Classifications

• • D—TEXTILES; PAPER
  • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
  • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
  • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
  • D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
  • D06M13/12—Aldehydes; Ketones
  • D06M13/127—Mono-aldehydes, e.g. formaldehyde; Monoketones
• • D—TEXTILES; PAPER
  • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
  • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
  • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
  • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
  • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
  • D06M15/39—Aldehyde resins; Ketone resins; Polyacetals
  • D06M15/423—Amino-aldehyde resins
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
  • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
  • Y10T428/00—Stock material or miscellaneous articles
  • Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
  • Y10T428/2904—Staple length fiber
  • Y10T428/2907—Staple length fiber with coating or impregnation

Definitions

• the present invention is a method of modifying cellulosic fibrous materials characterized by impregnating a cellulosic fibrous material with a modifier containing tetraoxane and/ or pentaoxane and heat-treating it at an elevated temperature preferably above at least about 100 C. in the presence of an acid substance. Also covered are novel modifier compositions containing tetraoxane and/or pentaoxane and an acid catalyst.
• This invention relates to novel methods and modifier compositions for modifying fibrous materials consisting of or containing cellulosic fibers.
• N-methylolated derivative and/or alkylated N-methylol derivatives of amino compounds having active nitrogen such as, urea, melamine, ethylene-urea or glyoxal monourein in order to improve their crease resistance and smooth drying property.
• N-methylol substances hereinafter.
• urea-formaldehyde resins there are urea-formaldehyde resins, melamine-formaldehyde resins, dimethylol ethylene urea resins and methylol glyoxal monourein resins, e.g., 1,3-dimethylol-4,5-dihydroxy-2-imidazolidinone.
• the present invention includes methods of modifying cellulosic fibrous materials characterized by impregnating such material with a modifier containing at least one of tetraoxane and pentaoxane and heating the impregnated fibrous material at a temperature preferably above at least about 100 C. in the presence of an acid substance.
• the present invention also includes novel compositions for treating cellulosic fibrous materials and containing tetraoxane and/or pentaoxane and a catalyst of acid substance.
• tetraoxane and/or pentaoxane used in the present invention are themselves cyclic compounds having directly no reactivity for cellulosic fibrous materials, it is believed that the rings of these compounds are opened by the action of acid substances and elevated temperatures during the above-mentioned heat treatment and that the resulting product reacts with the cellulosic fibrous material.
• trioxane in modifying cellulosic fibrous materials is due (1) to the far lower reactivity of trioxane, particularly to the far lower velocity of ring-opening and reaction of trioxane when heated in the presence of an acid substance, and (2) the excessively higher volatility of trioxane such that, during heat-treatment, it volatilizes by sublimation and evaporation from the cellulosic fibrous material.
• the acid substances or acid catalysts used in the method of the present invention are any substances which show acidity at the time of the above-mentioned heating treatment and include, for example, such inorganic acids as hydrochloric acid, nitric acid, sulfuric acid, phosphoric acid and others; such organic acids are formic acid, acetic acid, oxalic acid, tartaric acid, citric acid, benzene sulfonic acid and others; ammonium salts and amine salts of the above-mentioned inorganic acids and organic acids; such metallic salts of the above-mentioned acids, preferably magnesium and zinc salts, such as, magnesium chloride, zinc chloride, zinc nitrate, magnesium fluoborate, zinc fluoborate and others.
• inorganic acids as hydrochloric acid, nitric acid, sulfuric acid, phosphoric acid and others
• organic acids are formic acid, acetic acid, oxalic acid, tartaric acid, citric acid, benzene
• Single catalysts or mixtures of two or more can be used.
• the amount of catalyst used can be varied over wide ranges depending on the kind of acid substance (or catalyst) and is usually 0.01 to 1000, preferably 0.1 to 1000, more preferably 0.1 to 100, parts by weight per parts by weight of the total modifier, e.g., tetraoxane and/ or pentaoxane used.
