship with one of the annular channels within the rim of the rotor. Inlet duets with inlet ports are provided for directing primary air to the rotor, and exhaust ducts with exhaust ports are provided for directing the products of combustion from the rotor. Flush ducts with flush ports are disposed generally adjacent but circumferentially spaced from the inlet and exhaust ports and cooperate with the inlet ports to insure that the plurality of pockets are purged of substantially all carry-over exhaust gases. A combustion chamber disposed approximately mid-way between the inlet and outlet ports has fuel injecting and igniting means disposed therein for combining with the delivered primary air to produce the products of combustion.
The engine relies on a reentry principle to effect a sufiiciently high compression ratio so that the primary air is delivered to the combustion chamber at a pressure level sufficient for combustion, thereby permitting use of the rotor as both a compressor and a turbine. The practice of this principle is made possible by the purging of substantially all carry-over exhaust gases from the plurality of pockets and the combined utilization of the plurality of pockets and the annular channels of the engine casing, so that the path of traverse of the primary air within the space defined by the plurality of pockets and the annular channels is essentially a spiral. This spiral traverse permits a conversion of the kinetic energy of the primary air, which is essentially free of carry-over contamination, to be converted into a static pressure accumulation, which reaches the desired pressure level for combustion.
For a further and more detailed understanding of the present invention and the various additional objects and advantages accomplished thereby, reference is made to the following detailed description and the accompanying drawings, wherein:
BRIEF DESCRIPTION OF THE DRANINGS FIG. 1 is a front elevation view in partial cross section of a gas turbine engine according to the present invention;
FIG. 2 is a partial sectional view of the apparatus shown in FIG. 1 taken along the line 22 thereof;
FIG. 3 is a partial sectional view of the apparatus shown in FIG. 1 taken along line 3-3 thereof;
FIG. 4'is a partial sectional view of the apparatus shown in FIG. 1 taken along line 44 thereof; and
FIG. 5 is a schematic diagram illustrating a series of rotor blades of the apparatus shown in FIG. 1 displayed in a flat pattern.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT Detailed Structure Referring now to the drawings in which like numerals are used to indicate like parts throughout the various views thereof, FIG. 1 shows a gas turbine engine according to the present invention in which a generally cylindrical casing 10 is provided for housing a rotor 12 which is mounted for rotation within casing 10 by, for example, an integrally formed shaft extension 14. Shaft 14 may, in turn, be connected with a load to be driven (not shown). The load may comprise a fluid pump, or the like.
Referring to FIG. 2, it can be seen that the rotor 12 includes in addition to the shaft 14, an annular web 16 and an annular rim 18. The annular web 16 extends radially outwardly from the shaft 14 and at its free end away from the shaft 14 has extending radially therefrom the annular rim 18. The rim 18 has a transverse as well as a radial and annular extent, so that in cross section the transverse extent is symmetrically disposed with respect to a radial center line of the annular web 16. The outer transverse extent of the rim 18 is defined by annular planar surfaces 22, with an annular channel 24 extending concavely into the rim 18 from each surface 22, although it is to be understood that another configuration of channel may be used if so desired to effect a similar result. These channels 24 serve as blade receiving means into which a plurality of blades 26 are positioned. These blades conform to the particular channel configuration and are preferably equally spaced along the length thereof. The blades 26 may be formed so that any two adjacent blades define with the channel 24 in which they are positioned, a generally semi-cylindrical pocket 28. Preferably, the result of the combination of the annular channels 24 and the plurality of blades 26, a dual symmetrical series of pockets 28. g
The blades 26, as illustrated, are disposed normally with respect to the radial center line of the annular web 16 (as best seen in FIG. 5). With this arrangement, during the turbine stage, described hereinafter, a greater amount of exposed blade face area is initially presented to the expanding gases of combustion than would be the case if the blades were canted, for example, so that surface 32 formed an acute angle with the radial center line of the annular web 16. On the other hand, it is contemplated that other blade configurations, for example the canted configuration described above, may be employed where optimum conditions dictate. In such an arrangement, during the compressor stage, described hereinafter, the surface 30, which would form an obtuse angle with the radial center line of the annular web 16, would not only impart a direction of flow (relative to the blade) to the inlet air along channels 42, but also a direction flow (relative to the blade) into channels 42.
The rim 18 fits within a recess 34 defined by annular transversely extending wall 36 and annular radially extending walls 38 of the casing 10. The annular radially extending walls 38 are formed integrally with annular transversely extending wall 36 so that the recess 34 formed thereby is symmetrical with respect to the radial center line of the web 16. Annular radially extending walls 38 terminate transversely inwardly with annular planar surfaces 40 which surfaces form two sides of recess 34. An annular channel 42 extends concavely into the annular radially extending walls 38 from each surface 40. These channels may be in mirror image relationship with the annular channels 24 within rim portion 18 so that the channels 24 and 42 form two annular channels having approximately circular crosssectional configurations. Together the channels 24 and 42 generally define a torus.
