US3661566A - Process for the treatment of nodular cast iron - Google Patents
Process for the treatment of nodular cast iron Download PDFInfo
- Publication number
- US3661566A US3661566A US862343A US3661566DA US3661566A US 3661566 A US3661566 A US 3661566A US 862343 A US862343 A US 862343A US 3661566D A US3661566D A US 3661566DA US 3661566 A US3661566 A US 3661566A
- Authority
- US
- United States
- Prior art keywords
- percent
- treatment
- nodulating
- inoculating
- alloy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 18
- 229910001141 Ductile iron Inorganic materials 0.000 title description 5
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 32
- 239000000956 alloy Substances 0.000 claims abstract description 32
- 239000011777 magnesium Substances 0.000 claims abstract description 19
- 229910052788 barium Inorganic materials 0.000 claims abstract description 17
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052796 boron Inorganic materials 0.000 claims abstract description 16
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 10
- 239000010703 silicon Substances 0.000 claims abstract description 10
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 30
- 238000005266 casting Methods 0.000 abstract description 17
- 229910052742 iron Inorganic materials 0.000 abstract description 15
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 6
- 229910002804 graphite Inorganic materials 0.000 abstract description 3
- 239000010439 graphite Substances 0.000 abstract description 3
- 229910001018 Cast iron Inorganic materials 0.000 abstract description 2
- 239000011159 matrix material Substances 0.000 description 8
- 150000001247 metal acetylides Chemical class 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 6
- 229910000859 α-Fe Inorganic materials 0.000 description 6
- 239000011575 calcium Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229910017082 Fe-Si Inorganic materials 0.000 description 3
- 229910017133 Fe—Si Inorganic materials 0.000 description 3
- 229910007981 Si-Mg Inorganic materials 0.000 description 3
- 229910008316 Si—Mg Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 210000003918 fraction a Anatomy 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 210000002196 fr. b Anatomy 0.000 description 2
- 229910001562 pearlite Inorganic materials 0.000 description 2
- 229910000521 B alloy Inorganic materials 0.000 description 1
- 229910000600 Ba alloy Inorganic materials 0.000 description 1
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 229910001122 Mischmetal Inorganic materials 0.000 description 1
- 229910008455 Si—Ca Inorganic materials 0.000 description 1
- 241000272534 Struthio camelus Species 0.000 description 1
- 229910052792 caesium Inorganic materials 0.000 description 1
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 235000000396 iron Nutrition 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 230000024121 nodulation Effects 0.000 description 1
- 230000033458 reproduction Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/10—Making spheroidal graphite cast-iron
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B7/00—Roofs; Roof construction with regard to insulation
- E04B7/12—Roofs; Roof construction with regard to insulation formed in bays, e.g. sawtooth roofs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/10—Reduction of greenhouse gas [GHG] emissions
- Y02P10/134—Reduction of greenhouse gas [GHG] emissions by avoiding CO2, e.g. using hydrogen
Definitions
- Such nodulating treatment consists of introducing pure magnesium or an alloy of magnesium, such as an Fe-Si-Mg alloy, into the molten iron.
- the inoculating treatment consists of the addition of silicon or an alloy containing silicon, such as an Fe-Si alloy, to the molten iron.
- the efficiency of the nodulating or inoculating metal or alloy can be improved by the addition of elements. For example, calcium, cesium, yttrium and rare earths are known to improve nodulation while barium is known to improve the effect of the inoculating alloys.
- the described inoculating-nodulating combination of barium and boron has a marked ferritization effect on the iron matrix and, for a given composition of iron, it is possible to obtain a more or less ferritized matrix, depending upon the proportions of the nodulating and inoculating alloy selected.
- the nodulating alloy is selected to contain an amount of boron such that the ratio of weight percent magnesium and the weight percent of boron meets the following conditions:
- the inoculating alloy contains barium in the ratio of weight percent silicon and weight percent of barium to meet the following conditions:
- Examples 1, 2 and 3 do not represent the practice of this invention.
- Example 1 illustrates the prior art and Examples 2 and 3 illustrate the use of boron alone or barium alone.
- Examples 4, 5 and 6 represent the practice of this invention wherein the nodulating alloy contains boron and the inoculating alloy contains barium.