• the cellulosic fibrous material which can be used in the present invention is any material in which at least a part, for example 10 to 100 weight percent, of the component fibers consists of cellulosic fibers.
• cellulosic fibers include natural fibers as cotton, linen and ramie, and staple fibers or filaments of such regenerated fibers as viscose rayon and cupra rayon.
• cellulosic fibrous materials can comprise cellulosic fibers only or as mixed with one or more other types of staple fibers or filaments, for example, synthetic fibers such as of the polyamide, polyester, polyacrylonitrile, polyvinyl chloride, polyvinylidene chloride, polyvinyl alcohol, polyolefin and polyether types, protein fibers such as wool and silk, and/ or inorganic fibers such as glass fibers, graphite fibers and asbestos fibers.
• synthetic fibers such as of the polyamide, polyester, polyacrylonitrile, polyvinyl chloride, polyvinylidene chloride, polyvinyl alcohol, polyolefin and polyether types, protein fibers such as wool and silk, and/ or inorganic fibers such as glass fibers, graphite fibers and asbestos fibers.
• cellulosic fibrous materials as used herein includes all materials containing cellulosic fibers of the types described above with or without other fibers as described above and can be treated according to this invention in the form of staple fibers or filaments or in woven, nonwoven (bonded) or knitted form or in the form of yarns.
• Cellulosic textiles are the preferred fibrous material.
• Tetraoxane used in the present invention contains either tetraoxane or pentaoxane individually or both together.
• Tetraoxane used in the present invention can be produced by any suitable method, several of which are well known. For example, it can be produced by decomposing polyoxymethylene in which the terminal group is stabilized (for example, a polyoxymethylene in which the terminal hydroxyl group is acetylated, alkylated or urethanated), the decomposition being carried out at a temperature above at least 100 C. under a reduced pressure in the presence of a catalyst selected from alkali metal salts of persulfuric acid, alkali metal salts of acid sulfuric acid, zinc chloride or picric acid (see Japanese Pat. No. 500,317
• Pentaoxane used in the present invention can be produced by any suitable method, several of which are well known. For example, it can be isolated from the residue resulting from the polymerizing reaction of trioxane or from the thermodecomposition product (in the presence of an acid substance or catalyst) of said trioxane polymer (see K. H. Burg et a1. Die Makromolekular Chemie 111, 181-193 (1968)).
• the modifier used in the present invention can contain one or more of the N-methylol substances described above and previously used as modifiers for cellulosic fibrous materials, amino type compounds and/or trioxane, together with the tetraoxane and/ or pentaoxane.
• N-methylol substances include the urea-formaldehyde resins such as dimethylol urea, precondensates and the like, melamine-formaldehyde resin, dimethylol ethylene urea and dimethylol glyoxal monourein and alkylated derivatives thereof.
• the ratio of N-methylol substance to the total of tetraoxane and/or pentaoxane is in a range of 50:1 to 1:50 by weight.
• the weight amount of tetraoxane and/or pentaoxane is greater than that of the N-methylol substance.
• the total amount of tetraoxane and/or pentaoxane is 50 to 100% based on the weight of N-methylol substance, tetraoxane and pentaoxane.
• the above-mentioned amino type compounds which can be used in the present invention are compounds containing at least one HN group such as the amino group, imino group, amido group and/ or the imido group.
• Suitable amino type compounds include aminotriazines such as melamine; guanidine compounds such as dicyandiamide and guanidine; urea compounds such as urea, thiourea and N,N'-dialky1 urea; cyclic urea compounds, such as, ethylene urea, propylene urea, 4,5-dihydroxyethylene urea, 5 hydroxypropylene urea, acetylenediurein, uron, S-alkyltriazone and S-hydroxyalkyltriazone; carbamate compounds, such as, methyl carbamate, ethyl carbamate, isopropyl carbamate, butyl carbamate, hydroxyethyl carbamate, methoxyethyl carbamate, Z-hydroxypropyl carbamate and ethylene glycol dicarbamate and their alkylated derivatives, i.e., their N- or N,N'-alkyl substituted derivatives;
• alkylated derivatives i.e., the reaction products of an alkanol with the N-methylol substance can be used as the N-methylol substance in the manner described above.