A combustion chamber 44 may be connected with the annular channels 42 formed within the casing or, alternatively, combustion means may be disposed directly within these channels so as to maintain the path of gases therethrough as an annular flow not having the torturous path shown in FIG. 1. However, it may be desirable to provide the torturous path of FIG.
1 in order to insure more complete mixing of fuel and air within the combustion chamber 44.
The combustion chamber 44 may be of a conventional configuration and is provided with a fuel injection means 46. Compressed air is provided to the combustion chamber 44 by means of ducts 48 communicating with the channels 42 through ports 50 and the expanding gases of combustion are directed back to the blades 26 of the rotor 12 through combustion gas ducts 52 communicating with the channels 42 through ports 54.
Primary air ducts 56 may be formed in the casing 10 to communicate with the annular channels 42 through inlet ports 58 at a point approximately 180 from the combustion chamber 44. Exhaustports 60 are formed in the casing 10 generally adjacent the inlet ports 58 through which exhaust gases pass into exhaust ducts 62. The rotor 12 may be mounted for rotation in a clockwise direction (as viewed in FIG. 1) to pick up primary air at the inlet ports 58 and to carry 'it to the compressed air ducts 48 leading to the combustion chamber 44. In carrying the air to the combustion chamber, the generally semi-cylindrical pockets 28 defined between adjacent blades 36 receive the inlet air in radially upper portions 64 thereof as seen in FIGS. 1 and 3. Inlet ports 58 are provided arcuate portions 66 which substantially conform with the radially inward peripheral edge 68 of channel 25 so that the inlet air J delivered to the radially upper portion 64 of the generally semi-cylindrical pockets 28 will enter without any significant shock or frictional effects taking place. In like manner, exhaust ports 60 are provided with arcuate portions 69 which substantially conform with the peripheral edges of channel 24 as best seen in FIG. 4, so that any back pressure problems are minimized.
Reentry compressors have heretofore not been considered practical for gas turbine engine machines. It has been found that such reentry compressors have not provided sufficient pressure developing capabilities. According to the present invention, the use of a reentry compressor may indeed produce sufficient compression ratios for gas turbine engines since the carry-over recirculation of exhaust gas from the combustor is minimized. Generally, without provision to the contrary, the exhaust gas carry-over would be caused by gas trapped within the generally semi-cylindrical pockets 28. The recirculated exhaust gas, because of its heat content, is not as compressible as cooler charge air and thus the recirculated exhaust gases decrease the compression ratio attainable by the compressor portion of the gas turbine.
In order to preclude exhaust gas carry-over, ducts 70 are provided with flush ports 72 for communicating with the channels 42. The ducts 70 are aligned between the inlet ducts 56 and the exhaust ducts 62, as shown in FIGS. 1. Thus, when air is drawn into the engine through the inlet ports 58, a portion of this inlet air, after approximately following the cross-sectional contour of generally semi-cylindrical pockets 28, travels out through the flush ducts 70 with substantially all of the carry-over exhaust gases. This insures that only fresh charge air remains. The flushing feature is provided to augment the operation of the exhaust ducts 62.
Two sets of sealing blocks 74 and 76 are provided. The sealing blocks 74 are located in the annular channels 42 in the vicinity of the combustion chamber 44 and adapted to direct the compressed primary air to the combustion chamber. The sealing blocks 76 are located in the annular channels 42 in the vicinity of the exhaust port 60 and adapted to direct the exhaust gases out from the channel 42. These sealing blocks create buffer zones which serve to stabilize the pressure distributions in the engine by confining the pressure associated with a particular phase of the engine operating cycle to a defined region of the engine. Also, because of the flushing feature, the differential pressure across the sealing blocks 74 and 76 is very low, so that sealingblock carry-over is significantly reduced which in turn contributes to a more efficient engine.