- Example 7 illustrates the non-equivalency between barium and calcium insofar as the practice of this invention is concerned.
- FIGS. 1, 2, 3 and 4 of the accompanying drawing are photomicrographs of the cast metals of Examples 1, 2, 3 and 4.
- the metal is cast after 9 minutes.
- EXAMPLE 2 This example is the same as Example 1 except that 2.250 kg of Fe-Si-Mg-B (Mg 9.1 percent, B 0.48 percent) and 0.375 kg of Fe-Si (Si 75 percent) are used.
- EXAMPLE 4 The process is the same as in Example I but, in accordance with the practice of the invention, use is made of 2.250 kg of Fe-Si-Mg-B (Mg 9.1 percent, B 0.48 percent) and 0.420 kg of Fe-Si-Ba (Si 59.5 percent, Ba 9.8 percent).
- R ultimate strength, lrg/mm. 43.4 44. 2 48 51.8.
- E elastic limit kgjmrni 25. 6 26. 3 28.2.
- the mechanical properties, determined on the as cast test pieces are:
- the castings obtained have a perfectly nodular graphite structure and a highly ferritic matrix.
- the mechanical properties in the as cast condition are:
- fraction A 0.420 kg of Fe-Si-Ba alloy (Si 61 percent, Ba 9.6 percent). This fraction, which represents the practice of this invention, gives castings which are as good as those of Example 4.
- fraction B 0.420 kg of the alloy Fe-Si-Ca (Si 62.4 percent, Ca 10.3 percent).
- the castings obtained have a good surface appearance but present a slight piping tendency.
- Table 11 clearly shows, the castings made with fraction B contain more carbides and less ferrite.
- Fraction l3 Composition alter nodulating and inoculating trcatnmnt:
- a process for obtaining a nodular graphite structure in cast irons wherein a nodulating alloy containing Mg and boron in the ratio of weight percentages within the range of 10 to and an inoculating alloy containing silicon and barium in the ratio of weight percentages within the range of 3 to 60 are successively introduced into molten cast iron.
- nodulating alloy contains magnesium and boron in the ratio of weight percentages within the range of 15 to 30.
- nodulating alloy contains magnesium and boron in the ratio in weight percentage within the range of 15 to 30 and in which the inoculating alloy contains silicon and barium in the ratio of weight percentage within the range of 4 to 12.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Carbon And Carbon Compounds (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR168451 | 1968-10-02 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3661566A true US3661566A (en) | 1972-05-09 |
Family
ID=8655200
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US862343A Expired - Lifetime US3661566A (en) | 1968-10-02 | 1969-09-30 | Process for the treatment of nodular cast iron |
Country Status (12)
Country | Link |
---|---|
US (1) | US3661566A (xx) |
JP (1) | JPS495089B1 (xx) |
AT (1) | AT317952B (xx) |
BE (1) | BE739760A (xx) |
CH (1) | CH505906A (xx) |
ES (1) | ES372026A1 (xx) |
FR (1) | FR1589187A (xx) |
GB (1) | GB1283206A (xx) |
LU (1) | LU59549A1 (xx) |
NL (1) | NL163566C (xx) |
NO (1) | NO124166B (xx) |
SE (1) | SE365246B (xx) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3955973A (en) * | 1974-05-20 | 1976-05-11 | Deere & Company | Process of making nodular iron and after-treating alloy utilized therein |
US4224064A (en) * | 1979-04-27 | 1980-09-23 | Union Carbide Corporation | Method for reducing iron carbide formation in cast nodular iron |
US5008074A (en) * | 1990-04-26 | 1991-04-16 | American Alloys, Inc. | Inoculant for gray cast iron |
US6024804A (en) * | 1997-05-02 | 2000-02-15 | Ohio Cast Products, Inc. | Method of preparing high nodule malleable iron and its named product |