• the ratio of the amino type compound to the total of tetraoxane and/or pentaoxane is generally 1 to parts by weight per 100 parts by weight of the total of tetraoxane and/ or pentaoxane.
• a cellulosic fibrous material is impregnated with the modifier and acid substance simultaneously or one after the other. It is necessary that the modifier and acid substance be simultaneously held in the cellulosic fibrous material at the time that it is heat-treated.
• Both the modifier and acid substance can be contained in the cellulosic fibrous material before the heat-treatment or a part of either one or both of them can be contained in the cellulosic fibrous material before the above-mentioned heat-treatment and the remainder can be applied to the cellulosic fibrous material simultaneously with the heat-treatment. Also, both of them can be applied to the cellulosic fibrous material simultaneously with the above-mentioned heat-treatment.
• the heat-treating temperature is preferably above at least about 100 C. because, when the heat treatment is carried out at a temperature below about 100 C., the improvement in crease resistance and smooth drying properties of the cellulosic fibrous material may not be fully realized, a long time may be required to develop such elfects, and the reproduceability of such eifects may be poor and thus is less satisfactory in practice.
• the temperature used in the heat-treatment is generally substantially below about 230 C. and is ussraally preferably in the range of about to about 1 C.
• the cellulosic fibrous materials are impregnated with the modifier and acid substance simultaneously, or one after the other as described above, or in any other manner.
• a method of impregnation which is practical and convenient is as follows.
• Either one or both of the modifier and acid substance (catalyst) is or are dissolved or dispersed in a suitable solvent to form a treating bath and the cellulosic fibrous material is impregnated with the obtained treating bath by a suitable method such as padding, dipping, coating or spraying.
• solvents suitable for use in preparing the treating bath there are, for example, water; such aliphatic alcohols as methanol, ethanol and isopropyl alcohol, such aromatic hydrocarbons as benzene, toluene and xylene; such aliphatic and aromatic nitrohydrocanbons as nitromethane, nitroethane, nitropropane and nitrobenzene; such aliphatic halogenohydrocarbons as trichloroethylene, tetrachloroethylene, dichloroethane, tetrachloroethane and chloroform; such aliphatic, and alicyclic ethers as diethyl ether and dioxane; such ketones as acetone, methyl ethyl ketone and methyl isobutyl ketone; such acetic esters as methyl acetate and ethyl acetate and mixtures of two or more of these solvents.
• aliphatic alcohols as
• the concentration of the total of tetraoxane and pentaoxane in the solvent or liquid phase is not narrowly critical and can vary from about 0.1 to about 90%, preferably about 0.5 to about 30%, based on the total weight of the solution or dispersion.
• the total amount of tetraoxane and/or pentaoxane applied to the cellulosic fibrous material is not narrowly critical and can be varied over wide ranges, e.g., about 0.1 to about 50%, preferably about 0.5 to about based on the total weight of cellulose or cellulosic derivative in said material.
• cellulosic fibrous materials modified by the method of the present invention are more than twice as high in formaldehyde content as materials modified with the above-mentioned prior formaldehyde treating process.
• cross-links between the modified cellulose molecules are longer as a result of the method of the present invention than by the prior method using formaldehyde.
• the rings of the tetraoxane and pentaoxane are believed to open and react instantly with cellulose molecules, without decomposing into formaldehyde, to give crosslinks between cellulose molecules. It has been found that the difference in the length of the crosslinks can have a great influence on the strength of the treated cellulosic fibrous material.
• crosslinks formed in the cellulose fiber composing cellulosic fibrous material by, the present invention are longer and thus the cellulose molecules which compose the cellulose fiber have a larger degree of freedom of movement and there results a higher strength in the treated cellulosic fibrous material than obtained with formaldehyde or the like by the use of formalin, gaseous formaldehyde or paraformaldehyde or trioxane as a formaldehyde generating substance.