MODE OF OPERATION The operation of the integrated gas turbine engine of the present invention may best be understood in connection with FIGS. 3 and 5 of the drawings. Atmospheric or low pressure air indicated by arrow 78 is drawn into the engine through the inlet ports 58 of the inlet ducts 56. Under the influence of its own inlet velocity and the-centrifugal force acting thereon, the atmospheric or low pressure air enters generally semicylindrical pockets 28 through the radially upper portion 64 thereof and generally follows the contour of the pockets. A portion of the atmospheric or low pressure air indicated by arrow 79 passes outwardly into the flush ducts 70 through flush ports 72 after mixing with a substantial part of the carry-over exhaust gases within generally semi-cylindrical pockets 28. The remaining atmospheric or low pressure air is then directed into the channels 42 where it is constrained to follow the contour thereof back into a pocket 28. The centrifugal force will, as stated above, cause the remaining inlet air to follow the contour of the pockets 28 back into channels 42, and the surfaces 30 of the blades 26 will impart to the remaining inlet air as it leaves pockets 28 a direction of flow along channel 42 as well. So then, the inlet air alternately enters the flushed pockets 28 in the channels 25 and the channels 42 in casing defining a substantially spiral path of travel through the two annular channels. The kinetic energy of the inlet air is converted into potential energy in the form of static pressure in the casing annular channels 42 because of fluid deceleration in these channels. This delivery of kinetic energy to the annular channels 42 occurs many times before the air arrives at the compressed air ducts 48, i.e., on every loop of the spiral the air is delivering imparted kinetic energy to channels 42, so that an accumulation of pressure head in the direction of the combustion chamber results. It is this later conversion of kinetic energy within a substantially flushed path which produces a pressure head rise providing the overall gas turbine engine with a sufficiently high compression ratio without using multiple rotors, multi-staging methods or high rotor tip speeds. The compressed air is then directed with the aid of the sealing blocks 74 through the ports 50 to the combustion chamber 44 where fuel is added to create a combustible charge which is fired by an igniting means (not shown). Once ignition occurs, combustion proceeds as a steady nonpulsating burn of the subsequently entering charge. After combustion, high temperature combustion gases of about 2,500 F. are directed through the combustion gas ducts 52 back to the rotor through the ports 54. The rotor now functions as a turbine. The expanding gases flow into the generally semi-cylindrical pockets 28 and the channels 42 as before but this time impart kinetic energy to the blades when striking the surfaces 32 of blades 26. In proceeding toward the exhaust ports, the expanding gases spiral in the opposite direction from the compressing function. This spiralling continues until the stored kinetic energy of the expanding gases is spent. The expanding gases then come under the influence of a low pressure region communicated to the channels 42 through the exhaust ports 60, and with the aid of the sealing blocks 76 the low pressure region causes the gases to finally exhaust out through the exhaust ports and into the exhaust ducts 62, as indicated by arrow 80.
SUMMARY OF ADVANTAGES As stated above, a reentry principle is utilized along with means to effect exhaust gas carry-over flushings from the pockets formed in the rotor in order to achieve a practical integrated gas turbine engine. Thus, it can be seen that a gas turbine engine has been provided wherein each blade of the rotor element is exposed, alternately, to hot gases in a turbine expansion process and then cold gases in an air compression process. Such a feature permits a very high thermodynamic cycle peak gas temperature which provides a high theoretical cycle efficiency without operating the rotor blades at sustained high temperatures.
The use of a reentry compressor principle provides high compression ratios without requiring excessively high rotor rim speeds and without multi-staging compressor elements. The simplicity of such a reentry compressor reduces the cost of the rotor and obviates the need for extensive speed reduction equipment such as gearing and the like.
Although the rotor rim and blades are not limited to such materials, these elements can be fabricated of common, inexpensive, high temperature steels. The compressor section and bearing structure may be made of aluminum alloy. The overall construction is very rugged and permits the use of low cost rotors without the usual critical tolerances. Such rotors are not sensitive to fouling from ingested foreign material or from combustion gas ingredients.
Of independent significance is the provision of a synergistic arrangement wherein each element of the rotor alternately goes through hot and cold zones so that the combustion gas temperatures can be much higher than those ordinarily encountered in similar gas turbine engines. conventionally, such temperatures may be in the range of 1,8009 F. Engines embodying the present invention may run as high as 2,500 F. The compression ratio of the present invention can be much higher than conventional single stage gas turbines due to the multi-staging effect of the reentry principle.
Because the rotative speeds of the rotor are rather low, windage and frictional losses are held to a minimum and no reduction gearing losses are incurred.
Since there is no abrupt pressure change along the path of gases within the annular channels of the gas turbine engine of the present invention in any of the defined regions thereof, gas sealing problems are reduced to a minimum. Gas seal losses are quite high in conventional machines and the reduction of these losses in the present invention substantially increases the overall efficiency of the engine.
Due to the inherently symmetrical nature of apparatus according to the present invention, pressure and heat balancing is easily attained so that leakage from distortions is minimized.
Due to the uncomplicated nature of the apparatus according to the present invention, there is provided a gas turbine engine which is particularly adaptable to being scaled down in size. The increased reliability of gas turbine engines according to the present invention permits such apparatus to be practically utilized in remote locations where a minimum of observation and maintenance is available.