WO2008012492A1 (en) * | 2006-07-25 | 2008-01-31 | Foseco International Limited | Improved method of producing ductile iron |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2450395A (en) * | 1944-08-02 | 1948-09-28 | Crane Co | Malleable cast iron |
US2676097A (en) * | 1951-03-08 | 1954-04-20 | Vanadium Corp Of America | Composition for addition to cast iron or steel |
US2778732A (en) * | 1954-10-12 | 1957-01-22 | Union Carbide & Carbon Corp | Boron-containing ferrosilicon |
US2816829A (en) * | 1955-11-07 | 1957-12-17 | Ford Motor Co | Nodular iron manufacture |
-
1968
- 1968-10-02 FR FR168451A patent/FR1589187A/fr not_active Expired
-
1969
- 1969-09-30 LU LU59549D patent/LU59549A1/xx unknown
- 1969-09-30 ES ES372026A patent/ES372026A1/es not_active Expired
- 1969-09-30 SE SE13449/69A patent/SE365246B/xx unknown
- 1969-09-30 US US862343A patent/US3661566A/en not_active Expired - Lifetime
- 1969-09-30 GB GB47960/69A patent/GB1283206A/en not_active Expired
- 1969-10-01 NL NL6914817.A patent/NL163566C/xx not_active IP Right Cessation
- 1969-10-01 CH CH1481769A patent/CH505906A/fr not_active IP Right Cessation
- 1969-10-01 NO NO3904/69A patent/NO124166B/no unknown
- 1969-10-01 JP JP44077840A patent/JPS495089B1/ja active Pending
- 1969-10-02 BE BE739760D patent/BE739760A/xx not_active IP Right Cessation
- 1969-10-02 AT AT931069A patent/AT317952B/de not_active IP Right Cessation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2450395A (en) * | 1944-08-02 | 1948-09-28 | Crane Co | Malleable cast iron |
US2676097A (en) * | 1951-03-08 | 1954-04-20 | Vanadium Corp Of America | Composition for addition to cast iron or steel |
US2778732A (en) * | 1954-10-12 | 1957-01-22 | Union Carbide & Carbon Corp | Boron-containing ferrosilicon |
US2816829A (en) * | 1955-11-07 | 1957-12-17 | Ford Motor Co | Nodular iron manufacture |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3955973A (en) * | 1974-05-20 | 1976-05-11 | Deere & Company | Process of making nodular iron and after-treating alloy utilized therein |
US4224064A (en) * | 1979-04-27 | 1980-09-23 | Union Carbide Corporation | Method for reducing iron carbide formation in cast nodular iron |
US5008074A (en) * | 1990-04-26 | 1991-04-16 | American Alloys, Inc. | Inoculant for gray cast iron |
US6024804A (en) * | 1997-05-02 | 2000-02-15 | Ohio Cast Products, Inc. | Method of preparing high nodule malleable iron and its named product |
WO2008012492A1 (en) * | 2006-07-25 | 2008-01-31 | Foseco International Limited | Improved method of producing ductile iron |
EP1887090A1 (en) * | 2006-07-25 | 2008-02-13 | Foseco International Limited | Improved method of producing ductile iron |
US20100294452A1 (en) * | 2006-07-25 | 2010-11-25 | Foseco International Limited | Method of Producing Ductile Iron |
EA015944B1 (ru) * | 2006-07-25 | 2011-12-30 | Фосеко Интернэшнл Лимитед | Способ получения ковкого чугуна |
CN101473047B (zh) * | 2006-07-25 | 2012-06-20 | 福塞科国际有限公司 | 生产延性铁的改进方法 |
US8297340B2 (en) * | 2006-07-25 | 2012-10-30 | Foseco International Limited | Method of producing ductile iron |
Also Published As
Publication number | Publication date |
---|---|
ES372026A1 (es) | 1972-03-01 |
GB1283206A (en) | 1972-07-26 |
LU59549A1 (xx) | 1970-05-04 |
DE1949380A1 (de) | 1970-04-09 |
DE1949380B2 (de) | 1975-12-04 |
SE365246B (xx) | 1974-03-18 |
CH505906A (fr) | 1971-04-15 |
NO124166B (xx) | 1972-03-13 |
JPS495089B1 (xx) | 1974-02-05 |
BE739760A (xx) | 1970-04-02 |
NL6914817A (xx) | 1970-04-06 |
FR1589187A (xx) | 1970-03-23 |
AT317952B (de) | 1974-09-25 |
NL163566C (nl) | 1980-09-15 |
NL163566B (nl) | 1980-04-15 |
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