• the rings of at least one of tetraoxane and pentaoxane open and the product of ring opening modifies the cellulosic fibrous materials while reacting with the N-methylol substance.
• the improvements of the crease resistance and smooth drying properties of said cellulosic fibrous material is remarkably greater than in the case of using the N-methylol substance in the conventional method.
• the defect of chlorine damage is avoided and the amount of and the degree of methylolation of the N-methylol substance used can be substantially reduced to avoid the generation of formaldehyde odor during and after the modifying treatment.
• the rings of at least one of tetraoxane and pentaoxane open and the product of ring opening modifies the cellulosic fibrous materials while reacting with the amino type compound which shows a buffer action toward the acid catalyst. Therefore, the present invention is particularly advantageous when. such buffer action is needed in order to prevent the color or whiteness of the cellulosic fibrous material from being changed.
• the ring opening of the trioxane is accelerated by the tetraoxane or pentaoxane, the rings of which are far more likely to be opened than those of the trioxane and, as a result, the crease resistance and smooth drying properties of said cellulosic fibrous material is improved to a degree which is satisfactory from the practical viewpoint as compared with the modification of the cellulosic fibrous material by using trioxane alone.
• Additives which are conventionally used in the modification of cellulosic fibrous materials such as softeners, strength loss reducing agents, water-repellents, waterand oil-repellents, hand builders, anti-static agents, wetting agents and pH adjusting agents may be simultaneously used with the modifiers of this invention for example in the treating baths containing the modifiers.
• the residual acid catalyst and the unreacted substances remaining in the cellulosic fibrous material after heattreatment can be removed in the same manner as in conventional treatments, e.g., by soaping with an aqueous solution containing an anionic surface active agent, nonionic surface active agent or alkaline substance and washing.
• soaping and washing need not be carried out.
• the methods and modifiers of the present invention can be used in permanent press methods such as the post-cure method where the heat-treatment is completed after carrying out mechanical shaping together with cutting and sewing.
• cellulosic fabrics can be impregnated with modifiers of this invention, the impregnated fabrics can then be dried, the dried fabric can then be cut and sewn into a garment, the garment can then be pressed and cured to form a durably shaped garment.
• crease resistance after the above-mentioned home launderings was also measured by the Monstanto method. Also, the initial finished broadcloth was soaped at 100'" C. for minutes with an aqueous solution containing 8 The smooth drying properties and the crease retention ratings were 5 in each case. In the chlorine resistance test, none of the treated fabrics discolored. The values of the crease resistance are given in Table II.
• EXAMPLES 19-2 1 Aqueous solutions containing 4% by weight tetraoxane and 1.2% by weight magnesium fluoborate hexahydrate were used as the treating baths.
• EXAMPLES 11-18 Aqueous solutions containing the types and amount of modifiers and acid substances (catalyst) set forth in Table II were used as treating baths. Ordinary desized, scoured, bleached and mercerized cotton twill fabric was dipped in the treating bath, squeezed to a pick-up of in the same manner as in *Examples 1-10, dried with hot air at C. for 4 minutes and was cut and sewn into a pant leg.
• Catalyst modifiers and acid substances set forth in Table II
• Each pant leg was steamed for 3 seconds, then described in Examples l-lO was dipped in each treating bath, squeezed and dried in the same manner as described in Examples 1-10 and was then divided into three sections and the three kinds of heat-treatment as are shown in the following Table HI were applied to them in a pin-tenter frame type oven. After the heat-treatment, crease resistance and smooth drying properties (appearance) of each of these sections of each cloth were measured in the same manner as described in Examples 1-10 and are given in Table III.