While that has been described is a preferred embodiment of the present invention, it is of course understood that various modifications and changes may be made therein without departing from the invention. It is therefore intended to cover in the appended claims all such modifications and changes as may fall within the true spirit and scope of the present invention.
What I claim is:
1. An integrated gas turbine engine of the reentry type comprising:
a. a casing including a plurality of channels disposed therein;
a rotor mounted for rotation within said casing and including: a shaft portion and a radially extending web portion terminating in a rim portion,
said rim portion having a plurality of blade receiving means disposed therein,
said blade receiving means communicating with said plurality of channels within said casing;
. a plurality of blades supported by said plurality of blade receiving means;
. said plurality of blades and said plurality of blade receiving means being configured to define a plurality of pockets;
. air inlet means formed in said casing for admitting low pressure primary air into said casing;
f. combustion means connected to said casing and including means for igniting a compressed air and fuel mixture within said combustion means to form expanding gases; first exhaust gas means formed in said casing for exhaustion of said expanding gases;
h. said plurality of channels, blade receiving means and blades cooperating to compress said low pressure primary air for delivery to said combustion chamber means and to receive in driven relationship therewith the expanding gases of combustion for delivery of power to said shaft; and
i. carry-over exhaust gas flushing means comprising a second exhaust means aligned in said casing between said air inlet means and said first exhaust gas means whereby a portion of the low pressure primary air entering said air inlet means is operable to purge adjacent pockets of remaining expanded gases of combustion carried over from said first exhaust means.
2. A gas turbine engine according to claim 1, wherein said plurality of blades and said plurality of blade receiving means are configured to form a plurality of generally semi-cylindrical pockets.
3. A gas turbine engine according to claim 1 wherein said combustion means is operable to cause a steady, non-pulsating burn of said resulting mixture.
4. A gas turbine engine according to claim 1 wherein said plurality of blades are uniformly angularly disposed with respect to a radial center line of said radially extending web portion. 7
i 5. A gas turbine engine according to claim 1 wherein each of said plurality of pockets is operable to receive primary air from said airinlet means and to cooperate with two immediately adjacent blades and one of said plurality of channels to compress said air as said air travels in a path from one pocket into one of said plurality of channels and into an adjacent pocket until said air is delivered to said combustion means.
6. In a gas turbine engine including a casing, a rotor supported for rotation by said casing, combustion means cooperating with said casing and said rotor, a plurality of air inlet ports and a plurality of exhaust ports both attached to said casing, the improvement comprising:
a. two annular channels formed in said casing and symetrically disposed axially of said rotor with each said channel communicating with at least one of said inlet ports and at least one of said exhaust p b. two sets of a plurality of pockets formed in said rotor by a plurality of blades and an annular rotor channel, the pockets of each said set cooperating respectively with a portion of one of said annular channels to receive inlet air from said air inlet ports; and
. at least two flushing ports formed in said casing, one each communicating with one of said charmels and with the associated one of said at least one of said air inlet ports to direct a portion of the inlet air out from said pockets before said air reaches said combustion means, so that said plurality of pockets and said cooperating annular channels are purged of substantially all carry-over expanded gases of combustion.
7. The improvement of claim 6 wherein said rotor channels within said rotor are symmetrically disposed with respect to a center-line of said rotor so that each of said annular channels formed in said casing is in mirror-like relationship with one of said rotor channels.
8. An integrated gas turbine engine of the reentry type comprising:
a. a casing including at least one annular channel disposed therein;
b. air inlet means formed in said casing for admitting low pressure primary air into said at least one annular channel;
. a rotor mounted for rotation within said casing and including: a shaft portion, a web portion and a rim portion;
. said rim portion having at least one annular channel disposed therein in mirror-like relationship with said at least one annular disposed in said casa plurality of blades supported within said at least one annular channel within said rim portion to define a plurality of pockets therewith, said plurality of pockets cooperating with said at least one annular channel within said casing to receive air from said air inlet means;
seal means disposed in said annularly extending, recirculating gas flow zone between said exhaust means and the adjacent said inlet means and flushing means.
12. A method of driving a shaft of a single rotor encased turbine engine, in which said rotor has formed thereon a plurality of symmetrically arrayed pockets and in which the encasement has provided thereon a plurality of inlet air ports, exhaust gas ports, flush ports, annular channels and combustion chamber means, said plurality of said symmetrically arrayed pockets cooperating with said annular channels and said plurality of inlet air, exhaust and flush ports, the method so that said plurality of pockets and said cooperatcomprising: ing annular channels within said casing are purged 15 a. admitting air to said engine through said inlet of substantially all carry-over expanded gases of ports;
combustion; said at least one annular channel within said casing, said plurality of blades and said plurality of type comprising:
b. diverting a portion of said inlet air out through said flush ports, after said portion of inlet air has passed within a portion of said cooperating plurality of pockets cooperating to compress said low pressure pockets and channels adjacent said flush ports to primary air for delivery to said combustion flush said adjacent portion of substantially all chamber means and to receive in driven relationcarry-over gases of combustion; shiptherewith the expanding gases of combustion c. repeatedly directing the remaining portion of said for delivery of power to said shaft portion. inlet air into said annular channels from said 9. A gas turbine engine according to claim 8 and pockets in a spiral path between saidinlet ports further including: and said combustion means; to compress said air first sealing block means disposed in said at least one to an air pressure sufficient for combustion;
annular channel in said casing between said exd. injecting fuel into said compressed air to provide a haust means and said air inlet means and said combustible mixture; flushing means; and e. igniting said mixture; second sealing block means disposed in said at least f. directing the gases of combustion into a spiral path one annular channel in said casing adjacent said within an adjacent portion of said cooperating plucombustion chamber means. rality of pockets and channels, said gases of com- 10. An integrated gas turbine engine of the reentry bustion imparting kinetic energy to said rotor to drive said shaft; and
g. exhausting said gases of combustion.
13. The method of claim 12 wherein said inlet air spiral and said combustion gas spiral are oppositely directed 14. A method of driving a shaft of a single rotor encased, integrated gas turbine engine of the reentry type, the engine including: a casing provided with an annularly extending gas flow zone; a rotor provided with a plurality of radially disposed, circumferentially spaced c. said annularly extending, recirculating gas flow blades projecting outwardly of the radial extent of the zone being disposed so as to face and commurotor and defining a plurality of outwardly facing rotor nicate with said rotor reentry pockets; pockets between the blades adjacent and facing said d. inlet means communicating with said annularly exflow zone; and a plurality of ports communicating with tending, recirculating gas flow zone for directing gas to said rotor reentry pockets for compression by said blades through sequential recirculation in said gas flow zone and reentry into said pockets;
. exhaust means communicating with said annularly extending, recirculating gas flow zone for exhaustthe gas flow zone; the method comprising:
a. admitting inlet gas to the engine through an inlet one of said ports; b. flushing the rotor pockets adjacent the inlet one of said ports through a flushing one of said ports disposed adjacent the inlet one of said ports;
ing gas; 0. compressing remaining inlet gas with the blades f. flushing means communicating with said annularly through sequential recirculation in the gas flow extending, recirculating gas flow zone adjacent zone and re-entry into the flushed pockets;
said inlet means for flushing said reentry pockets; d. combusting the compressed gas;
and e. driving the rotor with the combusted compressed g. combustion means communicating with said annugas;
larly extending, recirculating gas flow zone at a cirf. exhausting gas from the gas flow zone through an cumferential location between the adjacent said exhaust one of said ports; and
inlet means and flushing means and said exhaust g. repeating the admitting, flushing, compressing,
means. combusting, driving and exhausting steps.
11. The gas turbine engine according to claim 10 15. The method according to claim 14 wherein the wherein said exhaust means is circumferentially disposed adjacent said inlet means and including: of said ports and further including the step of:
step of exhausting is performed adjacent the inlet one sealing the gas flow zone between the exhaust one of said ports and the adjacent inlet and flushing ones of said ports.
UNITED STATES PATENT oFFIcE CERTlFlCA'lE M 6 REQHQN Patent No. 3,685,287 Dat d August 22, 1972 Inventor(s) James L. Dooley It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
Col. 2, line 44 after "modification" change "or" to -for.
C01. 5, line 22 after "26" add -is-.
C01. 5, line 41 after "direction" add 0f-- Col. 6, line 25 after "blades" change "36 to 26.
C01. 6, line 27 after."provided" add With.
Col. 6, line 29 after "channel" change "25" to -24--,
C01. 7, line 43 after "channels" change "25" to -24 Col. 7, line 54 after "this" change "later" to -latter- Col. 9, line 16 after "While' change "that" to what,
C01, 10, line 23 before "disposed change "syrnetrically" to symrnetrical1y.
Signed and sealed this 30th day of January 1973.