• Examples 1-10 The crease resistance and smooth drying properties of the treated cloths were measured in the same manner as described in Examples 1-10 and the tear strength was measured with an Elmendorf type tearing tester. The measured values are given in Table IV. The chlorine resistance was also observed in the manner as described in Examples 1-10 and it was found that the treated broadcloth did not discolor at all. In Examples 24 and 25, in which formaldehyde was used as a modifier, the operation was very difiicult due to the pungent odor of formaldehyde throughout the respective steps of preparing the treating bath and the dipping, squeezing, drying and heat-treating of the cloth. No such odor was observed in carrying out Examples 22 and 23.
• cellulosic fibrous material is a cellulosic textile and said modifier composition is an aqueous solution or dispersion.
• EXAMPLE 26 composition also contains at least one substance selected
• An aqueous solution containing by weight tetraoxane and 3% zinc nitrate hexahydrate was used as a treating bath.
• the ordinary desized and scoured, dyed, blended tropical fabric consisting of viscose rayon and 65% polyester was dipped in the treating bath, was squeezed to a pick-up of 75% and was dried, heat-treated and soaped in the same manner as described in Examples 1-10.
• the crease resistance and smooth drying properties (appearance) of the treated fabric were measured in the same manner as described in Examples 1-10, it was found that the initial crease resistance was 305 degrees and the appearance rating was 5.
• the crease resistance and appearance rating of the untreated fabric were, respectively, 273 degrees and 4. Since it was a dyed fabric, the chlorine resistance was not tested.
• EXAMPLE 27 An aqueous solution containing 10% by weight tetraoxane and 3% by weight zinc nitrate hexahydrate was used as a treating bath. Ordinary desized, scoured and bleached cupra rayon taffeta fabric was dipped in the treating bath, was squeezed to a pick-up of 130% and was dried, heat-treated and soaped in the same manner as described in Examples 1-10. The crease resistance and appearance rating of the treated fabric were measured in the same manner as described in Examples 1-10 and were found to be, respectively, 264 degrees and 4. When the chlorine resistance was tested in the same manner as described in Example 1, the treated fabric did not discolor at all.
• the crease resistance and appearance rating of the untreated fabric were measured and found to be, respectively, 123 degrees and 1.
• the chlorine resistance was the same for the untreated fabric as for the treated fabric.
• the untreated fabric shrank to a much greater degree than the treated fabric during the home launderings conducted in conjunction with the appearance rating tests.
• Method of modifying cellulosic fibrous material in the form of staple fibers, yarns, filaments, woven fabrics, non-woven (bonded) fabrics or knitted fabrics comprising impregnating said material with a modifier composition containing a compound selected from the class confrom the class consisting of organic compounds containing at least one HN group selected from the class consisting of melamine, guanidine, dicyandiamide, urea, thiourea, N,N'dialkyl urea, ethylene urea, propylene urea, 4,5-dihydroxyethylene urea, S-hydroxypropylene urea, acetylenediurein, uron, S-alkyltriazone and 5-hydroxyalkyltriazone, methyl carbamate, ethyl carbamate, isopropyl carbamate, butyl carbamate, hydroxyethyl carbamate, methoxyethyl carbamate, 2-hydroxypropyl carbamate, ethylene glyco
• said acidic catalyst is selected from the class consisting of zinc nitrate, magnesium chloride, zinc chloride, magnesium fluoborate, zinc fiuoborate and aluminum sulfate.

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• Engineering & Computer Science (AREA)
• Textile Engineering (AREA)
• Chemical & Material Sciences (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
• Chemical Or Physical Treatment Of Fibers (AREA)
• Polysaccharides And Polysaccharide Derivatives (AREA)

Applications Claiming Priority (5)

Publications (1)

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Family Applications (1)

Country Status (8)

Cited By (6)

Families Citing this family (1)

• 1969
  • 1969-09-04 US US855411A patent/US3676053A/en not_active Expired - Lifetime
  • 1969-09-11 DE DE1946075A patent/DE1946075C3/de not_active Expired
  • 1969-09-16 FR FR696931444A patent/FR2018907B1/fr not_active Expired
  • 1969-09-18 BE BE739030D patent/BE739030A/xx unknown
  • 1969-09-23 GB GB46863/69A patent/GB1242798A/en not_active Expired
  • 1969-09-25 CH CH1448669D patent/CH1448669A4/xx unknown
  • 1969-09-25 CH CH1448669A patent/CH530508A/de not_active IP Right Cessation
  • 1969-09-26 NL NL696914662A patent/NL142209B/xx unknown
  • 1969-09-26 SE SE13310/69A patent/SE351246B/xx unknown

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