(SEAL) Attest:
EDWARD MEIMTCHER, JR. ROBERT GOTTSCHALK Attesting Officer Commissionerof Patents FORM PO-10S0(10 USCOMM-DC 60376-P69 i 0.5, GOVERNMENT PRINTING OFFICE: I959 O-JGi-JJJ

Claims (15)

1. An integrated gas turbine engine of the reentry type comprising: a. a casing including a plurality of channels disposed therein; b. a rotor mounted for rotation within said casing and including: a shaft portion and a radially extending web portion terminating in a rim portion, said rim portion having a plurality of blade receiving means disposed therein, said blade receiving means communicating with said plurality of channels within said casing; c. a plurality of blades supported by said plurality of blade receiving means; d. said plurality of blades and said plurality of blade receiving means being configured to define a plurality of pockets; e. air inlet means formed in said casing for admitting low pressure primary air into said casing; f. combustion means connected to said casing and including means for igniting a compressed air and fuel mixture within said combustion means to form expanding gases; g. first exhaust gas means formed in said casing for exhaustion of said expanding gases; h. said plurality of channels, blade receiving means and blades cooperating to compress said low pressure primary air for delivery to said combustion chamber means and to receive in driven relationship therewith the expanding gases of combustion for delivery of power to said shaft; and i. carry-over exhaust gas flushing means comprising a second exhaust means aligned in said casing between said air inlet means and said first exhaust gas means whereby a portion of the low pressure primary air entering said air inlet means is operable to purge adjacent pockets of remaining expanded gases of combustion carried over from said first exhaust means.
2. A gas turbine engine according to claim 1, wherein said plurality of blades and said plurality of blade receiving means are configured to form a plurality of generally semi-cylindrical pockets.
3. A gas turbine engine according to claim 1 wherein said combustIon means is operable to cause a steady, non-pulsating burn of said resulting mixture.
4. A gas turbine engine according to claim 1 wherein said plurality of blades are uniformly angularly disposed with respect to a radial center line of said radially extending web portion.
5. A gas turbine engine according to claim 1 wherein each of said plurality of pockets is operable to receive primary air from said air inlet means and to cooperate with two immediately adjacent blades and one of said plurality of channels to compress said air as said air travels in a path from one pocket into one of said plurality of channels and into an adjacent pocket until said air is delivered to said combustion means.
6. In a gas turbine engine including a casing, a rotor supported for rotation by said casing, combustion means cooperating with said casing and said rotor, a plurality of air inlet ports and a plurality of exhaust ports both attached to said casing, the improvement comprising: a. two annular channels formed in said casing and symetrically disposed axially of said rotor with each said channel communicating with at least one of said inlet ports and at least one of said exhaust ports; b. two sets of a plurality of pockets formed in said rotor by a plurality of blades and an annular rotor channel, the pockets of each said set cooperating respectively with a portion of one of said annular channels to receive inlet air from said air inlet ports; and c. at least two flushing ports formed in said casing, one each communicating with one of said channels and with the associated one of said at least one of said air inlet ports to direct a portion of the inlet air out from said pockets before said air reaches said combustion means, so that said plurality of pockets and said cooperating annular channels are purged of substantially all carry-over expanded gases of combustion.
7. The improvement of claim 6 wherein said rotor channels within said rotor are symmetrically disposed with respect to a center-line of said rotor so that each of said annular channels formed in said casing is in mirror-like relationship with one of said rotor channels.
8. An integrated gas turbine engine of the reentry type comprising: a. a casing including at least one annular channel disposed therein; b. air inlet means formed in said casing for admitting low pressure primary air into said at least one annular channel; c. a rotor mounted for rotation within said casing and including: a shaft portion, a web portion and a rim portion; d. said rim portion having at least one annular channel disposed therein in mirror-like relationship with said at least one annular disposed in said casing; e. a plurality of blades supported within said at least one annular channel within said rim portion to define a plurality of pockets therewith, said plurality of pockets cooperating with said at least one annular channel within said casing to receive air from said air inlet means; f. combustion chamber means connected to said casing and including means for igniting a compressed air and fuel mixture therein to form expanding gases; g. exhaust means formed in said casing and communicating with said at least one annular channel in said casing for exhaustion of said expanding gases; and h. flushing means formed in said casing and communicating with said at least one annular channel in said casing and said air inlet means to direct a portion of the inlet air out from said engine before said air reaches said combustion chamber means so that said plurality of pockets and said cooperating annular channels within said casing are purged of substantially all carry-over expanded gases of combustion; i. said at least one annular channel within said casing, said plurality of blades and said plurality of pockets cooperating to compress said low pressure primary air for delivery to said combustion chamber means and to receive in driven relationship therewith the expanding gases of combustion for delivery of power to said shaft portion.
9. A gas turbine engine according to claim 8 and further including: first sealing block means disposed in said at least one annular channel in said casing between said exhaust means and said air inlet means and said flushing means; and second sealing block means disposed in said at least one annular channel in said casing adjacent said combustion chamber means.
10. An integrated gas turbine engine of the reentry type comprising: a. a casing including an annularly extending, recirculating gas flow zone; b. a rotor including a plurality of radially disposed, circumferentially spaced blades projecting outwardly of the radial extent of said rotor and defining a plurality of outwardly facing rotor reentry pockets between said blades and disposed adjacent said annularly extending, recirculating gas flow zone; c. said annularly extending, recirculating gas flow zone being disposed so as to face and communicate with said rotor reentry pockets; d. inlet means communicating with said annularly extending, recirculating gas flow zone for directing gas to said rotor reentry pockets for compression by said blades through sequential recirculation in said gas flow zone and reentry into said pockets; e. exhaust means communicating with said annularly extending, recirculating gas flow zone for exhausting gas; f. flushing means communicating with said annularly extending, recirculating gas flow zone adjacent said inlet means for flushing said reentry pockets; and g. combustion means communicating with said annularly extending, recirculating gas flow zone at a circumferential location between the adjacent said inlet means and flushing means and said exhaust means.
11. The gas turbine engine according to claim 10 wherein said exhaust means is circumferentially disposed adjacent said inlet means and including: seal means disposed in said annularly extending, recirculating gas flow zone between said exhaust means and the adjacent said inlet means and flushing means.
12. A method of driving a shaft of a single rotor encased turbine engine, in which said rotor has formed thereon a plurality of symmetrically arrayed pockets and in which the encasement has provided thereon a plurality of inlet air ports, exhaust gas ports, flush ports, annular channels and combustion chamber means, said plurality of said symmetrically arrayed pockets cooperating with said annular channels and said plurality of inlet air, exhaust and flush ports, the method comprising: a. admitting air to said engine through said inlet ports; b. diverting a portion of said inlet air out through said flush ports, after said portion of inlet air has passed within a portion of said cooperating plurality of pockets and channels adjacent said flush ports to flush said adjacent portion of substantially all carry-over gases of combustion; c. repeatedly directing the remaining portion of said inlet air into said annular channels from said pockets in a spiral path between said inlet ports and said combustion means; to compress said air to an air pressure sufficient for combustion; d. injecting fuel into said compressed air to provide a combustible mixture; e. igniting said mixture; f. directing the gases of combustion into a spiral path within an adjacent portion of said cooperating plurality of pockets and channels, said gases of combustion imparting kinetic energy to said rotor to drive said shaft; and g. exhausting said gases of combustion.
13. The method of claim 12 wherein said inlet air spiral and said combustion gas spiral are oppositely directed
14. A method of driving a shaft of a single rotor encased, integrated gas turbine engine of the reentry type, the engine including: a casing provided with an annularly extending gas flow zone; a rotor provided with a plurality of radially disposed, circumferentially spaced blades projecting outwardly of the radial extent Of the rotor and defining a plurality of outwardly facing rotor pockets between the blades adjacent and facing said flow zone; and a plurality of ports communicating with the gas flow zone; the method comprising: a. admitting inlet gas to the engine through an inlet one of said ports; b. flushing the rotor pockets adjacent the inlet one of said ports through a flushing one of said ports disposed adjacent the inlet one of said ports; c. compressing remaining inlet gas with the blades through sequential recirculation in the gas flow zone and re-entry into the flushed pockets; d. combusting the compressed gas; e. driving the rotor with the combusted compressed gas; f. exhausting gas from the gas flow zone through an exhaust one of said ports; and g. repeating the admitting, flushing, compressing, combusting, driving and exhausting steps.
15. The method according to claim 14 wherein the step of exhausting is performed adjacent the inlet one of said ports and further including the step of: sealing the gas flow zone between the exhaust one of said ports and the adjacent inlet and flushing ones of said ports.
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US3962789A (en) * 1974-04-08 1976-06-15 Flatland Lloyd P Dental handpiece
JPS53122510U (en) * 1977-03-08 1978-09-29
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EP1193369A1 (en) * 1999-05-12 2002-04-03 Vladimir Dmitrievich Anokhin Rotary eddy machine
EP1204818A1 (en) * 1999-07-19 2002-05-15 Michael A. Wilson Efficiency enhanced turbine engine
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US6647709B2 (en) * 2001-02-07 2003-11-18 James R. Schierbaum Turbo shaft engine with acoustical compression flow amplifying ramjet
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US20090301054A1 (en) * 2008-06-04 2009-12-10 Simpson Stanley F Turbine system having exhaust gas recirculation and reheat
US20100058758A1 (en) * 2008-09-11 2010-03-11 General Electric Company Exhaust gas recirculation system, turbomachine system having the exhaust gas recirculation system and exhaust gas recirculation control method
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US8266883B2 (en) 2011-08-25 2012-09-18 General Electric Company Power plant start-up method and method of venting the power plant
US8266913B2 (en) 2011-08-25 2012-09-18 General Electric Company Power plant and method of use
US8347600B2 (en) 2011-08-25 2013-01-08 General Electric Company Power plant and method of operation
US8453462B2 (en) 2011-08-25 2013-06-04 General Electric Company Method of operating a stoichiometric exhaust gas recirculation power plant
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US8713947B2 (en) 2011-08-25 2014-05-06 General Electric Company Power plant with gas separation system
US9127598B2 (en) 2011-08-25 2015-09-08 General Electric Company Control method for stoichiometric exhaust gas recirculation power plant
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Cited By (34)

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US3813191A (en) * 1972-05-01 1974-05-28 B Foster Rotary vane device for compressor, motor or engine
US3962789A (en) * 1974-04-08 1976-06-15 Flatland Lloyd P Dental handpiece
JPS53122510U (en) * 1977-03-08 1978-09-29
JPS5554536U (en) * 1978-10-06 1980-04-12
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US5265996A (en) * 1992-03-10 1993-11-30 Sundstrand Corporation Regenerative pump with improved suction
US5310308A (en) * 1993-10-04 1994-05-10 Ford Motor Company Automotive fuel pump housing with rotary pumping element
US6231300B1 (en) 1996-04-18 2001-05-15 Mannesmann Vdo Ag Peripheral pump
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EP1193369A1 (en) * 1999-05-12 2002-04-03 Vladimir Dmitrievich Anokhin Rotary eddy machine
EP1193369A4 (en) * 1999-05-12 2002-10-23 Vladimir Dmitrievich Anokhin Rotary eddy machine
EP1204818A1 (en) * 1999-07-19 2002-05-15 Michael A. Wilson Efficiency enhanced turbine engine
EP1204818A4 (en) * 1999-07-19 2005-04-27 Michael A Wilson Efficiency enhanced turbine engine
US20040006965A1 (en) * 2001-02-07 2004-01-15 Schierbaum James R. Turbo shaft engine with acoustical compression flow amplifying ramjet
US6647709B2 (en) * 2001-02-07 2003-11-18 James R. Schierbaum Turbo shaft engine with acoustical compression flow amplifying ramjet
US6792747B2 (en) * 2001-02-07 2004-09-21 James R. Schierbaum Turbo shaft engine with acoustical compression flow amplifying ramjet
US6457305B1 (en) * 2001-02-07 2002-10-01 James R. Schierbaum Turbo shaft engine with acoustical compression flow amplifying ramjet
FR2904367A1 (en) * 2006-07-27 2008-02-01 Bruno Richard Nicol Fauconnier Gas turbine for e.g. helicopter, has casing including air inlet for receiving air, and turbo-compressor including upper part that transforms gas coming out from combustion chamber into mechanical energy and evacuating energy in exhaust
WO2008029269A1 (en) * 2006-07-27 2008-03-13 Bruno Fauconnier Gas turbine engine
US20090301054A1 (en) * 2008-06-04 2009-12-10 Simpson Stanley F Turbine system having exhaust gas recirculation and reheat
US20100058758A1 (en) * 2008-09-11 2010-03-11 General Electric Company Exhaust gas recirculation system, turbomachine system having the exhaust gas recirculation system and exhaust gas recirculation control method
US9297306B2 (en) 2008-09-11 2016-03-29 General Electric Company Exhaust gas recirculation system, turbomachine system having the exhaust gas recirculation system and exhaust gas recirculation control method
US8245492B2 (en) 2011-08-25 2012-08-21 General Electric Company Power plant and method of operation
US8266883B2 (en) 2011-08-25 2012-09-18 General Electric Company Power plant start-up method and method of venting the power plant
US8266913B2 (en) 2011-08-25 2012-09-18 General Electric Company Power plant and method of use
US8347600B2 (en) 2011-08-25 2013-01-08 General Electric Company Power plant and method of operation
US8453462B2 (en) 2011-08-25 2013-06-04 General Electric Company Method of operating a stoichiometric exhaust gas recirculation power plant
US8453461B2 (en) 2011-08-25 2013-06-04 General Electric Company Power plant and method of operation
US8713947B2 (en) 2011-08-25 2014-05-06 General Electric Company Power plant with gas separation system
US9127598B2 (en) 2011-08-25 2015-09-08 General Electric Company Control method for stoichiometric exhaust gas recirculation power plant
US8205455B2 (en) 2011-08-25 2012-06-26 General Electric Company Power plant and method of operation
RU2720574C1 (en) * 2019-10-31 2020-05-12 Андрей Федорович Ащеульников Rotary-flywheel internal combustion engine

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